Flaky workpiece burr cleaning and detecting device for intelligent manufacturing of punching machine
By designing a sheet-shaped workpiece burr cleaning and detection device for intelligent manufacturing of punch presses, using the swing of the detection rod and the closed-circuit feedback system of the electrode touch rod, the problems of low burr detection efficiency and large error in stamping production are solved, and efficient and automated burr detection is achieved.
Patent Information
- Application Number
- CN202510608274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing stamping production, the burr detection efficiency of stamping parts is low and easy to scratch the operator, and there are errors in manual inspection, which cannot meet the efficient and accurate requirements of intelligent manufacturing.
A sheet-shaped workpiece burr cleaning and detection device for intelligent manufacturing of punch presses was designed. Through the initial swing and reset swing of the detection rod, the friction of the cleaning plate and the detection plate is used to clean the burrs, and combined with the closed-circuit feedback system of the electrode contact rod and wire, it is automatically determined whether the burrs meet the processing requirements.
It realizes efficient and automated burr detection, reduces manual operations, reduces errors, and improves the convenience and accuracy of detection.
Smart Images

Figure CN120490387A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of stamping production technology, and in particular to a burr cleaning and detection device for sheet workpieces used in intelligent manufacturing of punching machines. Background Art
[0002] For general punching machines, the stamping process involves extruding and cutting a workpiece through a die, causing plastic deformation or separation, thereby obtaining the desired shape and size. Stamping blanks are primarily hot-rolled and cold-rolled steel sheets and strips. Stamping parts typically have varying degrees of burrs. Burr height exceeding a certain range can affect product quality, necessitating inspection and polishing of these parts. Burr detection typically involves direct touch, which can easily scratch the skin. Manual inspection requires constant operation, resulting in low efficiency. Prolonged polishing and observation of the stamped sheet surface can cause eye strain and lead to certain detection errors. Therefore, under the wave of intelligent manufacturing, punching equipment is evolving toward higher efficiency, precision, and versatility, with increasing automation levels. We propose a burr removal and detection device for sheet workpieces used in intelligent punching manufacturing to address these issues. Summary of the Invention
[0003] (1) Technical problems solved
[0004] In view of the shortcomings of the existing technology, the present invention provides a burr cleaning and detection device for sheet workpieces used in intelligent manufacturing of punching machines, which solves the problems raised in the above background technology.
[0005] (2) Technical solution
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0007] A flaky workpiece burr cleaning and detection device for intelligent manufacturing of punching machines comprises an operating table, a punching machine component is installed on the top of the operating table, a detection platform column is fixed on the top of the operating table, a support arm is provided on one side of the detection platform column, a lifting component for adjusting the height of the support arm is provided on the top of the operating table, a main rotating shaft is rotatably installed on the middle part of the top of the support arm through a bearing, a driving component for driving the main rotating shaft to rotate back and forth is provided on the top of the operating table, a connecting block is fixed on the top of the main rotating shaft, a detection rod is rotatably installed on the middle part of the connecting block through a bearing, a cleaning plate and a detection plate are fixed on the surface of the detection rod, and the end of the detection rod is sleeved A round block is fixed, and an elastic limit rocker is fixed to the surface of one end of the round block, and a limit sliding ball is installed at the bottom end of the elastic limit rocker. A limit slide adapted to the limit sliding ball is fixed to the surface of the support arm, and a U-shaped insulating sleeve is fixed to the other end surface of the round block, and a fine-tuning screw is installed on the top of the U-shaped insulating sleeve, and a No. 1 wire is fixed to the top of the fine-tuning screw. A U-shaped insulating frame is fixed to the top of the connecting block, and an electrode contact rod is fixed inside the U-shaped insulating frame, and one end of the electrode contact rod is fixedly connected to the No. 2 wire. A feedback lamp is fixed to the top of the operating table, and the No. 1 wire and the No. 2 wire are respectively connected to the positive and negative ends of the feedback lamp.
[0008] Furthermore, the lifting assembly includes a fixed frame fixed on the top of the operating table, an adjusting screw is rotatably installed inside the fixed frame through a bearing, a turning handle is fixed to the top of the adjusting screw, a T-shaped slider is threadedly connected to the surface of the adjusting screw, the T-shaped slider is slidably installed in the fixed frame, and the T-shaped slider is fixedly connected to the support arm.
[0009] Furthermore, the drive assembly includes a motor fixed on the top of the operating table, the motor is fixedly connected to the surface of the fixed frame, the output shaft of the motor is fixed with a first connecting rod, one end of the first connecting rod is rotatably connected to the second connecting rod through a pin shaft, one end of the second connecting rod is rotatably connected to the third connecting rod through a pin shaft, one end of the third connecting rod is fixedly connected to a gear sleeve, the interior of the gear sleeve is slidably connected to a gear ring, and the gear ring is fixed to the bottom end of the main rotating shaft.
[0010] Furthermore, one end of the limiting slide is arc-shaped, the middle of the limiting slide is concave, and both sides are convex.
[0011] Furthermore, one side surface of the cleaning plate is a rough surface, and one side surface of the detection plate is a smooth surface, and the rough surface of the cleaning plate and the smooth surface of the detection plate are arranged opposite to each other.
[0012] Furthermore, the elastic limiting rocker is made of spring steel.
[0013] Furthermore, the distance between the end of the main shaft and the lower surface of the support arm is 3 cm-10 cm.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the present invention provides a burr cleaning and detection device for sheet workpieces used in intelligent manufacturing of punching machines, which has the following beneficial effects:
[0016] The present invention uses the detection rod to follow the main rotating shaft to perform two actions: initial swing and reset swing, so that the cleaning plate can rub and clean the burr surface of the part under the dual action of gravity and the elastic force of the limit swing rod. When the protruding burr is too high to meet the processing requirements, when the detection plate passes over the burr surface on the workpiece, the burrs on the workpiece will cause the detection plate to drive the detection rod to lift at different angles. During this process, the angle of the detection rod being lifted causes the No. 1 wire and the No. 2 wire between the electrode contact rod and the fine-tuning screw to form a closed circuit, that is, the feedback light is on at this moment, which means that the workpiece is judged to be unqualified, so it is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention from a first perspective;
[0018] Figure 2 For the present invention Figure 1 Schematic diagram of the enlarged structure of area A in the middle;
[0019] Figure 3 This is a schematic diagram of the overall structure of the present invention from a second viewing angle;
[0020] Figure 4 For the present invention Figure 3 Schematic diagram of the enlarged structure of the middle B area;
[0021] Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure of the middle C area;
[0022] Figure 6 This is a schematic diagram of the lifting assembly structure of the present invention;
[0023] Figure 7 This is a schematic diagram of the T-shaped slider structure of the present invention.
[0024] In the figure: 1. Operating table; 2. Punch assembly; 3. Inspection platform column; 4. Support arm; 5. Lifting assembly; 501. Fixed frame; 502. Adjusting screw; 503. Turning handle; 504. T-shaped slider; 6. Main shaft; 7. Driving assembly; 701. Motor; 702. First connecting rod; 703. Second connecting rod; 704. Third connecting rod; 705. Gear sleeve; 706. Gear ring; 8. Connecting block; 9. Inspection rod; 10. Cleaning plate; 11. Inspection plate; 12. Round block; 13. Elastic limit rocker; 14. Limit sliding ball; 15. Limit slideway; 16. U-shaped insulating sleeve; 17. Fine-tuning screw; 18. No. 1 wire; 19. U-shaped insulating frame; 20. Electrode contact rod; 21. No. 2 wire; 22. Feedback light. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example
[0027] like Figure 1-7As shown, an embodiment of the present invention proposes a burr cleaning and detection device for sheet workpieces used in intelligent manufacturing of punching machines, including an operating table 1, a punching machine component 2 is installed on the top of the operating table 1, a detection platform column 3 is fixed on the top of the operating table 1, a support arm 4 is provided on one side of the detection platform column 3, a lifting component 5 for adjusting the height of the support arm 4 is provided on the top of the operating table 1, a main rotating shaft 6 is rotatably installed on the middle part of the top of the support arm 4 through a bearing, and the distance between the end of the main rotating shaft 6 and the lower surface of the support arm 4 is 3 cm-10 cm, and a driving component 7 for driving the main rotating shaft 6 to rotate back and forth is provided on the top of the operating table 1, a connecting block 8 is fixed on the top of the main rotating shaft 6, and a detection rod 9 is rotatably installed on the middle part of the connecting block 8 through a bearing, and a cleaning plate 10 and a detection plate 11 are fixed on the surface of the detection rod 9, one side surface of the cleaning plate 10 is a rough surface, and one side surface of the detection plate 11 is a smooth surface, and the rough surface of the cleaning plate 10 and the smooth surface of the detection plate 11 are arranged opposite to each other. The end of the detection rod 9 is fixed with a round block 12, and an elastic limit swing rod 13 is fixed to one end surface of the round block 12. The elastic limit swing rod 13 is made of spring steel. A limit sliding ball 14 is installed at the bottom end of the elastic limit swing rod 13. A limit slide 15 adapted to the limit sliding ball 14 is fixed to the surface of the support arm 4. One end of the limit slide 15 is arc-shaped, and the middle of the limit slide 15 is concave and the two sides are convex. The other end surface of the round block 12 is fixed. There is a U-shaped insulating sleeve 16, a fine-tuning screw 17 is installed on the top of the U-shaped insulating sleeve 16, the top of the fine-tuning screw 17 is fixedly connected to the No. 1 wire 18, a U-shaped insulating frame 19 is fixed on the top of the connecting block 8, an electrode contact rod 20 is fixed inside the U-shaped insulating frame 19, one end of the electrode contact rod 20 is fixedly connected to the No. 2 wire 21, a feedback light 22 is fixed on the top of the operating table 1, and the No. 1 wire 18 and the No. 2 wire 21 are respectively connected to the positive and negative ends of the feedback light 22.
[0028] When in use, first place the blank workpiece on the punch assembly 2 to punch out the parts, then turn the parts over and place them on the inspection platform column 3. At this time, the burr surface of the part is facing upward, and then use the lifting assembly 5 to adjust the height of the support arm 4 so that the cleaning plate 10 and the inspection plate 11 are above the workpiece, and then use the driving assembly 7 to drive the main shaft 6 to rotate back and forth. The main shaft 6 drives the inspection rod 9 to rotate back and forth through the connecting block 8. The rear end of the inspection rod 9 drives the elastic limit swing rod 13 to slide in the limit slide 15 through the round block 12. The inspection rod 9 follows the main shaft 6 in the initial swing process. At this moment, the U-shaped insulating sleeve 16 drives the fine-tuning screw 17 to depart from the electrode contact rod 20. At the same time, the inspection rod 9 drives the cleaning plate 10 to swing in the direction of the burr surface of the workpiece. During this process, the cleaning plate 10 rubs and cleans the burr surface of the part through the rough surface. The inspection rod 9 As the main rotating shaft 6 is in the process of resetting and swinging, the U-shaped insulating sleeve 16 drives the fine-tuning screw 17 to be opposite to the electrode contact rod 20. When the detection rod 9 drives the detection plate 11 to swing in the direction of the burr surface of the workpiece, during this process, when the protruding burr of the workpiece is too high to meet the processing requirements, when the detection plate 11 passes over the burr surface on the workpiece, the burrs on the workpiece will cause the detection plate 11 to drive the detection rod 9 to lift at different angles. During this process, the angle at which the detection rod 9 is lifted causes the No. 1 wire 18 and the No. 2 wire 21 between the electrode contact rod 20 and the fine-tuning screw 17 to form a closed circuit, that is, the feedback light 22 lights up at this moment, which means that the workpiece is judged to be unqualified. During the detection process, the distance between the No. 1 wire 18 and the electrode contact rod 20 can be adjusted by the fine-tuning screw 17, thereby adjusting the detection plate 11 to drive the detection rod 9 to lift at different angles, thereby adapting to the burr height requirements of different workpieces.
[0029] like Figure 2 、 Figure 6 and Figure 7 As shown, in some embodiments, the lifting assembly 5 includes a fixed frame 501 fixed on the top of the operating table 1, and an adjusting screw 502 is rotatably installed inside the fixed frame 501 through a bearing, and a turning handle 503 is fixed to the top of the adjusting screw 502, and a T-shaped slider 504 is threadedly connected to the surface of the adjusting screw 502, and the T-shaped slider 504 is slidably installed in the fixed frame 501, and the T-shaped slider 504 is fixedly connected to the support arm 4; when it is necessary to adjust the height of the support arm 4, the turning handle 503 can be rotated, and the turning handle 503 can drive the adjusting screw 502 to rotate, and the adjusting screw 502 can drive the T-shaped slider 504 to move in the vertical direction, and the T-shaped slider 504 can drive the support arm 4 to move in the vertical direction, so that it can be adjusted.
[0030] like Figure 2 and Figure 4As shown, in some embodiments, the driving assembly 7 includes a motor 701 fixed to the top of the operating table 1, the motor 701 is fixedly connected to the surface of the fixing frame 501, the output shaft of the motor 701 is fixed with a first connecting rod 702, one end of the first connecting rod 702 is rotatably connected to the second connecting rod 703 through a pin shaft, one end of the second connecting rod 703 is rotatably connected to the third connecting rod 704 through a pin shaft, one end of the third connecting rod 704 is fixedly connected to a gear sleeve 705, and the inner part of the gear sleeve 705 is slidably connected to a gear ring 7 06, the ring gear 706 is fixed on the bottom end of the main shaft 6; when it is necessary to drive the main shaft 6 to rotate reciprocatingly, the motor 701 can be started, the motor 701 can drive the first connecting rod 702 to move, the first connecting rod 702 can drive the second connecting rod 703 to move, the second connecting rod 703 can drive the third connecting rod 704 to move, the third connecting rod 704 can drive the gear sleeve 705 to rotate reciprocatingly, the gear sleeve 705 can drive the ring gear 706 to rotate reciprocatingly, and the ring gear 706 can drive the main shaft 6 to rotate reciprocatingly.
[0031] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A flaky workpiece burr cleaning and detection device for punching machine intelligent manufacturing, comprising an operating table (1), a punching machine assembly (2) being installed on the top of the operating table (1), characterized in that: A detection platform column (3) is fixed on the top of the operating platform (1), a support arm (4) is provided on one side of the detection platform column (3), a lifting assembly (5) for adjusting the height of the support arm (4) is provided on the top of the operating platform (1), a main rotating shaft (6) is rotatably mounted on the middle part of the top of the support arm (4) through a bearing, a driving assembly (7) for driving the main rotating shaft (6) to rotate back and forth is provided on the top of the operating platform (1), a connecting block (8) is fixed on the top of the main rotating shaft (6), a detection rod (9) is rotatably mounted on the middle part of the connecting block (8) through a bearing, a cleaning plate (10) and a detection plate (11) are fixed on the surface of the detection rod (9), a round block (12) is fixed on the end of the detection rod (9), and an elastic limiting rocker (13) is fixed on one end surface of the round block (12). A limiting sliding ball (14) is installed at the bottom end of the elastic limiting rocker (13), a limiting slideway (15) adapted to the limiting sliding ball (14) is fixed on the surface of the support arm (4), a U-shaped insulating sleeve (16) is fixed on the other end surface of the round block (12), a fine-tuning screw (17) is installed on the top of the U-shaped insulating sleeve (16), and a No. 1 wire (18) is fixedly connected to the top of the fine-tuning screw (17), a U-shaped insulating frame (19) is fixed on the top of the connecting block (8), an electrode contact rod (20) is fixed inside the U-shaped insulating frame (19), and one end of the electrode contact rod (20) is fixedly connected to a No. 2 wire (21), a feedback lamp (22) is fixed on the top of the operating table (1), and the No. 1 wire (18) and the No. 2 wire (21) are respectively connected to the positive and negative ends of the feedback lamp (22).
2. The device for detecting burrs of sheet workpieces for intelligent manufacturing of punching machines according to claim 1, characterized in that: The lifting assembly (5) comprises a fixing frame (501) fixed on the top of the operating table (1); an adjusting screw (502) is rotatably mounted inside the fixing frame (501) via a bearing; a turning handle (503) is fixed to the top of the adjusting screw (502); a T-shaped slider (504) is threadedly connected to the surface of the adjusting screw (502); the T-shaped slider (504) is slidably mounted in the fixing frame (501); and the T-shaped slider (504) is fixedly connected to the support arm (4).
3. The burr cleaning and detection device for sheet workpieces used in intelligent punching machine manufacturing according to claim 2, characterized in that: The driving assembly (7) comprises a motor (701) fixed on the top of the operating table (1), the motor (701) being fixedly connected to the surface of the fixing frame (501), the output shaft of the motor (701) being fixed with a first connecting rod (702), one end of the first connecting rod (702) being rotatably connected to a second connecting rod (703) via a pin shaft, one end of the second connecting rod (703) being rotatably connected to a third connecting rod (704) via a pin shaft, one end of the third connecting rod (704) being fixedly connected to a gear sleeve (705), the interior of the gear sleeve (705) being slidably connected to a gear ring (706), and the gear ring (706) being sleeved and fixed on the bottom end of the main rotating shaft (6).
4. The device for detecting burrs of sheet workpieces for intelligent manufacturing of punching machines according to claim 1, characterized in that: One end of the limiting slideway (15) is in an arc shape, the middle of the limiting slideway (15) is in a concave shape, and both sides are in a convex shape.
5. The burr cleaning and detection device for sheet workpieces used in punching machine intelligent manufacturing according to claim 1, characterized in that: One side surface of the cleaning plate (10) is a rough surface, and one side surface of the detection plate (11) is a smooth surface. The rough surface of the cleaning plate (10) and the smooth surface of the detection plate (11) are arranged opposite to each other.
6. The device for detecting burrs of sheet workpieces for intelligent punching machine manufacturing according to claim 1, characterized in that: The elastic limiting rocker (13) is made of spring steel.
7. The device for detecting burrs of sheet workpieces for intelligent punching machine manufacturing according to claim 1, characterized in that: The distance between the end of the main rotating shaft (6) and the lower surface of the support arm (4) is 3 cm to 10 cm.