A vehicle-mounted diesel generator set and a thermal management system thereof
By using a multi-layered heat dissipation pipe and movable filter structure in the thermal management system, combined with alternating coolant treatment, the problem of short heat exchange time in the intercooler of the vehicle-mounted diesel generator set is solved, thereby improving heat dissipation efficiency and engine power.
Patent Information
- Application Number
- CN202510993442.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-07-18
AI Technical Summary
Traditional vehicle-mounted diesel generator sets have short intercooler heat exchange time, resulting in poor heat dissipation and affecting the generator set's operating efficiency.
The system employs a thermal management system, including an air filter, a turbocharger, a thermal management mechanism, a buffer assembly, and a sensor. Through a multi-layer heat pipe and a movable filter structure, combined with alternating coolant treatment, it achieves efficient thermal management of the air.
It improves the heat dissipation efficiency of the generator set, reduces the heat load, extends the life of the intercooler, and increases the power output of the engine.
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Figure CN120506313B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diesel generator sets, in particular to a vehicle-mounted diesel generator set and a thermal management system thereof. Background Art
[0002] A vehicle-mounted diesel generator set is a power device that uses a diesel engine as the prime mover to drive a generator to generate electricity. It is widely used in industry, agriculture, commerce, medical care, communications and other fields. It is especially indispensable in scenarios such as power outage emergencies, power supply to remote areas, and mobile operations.
[0003] There are several problems with existing on-board generator sets: 1. Traditional intercoolers mostly rely on natural air cooling or simple direct-blowing fans for heat dissipation. The airflow usually flows through the heat sink in a single direction, and the heat exchange time with the high-temperature gas is short; 2. When the heat load of the intercooler reaches a predetermined value, it does not cool the air, but instead serves to keep it warm, thereby affecting the subsequent operation of the diesel generator. Summary of the Invention
[0004] The present invention provides a vehicle-mounted diesel generator set and a thermal management system thereof to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a vehicle-mounted diesel generator set, comprising a cover for protecting and isolating the generator set from dust, wherein the bottom of the cover is fitted with a bottom shell;
[0006] A generator is provided inside the bottom shell, and an external connection plate is fixedly installed on the outside of the generator;
[0007] An air filter for purifying and removing dust from the incoming air, the air filter being fixedly mounted on the external plate;
[0008] A supercharger for compressing air to allow more air to enter the cylinder, wherein the supercharger is fixedly mounted on the external plate, and an air inlet end of the supercharger is connected to an air outlet end of the air filter via a pipe;
[0009] a heat management mechanism for performing heat control management on the flowing air, the heat management mechanism being arranged in the bottom shell;
[0010] A control component is provided inside the bottom shell, wherein the control component is used for regulating power.
[0011] Preferably, a buffer assembly is provided inside the bottom shell, wherein the buffer assembly is used to pre-store and process the incoming air to avoid excessive airflow and thermal friction with the inner wall of the tube. The top of the buffer assembly is fixedly connected to the intake manifold, and the end of the intake manifold away from the buffer assembly is fixedly connected to the diesel engine.
[0012] Preferably, the diesel engine is arranged inside the bottom shell, the air outlet of the diesel engine is connected to an exhaust manifold, and one end of the exhaust manifold away from the diesel engine is connected to the buffer assembly;
[0013] A partition plate is provided inside the buffer assembly, and the partition plate divides the buffer assembly into two cavities.
[0014] Preferably, the thermal management mechanism comprises an air pipe, the top end of the air pipe is fixedly connected to the supercharger, and one end of the air pipe away from the supercharger is fixedly connected to a housing;
[0015] There are two shells, and the outer sides of the two shells are fixedly connected with an air inlet pipe and an air outlet pipe respectively, wherein the air outlet pipe is fixedly connected to the buffer assembly and communicated with each other.
[0016] Preferably, a heat dissipation pipe is provided inside the shell, and a heat dissipation fin is provided at the bottom of the heat dissipation pipe, wherein the number of heat dissipation pipes and heat dissipation fins is several, and they are arranged in an alternating manner up and down, and the interior of the shell is completely filled;
[0017] A fixed filter is fixedly connected to the outer side of the shell, wherein the fixed filter is used to filter impurities in the external air flow.
[0018] Preferably, a temperature adjustment component is fixedly mounted on a side of the housing away from the fixed filter screen, a movable filter screen is inserted into the interior of the fixed filter screen, and a tapered hole is opened on the surface of the movable filter screen, wherein the inner diameter of one end of the tapered hole facing the airflow is larger than the inner diameter of the other end;
[0019] The bottom of the movable filter is fixedly connected with a plurality of folding strips.
[0020] Preferably, the buffer assembly includes an extension platform, the outer side of the extension platform is fixedly connected to the shell, a fixed seat is fixedly installed inside the extension platform, a flip plate No. 1 is installed inside the fixed seat through an axis, the end of the flip plate No. 1 away from the fixed seat is hinged with a middle support shaft, and the side of the middle support shaft away from the flip plate No. 1 is hinged with a second flip plate.
[0021] Preferably, a bottom through-groove is formed at the bottom of the extension platform, a sleeve rod is slidably adapted inside the bottom through-groove, the outer side of the sleeve rod is fixedly connected to the second flip plate, and the bottom end of the sleeve rod is fixedly connected to the multi-fold strip;
[0022] Both sides of the sleeve rod are fixedly connected with anti-leakage patches, and one end of the anti-leakage patch away from the sleeve rod is fixedly connected to the inside of the extension platform.
[0023] Preferably, a U-shaped tube is fixedly installed inside the extension platform, the outer end surface of the U-shaped tube is fixedly connected to a guide plate, the outer side of the U-shaped tube is plugged with a hollow tube, wherein the outer side of the hollow tube is rigid and the inner wall is elastic, the outer side of the hollow tube is fixedly connected to a short tube, and the end of the short tube away from the hollow tube is fixedly connected to an airbag;
[0024] The outer side of the U-shaped tube is fixedly connected with a protective cover, wherein the protective cover is used for protecting the airbag.
[0025] Preferably, a temperature sensor is provided inside the U-shaped tube, an electric push rod is fixedly connected to the outside of the U-shaped tube, and a control terminal is provided on the outside of the fixed end of the electric push rod;
[0026] A compensation plate is fixedly connected to the outer side of the output end of the electric push rod, and a conical tube is fixedly installed on the end of the compensation plate away from the electric push rod, wherein the conical tube and the hollow tube are both filled with coolant, and the outer side of the conical tube is squeezed and adapted to the inner wall of the hollow tube.
[0027] A thermal management system for a vehicle-mounted diesel generator set, the thermal management system comprising an induction detector and an electric push rod;
[0028] The induction detector includes a temperature sensor and a control terminal, and the temperature sensor and the control terminal are connected via a signal;
[0029] The temperature sensor is used to detect the temperature change in the U-shaped tube and collect data;
[0030] The control terminal consists of three parts: a receiving unit, a processing unit and an output unit;
[0031] Receiving unit: receives the temperature information detected by the temperature sensor;
[0032] Processing unit: analyzes and processes temperature information;
[0033] Output unit: outputs the signal transmitted by the processing unit.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. When the air is discharged from the exhaust port of the other shell through the heat pipe, the heat sink is used to cool the air inside the heat pipe, thereby playing a role in low-temperature treatment of the air with a certain amount of thermal energy after supercharging, thereby reducing the heat load of the engine, increasing the intake volume, and thus increasing the engine power.
[0036] 2. The outside airflow enters from the left half of the heat sink, and then is discharged outward from the triangular plate and the right half of the heat sink respectively, so as to reduce thermal stress damage, extend the life of the intercooler, and make more full use of the outside airflow, which not only increases the cooling treatment of the heat sink, but also does not affect the flow treatment of hot air in the heat pipe.
[0037] 3. When the temperature inside the heat pipe rises, the U-shaped tube will replace the triangle formed by the second flip plate, the center support shaft and the first flip plate to guide the airflow. In addition, a hollow tube is set inside the U-shaped tube, and the hollow tube is filled with coolant. Therefore, the U-shaped tube structure will increase the cooling effect of the airflow.
[0038] 4. The temperature inside the U-shaped tube is detected and judged by using a thermal management control system, so that the conical tube and the hollow tube are cooled alternately, and the coolant inside the two is used to alternately absorb and cool down the high temperature inside the U-shaped tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 The figure is a schematic diagram of the external structure of a vehicle-mounted diesel generator set of the present invention.
[0040] Figure 2 It is a schematic diagram of the internal structure of the present invention as a whole.
[0041] Figure 3 It is a front view structural schematic diagram of the thermal management mechanism of the present invention.
[0042] Figure 4 It is a rear structural schematic diagram of the thermal management mechanism of the present invention.
[0043] Figure 5 This is a first cross-sectional structural schematic diagram of the thermal management mechanism of the present invention.
[0044] Figure 6 It is an enlarged structural schematic diagram of the movable filter screen of the present invention.
[0045] Figure 7 This is a second cross-sectional structural schematic diagram of the thermal management mechanism of the present invention.
[0046] Figure 8 Schematic diagram of the structure of the buffer assembly of the present invention.
[0047] Figure 9This is a schematic cross-sectional structural diagram of the first part of the buffer assembly of the present invention.
[0048] Figure 10 It is an enlarged structural schematic diagram of some components of the buffer assembly of the present invention.
[0049] Figure 11 This is a schematic structural diagram of the second part of the buffer assembly of the present invention.
[0050] Figure 12 This is a schematic cross-sectional structural diagram of the second part of the buffer assembly of the present invention.
[0051] Figure 13 The present invention provides a flow chart of a thermal management system for a vehicle-mounted diesel generator set.
[0052] In the figure: 1, bottom shell; 2, cover shell; 3, generator; 4, external plate; 5, air filter; 6, supercharger; 7, thermal management mechanism; 8, buffer assembly; 9, intake manifold; 10, diesel engine; 11, exhaust manifold; 12, control assembly; 71, air pipe; 72, shell; 73, heat pipe; 74, heat sink; 75, temperature control assembly; 76, movable filter; 77, tapered hole; 78, multi-fold strip; 79, Fixed filter; 81. Extension platform; 82. Fixed seat; 83. Flip plate No. 1; 84. Middle support shaft; 85. Flip plate No. 2; 86. Socket rod; 87. Leak-proof patch; 88. Bottom groove; 91. Guide plate; 92. U-shaped tube; 93. Hollow tube; 94. Short tube; 95. Airbag; 96. Protective cover; 97. Electric push rod; 98. Compensation plate; 99. Conical tube; 90. Temperature sensor; 901. Control terminal. DETAILED DESCRIPTION
[0053] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0054] See also Figures 1 to 13 , the present invention provides a technical solution: Figure 1 and Figure 2 As shown, it includes a cover 2 for protecting and isolating the generator set from dust, and the bottom of the cover 2 is appropriately embedded with a bottom shell 1;
[0055] A generator 3 is provided inside the bottom shell 1, and an external connection plate 4 is fixedly installed on the outside of the generator 3;
[0056] An air filter 5 for purifying and removing dust from the incoming air, the air filter 5 being fixedly mounted on the external plate 4;
[0057] A supercharger 6 is used to compress the air so that more air can enter the cylinder. The supercharger 6 is fixedly mounted on the external plate 4, and its air inlet end is connected to the air outlet end of the air filter 5 through a pipe.
[0058] A heat management mechanism 7 for performing heat control management on the flowing air, the heat management mechanism 7 being arranged in the bottom shell 1;
[0059] A control component 12 is provided inside the bottom housing 1, wherein the control component 12 is used for regulating power;
[0060] A buffer assembly 8 is provided inside the bottom shell 1. The buffer assembly 8 is used to pre-store and process the incoming air to prevent the airflow from being too fast and causing thermal friction with the inner wall of the pipe. The top of the buffer assembly 8 is fixedly connected to the intake manifold 9. The end of the intake manifold 9 away from the buffer assembly 8 is fixedly connected to the diesel engine 10.
[0061] The diesel engine 10 is disposed inside the bottom housing 1 , and an exhaust manifold 11 is connected to an air outlet of the diesel engine 10 . An end of the exhaust manifold 11 away from the diesel engine 10 is connected to the buffer assembly 8 .
[0062] A partition plate is provided inside the buffer assembly 8 , and the partition plate divides the buffer assembly 8 into two cavities.
[0063] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, the heat management mechanism 7 includes an air pipe 71, the top end of the air pipe 71 is fixedly connected to the supercharger 6, and the end of the air pipe 71 away from the supercharger 6 is fixedly connected to a housing 72;
[0064] There are two shells 72, and the outer sides of the two shells 72 are fixedly connected with an air inlet pipe and an air outlet pipe, wherein the air outlet pipe is fixedly connected to the buffer assembly 8 and communicates with each other;
[0065] The interior of the shell 72 is provided with a heat dissipation pipe 73, and the bottom of the heat dissipation pipe 73 is provided with a heat dissipation fin 74. There are several heat dissipation pipes 73 and heat dissipation fins 74, which are staggered with each other up and down and completely fill the interior of the shell 72. The air is compressed by the supercharger 6 to allow more air to enter the cylinder of the diesel engine 10. Then the air discharged from the supercharger 6 will enter the shell 72 through the air pipe 71. The interior of the two shells 72 is provided with heat dissipation pipes 73 and heat dissipation fins 74, wherein the air will be discharged outward from the exhaust port of the other shell 72 through the heat dissipation pipe 73, and the heat dissipation fins 74 are used to cool the air inside the heat dissipation pipe 73, thereby performing low-temperature treatment on the air with a certain thermal energy after supercharging, so as to reduce the heat load of the engine, increase the intake volume, and thus increase the engine power.
[0066] A fixed filter 79 is fixedly connected to the outside of the housing 72, wherein the fixed filter 79 is used to filter impurities in the external air flow;
[0067] A temperature adjustment component 75 is fixedly installed on the side of the shell 72 away from the fixed filter 79, and a movable filter 76 is inserted into the interior of the fixed filter 79. A conical hole 77 is provided on the surface of the movable filter 76, wherein the inner diameter of the conical hole 77 facing the air flow is larger than the inner diameter of the other end; the fixed filter 79 plays a role in filtering impurities in the external heat exchange air flow. In other words, the external flowing air will pass through the side of the structure composed of the heat pipe 73 and the heat sink 74. First, the air flow will be filtered by the fixed filter 79, and then the heat sink 74 will be cooled, so as to keep the heat sink 74 at a low temperature and keep cooling the air inside the heat pipe 73.
[0068] The bottom of the movable filter 76 is fixedly connected to a multi-fold strip 78. The flow of air entering the fixed filter 79 has a range of flow that is roughly the same size as the area of the movable filter 76. Therefore, the flow of air will pass through the movable filter 76 and enter the left half of the structure composed of the heat pipe 73 and the heat sink 74. In addition, the surface of the movable filter 76 is provided with a tapered hole 77. The aperture of the tapered hole 77 on the end facing the airflow is larger than the aperture of the other end. At the same time, the tapered hole 77 and the filter holes in the fixed filter 79 overlap, so the movable filter 76 serves to enhance the filtering effect of the fixed filter 79.
[0069] like Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12 and Figure 13As shown, the buffer assembly 8 includes an extension platform 81, the outer side of the extension platform 81 is fixedly connected to the shell 72, the interior of the extension platform 81 is fixedly installed with a fixing seat 82, the interior of the fixing seat 82 is rotatably installed with a No. 1 flip plate 83, the end of the No. 1 flip plate 83 away from the fixing seat 82 is hinged with a middle support shaft 84, and the side of the middle support shaft 84 away from the No. 1 flip plate 83 is hinged with a No. 2 flip plate 85; the No. 1 flip plate 83, the middle support shaft 84 and the No. 2 flip plate 85 will form a triangular plate shape, so that the airflow will first enter the heat pipe 73 The high-temperature air is cooled, and then impacts and flows along the triangular plate. At the same time, the triangular plate also performs heat exchange and cooling on the airflow. Finally, the airflow will flow back and be discharged outward from the right half of the structure composed of the heat sink 74 and the heat pipe 73. The above operations have the following effects: First, it reduces thermal stress damage and extends the life of the intercooler; second, it makes more full use of the external airflow, which not only increases the cooling treatment of the heat sink 74, but also does not affect the flow treatment of the hot air in the heat pipe 73; third, the horizontal airflow "flushes" the heat sink 74 to reduce dust accumulation.
[0070] The bottom of the extension platform 81 is provided with a bottom through-groove 88, and a sleeve rod 86 is slidably adapted inside the bottom through-groove 88. The outer side of the sleeve rod 86 is fixedly connected to the second flip plate 85, and the bottom end of the sleeve rod 86 is fixedly connected to the multi-folding strip 78;
[0071] Leakage-proof patches 87 are fixedly connected to both sides of the sleeve rod 86 , and one end of the leakage-proof patch 87 away from the sleeve rod 86 is fixedly connected to the inside of the extension platform 81 .
[0072] A U-shaped tube 92 is fixedly installed inside the extension platform 81. The outer end surface of the U-shaped tube 92 is fixedly connected to the guide plate 91. A hollow tube 93 is inserted into the outer side of the U-shaped tube 92. The outer side of the hollow tube 93 is rigid and the inner wall is elastic. A short tube 94 is fixedly connected to the outer side of the hollow tube 93. The end of the short tube 94 away from the hollow tube 93 is fixedly connected to the air bag 95.
[0073] A protective cover 96 is fixedly connected to the outside of the U-shaped tube 92, wherein the protective cover 96 is used to protect the airbag 95;
[0074] A temperature sensor 90 is provided inside the U-shaped tube 92, and an electric push rod 97 is fixedly connected to the outside of the U-shaped tube 92. A control terminal 901 is provided on the outside of the fixed end of the electric push rod 97; similarly, when the temperature inside the U-shaped tube 92 rises again, the electric push rod 97 is used to extend the conical tube 99 outward from the hollow tube 93, and at the same time, the tough airbag 95 will squeeze the cooled coolant back into the hollow tube 93.
[0075] A compensation plate 98 is fixedly connected to the outer side of the output end of the electric push rod 97, and a conical tube 99 is fixedly installed on the end of the compensation plate 98 away from the electric push rod 97, wherein the conical tube 99 and the hollow tube 93 are both filled with coolant, and the outer side of the conical tube 99 is squeezed and adapted to the inner wall of the hollow tube 93. When the temperature inside the U-shaped tube 92 rises, it means that the temperature of the coolant inside the hollow tube 93 has risen. At the same time, the temperature sensor 90 will sense the temperature change, and then the temperature sensor 90 will transmit the electrical signal to the control terminal 901. The control terminal 901 will receive and calculate the electrical signal and drive the electric push rod 97 to contract, so that the electric push rod 97 will be inserted into the hollow tube 93 with the tapered tube 99 through the compensation plate 98. The outer wall of the hollow tube 93 is rigid, and the inner wall is elastic. Therefore, when the tapered tube 99 completely enters the hollow tube 93, the inner wall of the hollow tube 93 will be compressed, and the coolant inside it will be squeezed into the airbag 95 through the short tube 94. The airbag 95 has a certain toughness. Finally, the coolant inside the tapered tube 99 is used to cool the airflow in the U-shaped tube 92, thereby playing a role in cooling alternation to cool the high-temperature airflow.
[0076] When the present invention is in use: first, the outside air is passed into the air filter 5, at this time the air filter 5 will filter the impurities and toxic gases in the air, and then enter the air inlet end of the supercharger 6 through the pipe. At this time, the supercharger 6 will compress the air to allow more air to enter the cylinder of the diesel engine 10, and then the air discharged from the supercharger 6 will enter the shell 72 through the air pipe 71, and the interior of the two shells 72 is provided with a heat dissipation pipe 73 and a heat sink 74, wherein the air will be discharged outward from the exhaust port of the other shell 72 through the heat dissipation pipe 73, and the heat sink 74 is used to cool the air inside the heat dissipation pipe 73, and perform low-temperature treatment on the air with a certain thermal energy after supercharging, so as to reduce the heat load of the engine, increase the intake volume, and thereby increase the power of the engine.
[0077] In addition, a fixed filter 79 is fixedly installed on the outside of the shell 72, and the fixed filter 79 will filter impurities in the external heat exchange airflow. In other words, the external flowing air will pass through the side of the structure composed of the heat pipe 73 and the heat sink 74. First, the airflow will be filtered by the fixed filter 79, and then the heat sink 74 will be cooled to keep the heat sink 74 at a low temperature, and the air inside the heat pipe 73 will be cooled all the time. The left half of the fixed filter 79 is connected to the movable filter 76, and the flow air entering the fixed filter 79 has a range that is generally the same as the area of the movable filter 76. Therefore, the flow air will pass through the movable filter 76 and enter the left half of the structure composed of the heat pipe 73 and the heat sink 74. In addition, a conical hole 77 is provided on the surface of the movable filter 76, and the aperture of the conical hole 77 at one end facing the airflow is larger than the aperture at the other end. At the same time, the conical hole 77 coincides with the filter hole on the fixed filter 79.
[0078] The airflow passing through the movable filter 76 will enter the extension platform 81, and the extension platform 81 contains a triangular plate composed of the No. 1 flip plate 83, the middle support shaft 84 and the No. 2 flip plate 85, and the airflow will first impact the left half of the triangular plate, and then be pulled by the left half of the plate and move to the right half of the plate, and finally reverse back and be discharged outward from the right half of the structure composed of the heat sink 74 and the heat pipe 73. Therefore, the left half of the heat sink 74 will first undergo heat dissipation and cooling treatment, and this part of the heat sink 74 is initially in contact with the high-temperature air in the heat pipe 73, and then the airflow after the cooling treatment of the left half of the heat sink 74 will come into contact with the triangular plate. At this time, the airflow will be cooled by the triangular plate again, and then the shape of the triangular plate will make the airflow reflux and cool the right half of the heat sink 74. This part of the heat sink 74 is in contact with the air with lowered temperature, so the temperature of this part of the heat sink 74 does not belong to the high temperature range.
[0079] When the temperature inside the heat pipe 73 rises, the movable filter 76 is pulled outward, and the multi-fold strip 78 connected to the bottom thereof will move outward accordingly, and carry the sleeve rod 86 outward along the bottom through groove 88. In addition, the outer sides of the sleeve rod 86 are respectively connected to the No. 2 flip plate 85 and the leak-proof patch 87, among which the No. 2 flip plate 85, the middle support shaft 84 and the No. 1 flip plate 83 will be folded, and the extension platform 81 will be connected to the structure composed of the heat sink 74 and the heat pipe 73. Then the U-shaped tube 92 will replace the triangle formed by the No. 2 flip plate 85, the middle support shaft 84 and the No. 1 flip plate 83 to guide the airflow. In addition, a hollow tube 93 is provided inside the U-shaped tube 92, and the hollow tube 93 is filled with coolant. Therefore, the structure of the U-shaped tube 92 will increase the cooling force of the airflow. However, when the temperature inside the U-shaped tube 92 rises, it means that the temperature of the coolant inside the hollow tube 93 has risen. At the same time, the temperature sensor 90 will sense the temperature change, and then the temperature sensor 90 will transmit the electrical signal to the control terminal 901. The control terminal 901 will receive and calculate the electrical signal and drive the electric push rod 97 to contract, so that the electric push rod 97 will be inserted into the hollow tube 93 with the tapered tube 99 through the compensation plate 98. The outer wall of the hollow tube 93 is rigid, and the inner wall is elastic. Therefore, when the tapered tube 99 completely enters the hollow tube 93, the inner wall of the hollow tube 93 will be compressed, and the coolant inside it will be squeezed into the airbag 95 through the short tube 94. The airbag 95 has a certain toughness, and finally the coolant inside the tapered tube 99 is used to cool the airflow in the U-shaped tube 92.
[0080] Similarly, when the temperature inside the U-shaped tube 92 rises again, the electric push rod 97 is used to extend the tapered tube 99 outward from the hollow tube 93, and at the same time, the tough airbag 95 will squeeze the cooled coolant back into the hollow tube 93.
[0081] The air exhausted from the thermal management mechanism 7 eventually enters the buffer assembly 8, and then enters the cylinders of the diesel engine 10 through the intake manifold 9. The cylinders then operate, driving the generator 3 while simultaneously passing exhaust gas through the exhaust manifold 11 into the buffer assembly 8. The buffer assembly 8 is equipped with a thermal insulation plate, dividing its interior into two chambers.
[0082] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Various changes made by ordinary technicians in this field based on the above concepts without creative work fall within the scope of protection of the present invention.
Claims
1. A vehicle-mounted diesel generator set, characterized in that: include: A cover for protecting and isolating the generator set from dust, wherein the bottom of the cover is fitted with a bottom shell; A generator is provided inside the bottom shell, and an external connection plate is fixedly installed on the outside of the generator; An air filter for purifying and removing dust from the incoming air, the air filter being fixedly mounted on the external plate; A supercharger for compressing air to allow more air to enter the cylinder, wherein the supercharger is fixedly mounted on the external plate, and an air inlet end of the supercharger is connected to an air outlet end of the air filter via a pipe; a heat management mechanism for performing heat control management on the flowing air, the heat management mechanism being arranged in the bottom shell; A control component is provided inside the bottom shell, wherein the control component is used for regulating power; The thermal management mechanism includes an air pipe, the top end of the air pipe is fixedly connected to the supercharger, and one end of the air pipe away from the supercharger is fixedly connected to a housing; A fixed filter is fixedly connected to the outside of the housing, wherein the fixed filter is used to filter impurities in the external air flow; A temperature adjustment component is fixedly installed on a side of the housing away from the fixed filter screen, a movable filter screen is inserted into the interior of the fixed filter screen, and a multi-fold strip is fixedly connected to the bottom of the movable filter screen; A buffer assembly is provided inside the bottom shell, wherein the buffer assembly is used to pre-store and process the incoming air to prevent excessive airflow from generating thermal friction with the inner wall of the pipe. The top of the buffer assembly is fixedly connected to the intake manifold, and the end of the intake manifold away from the buffer assembly is fixedly connected to the diesel engine; The buffer assembly includes an extension platform, the outer side of the extension platform is fixedly connected to the shell, a fixed seat is fixedly installed inside the extension platform, a first flip plate is rotatably installed inside the fixed seat through an axis, the end of the first flip plate away from the fixed seat is hinged to a middle support shaft, and the side of the middle support shaft away from the first flip plate is hinged to the second flip plate; The bottom of the extension platform is provided with a bottom through-groove, the interior of the bottom through-groove is slidably adapted to be fitted with a sleeve rod, the outer side of the sleeve rod is fixedly connected to the second flip plate, and the bottom end of the sleeve rod is fixedly connected to the multi-folding strip; Both sides of the sleeve rod are fixedly connected with anti-leakage patches, and one end of the anti-leakage patch away from the sleeve rod is fixedly connected to the inside of the extension platform.
2. The vehicle-mounted diesel generator set according to claim 1, characterized in that: The diesel engine is arranged inside the bottom shell, the air outlet of the diesel engine is connected to the exhaust manifold, and one end of the exhaust manifold away from the diesel engine is connected to the buffer assembly; A partition plate is provided inside the buffer assembly, and the partition plate divides the buffer assembly into two cavities.
3. The vehicle-mounted diesel generator set according to claim 1, characterized in that: There are two shells, and an air inlet pipe and an air outlet pipe are fixedly connected to the outer sides of the two shells respectively, wherein the air outlet pipe is fixedly connected to the buffer assembly and communicated with each other.
4. The vehicle-mounted diesel generator set according to claim 3, characterized in that: The interior of the shell is provided with a heat dissipation tube, and the bottom of the heat dissipation tube is provided with a heat dissipation fin. There are several heat dissipation tubes and heat dissipation fins, which are arranged in an alternating manner and completely fill the interior of the shell.
5. The vehicle-mounted diesel generator set according to claim 4, characterized in that: A tapered hole is provided on the surface of the movable filter screen, wherein the inner diameter of one end of the tapered hole facing the air flow is larger than the inner diameter of the other end.
6. The vehicle-mounted diesel generator set according to claim 1, characterized in that: A U-shaped tube is fixedly installed inside the extension platform, the outer end surface of the U-shaped tube is fixedly connected to a guide plate, the outer side of the U-shaped tube is plugged into a hollow tube, wherein the outer side of the hollow tube is rigid and the inner wall is elastic, the outer side of the hollow tube is fixedly connected to a short tube, and the end of the short tube away from the hollow tube is fixedly connected to an air bag; The outer side of the U-shaped tube is fixedly connected with a protective cover, wherein the protective cover is used for protecting the airbag.
7. The vehicle-mounted diesel generator set according to claim 6, characterized in that: A temperature sensor is provided inside the U-shaped tube, an electric push rod is fixedly connected to the outside of the U-shaped tube, and a control terminal is provided on the outside of the fixed end of the electric push rod; A compensation plate is fixedly connected to the outer side of the output end of the electric push rod, and a conical tube is fixedly installed on the end of the compensation plate away from the electric push rod, wherein the conical tube and the hollow tube are both filled with coolant, and the outer side of the conical tube is squeezed and adapted to the inner wall of the hollow tube.
8. A thermal management system for a vehicle-mounted diesel generator set, used for the vehicle-mounted diesel generator set according to claim 7, characterized in that: The thermal management system is composed of an induction detector and an electric push rod; The induction detector includes a temperature sensor and a control terminal, and the temperature sensor and the control terminal are connected via a signal; The temperature sensor is used to detect the temperature change in the U-shaped tube and collect data; The control terminal consists of three parts: a receiving unit, a processing unit and an output unit; Receiving unit: receives the temperature information detected by the temperature sensor; Processing unit: analyzes and processes temperature information; Output unit: outputs the signal transmitted by the processing unit.
Citation Information
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