A tire molding integrated apparatus
The integrated tire forming equipment, which combines steel wire feeding and rubber cloth conveying devices, solves the problems of low efficiency and high defect rate of existing equipment, and realizes automated forming and accurate positioning of steel rims.
Patent Information
- Application Number
- CN202510805681.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-06-17
AI Technical Summary
Existing tire forming equipment suffers from low processing efficiency and is prone to producing defective products due to its split structure, and the placement of the steel rim is difficult to determine.
Design an integrated tire forming equipment that integrates a steel wire feeding device, a rubber cloth conveying device, and a forming roller. The equipment achieves automated forming of the steel rim through a pressing device, a cutting component, and a pushing component, eliminating the need for manual operation.
It improves processing efficiency, ensures accurate steel ring positioning, reduces deviations caused by manual operation, and lowers the defect rate.
Smart Images

Figure CN120533992B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tire processing equipment, in particular to an outer tire forming integrated equipment. BACKGROUND
[0002] In the outer tire processing process, materials such as rubber and plastic in a plastic state are generally used for synthetic processing, and in the tire forming process, the rubber and plastic are generally melted and then molded, so that the recycled plastic can be used again.
[0003] For the outer tire forming process, the processed rubber is generally laid on the forming roller shaft, generally several layers, and then the steel ring processing machine is used to process the steel ring, and then the processed steel ring is sleeved on the outer side of the rubber, and then the forming roller shaft is expanded outward to stretch and expand the rubber into a tire shape. At this time, the two steel rings are set to facilitate the rubber forming, and after the expansion is completed, the forming roller shaft is expanded outward again to drive the rubber at both ends to be folded, and when the rubber at both ends is folded, the steel ring is covered to make the steel ring buried in the rubber. Then, the steel ring is not easy to deform, so that the molded rubber will not deform, and after processing, the limit between the steel ring and the wheel skeleton can be used to complete the processing of the entire wheel, but for the existing tire processing equipment, the steel ring forming machine and the forming roller shaft are mostly split, so the steel ring needs to be manually placed on the forming roller shaft after independent processing. This processing process not only has low automation degree, but also has low processing efficiency, and the placement position of the steel ring is not easy to determine, which may cause the formed tire to have a defective problem.
[0004] Therefore, how to provide an outer tire forming integrated equipment to solve the defects of the existing forming equipment is a technical problem to be solved by those skilled in the art. SUMMARY
[0005] Therefore, the present application provides an outer tire forming integrated equipment to solve the problem of low processing efficiency and existence of defective products caused by the split structure of the existing forming equipment.
[0006] In order to achieve the above purpose, the present application provides the following technical scheme:
[0007] The present application discloses an outer tire forming integrated equipment, which comprises:
[0008] A steel wire feeding device stores steel wire inside;
[0009] A rubber cloth conveying device stores rubber cloth inside, a plurality of wire passing rollers are installed on the upper end of the rubber cloth conveying device, and the rubber cloth conveying device is arranged on the right side of the steel wire feeding device;
[0010] The reversing device is arranged on the right side of the rubber cloth conveying device, a platform is arranged on the right side of the reversing device, a box body is installed above the platform, and a motor is installed in the box body;
[0011] A forming roller shaft is installed at the front end of the box body, the rear end of the forming roller shaft penetrates through the box body and is drivingly connected to the output end of the motor;
[0012] A pressing device is installed at one end of the upper end of the box body, and the other end of the pressing device is arranged above the forming roller shaft;
[0013] A pair of extrusion assemblies are arranged above the platform and arranged on the side of the forming roller shaft;
[0014] A mounting member is arranged above the platform and arranged on the left side of the extrusion assembly, and a pair of flattening assemblies are installed at the upper end of the mounting member;
[0015] A limiting assembly is arranged above the mounting member, and cutting assemblies and advancing assemblies are arranged on the front and rear sides of the limiting assembly, and the cutting assemblies are arranged on the left side of the advancing assemblies.
[0016] In a possible implementation, the pressing device comprises:
[0017] A connecting rod is installed at one end of the upper end of the box body, and a connecting plate is drivingly connected to the other end of the connecting rod, and a plurality of air cylinders are installed at the upper end of the connecting plate;
[0018] A pair of vertical sliding rails are arranged on the left side of the other end of the connecting rod, and a pair of vertical sliding blocks are installed on the right side of the connecting plate and drivingly connected to the vertical sliding rails;
[0019] A plurality of horizontal sliding rails are installed on the side edges of the bottom of the connecting plate, horizontal sliding blocks are drivingly connected to the horizontal sliding rails, connecting frames are connected to the left sides of the horizontal sliding blocks, first sliding blocks and second sliding blocks are drivingly connected in the connecting frames, and drive rods in the air cylinders sequentially penetrate through the connecting plate and the connecting frame and are connected to the upper ends of the first sliding blocks and the second sliding blocks;
[0020] Pressing wheels are installed at the bottoms of the first sliding blocks and the second sliding blocks.
[0021] In a possible implementation, the cutting assembly comprises:
[0022] A cushion block is installed at the upper end of the mounting member, a rectangular plate is installed at the upper end of the cushion block, a pair of rectangular plates are arranged, and through holes are formed in the lower parts of the rectangular plates;
[0023] A horizontal plate is installed at the upper ends of the two rectangular plates;
[0024] A hydraulic cylinder is installed on the top of the horizontal plate, with a hydraulic rod extending out of the horizontal plate at the bottom of the hydraulic cylinder, and a cutting head installed at the bottom of the hydraulic rod.
[0025] In one possible implementation, the commutation device includes:
[0026] The connecting frame has several support rods installed at its upper end;
[0027] A disc is mounted on the top of the support rod, and a tapered groove is formed on the side wall of the disc to allow the steel wire to turn.
[0028] In one possible implementation, the flattening component includes:
[0029] A connecting post is installed on the upper end of the mounting component, and the connecting post is located on the left side of the cutting assembly;
[0030] The mounting box is installed above the connecting column, and a displacement slide is installed inside the mounting box;
[0031] A displacement block is connected to the displacement slide, and a cup-shaped pressure head is connected to the right end of the displacement block.
[0032] The clips are installed in pairs on the left surface of the right panel of the mounting box.
[0033] In one possible implementation, the forming roller includes:
[0034] The connectors are installed in pairs and connected to the placement column via mounting rods.
[0035] Several connecting blocks are mounted at one end on the connecting head, and a push rod is flipped to the other end of the connecting block. A processing rod is flipped to the other end of the push rod. The other ends of several processing rods are connected together in series by telescopic rings.
[0036] The connecting block and the push rod are connected by a coupling.
[0037] In one possible implementation, the propulsion component includes:
[0038] A propulsion track is installed on the upper end of the mounting component, and the propulsion track is located on the right side of the cutting assembly. A moving block is drivenly connected to the propulsion track.
[0039] Connecting plates, arranged in pairs, are installed on the upper end of the movable block, and a pressure shaft is installed between the two connecting plates;
[0040] A first extension rod is installed at the right end of the movable block, and a rectangular slot is formed on the first extension rod.
[0041] In one possible implementation, the extrusion component includes:
[0042] Supporting column, the upper surface is installed with driving cylinder, the end of the driving cylinder is connected with L-shaped plate;
[0043] Mounting block, arranged in pairs, mounted on the L-shaped plate, one end surface of the mounting block is connected with arc-shaped block.
[0044] In a possible implementation, the pushing assembly further comprises:
[0045] Displacement rack, mounted on the upper end of the mounting member;
[0046] Connecting rod, mounted on the front end of the moving block, a limiting disc is mounted on the connecting rod, the limiting discs are arranged in pairs, and a first gear is mounted between the two limiting discs;
[0047] Rotary rod, one end of the rotary rod penetrates through one of the connecting plates and is inserted into the other connecting plate, the pressing shaft is connected to the rotary rod, and a plurality of arc-shaped driving blocks are mounted on the outer surface of the pressing shaft;
[0048] Second gear, mounted on the other end of the rotary rod, the first gear is respectively meshed and connected with the second gear and the displacement rack.
[0049] In a possible implementation, the extrusion assembly further comprises:
[0050] Mounting hole, opened on the upper surface of the L-shaped plate, two driving members are drivingly connected in the mounting hole, the driving members are mounted at the bottom of the mounting block, and two rectangular holes are opened on the other end surface of the L-shaped plate;
[0051] Three second extension rods are respectively mounted on the upper ends of the driving cylinders and the two driving members;
[0052] Linkage rods, arranged in pairs, two ends of the linkage rods are respectively mounted on the three second extension rods;
[0053] Displacement rod, mounted on the upper surface of the L-shaped plate;
[0054] Limiting push piece, arranged in pairs, mounted on the surface of the mounting block, and the limiting push pieces are arranged in the rectangular holes;
[0055] Pushing rod, drivingly connected in the mounting block, the displacement rod is provided with a rack on the surface of the pushing rod, and the arc-shaped block is mounted on the pushing rod;
[0056] The driving member comprises:
[0057] The displacement gear is installed with the second extension rod on the upper surface, and the connecting shaft is installed on the bottom surface of the displacement gear, the driving gear is installed below the connecting shaft, and the driving gear and the displacement gear are engaged with the rack.
[0058] The present application places the steel wire feeding device, the rubber cloth conveying device and the forming roller shaft first, covers the rubber cloth on the forming roller shaft through the rubber cloth conveying device, then outputs the steel wire by using the steel wire feeding device, and then lowers the pressing device to press on the steel wire when a part of the steel wire is placed on the forming roller shaft. At this time, the forming roller shaft is driven to rotate, and the steel wire is still being conveyed. In this way, under the cooperation of the pressing device, the steel wire rotates with the forming roller shaft and gradually forms a steel ring structure. After the steel wire is wound for several turns, the steel wire is cut by using the cutting assembly, and then the remaining steel wire is pushed to the forming roller shaft by using the pushing assembly. After the steel ring is formed, the tire forming is completed by using the forming roller shaft. Such equipment not only saves the problem that the steel ring needs to be independently processed and then placed manually to the processing position, but also significantly improves the processing efficiency, and the output position of the steel wire is determined, avoiding the problem that the deviation is easy to occur when manually preventing. BRIEF DESCRIPTION OF DRAWINGS
[0059] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only exemplary, and those skilled in the art can also obtain other implementation drawings according to the provided drawings without creating labor.
[0060] The structures, proportions, sizes, etc. shown in the present specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and are not used to limit the limiting conditions that the present application can be implemented, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that the present application can produce, should still fall within the scope of the technical content disclosed by the present application.
[0061] Figure 1 A tire forming integrated equipment provided by the present application is shown in the figure;
[0062] Figure 2 A pressing device provided by the present application is shown in the figure;
[0063] Figure 3 A first sliding block provided by the present application is shown in the figure;
[0064] Figure 4 A cutting assembly provided by the present application is shown in the figure;
[0065] Figure 5The reversing device provided by the present application is shown in the perspective view;
[0066] Figure 6 The flattening assembly provided by the present application is shown in the perspective view;
[0067] Figure 7 The forming roller provided by the present application is shown in the perspective view;
[0068] Figure 8 The connecting shaft provided by the present application is shown in the perspective view;
[0069] Figure 9 The pushing assembly provided by the present application is shown in the perspective view;
[0070] Figure 10 The rectangular slot provided by the present application is shown in the perspective view;
[0071] Figure 11 The extruding assembly provided by the present application is shown in the perspective view;
[0072] Figure 12 The displacement rack provided by the present application is shown in the perspective view;
[0073] Figure 13 The arc-shaped driving block provided by the present application is shown in the perspective view;
[0074] Figure 14 The linkage provided by the present application is shown in the perspective view;
[0075] Figure 15 The mounting block provided by the present application is shown in the sectional view;
[0076] Figure 16 The driving member provided by the present application is shown in the perspective view;
[0077] In the figure: 1 flattening assembly; 11 displacement block; 12 bowl-shaped pressing head; 13 clamping piece; 14 connecting column; 15 mounting box; 16 displacement slide; 2 box; 3 material pressing device; 31 air cylinder; 32 connecting plate; 33 connecting rod; 34 vertical slide rail; 35 horizontal slide rail; 36 vertical slide block; 37 horizontal slide block; 38 pressing wheel; 39 second slide block; 310 first slide block; 311 connecting frame; 4 extrusion assembly; 41 supporting column; 42 driving air cylinder; 43 L-shaped plate; 44 mounting block; 45 arc-shaped block; 46 mounting hole; 47 displacement rod; 48 driving member; 49 linkage rod; 410 second extension rod; 411 limiting tab; 412 pushing rod; 481 driving gear; 483 connecting shaft; 484 displacement gear; 5 forming roller shaft; 51 placing column; 52 processing rod; 53 connecting head; 54 connecting block; 55 pushing rod; 6 pushing assembly; 61 first extension rod; 62 moving block; 63 connecting plate; 64 pushing track; 65 pressing shaft; 66 rectangular groove; 67 displacement rack; 68 first gear; 69 second gear; 610 rotating rod; 611 arc-shaped driving block; 612 connecting rod; 613 limiting disc; 7 cutting assembly; 71 cutting head; 72 pad block; 73 rectangular plate; 74 through hole; 75 horizontal plate; 76 hydraulic cylinder; 8 reversing device; 81 disc; 82 conical groove; 83 supporting rod; 84 connecting frame; 9 rubber cloth conveying device; 10 steel wire feeding device; 20 wire passing roller; 30 limiting assembly. DETAILED DESCRIPTION
[0078] The present application is described in detail by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present application from the disclosure. Obviously, the described embodiments are part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0079] Please refer to Figures 1-16 Now, a tire forming integrated equipment disclosed by the present application is described, and the present application has twelve parts, such as Figure 1The utility model provides a kind of rubber belt and steel wire jointing machine, including flattening assembly 1, box 2, material pressing device 3, extrusion assembly 4, forming roller 5, advancing assembly 6, cutting assembly 7, reversing device 8, rubber cloth conveying device 9, steel wire feeding device 10, line roller 20 and limiting assembly 30, steel wire is stored in steel wire feeding device 10 inside, rubber cloth is stored in rubber cloth conveying device 9 inside, a plurality of line rollers 20 are installed on the upper end of rubber cloth conveying device 9, rubber cloth conveying device 9 is arranged on the right side of steel wire feeding device 10, reversing device 8 is arranged on the right side of rubber cloth conveying device 9, reversing device 8 right side is provided with platform, box 2 is installed above platform, motor is installed in box 2, forming roller 5 is installed in the front end of box 2, and forming roller 5 rear end passes through box 2 and is drivingly connected at the output end of motor, material pressing device 3 one end is installed on the upper end of box 2, and material pressing device 3 other end is arranged above forming roller 5, extrusion assembly 4 is arranged in pairs, and is installed above platform, extrusion assembly 4 is arranged in the side of forming roller 5, mounting piece is installed above platform, mounting piece is arranged on the left side of extrusion assembly 4, a pair of flattening assembly 1 is installed on the upper end of mounting piece, limiting assembly 30 is installed above mounting piece, cutting assembly 7 and advancing assembly 6 are arranged on the front and back sides of limiting assembly 30, and cutting assembly 7 is arranged on the left side of advancing assembly 6.
[0080] In use, the processed steel wire and rubber cloth are placed on steel wire feeding device 10 and rubber cloth conveying device 9 respectively, then the steel wire is pulled out, and its end head passes through line roller 20, reversing device 8 and flattening assembly 1 in turn, then passes through cutting assembly 7 and advancing assembly 6, then the rubber cloth is pulled out and passes through feeding hopper in rubber cloth conveying device 9, and a plurality of storage rollers are arranged on rubber cloth conveying device 9, different rubber cloths can be placed.
[0081] In the processing process, the rubber cloth is first pulled out, and it is wrapped on the forming roller shaft 5 by manual. In the process of placing the rubber cloth, generally, the rubber cloth is torn off one end, and a section is pasted, and then one layer after another is covered until the required thickness is reached. After the rubber cloth is pasted, the rubber cloth is collected by using the rubber cloth conveying device 9. Then the steel wire feeding device 10 is used to convey the steel wire, and the end of the steel wire moves forward and is placed on the forming roller shaft 5. The pressing device 3 is displaced downward, and the pressing wheel 38 is pressed on the steel wire. At this time, the forming roller shaft 5 is driven to rotate, while the steel wire feeding device 10 continuously conveys the steel wire, and the pressing wheel 38 is also pressed on the surface of the rubber cloth at the same time. In this way, during the rotation of the forming roller shaft 5, the steel wire is bent by using the pressing wheel 38, and the bent steel wire is rotated with the forming roller shaft 5. For the steel ring, it is formed by multi-stage winding of the steel wire. When the steel wire is wound for many turns and reaches the specified width of the steel ring, the conveying steel wire is cut by using the cutting assembly 7. After cutting, the remaining unprocessed steel wire is pushed by using the pushing assembly 6, and then the remaining steel wire is completely wound into the forming roller shaft 5 by using the forming roller shaft 5, so that the steel ring is formed. After the steel ring is formed, the motor placed in the column body 51 drives the outer wall to expand outward, and the expansion degree is according to the inner diameter of the steel ring. After expansion, the steel ring will sink into the rubber cloth, expanding the diameter of the rubber cloth while limiting the position of the steel ring. Then the motor on the connecting head 53 drives one end of the connecting block 54 to displace along the mounting rod. In the process of displacement, the connecting shaft 56 deflects outward and drives the push rod 55 to deflect outward, so that the processing rod 52 moves away from the connecting head 53 and moves toward the placement column 51. The processing rod 52 will turn over the cloth body of the two end portions of the rubber cloth forming a cylinder outward. After turning over, the processing rod 52 will be pressed above the rubber cloth. After the rubber cloth is turned over, the steel ring is buried. At this time, the steel ring can not only complete the shaping effect, but also determine the width of the tire. After turning over, the processing rod 52 is driven to retract, and then the rubber cloth in the rubber cloth conveying device 9 is pulled out again to complete the winding and covering.
[0082] In one specific embodiment, as Figures 2-3The pressing device 3 comprises a cylinder 31, a connecting plate 32, a connecting rod 33, a vertical slide rail 34, a horizontal slide rail 35, a vertical slide block 36, a horizontal slide block 37, a pressing wheel 38, a second slide block 39, a first slide block 310 and a connecting frame 311, one end of the connecting rod 33 is installed on the upper end of the box body 2, the other end of the connecting rod 33 is drivingly connected with the connecting plate 32, a plurality of cylinders 31 are installed on the upper end of the connecting plate 32, the vertical slide rails 34 are arranged in pairs and installed on the left side of the other end of the connecting rod 33, a pair of vertical slide blocks 36 are installed on the right side of the connecting plate 32 and drivingly connected with the vertical slide rails 34, a plurality of horizontal slide rails 35 are installed on the bottom side edges of the connecting plate 32, the horizontal slide blocks 37 are drivingly connected on the horizontal slide rails 35, the connecting frame 311 is connected on the left side of the horizontal slide blocks 37, the first slide block 310 and the second slide block 39 are drivingly connected in the connecting frame 311, the driving rods in the cylinders 31 pass through the connecting plate 32 and the connecting frame 311 in sequence and are connected on the upper end of the first slide block 310 and the second slide block 39, and the pressing wheel 38 is installed on the bottom of the first slide block 310 and the second slide block 39.
[0083] The pressing device 3 is used to contact with the forming roller shaft 5 to form the steel ring, and the use principle is that the cylinders 31 are driven to make the pneumatic rods drive the second slide block 39 and the first slide block 310 at the bottom to be displaced downward, then the pressing wheel 38 at the bottom of the second slide block 39 and the first slide block 310 is driven to be close to and contact with the outer surface of the placing column 51, when the steel wire passes through the gap between the placing column 51 and the pressing wheel 38 and rotates with the placing column 51, the steel wire can be deformed under the action of the pressure to form a ring, and because the positions of contact are different, the displacement distance of the first slide block 310 is farther than that of the second slide block 39, the vertical slide rails 34 and the vertical slide blocks 36 are used to realize that the whole pressing device 3 is close to the forming roller shaft 5, so that the processing of different wheel bodies can be realized, for example, if the wheel body to be processed is larger, a motor or a cylinder is used to connect the vertical slide blocks 36 and drive the vertical slide blocks 36 to be displaced upward, so that the distance between the pressing device 3 and the forming roller shaft 5 is increased, the connecting plate 32 is used to connect the vertical slide blocks 36 and the horizontal slide rails 35, the horizontal slide rails 35 are used to drive the horizontal slide blocks 37 to be translated, so as to drive the connecting frame 311 to be displaced, the displacement of the connecting frame 311 can make the second slide block 39 and the first slide block 310 be translated, so as to make the pressing wheel 38 face the position of the steel wire, to prevent the problem that the steel ring cannot be formed.
[0084] In a specific embodiment, as Figure 4The cutting assembly 7 comprises a cutting head 71, a cushion block 72, a rectangular plate 73, a through hole 74, a cross plate 75 and a hydraulic cylinder 76. The cushion block 72 is installed on the upper end of the mounting member, the rectangular plate 73 is installed on the upper end of the cushion block 72, the rectangular plate 73 is arranged in pairs, the through hole 74 is formed in the lower part of the rectangular plate 73, the cross plate 75 is installed on the upper ends of the two rectangular plates 73, the hydraulic cylinder 76 is installed on the top of the cross plate 75, the hydraulic rod of the hydraulic cylinder 76 penetrates through the cross plate 75 from the bottom, and the cutting head 71 is installed on the bottom of the hydraulic rod. The cutting assembly 7 is used for cutting steel wires. The hydraulic cylinder 76 is used to drive the displacement of the hydraulic rod, the hydraulic rod with the cutting head 71 is lowered to cut the steel wire, the design of the two through holes 74 can limit the position during cutting to prevent the cutting position from being inaccurate, and after cutting is completed, the cutting head 71 is retracted. At this time, the feeding of the steel wire feeding device 10 can continue to drive the displacement of the end of the steel wire, and the through hole 74 at the left end is also inserted with the steel wire, so that the moving position of the steel wire is fixed, and the distance between the two through holes 74 is close. Therefore, when the steel wire in the right end through hole 74 is pulled out, the steel wire at the left end moves and enters the right end through hole 74 again, thereby facilitating the cutting operation of the next steel wire.
[0085] In a specific embodiment, as Figure 5 The reversing device 8 comprises a disc 81, a tapered groove 82, a support rod 83 and a connecting frame 84. The connecting frame 84 is installed on the upper end of the support rod 83, the disc 81 is installed on the top of the support rod 83, and the tapered groove 82 for turning the steel wire is formed in the side wall of the disc 81. The disc 81 is used to rotate the steel wire, the tapered groove 82 is used to clamp the steel wire and prevent the steel wire from rotating by itself, and the twisting process is manually rotated by the worker after the steel wire is stretched out from the wire roller 20. One of the right angle edges of the rectangular pattern steel wire is clamped in the tapered groove 82, and when the steel wire is pulled out, the side of the steel wire is tangent to the disc 81. After the right angle edge is clamped in the tapered groove 82, a certain degree of twisting occurs. In this design, the steel wire can be twisted multiple times to achieve the conveying and reversing of the steel wire.
[0086] In a specific embodiment, as Figure 6The flattening assembly 1 comprises a displacement block 11, a bowl-shaped pressing head 12, a clamping piece 13, a connecting column 14, a mounting box 15 and a displacement slide 16. The connecting column 14 is mounted on the upper end of the mounting piece, and is arranged on the left side of the cutting assembly 7. The mounting box 15 is mounted above the connecting column 14, and the displacement slide 16 is mounted in the mounting box 15. The displacement block 11 is drivingly connected to the displacement slide 16, and the bowl-shaped pressing head 12 is connected to the right end of the displacement block 11. The clamping piece 13 is arranged in pairs and mounted on the inner side of the right plate of the mounting box 15. The flattening assembly 1 can straighten the steel wire. After being extruded by the flattening assembly 1, the steel wire is more likely to be bent and deformed. The distance between the bowl-shaped pressing head 12 and the right end surface of the mounting box 15 is adjusted by sliding the displacement block 11 on the displacement slide 16. This is to pass through the steel wire of different widths, for example, the distance between the bowl-shaped pressing head 12 and the right end surface of the mounting box 15 is wider for wider steel wire. The clamping piece 13 is used to limit the bowl-shaped pressing head 12 to prevent the displacement block 11 from being displaced during the passage of the steel wire, so that the flattening effect is not achieved.
[0087] In a specific embodiment, as Figures 7-8 The forming roller shaft 5 comprises a placing column 51, a processing rod 52, a connecting head 53, a connecting block 54, a push rod 55 and a connecting shaft 56. The connecting head 53 is arranged in pairs and connected with the placing column 51 through the mounting rod. The connecting block 54 is installed at one end of the connecting head 53, and the other end of the connecting block 54 is reversely connected with the push rod 55. The other end of the push rod 55 is reversely connected with the processing rod 52. The processing rods 52 are connected in series through the telescopic ring at the other end. The connecting block 54 and the push rod 55 are connected through the connecting shaft 56. The motor in the placing column 51 drives the outer surface of the placing column 51 to extend outward to drive the rubber cloth to expand. The motor in the connecting head 53 drives a part of the connecting head 53 to displace along the mounting rod. The connecting block 54 displaces with the connecting head 53, and the connecting shaft 56 deflects outward. The deflection of the connecting shaft 56 drives the push rod 55 and the processing rod 52 to move outward, thereby driving the rubber cloth body at both ends to reverse.
[0088] In a specific embodiment, as Figures 9-10The pushing assembly 6 comprises a first extension rod 61, a moving block 62, connecting plates 63, a pushing track 64, a pressing shaft 65 and a rectangular slot 66. The pushing track 64 is installed on the upper end of the mounting piece. The pushing track 64 is arranged on the right side of the cutting assembly 7. The moving block 62 is in driving connection with the pushing track 64. The connecting plates 63 are arranged in pairs and installed on the upper end of the moving block 62. The pressing shaft 65 is installed between the two connecting plates 63. The first extension rod 61 is installed on the right end of the moving block 62. The rectangular slot 66 is formed in the first extension rod 61. The arrangement of the pushing track 64 can make the moving block 62 displace, so as to facilitate the adjustment of the distance between the moving block 62 and the cutting assembly 7. The arrangement of the pressing shaft 65 can prevent the steel wire from being raised during the conveying of the steel wire. The rectangular slot 66 can limit the moving direction of the steel wire.
[0089] In a specific embodiment, as shown in Figure 11 The extruding assembly 4 comprises support columns 41, driving cylinders 42, L-shaped plates 43, mounting blocks 44 and arc-shaped blocks 45. The driving cylinders 42 are installed on the upper surfaces of the support columns 41. The L-shaped plates 43 are connected to the end portions of the driving cylinders 42. The mounting blocks 44 are arranged in pairs and installed on the L-shaped plates 43. The arc-shaped blocks 45 are connected to the end surfaces of the mounting blocks 44. The driving cylinders 42 are used to drive the L-shaped plates 43 to translate, so that the L-shaped plates 43 are close to the forming roller shaft 5. The displacement of the L-shaped plates 43 can make the arc-shaped blocks 45 close to the forming roller shaft 5. Finally, during the first expansion process, the arc-shaped blocks 45 are pressed on the outer side of the steel ring, so that the problem of the rupture of the steel ring caused by the excessive expansion force can be effectively prevented.
[0090] In a specific embodiment, as shown in Figures 12-13The pushing assembly 6 further comprises a displacement rack 67, a first gear 68, a second gear 69, a rotating rod 610, arc-shaped driving blocks 611, a connecting rod 612 and limiting round plates 613. The displacement rack 67 is installed on the upper end of the mounting piece, the connecting rod 612 is installed on the front end of the moving block 62, the limiting round plates 613 are installed on the connecting rod 612, the limiting round plates 613 are arranged in pairs, the first gear 68 is installed between the two limiting round plates 613, the rotating rod 610 passes through one of the connecting plates 63 at one end and is inserted into the other connecting plate 63, the pressing shaft 65 is connected to the rotating rod 610, the arc-shaped driving blocks 611 are installed on the outer surface of the pressing shaft 65, the second gear 69 is installed on the other end of the rotating rod 610, and the first gear 68 is meshed and connected with the second gear 69 and the displacement rack 67 respectively. The displacement rack 67 is arranged on the mounting piece, and the moving block 62 is driven to displace by using a motor or other equipment. Then, the first gear 68 is driven to rotate by using the meshing of the first gear 68 and the displacement rack 67. The rotation of the first gear 68 will make the pressing shaft 65 rotate. After the steel wire is cut, the moving block 62 is driven to move, and the first gear 68 is generated counterclockwise rotation through multi-stage gear transmission, and the pressing shaft 65 is also counterclockwise rotated. In this way, the arc-shaped driving blocks 611 on the pressing shaft 65 drive the steel wire to displace, and the steel wire is close to the forming roller shaft 5, so that the efficiency of the feeding process can be significantly improved, and the limiting round plates 613 prevent the first gear 68 from falling off.
[0091] In one specific embodiment, as Figures 14-16, the extrusion assembly 4 further comprises a mounting hole 46, a displacement rod 47, a driving member 48, a linkage rod 49, a second extension rod 410, a limiting tab 411 and a pushing rod 412, the mounting hole 46 is opened on the upper surface of the L-shaped plate 43, two driving members 48 are drivingly connected in the mounting hole 46, the bottom of the driving member 48 is mounted in the mounting block 44, two rectangular holes are opened on the surface of the other end of the L-shaped plate 43, three second extension rods 410 are respectively mounted on the upper end of the driving cylinder 42 and the two driving members 48, the linkage rods 49 are arranged in pairs, two ends of the linkage rods 49 are respectively mounted on the three second extension rods 410, the displacement rod 47 is mounted on the upper surface of the L-shaped plate 43, the limiting tabs 411 are arranged in pairs and mounted on the surface of the mounting block 44, the limiting tabs 411 are arranged in the rectangular holes, the pushing rod 412 is drivingly connected in the mounting block 44, a rack is arranged on the surface of the pushing rod 412 and the displacement rod 47, the arc-shaped block 45 is mounted on the pushing rod 412, the driving member 48 comprises a driving gear 481, a connecting shaft 483 and a displacement gear 484, the second extension rod 410 is mounted on the upper surface of the displacement gear 484, the connecting shaft 483 is mounted on the bottom surface of the displacement gear 484, the driving gear 481 is mounted below the connecting shaft 483, the driving gear 481 is engaged with the displacement gear 484 and the rack. The driving member 48 is mounted in the mounting block 44, then the displacement rod 47 on the upper surface of the L-shaped plate 43 is matched, because the rack is arranged on the displacement rod 47, the engagement of the rack and the driving member 48 is utilized, then the three second extension rods 410 and the two linkage rods 49 are utilized, so that the driving cylinder 42 can drive the mounting block 44 to translate.
[0092] Specific use method as follows, when driving cylinder 42 drives L type board 43 away from forming roller shaft 5, at this time, because the relationship of linkage rod 49, will make mounting block 44 away from each other, away from process, front side displacement gear 484 clockwise rotation, rear side displacement gear 484 counterclockwise rotation, then use the rack on the advance rod 412, respectively drive two advance rods 412 to forming roller shaft 5 close and contact, let the arc block 45 press on forming roller shaft 5, although driving cylinder 42 is retracted, but the advance rod 412 extension than retraction amount is larger, thus can realize contact, and use the gear and rack structure, make the arc block 45 and steel ring in contact state, advance rod 412 will not easily produce displacement, and displacement gear 484 rotation is indirectly controlled by driving cylinder 42, and then driving cylinder 42 does not produce movement, advance rod 412 will not easily move, and use the characteristics of mounting block 44 can translate, let the arc block 45 as much as possible more press on the steel ring, realize better limit, and in order to process convenient, generally driving cylinder 42 movement amplitude will not be too big, so mounting block 44 and advance rod 412 movement will not be too big, in arc block 45 away from forming roller shaft 5, driving cylinder 42 will make L type board 43 close to forming roller shaft 5, but because displacement gear 484 occurs opposite rotation, so the advance rod 412 will be retracted into mounting block 44, and then, make driving cylinder 42 no matter how to drive L type board 43, cannot let the arc block 45 and forming roller shaft 5 contact, this state, two mounting block 44 close to each other, mounting hole 46 is used for clamping driving member 48, limit the setting of the dial 411 is used for preventing mounting block 44 with driving member 48 rotation, rectangular hole is for advance rod 412 leave displacement space, and driving gear 481 is used for driving advance rod 412 displacement.
[0093] Although the present application has been described in detail with general description and specific embodiments above, some modifications or improvements can be made on the basis of the present application, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not deviating from the spirit of the present application, all belong to the scope of the present application claimed.
Claims
1. A tire building integrated apparatus characterized by comprising: Include: Steel wire feeding device (10) internally storing steel wire; Rubber cloth conveying device (9) internally storing rubber cloth, the upper end of the rubber cloth conveying device (9) is provided with a plurality of wire rollers (20), the rubber cloth conveying device (9) is arranged on the right side of the steel wire feeding device (10); The reversing device (8) is arranged on the right side of the rubber cloth conveying device (9), the right side of the reversing device (8) is provided with a platform, the upper side of the platform is provided with a box (2), the box (2) is internally provided with a motor; The forming roller shaft (5) is installed at the front end of the box (2), the rear end of the forming roller shaft (5) penetrates through the box (2) and is drivingly connected to the output end of the motor; The pressing device (3) is installed at one end of the upper end of the box (2), the other end of the pressing device (3) is arranged above the forming roller shaft (5); The extrusion assembly (4) is arranged in pairs and is installed above the platform, the extrusion assembly (4) is arranged on the side of the forming roller shaft (5); The mounting piece is installed above the platform, the mounting piece is arranged on the left side of the extrusion assembly (4), and a pair of flattening assemblies (1) is installed at the upper end of the mounting piece; The limiting assembly (30) is installed above the mounting piece, the limiting assembly (30) is provided with cutting assemblies (7) and advancing assemblies (6) on the front and rear sides, and the cutting assemblies (7) are arranged on the left side of the advancing assemblies (6); The pressing device (3) comprises: The connecting rod (33) is installed at one end of the upper end of the box (2), the other end of the connecting rod (33) is drivingly connected with the connecting plate (32), and a plurality of air cylinders (31) is installed at the upper end of the connecting plate (32); The vertical slide rails (34) are arranged in pairs and are installed on the left side of the other end of the connecting rod (33), a pair of vertical sliding blocks (36) is installed on the right side of the connecting plate (32), and the vertical sliding blocks (36) are drivingly connected to the vertical slide rails (34); A plurality of horizontal slide rails (35) are installed on the side edges of the bottom of the connecting plate (32), horizontal sliding blocks (37) are drivingly connected to the horizontal slide rails (35), connecting frames (311) are connected to the left sides of the horizontal sliding blocks (37), first sliding blocks (310) and second sliding blocks (39) are drivingly connected in the connecting frames (311), and the drive rods in the air cylinders (31) penetrate through the connecting plate (32) and the connecting frame (311) in sequence and are connected to the upper ends of the first sliding blocks (310) and the second sliding blocks (39); The pressing wheels (38) are installed at the bottoms of the first sliding blocks (310) and the second sliding blocks (39); The flattening assembly (1) comprises: The connecting column (14) is installed at the upper end of the mounting piece, and the connecting column (14) is arranged on the left side of the cutting assembly (7); The mounting box (15) is installed above the connecting column (14), and the displacement slide (16) is installed in the mounting box (15); The displacement block (11) is drivingly connected to the displacement slide (16), and the bowl-shaped pressing head (12) is connected to the right end of the displacement block (11); Card (13), arranged in pairs, mounted in the right plate inside the installation box (15); The advancing assembly (6) comprises: The advancing track (64) is installed on the upper end of the mounting piece, the advancing track (64) is arranged on the right side of the cutting assembly (7), and the moving block (62) is drivenly connected on the advancing track (64); The connecting plate (63) is arranged in pairs and installed on the upper end of the moving block (62), and the pressure shaft (65) is installed between the two connecting plates (63); The first extension rod (61) is installed on the right end of the moving block (62), and a rectangular groove (66) is formed in the first extension rod (61); The extrusion assembly (4) comprises: The support column (41) is provided with a driving air cylinder (42) on the upper surface, and the end of the driving air cylinder (42) is connected with an L-shaped plate (43); The mounting block (44) is arranged in pairs and mounted on the L-shaped plate (43), and the arc-shaped block (45) is connected on one end surface of the mounting block (44); The extrusion assembly (4) further comprises: The mounting hole (46) is formed on the upper surface of the L-shaped plate (43), two driving members (48) are drivingly connected in the mounting hole (46), the bottom of the driving member (48) is installed in the mounting block (44), and two rectangular holes are formed on the other end surface of the L-shaped plate (43); Three second extension rods (410) are respectively installed on the upper end of the driving air cylinder (42) and the two driving members (48); The linkage rod (49) is arranged in pairs, and two ends are respectively installed on the three second extension rods (410); The displacement rod (47) is installed on the upper surface of the L-shaped plate (43); The limiting push piece (411) is arranged in pairs and installed on the surface of the mounting block (44), and the limiting push piece (411) is arranged in the rectangular hole; The advancing rod (412) is drivingly connected in the mounting block (44), the rack is arranged on the surface of the advancing rod (412) and the displacement rod (47), and the arc-shaped block (45) is installed on the advancing rod (412); The driving member (48) comprises: The displacement gear (484) is installed on the upper surface of the second extension rod (410), the connecting shaft (483) is installed on the bottom surface of the displacement gear (484), the driving gear (481) is installed below the connecting shaft (483), and the driving gear (481) is engaged with the displacement gear (484) and the rack.
2. The tire building integrated apparatus according to claim 1, wherein The cutting assembly (7) comprises: The pad block (72) is installed on the upper end of the mounting piece, the rectangular plate (73) is installed on the upper end of the pad block (72), the rectangular plate (73) is arranged in pairs, and the through hole (74) is formed in the lower part of the rectangular plate (73); The horizontal plate (75) is installed on the upper end of the two rectangular plates (73); The hydraulic cylinder (76) is installed on the top of the horizontal plate (75), the hydraulic rod of the hydraulic cylinder (76) penetrates out of the horizontal plate (75), and the cutting head (71) is installed on the bottom of the hydraulic rod.
3. The tire building integrated apparatus according to claim 1, wherein The reversing device (8) comprises: Connecting frame (84), the upper end is installed with several support poles (83); Disc (81), installed on the top of the support pole (83), the conical groove (82) is opened on the side wall of the disc (81) for the diversion of the steel wire.
4. The tire building integrated apparatus according to claim 1, wherein The forming roller shaft (5) comprises: Connecting head (53), arranged in pairs, connected with the placement column (51) through the mounting rod; Several connecting blocks (54), one end installed on the connecting head (53), the other end of the connecting block (54) is reversely connected with the push rod (55), the other end of the push rod (55) is reversely connected with the processing rod (52), several processing rods (52) are connected together through the telescopic ring between the other ends; The connecting block (54) and the push rod (55) are connected through the connecting shaft (56).
5. The tire building integrated apparatus according to claim 1, wherein The advancing assembly (6) further comprises: Displacement rack (67), installed on the upper end of the mounting; Connecting rod (612), installed on the front end of the moving block (62), the connecting rod (612) is installed with a limiting disc (613), the limiting disc (613) is arranged in pairs, and a first gear (68) is installed between the two limiting discs (613); Rotary rod (610), one end penetrates through one of the connecting plates (63) and is inserted into the other connecting plate (63), the pressure shaft (65) is connected on the rotary rod (610), and a plurality of arc-shaped driving blocks (611) are installed on the outer surface of the pressure shaft (65); Second gear (69), installed on the other end of the rotary rod (610), the first gear (68) is respectively meshed and connected with the second gear (69) and the displacement rack (67).
Citation Information
Patent Citations
Double-drum forming machine for bead core of all-steel radial tire and manufacturing method of bead core
CN105291457A
Efficient forming machine for outer tire production
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