A type of amorphous ribbon winding forming machine

Abstract

This application relates to an amorphous strip winding forming machine, belonging to the technical field. It includes a cabinet with an inner plate inside, on which a winding mechanism is installed. It also includes a speed control mechanism and a cleaning mechanism. The speed control mechanism uses material sensors at different heights to detect the position of the floating rollers on the strip to determine the rotational speed of the unwinding roller in the unwinding mechanism, thereby adjusting the rotational speed of the unwinding roller to ensure a constant rotational speed between the unwinding and winding rollers. It can also quickly identify strip jams or breaks, facilitating rapid problem identification and repair by operators. It has integrated fault detection functionality. A dust extraction mechanism can clean debris and dust from the upper and lower surfaces of the strip, preventing the strip from moving too fast and causing the mounting roller to detach. This forms a "one machine, multiple functions" combination. Furthermore, the pressing roller and dust extraction are driven by the same negative pressure pump, requiring no additional power source and offering energy-saving advantages.

Description

Technical Field

[0001] This application relates to the technical field, and in particular to an amorphous ribbon winding forming machine. Background Technology

[0002] Amorphous nanocrystals have advantages such as low core loss, high resistivity, good frequency characteristics, high magnetic induction intensity, and strong corrosion resistance. Magnetic cores made by winding amorphous nanocrystal strips are widely used in filters, transformers, and instrument transformers. Currently, amorphous strips are generally wound using winding machines that process amorphous nanocrystal magnetic cores.

[0003] However, the aforementioned existing technologies have the following technical defects:

[0004] First, inconsistent winding and unwinding speeds lead to large fluctuations in the uniformity and quality of the finished product, which reduces the quality of the wound roll and affects sales. At the same time, inconsistent winding and unwinding speeds can also easily cause tape breakage, thereby reducing the working efficiency of the equipment. Even though the existing technology discloses a tape unwinding device for amorphous strip winding machines (announcement number: CN207158433U) to adjust the speed of the unwinding servo motor, problems such as tape breakage or tape jamming still occur during the unwinding process. The existing technology does not have a fault detection function.

[0005] Second, due to the influence of the factory environment, when the factory environment is poor, the surface of the core amorphous ribbon will have waste or dust after the process is completed. If these waste and dust are not cleaned, they will seriously affect the performance, reliability and production efficiency of the final product.

[0006] Therefore, there is still room for improvement in the existing technology in terms of the quality of the finished coil and the cleanliness of the strip surface. Therefore, those skilled in the art have proposed a device for maintaining constant winding and unwinding speeds and for cleaning dust from the upper and lower surfaces of the strip. Summary of the Invention

[0007] To address the aforementioned issues, this application provides an amorphous ribbon winding forming machine, employing the following technical solution: it includes a cabinet, with an inner plate inside the cabinet and a winding mechanism on the inner plate.

[0008] It also includes a speed control mechanism and a cleaning mechanism. The speed control mechanism includes a mounting frame, with an unwinding motor mounted on the side of the mounting frame. Below the unwinding motor are four sets of rectangularly distributed slide bars. Each set of two slide bars has a matching floating wheel slidably mounted on it. An installation roller is installed between the two corresponding floating wheels. Below the mounting frame, on one side of one of the floating wheels, are multiple material sensors evenly distributed from top to bottom.

[0009] The cleaning mechanism includes two rectangular shells located below and connected to the floating wheel. A U-shaped plate is installed between the two rectangular shells. A set of horizontal tubes distributed vertically are arranged on the upper side of the U-shaped plate. A set of suction nozzles facing the other horizontal tube are installed on the side of the horizontal tube. A U-shaped frame is movable on the upper side of the rectangular shell directly below the mounting roller. Pressure rollers are hinged on both sides of the U-shaped frame.

[0010] The cleaning mechanism also includes a negative pressure component.

[0011] Preferably, an unwinding roller connected to the unwinding motor is rotatably mounted on the other side of the mounting frame, and pressure plates are slidably arranged on two sets of slide rods on the same side, with a spring sleeved on the slide rod below the pressure plate.

[0012] Preferably, the negative pressure assembly includes a collection box installed on the bottom surface of the cabinet with an opening on one side, a drawer slidably disposed inside the collection box, a negative pressure pump with an input end connected to the collection box installed on the upper side of the collection box, and a filter screen disposed at the port of the negative pressure pump.

[0013] Preferably, all horizontal tubes are equipped with side plates connected to U-shaped plates at the same side ends, and side boxes are installed on the side of the side plates. All horizontal tubes and side boxes extend into the side boxes at the same side ends. A blocking plate is slidably installed at the port of the horizontal tube extending into the side box. An F-shaped frame is installed on the side of all blocking plates, and a telescopic tube communicating with the collection box is installed on the rear side of the side box.

[0014] Preferably, a piston adapted to and connected to the upper F-shaped frame is slidably disposed inside the rectangular shell, and multiple evenly distributed springs are connected below the piston to the bottom surface of the rectangular shell. All pistons are connected to the F-shaped frame.

[0015] Preferably, a connecting pipe communicating with the side box is installed on the upper side of the rectangular shell, and a one-way valve is provided on the connecting pipe. An air inlet pipe is installed on one side of the connecting pipe on the upper side of the rectangular shell, and a solenoid valve is provided on the air inlet pipe.

[0016] Preferably, a cutting mechanism is provided on one side of the speed regulating mechanism on the inner plate. The cutting mechanism includes a feeding cylinder, a lower plate is installed at the end of the telescopic arm of the feeding cylinder, a pressing cylinder is installed on the side of the inner plate above the lower plate, and a pressing block is installed at the lower end of the pressing cylinder.

[0017] Preferably, a downward-facing cutting cylinder is installed on the side of the inner plate on the side of the clamping cylinder, and a cutter is installed at the lower end of the cutting cylinder.

[0018] Preferably, a detection mechanism is provided on the inner plate on one side of the cutting mechanism. The detection mechanism includes a lead screw module, an insulating frame is installed on the moving end of the lead screw module, and a metal contact head is installed on the end of the insulating frame.

[0019] Preferably, it also includes an external welding mechanism and a cutting mechanism. The external welding mechanism is used to perform external welding on the strip coil that has been wound on the winding mechanism, and then the cutting mechanism removes it.

[0020] In summary, this application includes at least one of the following beneficial technical effects of an amorphous ribbon winding forming machine:

[0021] I. This application utilizes a speed-regulating mechanism that employs material sensors at different heights to detect the position of the floating rollers on the strip, thereby determining the rotational speed of the unwinding roller in the unwinding mechanism. This adjustment ensures that the rotational speeds of the unwinding and take-up rollers remain constant, preventing large fluctuations in the uniformity and quality of the finished product winding, thus improving product quality. Furthermore, it can quickly detect tape jams or breaks, facilitating rapid problem identification and repair by staff. It integrates fault detection functions and reduces the risk of tape breakage under constant unwinding and take-up speeds, thereby improving production efficiency.

[0022] Second, this application also includes a dust collection mechanism, which can clean the waste and dust on the upper and lower surfaces of the strip, preventing waste from remaining on the strip and affecting the performance and reliability of the final product. At the same time, each set of pressure rollers in the dust collection mechanism can automatically move closer to the corresponding mounting roller under negative pressure and adaptively press the strip, preventing the mounting roller from detaching from the strip due to excessively fast strip movement. Meanwhile, the pressure rollers provide a certain downward pressure on both sides of the strip to prevent the strip from shifting during its forward movement, thus solving the problems of cleaning and strip detachment or shifting, forming a "one machine, multiple functions" combination. Moreover, the pressure roller pressing and dust collection are driven by the same negative pressure pump, requiring no additional power source and having the advantage of energy saving. Attached Figure Description

[0023] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0024] Figure 1 This is a schematic diagram of the structure of this application.

[0025] Figure 2 This is a schematic diagram of the main structure of this application.

[0026] Figure 3 This is a cross-sectional view of the main body of this application.

[0027] Figure 4 This is a schematic diagram of the speed regulating mechanism structure of this application.

[0028] Figure 5 This is a schematic diagram of the cleanup organization structure in this application.

[0029] Figure 6 This is a cross-sectional view of the cleaning mechanism in this application.

[0030] Figure 7 This is a partial structural diagram of the cleaning mechanism in this application.

[0031] Figure 8 This is a schematic diagram of the internal structure of the cabinet in this application.

[0032] Figure 9 This is a schematic diagram of the winding component structure of this application.

[0033] Figure 10 This is a schematic diagram of the winding mechanism structure of this application.

[0034] Figure 11 This is a schematic diagram of the cutting mechanism structure of this application.

[0035] Figure 12 This is a schematic diagram of the detection mechanism structure of this application.

[0036] Figure 13 This is a schematic diagram of the external welding mechanism of this application.

[0037] Figure 14 This is a schematic diagram of the feeding mechanism structure of this application.

[0038] Figure 15 This is a schematic diagram of the material distribution mechanism structure of this application.

[0039] Figure 16 This is a schematic diagram of the fixed component structure of this application.

[0040] In the diagram: 1. Cabinet; 2. Material distribution mechanism; 201. Electric cylinder; 202. Electronic scale; 203. O-shaped frame; 204. Guide plate; 3. Speed ​​control mechanism; 301. Mounting frame; 302. Unwinding roller; 303. Unwinding motor; 304. Slide bar; 305. Floating wheel; 306. Mounting roller; 307. Side frame; 308. Material sensor; 309. Pressure plate; 310. Spring 1; 311. Guide roller; 4. Cleaning mechanism; 401. Slider; 402. Rectangular... 403. U-shaped shell; 404. Side plate; 405. Horizontal tube; 406. Dust suction nozzle; 407. Side box; 408. Piston; 409. Spring II; 410. U-shaped frame; 411. Pressure roller; 412. Blocking plate; 413. F-shaped frame; 414. Connecting frame; 415. Collection box; 416. Drawer; 417. Negative pressure pump; 418. Telescopic tube; 419. One-way valve; 420. Air inlet pipe; 421. Solenoid valve; 422. Connecting pipe; 5. Cutting machine Structure; 501. Feeding cylinder; 502. Lower plate; 503. Pressing cylinder; 504. Pressing block; 505. Cutting cylinder; 506. Cutting knife; 6. Winding mechanism; 601. Fixing frame; 602. Winding motor; 603. Winding roller; 7. External welding mechanism; 701. External welding cylinder; 702. Deflection frame; 703. External welding knife; 8. Detection mechanism; 801. Lead screw module; 802. Insulating frame; 803. Metal contact head; 9. Unloading mechanism; 901. Slide rail ; 902, Transplanting Servo; 903, Transplanting Module; 904, Pressing Cylinder; 905, Pressing Plate; 906, Inner Welding Cylinder; 907, Inner Welding Knife; 908, Rotary Cylinder; 909, Lifting Mechanism; 910, Clamping Cylinder; 911, Gripper; 912, Ejector Cylinder; 10, Inner Plate; 11, Waste Material Box; 12, Finished Product Box; 13, Bidirectional Screw; 14, Threaded Seat; 15, Contact Seat; 16, Knob; 17, Scale-Shaped Synchronous Pulley; 18, Scale-Shaped Synchronous Belt. Detailed Implementation

[0041] The following combination Figure 1 - Figure 16 The embodiments of this application will be described in detail.

[0042] This application discloses an amorphous strip winding forming machine. Through a speed-regulating mechanism, material sensors at different heights detect the position of the floating wheel to determine the rotational speed of the unwinding roller in the unwinding mechanism. This allows for adjustment of the unwinding roller's rotational speed, ensuring a constant rotational speed between the unwinding and take-up rollers. This avoids large fluctuations in the uniformity and quality of the finished product, improving overall product quality. Simultaneously, it can quickly identify tape jams or breaks, facilitating rapid problem identification and repair by staff. Furthermore, it reduces the risk of tape breakage under constant unwinding and take-up speeds, thereby improving production efficiency.

[0043] Example 1:

[0044] like Figure 1 As shown, the device includes a cabinet 1, an inner panel 10 inside the cabinet 1, a winding mechanism 6 on the inner panel 10, and a speed regulating mechanism 3. The speed regulating mechanism 3 is used for unwinding, and the winding mechanism 6 is used for winding.

[0045] like Figures 2-4 As shown, the speed regulating mechanism 3 includes a mounting frame 301. An unwinding motor 303 is mounted on one side of the mounting frame 301, and an unwinding roller 302 connected to the unwinding motor 303 is rotatably mounted on the other side of the mounting frame 301. The strip is placed on the unwinding roller 302, and the running unwinding motor 303 drives the unwinding roller 302 to rotate for unwinding.

[0046] like Figures 3-4 As shown, four sets of rectangularly distributed slide bars 304 are provided below the unwinding motor 303. Each set of two slide bars 304 has a matching floating wheel 305 slidably mounted on it. An installation roller 306 is installed between the two floating wheels 305. The unwound strip passes around the two installation rollers 306 and is connected to the winding mechanism 6. In the subsequent unwinding process, if the unwinding roller 302 unwinds too fast, the outer strip will be too long, causing the two installation rollers 306 to descend freely. If the unwinding roller 302 unwinds too slowly, the outer strip will shorten and pull the two installation rollers 306 upward.

[0047] like Figure 4 As shown, a side frame 307 is installed on one side of one of the floating wheels 305. Multiple material sensors 308 are evenly distributed from top to bottom and facing the corresponding floating wheel 305 on the side frame 307. A controller is also installed on the cabinet 1. When the floating wheel 305 moves to the same height as the material sensor 308, it triggers the material sensor 308. Then, when the winding speed of the winding mechanism 6 is constant, the controller controls the unwinding motor 303 to adjust the speed of the unwinding roller 302 by triggering the material sensors 308 at different heights via the mounting roller 306. Triggering the higher material sensor 308 speeds up unwinding, while triggering the lower material sensor 308 slows down unwinding. Passing the uppermost material sensor 308 indicates a strip jam, and passing the lowermost material sensor 308 indicates a strip break (the mounting roller 306, without strip support, falls freely to the bottom).

[0048] It should be noted that the speed of the unwinding motor 303 is adjusted by the signal from the material sensor 308. The material sensor 308 decreases the speed of the unwinding motor 303 from top to bottom, and vice versa. After the floating wheel 305 triggers the material sensor 308, the material sensor 308 sends a signal to the controller. The controller controls the unwinding motor 303 to adjust its speed through its internal microcontroller.

[0049] In summary, the strip is placed on the unwinding roller 302, and the unwound strip is passed around the two mounting rollers 306 and connected to the winding mechanism 6. The running unwinding motor 303 drives the unwinding roller 302 to rotate for unwinding. When the floating wheel 305 moves to the same height as the material sensor 308, it will trigger the material sensor 308. Then, the mounting roller 306 will trigger the material sensors 308 at different heights, which will control the unwinding motor 303 to adjust the speed of the unwinding roller 302 through the controller. Triggering the material sensor 308 at a higher position will speed up the unwinding, and triggering the material sensor 308 at a lower position will slow down the unwinding. When the material passes the uppermost material sensor 308, it indicates that the strip is stuck. When the material passes the lowermost material sensor 308, it indicates that the strip is broken.

[0050] like Figure 2 and Figure 5 As shown, the cleaning mechanism 4 includes two rectangular shells 402 located below the floating wheel 305. Each floating wheel 305 has a mounting frame 301 rotatably mounted on its outer end, which slides on a corresponding set of slide bars 304 and is connected to the nearby unwinding roller 302. The moving floating wheel 305 drives the mounting frame 301 to slide on the slide bars 304, and at the same time drives the unwinding roller 302 to move.

[0051] like Figure 5 and Figure 6 As shown, a U-shaped plate 403 is installed between two rectangular shells 402. A set of horizontal tubes 405 distributed vertically are provided on the upper side of the U-shaped plate 403. A set of suction nozzles 406 facing the other horizontal tube 405 are installed on the side of the horizontal tubes 405, allowing the strip material on the two mounting rollers 306 to pass between the two horizontal tubes 405. Then, negative pressure is generated at the port of each suction nozzle 406, which can suck away impurities and dust from the upper and lower surfaces of the moving strip material for cleaning.

[0052] like Figure 5 and Figure 6 As shown, a U-shaped frame 410 is movably disposed on the upper side of the rectangular shell 402 directly below the mounting roller 306. Pressure rollers 411 are hinged to both sides of the U-shaped frame 410. When the strip passes around the mounting roller 306, a set of pressure rollers 411 are brought close to the strip and squeezed it. The pressure rollers 411 can limit the strip and prevent the mounting roller 306 from falling off the strip due to the strip moving too fast. At the same time, the two pressure rollers 411 can provide a certain downward pressure on both sides of the strip to prevent the strip from deviating during the forward movement.

[0053] like Figure 4 As shown, pressure plates 309 are slidably mounted on two sets of slide rods 304 on the same side. A spring 310 is sleeved on the slide rod 304 below the pressure plate 309. When the belt breaks, the mounting roller 306 descends through the slider 401. When the slider 401 contacts the pressure plate 309, it will squeeze the spring 310. The rebound force of the spring 310 will be used to buffer the mounting frame 301 and prevent other parts on the mounting frame 301 from being damaged.

[0054] like Figure 5 As shown, a collection box 415 with an opening on one side is installed on the bottom surface of the cabinet 1. A drawer 416 is slidably installed inside the collection box 415. A negative pressure pump 417 with its input end connected to the collection box 415 is installed on the upper side of the collection box 415. A filter screen is installed at the port of the negative pressure pump 417. The negative pressure pump 417 provides negative pressure to each vacuum nozzle 406. The waste debris sucked in falls into the drawer 416 after entering the collection box 415. When the dust is full, the drawer 416 can be pulled out to clean the dust inside.

[0055] like Figure 6 and Figure 7 As shown, all horizontal tubes 405 are connected to a side plate 404 connected to a U-shaped plate 403 by a common side end. A side box 407 is installed on the side of the side plate 404. All horizontal tubes 405 and side box 407 extend into the side box 407 by the same side end. A blocking plate 412 is slidably installed at the port of the horizontal tube 405 extending into the side box 407. An F-shaped frame 413 extending to the outside of the side box 407 is installed on the side of all blocking plates 412. A telescopic tube 418 connected to a collection box 415 is installed on the rear side of the side box 407. The negative pressure pump 417 generates negative pressure in the side box 407 through the telescopic tube 418. When the F-shaped frame 413 moves upward and drives the blocking plate 412 to rise so that the horizontal tube 405 is connected to the side box 407, negative pressure is generated in the horizontal tube 405.

[0056] like Figure 6 and Figure 7 As shown, a piston 408 is slidably disposed inside the rectangular shell 402 and is adapted to it and connected to the upper U-shaped frame 410. Below the piston 408, multiple evenly distributed springs 409 are connected to the bottom surface of the rectangular shell 402. Below all the pistons 408, a connecting frame 414 extending to the outside of the unwinding roller 302 and connected to the F-shaped frame 413 is installed. A connecting pipe 422 communicating with the side box 407 is installed on the upper side of the rectangular shell 402. A vent hole is opened on the lower side of the rectangular shell 402. When a negative pressure is generated inside the side box 407, the gas inside the piston 408 in the rectangular shell 402 is drawn away through the connecting pipe 422. The external atmospheric pressure pushes the piston 408 to rise and stretches the springs 409. The rising piston 408 also drives the F-shaped frame 413 to rise through the connecting frame 414.

[0057] like Figure 6 As shown, a one-way valve 419 is provided on the connecting pipe 422. An air inlet pipe 420 is installed on the upper side of the rectangular shell 402 on one side of the connecting pipe 422. A solenoid valve 421 is provided on the air inlet pipe 420. The U-shaped frame 410 only allows air inside the rectangular shell 402 to enter the side box 407 through the connecting pipe 422. When the solenoid valve 421 is opened, the area above the piston 408 in the rectangular shell 402 is connected to the outside through the air inlet pipe 420 to replenish air.

[0058] When the negative pressure pump 417 is running, the solenoid valve 421 is closed and the one-way valve 419 is open in one direction, thereby generating negative pressure above the piston 408 inside the rectangular shell 402. This creates a pressure difference that drives the piston 408 to rise, which in turn drives the U-shaped frame 410 and the pressure roller 411 to rise. After the operation is completed, the solenoid valve 421 opens, and the air inlet pipe 420 connects the outside world with the inside of the rectangular shell 402, replenishing air inside the rectangular block 402 and causing the piston 408 to descend until it returns to its original position.

[0059] It should be noted that the components of the speed regulating mechanism 3 and the cleaning mechanism 4 located on the slide bar 304 can be made of lightweight materials while ensuring their own strength, so as to avoid crushing when the strip supports the two mounting rollers 306.

[0060] In summary, before use, the strip passes between the two horizontal tubes 405 as it wraps around the two mounting rollers 306. Then, the negative pressure pump 417 generates negative pressure in the side box 407 via the telescopic pipe 418. This negative pressure is then drawn away from the piston 408 in the rectangular shell 402 via the connecting pipe 422. Atmospheric pressure then pushes the piston 408 upward, stretching the second spring 409. The rising spring 409 drives the U-shaped frame 410 and pressure roller 411 upward, while simultaneously driving the blocking plate 412 upward via the F-shaped frame 413 and connecting frame 414, allowing the port of the horizontal tube 405 to open slowly. When the port of the horizontal tube 405 is slightly open, most of the gas is drawn out from the rectangular shell 402 until the blocking plate 412 rises to the port opening size so that the air intake is the same as the air intake of the negative pressure pump 417, and then no more air is drawn from the rectangular shell 402. The piston 408 stops moving. At this time, the pressure roller 411 squeezes the strip on the horizontal tube 405 and generates negative pressure at the ports of each dust suction nozzle 406. Then, as the strip moves forward, the pressure roller 411 squeezes the two sides of the strip, while the two sets of dust suction nozzles 406 suck away the impurities and dust on the upper and lower surfaces of the strip and send them into the collection box 415.

[0061] like Figures 8-10 As shown, the winding mechanism 6 includes a fixed frame 601 installed on the other side of the inner plate 10. A winding motor 602 is installed on one side of the fixed frame 601, and a winding roller 603 extending to the front side of the inner plate 10 and connected to the drive end of the winding motor 602 is installed on the other side of the fixed frame 601. The winding roller 603 is provided with a needle clamping groove. The end of the strip is placed into the needle clamping groove of the winding roller 603, and then the winding motor 602 runs to drive the winding roller 603 to rotate and wind up the strip.

[0062] like Figure 9 and Figure 11As shown, a cutting mechanism 5 is provided on one side of the speed regulating mechanism 3 on the inner plate 10. The cutting mechanism 5 includes a feeding cylinder 501. A lower plate 502 is installed at the end of the telescopic arm of the feeding cylinder 501. A pressing cylinder 503 is installed on the side of the inner plate 10 above the lower plate 502. A pressing block 504 is installed at the lower end of the pressing cylinder 503. After the strip is cut, the pressing cylinder 503 extends and drives the pressing block 504 to descend and cooperate with the pressing block 504 to clamp the strip. Then the feeding cylinder 501 shortens and drives the strip forward so that its end enters the clamping groove of the take-up roller 603. Then the pressing cylinder 503 shortens and the feeding cylinder 501 extends until the position is restored.

[0063] like Figure 11 As shown, a guide roller 311 is rotatably mounted on the side of the mounting frame 301 on one side of the cutting mechanism 5. The strip released by the speed regulating mechanism 3 passes around the guide roller 311 and then passes between the lower plate 502 and the pressure block 504 to connect with the winding mechanism 6. The guide roller 311 plays a guiding role.

[0064] like Figure 11 As shown, a downward-facing cutting cylinder 505 is installed on the side of the inner plate 10 on the side of the clamping cylinder 503. A cutter 506 is installed at the lower end of the cutting cylinder 505. After the winding mechanism 6 reaches its winding limit, the cutting cylinder 505 extends and drives the cutter 506 to descend and cut the strip.

[0065] like Figure 9 and Figure 12 As shown, a detection mechanism 8 is provided on the inner plate 10 on one side of the cutting mechanism 5. The detection mechanism 8 includes a lead screw module 801. An insulating frame 802 is installed on the moving end of the lead screw module 801. A metal contact head 803 is installed on the end of the insulating frame 802. This metal contact head 803 is a conductive sensor and is electrically connected to the controller. During the winding process, when the outer diameter of the roll comes into contact with the metal contact head 803, it indicates that the winding is complete. The controller controls the winding motor 602 to turn off and stop winding. The position of the metal contact head 803 can be adjusted through the lead screw module 801 to adapt to various winding diameters.

[0066] It should be noted that when the outer diameter of the roll material comes into contact with the metal contact head 803, the metal contact head 803 is subjected to pressure and sends a signal to the controller, which then controls the unwinding motor 303 and the rewinding motor 602 to shut down.

[0067] In summary, the strip end is placed into the clamping groove of the take-up roller 603. Then, the take-up motor 602 runs to drive the take-up roller 603 to rotate and take up the strip. When the outer diameter of the roll contacts the metal contact head 803, the take-up is complete. The controller controls the take-up motor 602 and the unwinding motor 303 to shut down and stop the take-up. The cutting cylinder 505 extends and drives the cutter 506 to descend and cut the strip. After the roll is removed from the take-up roller 603, the clamping cylinder 503 extends and drives the pressure block 504 to descend and clamp the strip. Then, the feeding cylinder 501 shortens and drives the strip forward so that its end enters the clamping groove of the take-up roller 603. Then, the clamping cylinder 503 shortens and the feeding cylinder 501 extends until it returns to its original position. The take-up motor 602 and the unwinding motor 303 run to continue the take-up.

[0068] like Figure 9 and Figure 13 As shown, it also includes an external welding mechanism 7, which includes an external welding cylinder 701 hinged to the side of the inner plate 10. A deflection frame 702 is installed on one side of the external welding cylinder 701. An external welding knife 703 with its end hinged to the external welding cylinder 701 is mounted on the side of the inner plate 10 on the other side of the external welding cylinder 701. The external welding knife 703 extends and drives the external welding cylinder 701 to deflect, which in turn drives the deflection frame 702 to deflect so that its knife head contacts the outer diameter of the coil. Then, the deflection frame 702 runs to weld the outer surface of the coil.

[0069] It should be noted that the external welding mechanism has 2 to 4 welding points for the coil material, which are evenly distributed.

[0070] like Figure 8 and Figure 14 As shown, a feeding mechanism 9 is provided on the side of the inner plate 10 in front of the winding mechanism 6. The feeding mechanism 9 includes a slide rail 901. A transplanting servo 902 is provided above the slide rail 901. A transplanting module 903 that slides on the slide rail 901 is provided at the drive end of the transplanting servo 902. The running transplanting servo 902 drives the transplanting module 903 to slide on the slide rail 901.

[0071] like Figure 14 As shown, a pressing cylinder 904 is installed on the transplanting module 903, and a pressing plate 905 is installed at the end of the pressing cylinder 904. The position of the transplanting module 903 is adjusted so that it is aligned with the pressing plate 905 and the roll material. Then the pressing cylinder 904 extends and drives the pressing plate 905 to strike the roll material to press it. This can be repeated multiple times until the pressing is completed.

[0072] like Figure 14As shown, an inner welding cylinder 906 is installed on the side of the pressing cylinder 904. An inner welding knife 907 is installed at the end of the inner welding cylinder 906. The position of the transfer module 903 is adjusted so that the inner welding knife 907 is close to the coil. Then, the inner welding cylinder 906 extends to bring the inner welding knife 907 into contact with the inner surface of the coil. Then, the inner welding knife 907 is used to weld the inner surface of the coil. After completion, the inner welding cylinder 906 shortens to bring the inner welding knife 907 away. There are 1 to 2 internal welding points that are evenly distributed.

[0073] like Figure 14 As shown, a rotary cylinder 908 is also installed on the transplanting module 903. A lifting mechanism 909 is installed at the end of the rotary cylinder 908. Two clamping cylinders 910 are installed at the lower end of the lifting mechanism 909. A set of grippers 911 is installed at the working end of the clamping cylinder 910. A rubber pad is provided on the inner side of the grippers 911. When the transplanting module 903 moves, it causes the grippers 911 to approach the roll material. Then, the lifting mechanism 909 extends so that the roll material ring is between each set of two grippers 911. Then, the clamping cylinder 910 controls one set of grippers 911 to approach and clamp the roll material. Then, the lifting mechanism 909 shortens and causes the roll material to disengage from the take-up roller 603. The rotary cylinder 908 can drive the roll material to deflect. Then, the clamping cylinder 910 controls the grippers 911 to release the clamp and place the roll material in the predetermined position.

[0074] like Figure 8 and Figure 15 As shown, a material distribution mechanism 2 is provided below the feeding mechanism 9. The material distribution mechanism 2 includes an electric cylinder 201. An electronic scale 202 is provided on one side of the electric cylinder 201. An orifice frame 203 connected to the end of the telescopic arm of the electric cylinder 201 is provided above the electronic scale 202. The roll material is placed on the electric cylinder 201 by the feeding mechanism 9 and weighed by the electric cylinder 201. The telescopic extension of the electronic scale 202 can drive the orifice frame 203 to move left and right.

[0075] like Figure 15 As shown, an outlet is provided on the side of the cabinet 1 near the electronic scale 202. A guide plate 204 is provided on one side of the electronic scale 202, which is inclined downward and extends through the outlet to the outside of the cabinet 1. A defective material box 11 is provided on the other side of the electronic scale 202. A finished product box 12 is provided at the end of the guide plate 204. If the weighing is qualified, the electronic scale 202 extends and drives the orifice frame 203 to move to the left, pushing the rolled material on the electric cylinder 201 onto the guide plate 204, and then it falls into the finished product box 12. If the weighing is unqualified, the electronic scale 202 shortens and pushes the rolled material directly into the defective material box 11 through the orifice frame 203.

[0076] Example 2:

[0077] Based on Example 1, such as Figure 2 and Figure 16As shown, two bidirectional screws 13 are symmetrically and rotatably mounted on the inner side of the U-shaped plate 403. A limit rod is provided below the U-shaped plate 403. Each thread of the U-shaped plate 403 is provided with a threaded seat 14 that is adapted to it and slides on the limit rod. A contact seat 15 adapted to the U-shaped plate 403 is installed on the threaded seat 14. A damping pad is provided on the side of the contact seat 15. Rotating the bidirectional screws 13 drives the two threaded seats 14 to move away from each other, causing the two contact seats 15 to press on the corresponding slide rod 304, thereby fixing the slider 401 on the slide rod 304. This makes it convenient for workers to install the roller 306 at different heights on the slide rod 304, which is convenient for later maintenance.

[0078] like Figure 16 As shown, a ruler-shaped synchronous pulley 17 is installed on the bidirectional screw 13, and a ruler-shaped synchronous belt 18 is provided on both ruler-shaped synchronous pulleys 17. A knob 16 is installed on the side of one of the bidirectional screws 13 on the side of the outer welding mechanism 7. The user can select the corresponding bidirectional screw 13 by turning the knob 16, and then drive the other bidirectional screw 13 to rotate in the same direction through the ruler-shaped synchronous pulley 17 and the ruler-shaped synchronous belt 18.

[0079] This invention also discloses a method for using an amorphous ribbon winding forming machine, the steps of which are as follows:

[0080] S1. Strip connection: After the finished roll of amorphous strip is placed on the speed regulating mechanism 3, it is connected to the winding mechanism 6 to wind and form it. Specifically, the strip is put on the unwinding roller 302, and the end of the strip is placed into the clamping groove of the winding roller 603. Then the winding motor 602 runs to drive the winding roller 603 to rotate and wind the strip. At the same time, the unwinding motor 303 drives the unwinding roller 302 to rotate and unwind, thus realizing the winding and forming.

[0081] S2. Strip limiting: The cleaning mechanism 4 enhances the stability between the strip and the two mounting rollers 306. Specifically, after the strip passes between the two horizontal pipes 405 as it wraps around the two mounting rollers 306, the negative pressure pump 417 generates negative pressure in the side box 407 through the telescopic pipe 418. Then, the air above the piston 408 in the rectangular shell 402 is drawn away through the connecting pipe 422, and the atmospheric pressure pushes the piston 408 to rise, stretching the second spring 409. The rising second spring 409 drives the U-shaped... As the frame 410 and pressure roller 411 rise, the F-shaped frame 413 and connecting frame 414 drive the blocking plate 412 to rise, allowing the port of the horizontal tube 405 to open slowly. At this time, the port of the horizontal tube 405 is slightly open, and most of the gas is drawn out from the rectangular shell 402 until the blocking plate 412 rises to the port opening size so that the air intake is the same as the air extraction volume of the negative pressure pump 417, and then no more air is extracted from the rectangular shell 402. The piston 408 stops moving, and at this time the pressure roller 411 is just pressing the strip on the horizontal tube 405.

[0082] S3. Dust cleaning: The cleaning mechanism 4 cleans the dust on the upper and lower surfaces of the forward-moving strip. Specifically, since the connection port between the horizontal pipe 405 and the side box 407 is open, the running negative pressure pump 417 generates negative pressure at the ports of each suction nozzle 406 through the horizontal pipe 405. Then, during the forward movement of the strip, the two sets of suction nozzles 406 suck away the impurities and dust on the upper and lower surfaces of the strip and send them into the drawer 416 inside the collection box 415. After the dust is full, the drawer 416 can be pulled out to clean the dust inside.

[0083] S4. Belt speed adjustment: The unwinding speed of the unwinding roller 302 is adjusted by positioning the mounting roller 306 at different heights. Specifically, the two mounting rollers 306 are supported by the strip. When the floating wheel 305 moves to the same height as the material sensor 308, it will trigger the material sensor 308. In turn, the mounting rollers 306 will trigger the material sensors 308 at different heights. The controller controls the unwinding motor 303 to adjust the speed of the unwinding roller 302. When the material sensor 308 at the higher position is triggered, the unwinding speed is increased, and when the material sensor 308 at the lower position is triggered, the unwinding speed is decreased.

[0084] S5. Strip cutting: After the predetermined outer diameter is wound, the strip is cut by the cutting mechanism 5, disconnecting the strip on the winding mechanism 6 from the strip on the speed regulating mechanism 3. Specifically, when the outer diameter of the strip contacts the metal contact head 803, it indicates that winding is complete. The controller controls the winding motor 602 and the unwinding motor 303 to shut down and stop winding. The cutting cylinder 505 extends and drives the cutter 506 to descend and cut the strip. After the strip is removed from the winding roller 603, the clamping cylinder 503 extends and drives the pressure block 504 to descend and clamp the strip. Then, the feeding cylinder 501 shortens and drives the strip forward so that its end enters the clamping groove of the winding roller 603. Then, the clamping cylinder 503 shortens and the feeding cylinder 501 extends until the position is restored. The winding motor 602 and the unwinding motor 303 continue to run and continue winding.

[0085] S6. Coil welding: First, the outer welding mechanism 7 performs external welding on the coil. Then, the unloading mechanism 9 presses the sides of the coil together and performs internal welding. Specifically, the outer welding blade 703 extends, causing the outer welding cylinder 701 to deflect, which in turn causes the deflection frame 702 to deflect, so that its blade head contacts the outer diameter of the coil. Then, the deflection frame 702 moves to weld the outer surface of the coil. The position of the transfer module 903 is adjusted so that it is aligned with the pressure plate 905 and the coil. Then, the pressure cylinder 904 extends, causing the pressure plate 905 to impact the coil for pressing. The position of the transfer module 903 is adjusted so that the inner welding blade 907 approaches the coil. Then, the inner welding cylinder 906 extends, causing the inner welding blade 907 to contact the inner surface of the coil. The inner welding blade 907 is used to weld the inner surface of the coil. After completion, the inner welding cylinder 906 drives the inner welding blade 907 to disengage.

[0086] S7. Remove the roll material and place it on the electric cylinder 201. Specifically, the transfer module 903 moves to bring the two grippers 911 closer to the roll material. Then, the lifting mechanism 909 extends to place the roll material ring between each set of two grippers 911. Then, the clamping cylinder 910 controls one set of grippers 911 to approach and clamp the roll material. Then, the lifting mechanism 909 shortens to detach the roll material from the winding roller 603. The rotary cylinder 908 drives the roll material to deflect downward. The transfer module 903 moves the roll material until it is above the electric cylinder 201. Then, the clamping cylinder 910 controls the grippers 911 to release the clamp and place the roll material on the electric cylinder 201.

[0087] S8. Roll material sorting: The sorting mechanism 2 is used to inspect the roll material and classify it according to the inspection results. Specifically, the electric cylinder 201 is used to weigh the roll material. If the weight is qualified, the electronic scale 202 extends and drives the orifice frame 203 to move to the left, pushing the roll material on the electric cylinder 201 onto the guide plate 204, and then it falls into the finished product box 12. If it is unqualified, the electronic scale 202 shortens and pushes the roll material directly into the defective material box 11 through the orifice frame 203.

[0088] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered in all respects as exemplary and not restrictive.

[0089] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An amorphous ribbon winding forming machine, comprising a cabinet (1), an inner plate (10) being provided inside the cabinet (1), and a winding mechanism (6) being provided on the inner plate (10), characterized in that: It also includes a speed control mechanism (3) and a cleaning mechanism (4). The speed control mechanism (3) includes a mounting frame (301). An unwinding motor (303) is mounted on the side of the mounting frame (301). Four sets of rectangular sliding rods (304) are arranged below the unwinding motor (303). A matching floating wheel (305) is slidably arranged on each set of two sliding rods (304). An installation roller (306) is installed between the two floating wheels (305). Multiple material sensors (308) are evenly distributed from top to bottom on one side of one of the floating wheels (305) below the mounting frame (301). On the other side of the mounting frame (301), an unwinding roller (302) connected to the unwinding motor (303) is rotatably mounted. On the same side, two sets of sliding rods (304) are slidably provided with pressure plates (309). A spring (310) is sleeved on the sliding rod (304) below the pressure plate (309). A controller is also installed on the inner wall of the cabinet (1). The controller is electrically connected to the material sensor (308) and the unwinding motor (303). The speed of the unwinding motor (303) is adjusted according to the signal of the material sensor (308). The cleaning mechanism (4) includes two rectangular shells (402) located below and connected to the floating wheel (305). A U-shaped plate (403) is installed between the two rectangular shells (402). A set of horizontal tubes (405) distributed vertically are provided on the upper side of the U-shaped plate (403). A set of suction nozzles (406) facing the other horizontal tube (405) are installed on the side of the horizontal tube (405). A U-shaped frame (410) is movable on the upper side of the rectangular shell (402) directly below the mounting roller (306). Pressure rollers (411) are hinged on both sides of the U-shaped frame (410). The cleaning mechanism (4) also includes a negative pressure component.

2. The amorphous ribbon winding forming machine according to claim 1, characterized in that: The negative pressure assembly includes a collection box (415) installed on the bottom surface of the cabinet (1) with an opening on one side. A drawer (416) is slidably installed inside the collection box (415). A negative pressure pump (417) with its input end connected to the collection box (415) is installed on the upper side of the collection box (415). A filter screen is installed at the port of the negative pressure pump (417).

3. The amorphous ribbon winding forming machine according to claim 2, characterized in that: All horizontal tubes (405) are connected to a side plate (404) that is connected to a U-shaped plate (403) at the same side end. A side box (407) is installed on the side of the side plate (404). All horizontal tubes (405) and side boxes (407) extend into the side box (407) at the same side end. A blocking plate (412) is slidably installed at the port of the horizontal tube (405) that extends into the side box (407). An F-shaped frame (413) is installed on the side of all blocking plates (412). A telescopic tube (418) connected to a collection box (415) is installed on the rear side of the side box (407).

4. The amorphous ribbon winding forming machine according to claim 3, characterized in that: A piston (408) is slidably disposed inside the rectangular shell (402) and is connected to the upper U-shaped frame (410). Under negative pressure, the piston (408) drives the U-shaped frame (410) and the pressure roller (411) to move. Below the piston (408), there are multiple evenly distributed springs (409) connected to the bottom surface of the rectangular shell (402). All pistons (408) are connected to the F-shaped frame (413).

5. The amorphous ribbon winding forming machine according to claim 4, characterized in that: A connecting pipe (422) communicating with the side box (407) is installed on the upper side of the rectangular shell (402). A one-way valve (419) is provided on the connecting pipe (422). An air inlet pipe (420) is installed on the upper side of the rectangular shell (402) on one side of the connecting pipe (422). A solenoid valve (421) is provided on the air inlet pipe (420).

6. The amorphous ribbon winding forming machine according to claim 5, characterized in that: A cutting mechanism (5) is provided on one side of the speed regulating mechanism (3) on the inner plate (10). The cutting mechanism (5) includes a feeding cylinder (501). A lower plate (502) is installed at the end of the telescopic arm of the feeding cylinder (501). A pressing cylinder (503) is installed on the side of the inner plate (10) above the lower plate (502). A pressing block (504) is installed at the lower end of the pressing cylinder (503).

7. An amorphous ribbon winding forming machine according to claim 6, characterized in that: A downward-facing cutting cylinder (505) is installed on the side of the inner plate (10) on the side of the clamping cylinder (503), and a cutter (506) is installed at the lower end of the cutting cylinder (505).

8. The amorphous ribbon winding forming machine according to claim 7, characterized in that: A detection mechanism (8) is provided on the inner plate (10) on one side of the cutting mechanism (5). The detection mechanism (8) includes a lead screw module (801). An insulating frame (802) is installed on the moving end of the lead screw module (801). A metal contact head (803) is installed on the end of the insulating frame (802).

9. An amorphous ribbon winding forming machine according to claim 8, characterized in that: It also includes an external welding mechanism (7) and a material unloading mechanism (9). The external welding mechanism (7) is used to perform external welding on the strip coil wound on the winding mechanism (6), and then the material unloading mechanism (9) removes it.

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