A reactive power automatic compensation controller

By integrating the housing and external terminal block design and using locking plugs, the problem of difficult-to-quickly locate wiring connections under traditional layouts is solved, thereby improving the stability of electrical connections and maintenance efficiency, and reducing the risk of failure.

CN120566477BActive Publication Date: 2025-10-28HENGYI ELECTRIC GRP CO LTD
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Patent Information

Application Number
CN202511029904.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2025-07-22
Filing Date
2025-07-25
Publication Date
2025-10-28
Estimated Expiration
2045-07-25

AI Technical Summary

Technical Problem

In traditional power systems, the decentralized layout of reactive power compensation controllers makes it difficult for maintenance personnel to quickly locate line connections, which consumes a lot of time and poses a risk of misjudgment, affecting the efficient operation and stable maintenance of the power grid.

Method used

The integrated design of the docking cover and external terminal block concentrates the connection lines to the external terminal block. The visible connection structure of the locking plug and locking groove enables intuitive positioning and quick confirmation of the lines. Combined with the double locking structure of the inner block and the docking cover, the stability of the electrical connection is ensured.

Benefits of technology

It significantly shortens maintenance time, reduces the risk of secondary faults caused by line misjudgment, improves the versatility of equipment and maintenance efficiency, and ensures the stability and reliability of electrical connections.

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Abstract

This invention provides an automatic reactive power compensation controller, relating to the field of controller technology, comprising: a docking housing; two sets of external wiring brackets fixedly connected to the outside of the docking housing; external wiring strips fixedly connected to the ends of the two sets of external wiring brackets; and constraint frames provided between the two sets of external wiring strips. Through the integrated design of the docking housing and the external wiring brackets, the main body's connection lines are concentrated and led outward to the external wiring strips, so that the external wiring strips and external lines are in the same area. Combined with the visible connection structure of locking plugs and locking slots, the cumbersome process of tracing lines under the traditional decentralized layout is avoided, significantly shortening maintenance time. It solves the problem that due to the inability to quickly locate and confirm the line connection status, a lot of time is required to trace the line route and connection points, significantly reducing maintenance efficiency. Complex and intertwined lines are prone to misjudgment during maintenance, which may lead to secondary faults or safety hazards, greatly restricting the efficient operation and stable operation of the power system.
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Description

Technical Field

[0001] This invention relates to the field of controller technology, and in particular to an automatic reactive power compensation controller. Background Technology

[0002] In modern power systems, with the widespread application of industrial automation equipment, nonlinear loads, and new energy power generation, the reactive power demand in the power grid is becoming increasingly complex and volatile. The rational allocation and compensation of reactive power is crucial for maintaining voltage stability in the power system, reducing line losses, improving power transmission efficiency, and ensuring power quality. If reactive power is unbalanced, it will not only lead to a decrease in the utilization rate of power equipment and an increase in line losses, but may also cause serious problems such as voltage collapse, affecting the safe and stable operation of the entire power grid. Therefore, an automatic compensation controller is needed to maintain the stability of the power grid during operation.

[0003] For example, a reactive power automatic compensation controller proposed in application number 202421095902.3 includes a base and a top cover. Connecting seats are fixedly connected to both sides of the rear end face of the base, and first fixing seats are fixedly connected to both sides of the front end face of the base. A rotating seat is fixedly connected to the rear end face of the top cover at a position opposite to the connecting seats, and a second fixing seat is fixedly connected to the front end face of the top cover at a position opposite to the first fixing seats. The rotating seat is rotatably connected within the connecting seats. A locking device secures the base and the top cover together. In summary, by setting the rotating seat and connecting seats, the rotating seat is rotatably connected to the connecting seats. When separating the shell and the cover, the cover can be flipped using the shell as a fulcrum. Furthermore, the locking device between the first and second fixing seats secures the shell and the cover together, facilitating easy assembly and disassembly.

[0004] In traditional power control systems, reactive power compensation controllers are typically fixedly installed inside electrical cabinets. However, since the controllers and wiring lines are located in different areas of the cabinet, maintenance personnel find it difficult to visually determine the corresponding connection relationships between the lines and the controller ports during inspection and maintenance. This layout makes it impossible to quickly locate and confirm the line connection status, requiring a significant amount of time to trace the line routes and connection points, which significantly reduces maintenance efficiency. Furthermore, the complex and intertwined lines can easily lead to misjudgments during maintenance, potentially causing secondary faults or safety hazards, which greatly restricts the efficient operation and stable maintenance of the power system. Summary of the Invention

[0005] This invention relates to an automatic reactive power compensation controller, which has a docking housing and an external wiring bracket. Through the integrated design of the docking housing and the external wiring bracket, the main body's connection lines are centrally led to the external wiring block, so that the external wiring block and the external lines are in the same area. During maintenance, the staff can intuitively locate the line connection points. Combined with the visible connection structure of the locking plug and the locking groove, the connection status between the docking housing and the inner block can be quickly determined. This avoids the tedious process of sorting out the lines under the traditional decentralized layout, greatly shortens the maintenance time, and reduces the risk of secondary faults caused by line misjudgment.

[0006] This invention provides an automatic reactive power compensation controller, specifically comprising: a main body; a docking plate fixedly connected to the rear side of the main body; an inner block fixedly connected to the docking plate; four sets of circumferentially distributed locking grooves on the outer wall of the inner block; two sets of docking slots on the inner block; connecting plugs fixedly connected to the interior of the two sets of docking slots; a docking cover fixedly fitted over the inner block; a docking groove for fitting over the inner block inside the docking cover; two sets of mating plates fixedly connected inside the docking cover; telescopic grooves formed inside the four sets of rectangular protrusions of the docking grooves; adjusting rods connected to the interior of the four sets of telescopic grooves through circular through holes; locking blocks slidably connected to the interior of the four sets of telescopic grooves; two sets of external wiring brackets fixedly connected to the exterior of the docking cover; external wiring strips fixedly connected to the ends of the two sets of external wiring brackets; and constraint frames provided between the two sets of external wiring strips.

[0007] Preferably, the main body has internal control circuitry; a control panel is fixedly connected to the front of the main body; and the control panel is electrically connected to the internal control circuitry of the main body.

[0008] Preferably, a digital display component is fixedly connected to the control panel; the digital display component is electrically connected to the control circuit inside the main body; a control button is fixedly connected to the control panel; the control button is electrically connected to the control circuit inside the main body; and a rear connection slot is provided on the rear side of the main body.

[0009] Preferably, the mating plate has a protrusion fixedly attached for insertion into the rear groove; the mating plate has internal connecting lines; the connecting lines of the mating plate are electrically connected to the control lines inside the main body; and rectangular slots are respectively connected to the inner sides of the four sets of locking grooves.

[0010] Preferably, the connecting plugs are electrically connected to the connecting lines inside the mating plate; four sets of rectangular protrusions distributed in a circle are fixed to the inner wall of the mating groove, and the four sets of rectangular protrusions of the mating groove are respectively inserted into the corresponding locking grooves.

[0011] Preferably, the two sets of mating inserts are respectively inserted into corresponding docking slots; the two sets of mating inserts are provided with docking holes; the two sets of mating inserts are respectively connected to corresponding connectors through docking holes; the four sets of telescopic grooves are rectangular grooves, and the inner side of the four sets of telescopic grooves is respectively connected with a rectangular through hole; the outer side of the four sets of telescopic grooves is respectively connected with a circular through hole.

[0012] Preferably, the four sets of adjusting rods are configured as threaded rod-shaped structures, and the outer side of the four sets of adjusting rods is configured as a rotating head; the four sets of locking blocks are respectively provided with threaded grooves for cooperating with the adjusting rods, and the four sets of locking blocks are respectively threadedly connected to the corresponding adjusting rods; the four sets of locking blocks are respectively inserted into the corresponding locking grooves.

[0013] Preferably, the two sets of external connectors are electrically connected to their corresponding mating plugs.

[0014] Preferably, an L-shaped frame for constraining two sets of external wiring frames is fixedly connected to the constraint frame; two sets of external fixing frames are fixedly connected to the outer wall of the constraint frame.

[0015] The reactive power automatic compensation controller provided by this invention has the following beneficial effects:

[0016] In this invention, the integrated design of the docking cover and the external terminal block concentrates the main body's connection lines to the external terminal block, placing the external terminal block and the external lines in the same area. During maintenance, staff can intuitively locate the line connection points and, combined with the visible connection structure of the locking plug and locking groove, quickly determine the connection status between the docking cover and the inner block. This avoids the tedious process of tidying up the lines under the traditional dispersed layout, significantly shortens maintenance time, and reduces the risk of secondary faults caused by line misjudgment.

[0017] In addition, the inner block and the docking cover adopt a double locking structure: the rectangular protrusion on the inner wall of the docking groove is initially positioned with the locking groove, and the locking plug is driven by the adjusting rod to insert into the rectangular slot inside the locking groove to form a mechanical fastening. At the same time, the docking hole of the connecting plug and the mating plate fits tightly to ensure stable electrical connection. This design effectively resists the influence of external forces such as vibration and line pulling in the electrical cabinet, prevents loosening of the connection, and ensures the continuous and reliable operation of the reactive power compensation function.

[0018] In addition, the controller highly integrates internal control circuits, display and operation modules (control panel, digital display component, control buttons) and external wiring components. The rear connection slot and the protruding design of the docking plate on the back of the main body enable modular assembly, which is convenient for disassembly and maintenance. The electrical connection between the mating plate inside the docking housing and the external wiring frame provides an interface for future functional expansion, which can flexibly adapt to different specifications of external equipment or upgrade and transformation needs, thereby improving the versatility of the equipment. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0020] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0021] In the attached diagram:

[0022] Figure 1 A schematic diagram of a three-dimensional assembly structure according to an embodiment of the present invention is shown;

[0023] Figure 2 A schematic diagram of the three-dimensional assembly bottom view structure according to an embodiment of the present invention is shown;

[0024] Figure 3 A schematic diagram of the exploded structure according to an embodiment of the present invention is shown;

[0025] Figure 4 A schematic diagram of the exploded bottom view structure according to an embodiment of the present invention is shown;

[0026] Figure 5 A schematic diagram of a partially cut-out structure according to an embodiment of the present invention is shown;

[0027] Figure 6 The invention illustrates an embodiment of the invention by Figure 5 A schematic diagram of the enlarged structure of section A;

[0028] Figure 7 A schematic diagram of the main assembly structure according to an embodiment of the present invention is shown;

[0029] Figure 8 A schematic diagram of a mating insert assembly structure according to an embodiment of the present invention is shown;

[0030] Figure 9 A schematic diagram of the docking cover assembly structure according to an embodiment of the present invention is shown;

[0031] Figure 10 A schematic diagram of the external wiring frame assembly structure according to an embodiment of the present invention is shown.

[0032] List of reference numerals

[0033] 1. Main body; 2. Control panel; 3. Digital display assembly; 4. Control buttons; 5. Rear connector slot; 6. Dating plate; 7. Inner block; 8. Locking slot; 9. Dating slot; 10. Connecting plug; 11. Dating cover; 12. Dating groove; 13. Mating plate; 14. Telescopic slot; 15. Adjusting rod; 16. Locking block; 17. External wiring frame; 18. External wiring strip; 19. Constraint frame; 20. External fixing frame. Detailed Implementation

[0034] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples.

[0035] Example 1: Please refer to Figures 1 to 10This invention proposes an automatic reactive power compensation controller, comprising: a main body 1; a docking plate 6 fixedly connected to the rear side of the main body 1; the docking plate 6 is used to connect with an inner block 7 and a docking cover 11 to facilitate external connection of the wiring; an inner block 7 is fixedly connected to the docking plate 6; the inner block 7 is used to connect with the docking plate 6 and the docking cover 11 to facilitate external connection of the wiring; four sets of circumferentially distributed locking grooves 8 are formed on the outer wall of the inner block 7; the locking grooves 8 are used to maintain the stability of the connection between the inner block 7 and the docking cover 11 by inserting locking blocks 16, facilitating its use; two sets of docking plates are formed on the inner block 7. Slot 9; The docking slot 9 is used to fix the connector 10 and assist in the connection with the mating plate 13 for convenient use; The connector 10 is fixedly connected to the inside of the two sets of docking slots 9 respectively; The connector 10 is used to dock with the mating plate 13 to facilitate external wiring; The inner block 7 is fixedly fitted with a docking cover 11; The docking cover 11 is used to keep the connector 10 and the mating plate 13 connected by snapping it onto the inner block 7; The docking cover 11 has a docking groove 12 inside for fitting onto the inner block 7; The docking groove 12 is used for the docking cover 11 to connect with the inner block 7; The docking cover 11 is fixedly connected inside. There are two sets of mating plates 13; the mating plates 13 are used to assist in the connection with the connector 10, so as to facilitate the external connection of the wire ends of the main body 1; the four sets of rectangular protrusions of the mating groove 12 are respectively provided with telescopic grooves 14; the telescopic grooves 14 are used to assist in the installation of the adjusting rod 15 and the locking block 16, so as to facilitate the adjustment of both; the interior of the four sets of telescopic grooves 14 is connected to the adjusting rod 15 through the circular through hole; the adjusting rod 15 is used to adjust the locking block 16 during rotation; the interior of the four sets of telescopic grooves 14 is slidably connected to the locking block 16; the locking block 16 is used to extend out of the telescopic groove 14 under the action of the adjusting rod 15, so as to pass through The connection between the docking cover 11 and the inner block 7 is kept stable by locking it in the locking groove 8; two sets of external wiring brackets 17 are fixedly connected to the outside of the docking cover 11; the external wiring brackets 17 are used to extend the connector of the main body 1 to the outside, so that the external wiring brackets 17 and the external wiring part are kept in the same area, which facilitates quick positioning and processing during maintenance; external wiring strips 18 are fixedly connected to the ends of the two sets of external wiring brackets 17 respectively; the external wiring strips 18 are used to connect to the external wiring for easy use; a constraint frame 19 is provided between the two sets of external wiring strips 18 respectively; the constraint frame 19 is used to constrain the two sets of external wiring brackets 17 for easy use.

[0036] Example 2: Based on Example 1, as follows Figures 1 to 10As shown, the main body 1 has a control circuit inside; the main body 1 is used to compensate the circuit through the internal control circuit to facilitate its use; a control panel 2 is fixedly connected to the front of the main body 1; the control panel 2 is electrically connected to the control circuit inside the main body 1; the control panel 2 is used to display the status of the main body 1 in conjunction with the digital display component 3 and the control button 4 to facilitate its use.

[0037] A digital display component 3 is fixedly connected to the control panel 2; the digital display component 3 is electrically connected to the control circuit inside the main body 1; the digital display component 3 is used to display the compensation data of the main body 1 for external display processing of the data of the main body 1; a control button 4 is fixedly connected to the control panel 2; the control button 4 is electrically connected to the control circuit inside the main body 1; the control button 4 is used to adjust the main body 1 for convenient use; a rear connection slot 5 is provided on the rear side of the main body 1; the rear connection slot 5 is used to connect the docking plate 6 for convenient use.

[0038] The mating plate 6 has a protrusion fixed to it for insertion into the rear groove 5; the mating plate 6 has a connecting line inside; the connecting line of the mating plate 6 is electrically connected to the control line inside the main body 1; the inner sides of the four sets of locking grooves 8 are respectively connected to rectangular slots.

[0039] The connector 10 is electrically connected to the connecting lines inside the mating plate 6; four sets of rectangular protrusions distributed in a circle are fixed on the inner wall of the mating groove 12, and the four sets of rectangular protrusions of the mating groove 12 are respectively inserted into the corresponding locking grooves 8.

[0040] Two sets of mating inserts 13 are inserted into corresponding mating slots 9; two sets of mating inserts 13 are provided with mating holes; two sets of mating inserts 13 are connected to corresponding connectors 10 through the mating holes; four sets of telescopic grooves 14 are rectangular grooves, and rectangular through holes are connected to the inner side of each of the four sets of telescopic grooves 14; circular through holes are connected to the outer side of each of the four sets of telescopic grooves 14.

[0041] The four sets of adjusting rods 15 are configured as threaded rods, and the outer side of the four sets of adjusting rods 15 is configured as a rotating head; the four sets of locking blocks 16 are respectively provided with threaded grooves for cooperating with the adjusting rods 15, and the four sets of locking blocks 16 are respectively threadedly connected to the corresponding adjusting rods 15; the four sets of locking blocks 16 are respectively inserted into the corresponding locking grooves 8.

[0042] The two sets of external wiring brackets 17 are electrically connected to the corresponding mating plugs 13.

[0043] The constraint frame 19 is fixedly connected to an L-shaped frame for constraining the two sets of external wiring frames 17; the constraint frame 19 is fixedly connected to two sets of external fixing frames 20; the external fixing frames 20 are used to fix the constraint frame 19 to facilitate its stability.

[0044] The specific usage and function of this embodiment: In this invention, the main body 1 is connected to the protrusion on the docking plate 6 via the rear connecting groove 5, ensuring a stable electrical connection between the internal connecting lines of the docking plate 6 and the internal control lines of the main body 1. At this time, the inner block 7 on the rear side of the main body 1 is fixed in place with the docking plate 6, and the connecting plug 10 on the inner block 7 is connected to the internal control lines of the main body 1 via the connecting lines of the docking plate 6, preparing for subsequent external wiring. The docking groove 12 of the docking cover 11 is aligned with the inner block 7, so that the four sets of rectangular protrusions on the inner wall of the docking groove 12 are respectively inserted into the locks on the outer wall of the inner block 7. Within the tight groove 8, simultaneously ensure that the two sets of mating plates 13 inside the docking cover 11 are accurately inserted into the docking slots 9 on the inner side block 7. At this time, the docking holes on the mating plates 13 are tightly connected to the connector 10, realizing the electrical connection between the internal control circuit of the main body 1 and the docking cover 11. By rotating the rotating head on the outside of the adjusting rod 15, and utilizing the threaded connection between the adjusting rod 15 and the locking block 16, the locking block 16 is driven to move from the telescopic groove 14 towards the inner side block 7 until the locking block 16 is inserted into the rectangular slot inside the locking groove 8. After the four sets of locking blocks 16 operate synchronously, the docking cover 11... A secure connection is achieved with the inner block 7, ensuring a stable and reliable connection between the mating plug 13 and the connector 10. External lines are connected to two sets of external terminal blocks 18. The external terminal blocks 18 are electrically connected to the mating plug 13 via external terminal brackets 17, thus completing the connection between the internal control circuitry of the main body 1 and external lines. The L-shaped brackets on the constraint bracket 19 constrain the two sets of external terminal brackets 17, and the external fixing bracket 20 secures the constraint bracket 19 to a suitable position within the electrical cabinet, ensuring the stability of the external terminal brackets 17 and external terminal blocks 18 and preventing loosening due to line movement. This is achieved via the control panel. The control button 4 on the main body 1 sets parameters and adjusts functions. The internal control circuit of the main body 1 performs reactive power compensation processing on the circuit according to the set parameters. The digital display component 3 displays the compensation data of the main body 1 in real time, such as power factor and reactive power value, which makes it convenient for operators to monitor the working status of the controller. During maintenance, since the external terminal block 18 is in the same area as the external line, and the connection status of the docking cover 11 and the inner block 7 can be directly judged by observing the cooperation between the locking plug 16 and the locking groove 8, maintenance personnel can quickly locate and confirm the line connection status, which significantly improves maintenance efficiency.

[0045] The following points should be noted in this article:

[0046] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0047] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0048] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. An automatic reactive power compensation controller, comprising: Main body (1); characterized in that a docking plate (6) is fixedly connected to the rear side of the main body (1); an inner block (7) is fixedly connected to the docking plate (6); four sets of circumferentially distributed locking grooves (8) are provided on the outer wall of the inner block (7); two sets of docking slots (9) are provided on the inner block (7); connecting plugs (10) are fixedly connected to the interior of the two sets of docking slots (9); a docking cover (11) is fixedly fitted on the outer side of the inner block (7); and a connection for... The outer casing (11) has a mating groove (12) on the inner side block (7); two sets of mating inserts (13) are fixedly connected inside the mating cover (11); the four sets of rectangular protrusions of the mating groove (12) are respectively provided with telescopic grooves (14); the four sets of telescopic grooves (14) are respectively connected to adjusting rods (15) through circular through holes; the four sets of telescopic grooves (14) are respectively slidably connected with locking inserts (16); the outer side of the mating cover (11) is fixedly connected with two sets of external wiring brackets (17); the two sets of external wiring brackets (17) are respectively fixedly connected to the inner side block (7). External wiring harnesses (18) are fixedly connected to the ends of the wiring harnesses (17); constraint frames (19) are provided between the two sets of external wiring harnesses (18); control circuits are provided inside the main body (1); control panel (2) is fixedly connected to the front side of the main body (1); control panel (2) is electrically connected to the control circuit inside the main body (1); digital display assembly (3) is fixedly connected to the control panel (2); digital display assembly (3) is electrically connected to the control circuit inside the main body (1); control button (4) is fixedly connected to the control panel (2); control button (4) is electrically connected to the control circuit inside the main body (1); rear groove (5) is provided on the rear side of the main body (1); protrusion for insertion into the rear groove (5) is fixedly connected to the mating plate (6); connecting circuits are provided inside the mating plate (6); connecting circuits of the mating plate (6) are electrically connected to the control circuit inside the main body (1); rectangular slots are connected to the inner sides of the four sets of locking grooves (8).

2. The automatic reactive power compensation controller according to claim 1, characterized in that: The connector (10) is electrically connected to the connecting line inside the docking plate (6); four sets of rectangular protrusions distributed in a circle are fixed on the inner wall of the docking groove (12), and the four sets of rectangular protrusions of the docking groove (12) are respectively inserted into the corresponding locking grooves (8).

3. The automatic reactive power compensation controller according to claim 1, characterized in that: The two sets of mating plates (13) are respectively inserted into the corresponding docking slots (9); the two sets of mating plates (13) are provided with docking holes; the two sets of mating plates (13) are respectively connected to the corresponding connectors (10) through the docking holes; the four sets of telescopic grooves (14) are rectangular grooves, and the inner side of the four sets of telescopic grooves (14) is respectively connected with rectangular through holes; the outer side of the four sets of telescopic grooves (14) is respectively connected with circular through holes.

4. The automatic reactive power compensation controller according to claim 1, characterized in that: The four sets of adjusting rods (15) are configured as threaded rod structures, and the outer side of the four sets of adjusting rods (15) is configured as a rotating head; the four sets of locking blocks (16) are respectively provided with threaded grooves for cooperating with the adjusting rods (15), and the four sets of locking blocks (16) are respectively threadedly connected with the corresponding adjusting rods (15); the four sets of locking blocks (16) are respectively inserted into the corresponding locking grooves (8).

5. The automatic reactive power compensation controller according to claim 1, characterized in that: The two sets of external wiring brackets (17) are electrically connected to the corresponding mating plugs (13).

6. The automatic reactive power compensation controller according to claim 1, characterized in that: The constraint frame (19) is fixedly connected to an L-shaped frame for constraining two sets of external wiring frames (17); the outer wall of the constraint frame (19) is fixedly connected to two sets of external fixing frames (20).

Citation Information

Patent Citations

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