Gas pressure reducer shell machining tool and machining method thereof

Abstract

The invention relates to the technical field of gas pressure reducer machining, and discloses a gas pressure reducer shell machining tool and a machining method thereof.The gas pressure reducer shell machining tool comprises a base and a pressure reducer body, and a first clamping device is arranged on the upper surface of the base; the first clamping device comprises a mounting seat, the mounting seat is fixedly connected with the upper surface of the base, a motor is fixedly connected to one side of the mounting seat, and a linkage rod is fixedly connected to a driving shaft of the motor. According to the machining tool, by arranging the first clamping device and the second clamping device, the machining tool can clamp the pressure reducer shell in the machining state from the outer wall and the inner wall of the pressure reducer shell at the same time, so that the clamped part is effectively supported, and the problem that the pressure reducer shell is prone to deformation during single-side clamping is solved; the machining tool can guarantee that the precision of products of the same batch is within the design error range so as to meet the sealing requirement of the pressure reducer shell in subsequent use.

Description

Technical Field

[0001] The present invention relates to the technical field of gas pressure reducer processing, in particular to a gas pressure reducer shell processing tool and a processing method thereof. Background Art

[0002] A gas pressure reducer is a precision control device used to reduce the pressure of high-pressure gas (such as high-pressure gas in oxygen cylinders and nitrogen cylinders) and stably output it to the required low pressure. Its core function is to reduce the input high-pressure gas (usually up to 10-30MPa) to the low pressure required by the equipment (such as 0.1-1MPa) by adjusting the coordination between the internal valve core and the spring, and to maintain the stability of the output pressure when the gas source pressure fluctuates or the gas consumption changes.

[0003] The gas pressure reducer housing machining tooling is a special fixture device used to assist in the positioning, clamping and precision control of the gas pressure reducer housing (mostly made of metal) during the machining process. This tooling is widely used in the mass production of pressure reducers, can improve processing efficiency and reduce scrap rate, and is an important process equipment to ensure the dimensional accuracy, sealing performance and overall reliability of the gas pressure reducer housing.

[0004] In the field of reducing pressure housing processing, the single-sided clamping design of the current mainstream tooling has significant defects, which directly affects the processing accuracy and yield rate of the product. When fixing the reducing pressure housing, this type of tooling generally adopts a single-direction clamping method, either using an external circumferential chuck for radial clamping or using an internal circumferential tensioning mechanism to achieve fixation, resulting in the housing being subjected to uneven stress during processing. When the tooling applies a unilateral clamping force to the outer or inner circumference of the shell, the clamping part becomes the only force-bearing point, generating local stress concentration under the dual effects of cutting force and clamping force. For thin-walled pressure reducer shells (usually with a wall thickness of 2-5mm), this concentrated stress can easily cause plastic deformation at the clamping part, resulting in out-of-tolerance dimensional accuracy and form and position tolerances of the shell, leading to increased precision differences among products in the same batch, making it difficult to meet the strict requirements of the pressure reducer for sealing performance and pressure regulation stability. To this end, we propose a tooling and processing method for gas pressure reducer shells. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides a gas pressure reducer shell processing tool and a processing method thereof, which solves the problem that when the existing gas pressure reducer processing tool applies a unilateral clamping force to the outer circumference or inner circumference of the shell, the clamping part becomes the only force point, and local stress concentration is generated under the dual action of cutting force and clamping force. For thin-walled pressure reducer shells (wall thickness is usually 2-5mm), this concentrated stress can easily cause plastic deformation of the clamping part, resulting in out-of-tolerance dimensional accuracy and form and position tolerances of the shell, resulting in increased precision differences among products in the same batch, making it difficult to meet the strict requirements of the pressure reducer for sealing performance and pressure regulation stability.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A gas pressure reducer housing processing tool and a processing method thereof, comprising a base and a pressure reducer body, wherein the upper surface of the base is provided with a first clamping device; The worm gear of the first end is fixedly connected to the worm gear of the second end and the worm gear of the second end is fixedly connected to the worm gear of the second end. The upper surface of the mounting seat is further provided with a second clamping device for assisting the first clamping device, the second clamping device being composed of an assembly box, an extrusion rod, a wedge block, a return spring, a slider, an assembly frame and a stop block; The pressure reducer body includes a pressure reducer shell, and the pressure reducer shell is placed on the upper surface of the mounting seat.

[0007] Preferably, the second clamping device includes an assembly box, the assembly box is fixedly connected to the upper surface of the mounting seat, the inner wall of the assembly box is slidably connected to an extrusion rod, the upper surface of the extrusion rod is provided with a circular groove, the inner wall of the extrusion rod located in the circular groove is fixedly connected to a protective pad, the lower surface of the extrusion rod is fixedly connected to a wedge block, the upper surface of the wedge block is fixedly connected to a return spring, and the end of the return spring away from the wedge block is fixedly connected to the inner wall of the assembly box; The inner wall of the assembly box is slidably connected with a slider adapted to the wedge block, the surface of the slider is fixedly connected with an assembly frame, the inner wall of the assembly frame is fixedly connected with a block, the surface of the block is provided with a mounting groove, the block is located on the inner wall of the mounting groove and is movably mounted with a second rubber pad, the side of the slider away from the assembly frame is fixedly connected with a connecting rope, the end of the connecting rope away from the slider is fixedly connected to the wedge block, and the second rubber pad can be used instead of the block to contact the pressure reducer housing to avoid direct hard contact between the block and the pressure reducer housing and damage to the pressure reducer housing, while increasing the friction coefficient of the contact surface with the pressure reducer housing and improving the clamping stability of the pressure reducer housing.

[0008] Preferably, a shielding plate for shielding the mounting seat slot is fixedly connected to the surface of the connecting column, the shielding plate is slidably connected to the upper surface of the mounting seat, a square groove is provided on the arc surface of the connecting column, and a load-bearing spring is fixedly connected to the inner wall of the connecting column located in the square groove, and the load-bearing spring is fixedly connected to the inner wall of the mounting seat at one end away from the connecting column. The shielding plate can be used to shield the mounting seat slot for the connecting column to slide, so as to reduce the problem that the slot is open and debris generated during processing will enter the mounting seat and damage the internal structure of the mounting seat.

[0009] Preferably, the linkage rod is rotatably connected to the inner wall of the mounting seat, the connecting plate is rotatably connected to the inner wall of the mounting seat, the pressure ring is rotatably connected to the inner wall of the mounting seat, and the inner wall of the pressure ring is provided with a protrusion. The driving shaft and the worm of the motor can be connected by the linkage rod, so that the motor can synchronously drive the worm to rotate when it is in operation.

[0010] Preferably, the connecting column passes through the upper surface of the mounting seat, the lower end of the connecting column is located inside the mounting seat, the splint is in a "V" shape, the rubber pad is in contact with the surface of the pressure reducer housing, and the connecting column can be used to connect the pressure ring and the assembly frame, so that when the pressure ring rotates, it can cooperate with the connecting column to push the assembly frame to ensure that the assembly frame pushes the splint toward the direction of the pressure reducer housing, so that the splint can clamp the pressure reducer housing.

[0011] Preferably, the inner wall of the assembly box is provided with a storage cavity for placing the connecting rope, and the surface of the wedge block is provided with a groove for the movement of the connecting rope. The stepped structure of the wedge block can squeeze the slider during the downward movement under force to ensure that the slider can push the assembly frame outward.

[0012] Preferably, the extrusion rod is in a "T" shape, the wedge block is slidably connected to the inner wall of the assembly box, the stop block is in a "U" shape, and the rubber pad 2 abuts against the inner wall of the pressure reducer housing. The rubber pad 2 can replace the stop block in contact with the pressure reducer housing, while increasing the friction coefficient of the contact part between the stop block and the pressure reducer housing, and can avoid direct contact between the stop block and the pressure reducer housing, which may lead to damage to the contact part between the pressure reducer housing and the stop block.

[0013] Preferably, the inner wall of the mounting seat is provided with a guiding device, and the guiding device includes a sleeve, the sleeve is fixedly connected to the inner wall of the mounting seat, the inner wall of the sleeve is slidably connected to a piston, the upper surface of the piston is fixedly connected to a telescopic sleeve for guiding the pressure reducer housing, the upper surface of the sleeve is fixedly connected to a fixing ring, the fixing ring is sleeved on the surface of the telescopic sleeve, the surface of the sleeve is provided with two threaded interfaces, the inner walls of the sleeve located at the threaded interfaces are respectively threadedly connected to an exhaust pipe and an intake pipe, the side surface of the base is fixedly connected to an air pump, the intake pipe is fixedly connected to the output end of the air pump, and the air pump can be used to pump gas into the sleeve to increase the air pressure strength inside the sleeve, so that the piston located in the sleeve can lift the telescopic sleeve upward under the action of the air pressure.

[0014] Preferably, the top of the telescopic sleeve is conical, the inner diameter of the fixing ring is smaller than the outer diameter of the piston, and the lower surface of the mounting seat is provided with an inverted U-shaped groove for placing the exhaust pipe and the intake pipe. The fixing ring can be used to limit the range of motion of the piston within the sleeve to ensure the stability of the piston during use.

[0015] Preferably, S1, when using a processing tool, the processing tool is installed on equipment including but not limited to cutting equipment for processing the gas pressure reducer housing, and a solenoid valve is installed on the outlet of the exhaust pipe. After completing the installation of the processing tool, the pressure reducer housing to be processed is fixed in a designated processing area using a first clamping device and a second clamping device; S2. When placing the pressure reducer housing, the pressure reducer housing first contacts the telescopic sleeve in the expanded state. Guided by the tapered portion of the telescopic sleeve, the pressure reducer housing is centrally placed on the surface of the telescopic sleeve. When the pressure reducer housing fully applies its own weight to the telescopic sleeve, the telescopic sleeve pushes the piston downward under the action of gravity. The piston moves downward under the guidance of the sleeve to assist the telescopic sleeve in guiding the movement direction of the pressure reducer housing. At the same time, the solenoid valve on the exhaust pipe opens. During the movement, the piston squeezes the gas in the sleeve, causing the gas in the sleeve to be discharged through the exhaust pipe. When the piston moves to the lowest position, the pressure reducer housing is initially restrained on the mounting seat. S3. When the reducer housing presses down the telescopic sleeve by its own weight, the reducer housing gradually approaches the protective pad. When the reducer housing contacts the protective pad, the reducer housing presses down the extrusion rod, which pushes the wedge block. The wedge block pulls the reset spring, which is squeezed and deformed. During the downward movement, the wedge block contacts the inclined surface of the slider and cooperates with the slider to push the assembly frame. The assembly frame pushes the stop block, which pushes the rubber pad 2. During the movement, the rubber pad 2 gradually approaches the inner wall of the reducer housing. When the reducer housing contacts the upper surface of the mounting seat, the rubber pad 2 abuts against the inner wall of the reducer housing, and cooperates with the stop block and other structures to clamp the reducer housing from the inside. S4. After the second clamping device completes the preliminary clamping of the pressure reducer housing, the motor cooperates with the linkage rod to drive the worm, the worm is meshed with the worm wheel, the worm wheel rotates under the action of the worm, and cooperates with the connecting disk to rotate the pressure ring. When the pressure ring rotates, the protrusion on its inner wall is displaced, and in the process of movement, it pushes the connecting column, which squeezes the load spring. The load spring is squeezed and deformed. Under the action of the pressure ring, the connecting column cooperates with the assembly frame to push the splint, and the splint pushes the rubber pad 1. The rubber pad 1 gradually approaches the pressure reducer housing. When the rubber pad 1 contacts the pressure reducer housing, the motor stops running. Then, under the self-locking characteristics of the worm and the worm wheel, the pressure ring cooperates with the connecting column, the assembly frame, the splint and the rubber pad 1 to clamp the pressure reducer housing from the outside; S5. After the pressure reducer housing is fixed, the cutting device is turned on and controlled to perform cutting on the pressure reducer housing. The device cuts the exterior of the pressure reducer housing, thereby reducing the material of the pressure reducer housing at the designed position, so that the outer shape of the pressure reducer housing reaches the designed shape. S6. After the pressure reducer housing is cut, the motor is controlled to work. The motor cooperates with the linkage rod to drive the worm to reverse, and the worm drives the worm wheel. The worm wheel rotates the pressure ring in cooperation with the connecting plate, and the pressure ring protrusion rotates away from the connecting column. When the connecting column loses the restraint of the pressure ring, the connecting column loses the pressure applied to the load spring. The load spring rebounds and pushes the connecting column to reset. Then, the pressure ring, the connecting column, and the clamping plate and rubber pad positioned by the assembly frame stop clamping the pressure reducer housing. S7. When the first clamping device stops clamping and the pressure reducer housing needs to be removed from the telescopic sleeve, the solenoid valve is closed and the air pump is turned on. The air pump is powered on to pump external air into the sleeve, and the air pressure in the sleeve increases. At the same time, the piston in the sleeve pushes the telescopic sleeve upward under the action of the gas, and the telescopic sleeve is forced to lift the pressure reducer housing; S8. When the guiding device lifts up the pressure reducer housing, the pressure reducer housing stops applying pressure to the extrusion rod, the extrusion rod stops applying pressure to the wedge block, the wedge block stops pulling the reset spring, the reset spring loses pressure and rebounds and pulls the wedge block to reset, the wedge block lifts up the extrusion rod when resetting, and cooperates with the connecting rope to pull the slider, the slider pulls the assembly frame, the block and the rubber pad to reset step by step, when the pressure reducer housing is removed, the second clamping device is completely reset, and then the processing tooling can be recycled.

[0016] In summary, the technical effects and advantages of the present invention are: 1. In the present invention, by providing a first clamping device and a second clamping device, the processing tool can clamp the pressure reducer housing in the processing state from the outer wall and the inner wall of the pressure reducer housing at the same time, so that the clamping part is effectively supported, avoiding the problem of deformation of the pressure reducer housing caused by unilateral clamping, so that the processing tool can ensure that the accuracy of the same batch of products is within the design error range, so as to meet the sealing requirements of the pressure reducer housing in subsequent use.

[0017] 2. In the present invention, a guiding device is used so that when the user places the pressure reducer housing, the housing moves along the designed moving path, thereby avoiding the problem of the pressure reducer housing being offset during the placement process and interfering with subsequent processing. At the same time, it can effectively ensure that the housing is located in the designed center position after placement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 2 This is a rear view of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 3 This is a front view of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 4 This is a schematic structural diagram of a first clamping device of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 5 This is a schematic structural diagram of a first clamping device portion of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 6 This is a partial structural diagram of a first clamping device of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 7 This is a schematic structural diagram of a second clamping device of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 8 The present invention is a gas pressure reducer shell processing tool and processing method thereof Figure 6 Schematic diagram of the structure at A in the middle; Figure 9 This is a partial structural diagram of a second clamping device of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 10 This is a schematic structural diagram of a guide device for machining a gas pressure reducer housing and a machining method thereof according to the present invention; Figure 11 This is a partial structural diagram of a second clamping device of a gas pressure reducer housing processing tool and a processing method thereof according to the present invention; Figure 12This is a schematic diagram of the structure of a gas pressure reducer body, a tool for processing a gas pressure reducer shell, and a processing method thereof; Figure 13 The present invention is a schematic diagram of a gas pressure reducer shell processing tool and a processing method thereof.

[0019] In the figure: 1. base; 2. First clamping device; 21. Mounting seat; 22. Motor; 23. Linkage rod; 24. Fixing frame; 25. Worm; 26. Worm gear; 27. Connecting plate; 28. Pressing ring; 29. ​​Connecting column; 210. Assembly frame; 211. Clamping plate; 212. Rubber pad 1; 213. Shielding plate; 214. Load-carrying spring; 3. Second clamping device; 31. Assembly box; 32. Extrusion rod; 33. Protective pad; 34. Wedge block; 35. Return spring; 36. Slider; 37. Assembly frame; 38. Stop block; 39. Second rubber pad; 310. Connecting rope; 311. Storage cavity; 312. Groove; 4. Guide device; 41. Sleeve; 42. Piston; 43. Telescopic sleeve; 44. Fixing ring; 45. Exhaust pipe; 46. Intake pipe; 47. Air pump; 5. Pressure reducer body; 51. Pressure reducer housing. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] refer to Figures 1-13 The tooling and method for processing a gas pressure reducer housing shown in the figure include a base 1 and a pressure reducer body 5. A first clamping device 2 is provided on the upper surface of the base 1. The first clamping device 2 includes a mounting seat 21, which is fixedly connected to the upper surface of the base 1, and one side of the mounting seat 21 is fixedly connected to a motor 22, and a linkage rod 23 is fixedly connected to the driving shaft of the motor 22. The inner wall of the mounting seat 21 is fixedly connected to a fixing frame 24, and the inner wall of the fixing frame 24 is rotatably connected to a worm 25. The worm 25 is fixedly connected to one end of the linkage rod 23, and the inner wall of the mounting seat 21 is rotatably connected to a worm gear 26 that meshes with the worm 25. The upper surface of the worm gear 26 is fixedly connected to a connecting disk 27, and the upper surface of the connecting disk 27 is fixedly connected to a pressure ring 28. The inner wall of the mounting seat 21 is slidably connected to a connecting column 29, and the surface of the connecting column 29 is fixedly connected to an assembly frame 210, and the surface of the assembly frame 210 is fixedly connected to a splint 211, and the inner side of the splint 211 is fixedly connected to a rubber pad 212; The upper surface of the mounting base 21 is further provided with a second clamping device 3 for assisting the first clamping device 2. The second clamping device 3 is composed of an assembly box 31, an extrusion rod 32, a wedge block 34, a return spring 35, a slider 36, an assembly frame 37 and a stop block 38. The pressure reducer body 5 includes a pressure reducer housing 51 , which is placed on the upper surface of the mounting seat 21 .

[0022] The second clamping device 3 includes an assembly box 31, which is fixedly connected to the upper surface of the mounting seat 21. An extrusion rod 32 is slidably connected to the inner wall of the assembly box 31. A circular groove is formed on the upper surface of the extrusion rod 32. A protective pad 33 is fixedly connected to the inner wall of the circular groove of the extrusion rod 32. A wedge block 34 is fixedly connected to the lower surface of the extrusion rod 32. A return spring 35 is fixedly connected to the upper surface of the wedge block 34. The end of the return spring 35 away from the wedge block 34 is fixedly connected to the inner wall of the assembly box 31. The inner wall of the assembly box 31 is slidably connected with a slider 36 adapted to the wedge block 34, and the surface of the slider 36 is fixedly connected with an assembly frame 37, and the inner wall of the assembly frame 37 is fixedly connected with a stop block 38, and a mounting groove is provided on the surface of the stop block 38. The stop block 38 is located on the inner wall of the mounting groove and is movably installed with a rubber pad 2 39. The side of the slider 36 away from the assembly frame 37 is fixedly connected with a connecting rope 310, and the end of the connecting rope 310 away from the slider 36 is fixedly connected to the wedge block 34. The rubber pad 2 39 can be used to replace the stop block 38 in contact with the pressure reducer housing 51 to avoid the stop block 38 from directly and rigidly contacting the pressure reducer housing 51 and damaging the pressure reducer housing 51. At the same time, the friction coefficient of the contact surface with the pressure reducer housing 51 can be increased, thereby improving the clamping stability of the pressure reducer housing 51.

[0023] Among them, the surface of the connecting column 29 is fixedly connected with a shielding plate 213 for shielding the slot of the mounting seat 21. The shielding plate 213 is slidably connected to the upper surface of the mounting seat 21. The arc surface of the connecting column 29 is provided with a square groove. The connecting column 29 is located on the inner wall of the square groove and is fixedly connected with a load-bearing spring 214. The load-bearing spring 214 is fixedly connected to the inner wall of the mounting seat 21 at one end away from the connecting column 29. The shielding plate 213 can be used to shield the slot of the mounting seat 21 for the connecting column 29 to slide, so as to reduce the problem that the slot is open and the debris generated during processing will enter the mounting seat 21 and damage the internal structure of the mounting seat 21.

[0024] Among them, the linkage rod 23 is rotatably connected to the inner wall of the mounting seat 21, the connecting plate 27 is rotatably connected to the inner wall of the mounting seat 21, the pressure ring 28 is rotatably connected to the inner wall of the mounting seat 21, and the inner wall of the pressure ring 28 is provided with a protrusion. The linkage rod 23 can be used to connect the drive shaft of the motor 22 and the worm 25, so that the motor 22 can synchronously drive the worm 25 to rotate when it is in operation.

[0025] Among them, the connecting column 29 passes through the upper surface of the mounting seat 21, the lower end of the connecting column 29 is located inside the mounting seat 21, the clamping plate 211 is in a "V" shape, and the rubber pad 212 abuts against the surface of the pressure reducer housing 51. The connecting column 29 can be used to connect the pressure ring 28 and the assembly frame 210, so that when the pressure ring 28 rotates, it can cooperate with the connecting column 29 to push the assembly frame 210 to ensure that the assembly frame 210 pushes the clamping plate 211 toward the direction of the pressure reducer housing 51, so that the clamping plate 211 can clamp the pressure reducer housing 51.

[0026] Among them, the inner wall of the assembly box 31 is provided with a storage cavity 311 for placing the connecting rope 310, and the surface of the wedge block 34 is provided with a groove 312 for the movement of the connecting rope 310. The stepped structure of the wedge block 34 can squeeze the slider 36 during the downward movement under force to ensure that the slider 36 can push the assembly frame 37 outward.

[0027] Among them, the extrusion rod 32 is "T"-shaped, the wedge block 34 is slidingly connected to the inner wall of the assembly box 31, the stop block 38 is "U"-shaped, and the rubber pad 2 39 is in contact with the inner wall of the pressure reducer housing 51. The rubber pad 2 39 can replace the stop block 38 to contact the pressure reducer housing 51. While increasing the friction coefficient of the contact part between the stop block 38 and the pressure reducer housing 51, it can avoid direct contact between the stop block 38 and the pressure reducer housing 51, which may lead to damage to the contact part between the pressure reducer housing 51 and the stop block 38.

[0028] Among them, the inner wall of the mounting seat 21 is provided with a guiding device 4, which includes a sleeve 41, which is fixedly connected to the inner wall of the mounting seat 21, and a piston 42 is slidably connected to the inner wall of the sleeve 41. The upper surface of the piston 42 is fixedly connected to a telescopic sleeve 43 for guiding the pressure reducer housing 51, and the upper surface of the sleeve 41 is fixedly connected to a fixing ring 44, which is sleeved on the surface of the telescopic sleeve 43. The surface of the sleeve 41 is provided with two threaded interfaces, and the inner walls of the sleeve 41 located at the threaded interfaces are respectively threadedly connected with an exhaust pipe 45 and an air inlet pipe 46. The side surface of the base 1 is fixedly connected with an air pump 47, and the air inlet pipe 46 is fixedly connected to the output end of the air pump 47. The air pump 47 can be used to pump gas into the sleeve 41 to increase the air pressure strength inside the sleeve 41, so that the piston 42 located in the sleeve 41 can lift the telescopic sleeve 43 upward under the action of the air pressure.

[0029] Among them, the top of the telescopic sleeve 43 is conical, the inner diameter of the fixing ring 44 is smaller than the outer diameter of the piston 42, and the lower surface of the mounting seat 21 is provided with an inverted U-shaped groove for placing the exhaust pipe 45 and the intake pipe 46. The fixing ring 44 can be used to limit the range of movement of the piston 42 within the sleeve 41 to ensure the stability of the piston 42 during use.

[0030] The working principle of the present invention is as follows: when using a processing tool, the processing tool is installed on equipment used to process the gas pressure reducer housing, including but not limited to cutting equipment, and a solenoid valve is installed at the outlet of the exhaust pipe 45. After the processing tool is installed, the pressure reducer housing to be processed is fixed in a designated processing area using the first clamping device 2 and the second clamping device 3; When placing the pressure reducer housing 51, the pressure reducer housing 51 first contacts the telescopic sleeve 43 in the expanded state. Under the guidance of the tapered portion of the telescopic sleeve 43, the pressure reducer housing 51 is centrally sleeved on the surface of the telescopic sleeve 43. When the pressure reducer housing 51 fully applies its own weight to the telescopic sleeve 43, the telescopic sleeve 43 pushes the piston 42 downward under the action of gravity. The piston 42 moves downward under the guidance of the sleeve 41 to assist the telescopic sleeve 43 in guiding the movement direction of the pressure reducer housing 51. At the same time, the solenoid valve on the exhaust pipe 45 is opened. During the movement, the piston 42 squeezes the gas in the sleeve 41, so that the gas in the sleeve 41 is discharged through the exhaust pipe 45. When the piston 42 moves to the lowest position, the pressure reducer housing 51 is initially restrained on the mounting seat 21. When the reducer housing 51 presses down the telescopic sleeve 43 by its own weight, the reducer housing 51 gradually approaches the protective pad 33. When the reducer housing 51 contacts the protective pad 33, the reducer housing 51 presses down the extrusion rod 32. The extrusion rod 32 pushes the wedge block 34. The wedge block 34 pulls the return spring 35. The return spring 35 is squeezed and deformed. In the process of moving downward, the wedge block 34 contacts the inclined surface of the slider 36 and cooperates with the slider 36 to push the assembly frame 37. The assembly frame 37 pushes the stop block 38. The stop block 38 pushes the rubber pad 2 39. In the process of movement, the rubber pad 2 39 gradually approaches the inner wall of the reducer housing 51. When the reducer housing 51 contacts the upper surface of the mounting seat 21, the rubber pad 2 39 presses against the inner wall of the reducer housing 51 to cooperate with the stop block 38 and other structures to clamp the reducer housing 51 from the inside. After the second clamping device 3 completes the preliminary clamping of the pressure reducer housing 51, the motor 22 cooperates with the linkage rod 23 to drive the worm 25, the worm 25 engages with the worm wheel 26, and the worm wheel 26 rotates under the action of the worm 25 and cooperates with the connecting plate 27 to rotate the pressure ring 28. When the pressure ring 28 rotates, the protrusion on its inner wall is displaced and pushes the connecting column 29 during the movement. The connecting column 29 squeezes the load spring 214, and the load spring 214 is squeezed and deformed, and the connecting column 29 Under the action of the pressure ring 28, the assembly frame 210 pushes the clamping plate 211, and the clamping plate 211 pushes the rubber pad 1 212. The rubber pad 1 212 gradually approaches the pressure reducer housing 51. When the rubber pad 1 212 contacts the pressure reducer housing 51, the motor 22 stops running. Then, under the self-locking characteristics of the worm 25 and the worm wheel 26, the pressure ring 28 cooperates with the connecting column 29, the assembly frame 210, the clamping plate 211 and the rubber pad 1 212 to clamp the pressure reducer housing 51 from the outside. After the pressure reducer housing is fixed, the cutting device is turned on and controlled to perform cutting processing on the pressure reducer housing. The device cuts the outside of the pressure reducer housing, thereby reducing the material of the pressure reducer housing at the designed position, so that the outer shape of the pressure reducer housing reaches the designed shape; After the pressure reducer housing 51 is cut, the motor 22 is controlled to work. The motor 22 cooperates with the linkage rod 23 to drive the worm 25 to reverse, and the worm 25 drives the worm gear 26. The worm gear 26 rotates the pressure ring 28 in cooperation with the connecting plate 27. The protrusion of the pressure ring 28 rotates away from the connecting column 29. When the connecting column 29 loses the restriction of the pressure ring 28, the connecting column 29 loses the pressure applied to the load spring 214. The load spring 214 loses the pressure and rebounds, pushing the connecting column 29 to return to its original position. Then, the clamping plate 211 and the rubber pad 212 positioned by the pressure ring 28, the connecting column 29 and the assembly frame 210 stop clamping the pressure reducer housing 51. When the first clamping device 2 stops clamping and the pressure reducer housing 51 needs to be removed from the telescopic sleeve 43, the solenoid valve is closed, the switch of the air pump 47 is turned on, and the air pump 47 is energized to pump external air into the sleeve 41. The air pressure in the sleeve 41 increases, and at the same time, the piston 42 located in the sleeve 41 pushes the telescopic sleeve 43 upward under the action of the gas. The telescopic sleeve 43 is forced to lift the pressure reducer housing 51. The guide device 4 allows the user to place the pressure reducer housing on the designed moving path, so that the pressure reducer housing is prevented from being offset during the placement process, which interferes with subsequent processing. At the same time, it can effectively ensure that the housing is located in the designed center position after placement; When the guide device 4 lifts up the pressure reducer housing 51, the pressure reducer housing 51 stops applying pressure to the extrusion rod 32, the extrusion rod 32 stops applying pressure to the wedge block 34, and the wedge block 34 stops pulling the return spring 35. The return spring 35 loses pressure and rebounds and pulls the wedge block 34 to reset. The wedge block 34 lifts up the extrusion rod 32 when resetting, and cooperates with the connecting rope 310 to pull the slider 36. The slider 36 pulls the assembly frame 37, the block 38 and the rubber pad 39 to gradually reset. When the pressure reducer housing 51 is removed, the second clamping device 3 is completely reset, and the processing tool can be recycled. By providing the first clamping device 2 and the second clamping device 3, the processing tool can clamp the pressure reducer housing in the processing state from the outer wall and the inner wall of the pressure reducer housing at the same time, so that the clamping part is effectively supported, avoiding the problem of deformation of the pressure reducer housing caused by unilateral clamping, so that the processing tool can ensure that the accuracy of products in the same batch is within the design error range, so as to meet the sealing requirements of the pressure reducer housing in subsequent use.

[0031] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device that performs control such as a computer.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A gas pressure reducer housing processing tool, comprising a base (1) and a pressure reducer body (5), characterized in that: A first clamping device (2) is provided on the upper surface of the base (1); The first clamping device (2) comprises a mounting seat (21), the mounting seat (21) is fixedly connected to the upper surface of the base (1), a motor (22) is fixedly connected to one side of the mounting seat (21), a linkage rod (23) is fixedly connected to the driving shaft of the motor (22), an inner wall of the mounting seat (21) is fixedly connected to a fixing frame (24), an inner wall of the fixing frame (24) is rotatably connected to a worm (25), the worm (25) is fixedly connected to one end of the linkage rod (23), and the inner wall of the mounting seat (21) is fixedly connected to the fixing frame (24). The wall is rotatably connected to a worm wheel (26) meshing with the worm (25); the upper surface of the worm wheel (26) is fixedly connected to a connecting plate (27); the upper surface of the connecting plate (27) is fixedly connected to a pressure ring (28); the inner wall of the mounting seat (21) is slidably connected to a connecting column (29); the surface of the connecting column (29) is fixedly connected to an assembly frame (210); the surface of the assembly frame (210) is fixedly connected to a clamping plate (211); the inner side of the clamping plate (211) is fixedly connected to a rubber pad (212); The upper surface of the mounting seat (21) is further provided with a second clamping device (3) for assisting the first clamping device (2), the second clamping device (3) being composed of an assembly box (31), an extrusion rod (32), a wedge block (34), a return spring (35), a slider (36), an assembly frame (37) and a stop block (38); The pressure reducer body (5) comprises a pressure reducer housing (51), and the pressure reducer housing (51) is placed on the upper surface of the mounting seat (21).

2. A gas pressure reducer housing processing tool according to claim 1, characterized in that: The second clamping device (3) includes an assembly box (31), the assembly box (31) is fixedly connected to the upper surface of the mounting seat (21), the inner wall of the assembly box (31) is slidably connected to an extrusion rod (32), the upper surface of the extrusion rod (32) is provided with a circular groove, the extrusion rod (32) is located on the inner wall of the circular groove and is fixedly connected to a protection pad (33), the lower surface of the extrusion rod (32) is fixedly connected to a wedge block (34), the upper surface of the wedge block (34) is fixedly connected to a return spring (35), and the end of the return spring (35) away from the wedge block (34) is fixedly connected to the inner wall of the assembly box (31); The inner wall of the assembly box (31) is slidably connected to a slider (36) adapted to the wedge block (34), the surface of the slider (36) is fixedly connected to an assembly frame (37), the inner wall of the assembly frame (37) is fixedly connected to a stop block (38), the surface of the stop block (38) is provided with a mounting groove, and the stop block (38) is movably mounted with a second rubber pad (39) on the inner wall of the mounting groove, the slider (36) is fixedly connected to a connecting rope (310) on a side away from the assembly frame (37), and the end of the connecting rope (310) away from the slider (36) is fixedly connected to the wedge block (34).

3. A gas pressure reducer housing processing tool according to claim 1, characterized in that: A shielding plate (213) for shielding the notch of the mounting seat (21) is fixedly connected to the surface of the connecting column (29); the shielding plate (213) is slidably connected to the upper surface of the mounting seat (21); a square groove is provided on the arc surface of the connecting column (29); a load spring (214) is fixedly connected to the inner wall of the connecting column (29) located in the square groove; and one end of the load spring (214) away from the connecting column (29) is fixedly connected to the inner wall of the mounting seat (21).

4. A gas pressure reducer housing processing tool according to claim 1, characterized in that: The linkage rod (23) is rotatably connected to the inner wall of the mounting seat (21), the connection plate (27) is rotatably connected to the inner wall of the mounting seat (21), the pressure ring (28) is rotatably connected to the inner wall of the mounting seat (21), and the inner wall of the pressure ring (28) is provided with a protrusion.

5. The gas pressure reducer housing processing tool according to claim 1, characterized in that: The connecting column (29) passes through the upper surface of the mounting seat (21), and the lower end of the connecting column (29) is located inside the mounting seat (21). The clamping plate (211) is in a "V" shape, and the rubber pad (212) abuts against the surface of the pressure reducer housing (51).

6. A gas pressure reducer housing processing tool according to claim 2, characterized in that: The inner wall of the assembly box (31) is provided with a receiving cavity (311) for placing the connecting rope (310), and the surface of the wedge block (34) is provided with a groove (312) for the movement of the connecting rope (310).

7. A gas pressure reducer housing processing tool according to claim 2, characterized in that: The extrusion rod (32) is T-shaped, the wedge block (34) is slidably connected to the inner wall of the assembly box (31), the abutment block (38) is U-shaped, and the second rubber pad (39) abuts against the inner wall of the pressure reducer housing (51).

8. The gas pressure reducer housing processing tool according to claim 1, characterized in that: The inner wall of the mounting seat (21) is provided with a guiding device (4), and the guiding device (4) includes a sleeve (41), the sleeve (41) is fixedly connected to the inner wall of the mounting seat (21), the inner wall of the sleeve (41) is slidably connected to a piston (42), the upper surface of the piston (42) is fixedly connected to a telescopic sleeve (43) for guiding the reducer housing (51), the upper surface of the sleeve (41) is fixedly connected to a fixing ring (44), the fixing ring (44) is sleeved on the surface of the telescopic sleeve (43), the surface of the sleeve (41) is provided with two threaded interfaces, the inner wall of the sleeve (41) located at the threaded interface is respectively threadedly connected to an exhaust pipe (45) and an intake pipe (46), the side surface of the base (1) is fixedly connected to an air pump (47), and the intake pipe (46) is fixedly connected to the output end of the air pump (47).

9. A gas pressure reducer housing processing tool according to claim 8, characterized in that: The top of the telescopic sleeve (43) is conical, the inner diameter of the fixing ring (44) is smaller than the outer diameter of the piston (42), and the lower surface of the mounting seat (21) is provided with an inverted U-shaped groove for placing the exhaust pipe (45) and the intake pipe (46).

10. A processing method based on the gas pressure reducer housing processing tool according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. When using a processing tool, the processing tool is installed on a device for processing a gas pressure reducer housing, including but not limited to cutting equipment, and a solenoid valve is installed on the outlet of the exhaust pipe (45). After completing the installation of the processing tool, the pressure reducer housing to be processed is fixed in a designated processing area using a first clamping device (2) and a second clamping device (3); S2. When placing the pressure reducer housing (51), the pressure reducer housing (51) first contacts the telescopic sleeve (43) in the expanded state. Under the guidance of the tapered portion of the telescopic sleeve (43), the pressure reducer housing (51) is centrally sleeved on the surface of the telescopic sleeve (43). When the pressure reducer housing (51) fully applies its own weight to the telescopic sleeve (43), the telescopic sleeve (43) pushes the piston (42) downward under the action of gravity. The piston (42) moves downward under the guidance of the sleeve (41) to assist the telescopic sleeve (43) in guiding the movement direction of the pressure reducer housing (51). At the same time, the solenoid valve on the exhaust pipe (45) is opened. The piston (42) squeezes the gas in the sleeve (41) during the movement, so that the gas in the sleeve (41) is discharged through the exhaust pipe (45). When the piston (42) moves to the lowest position, the pressure reducer housing (51) is initially restricted on the mounting seat (21); S3. When the reducer housing (51) presses down the telescopic sleeve (43) by its own weight, the reducer housing (51) gradually approaches the protective pad (33). When the reducer housing (51) contacts the protective pad (33), the reducer housing (51) presses down the extrusion rod (32). The extrusion rod (32) pushes the wedge block (34). The wedge block (34) pulls the return spring (35). The return spring (35) is squeezed and deformed. In the process of moving downward, the wedge block (34) is in contact with the inclined surface of the slider (36). Contact, and cooperate with the slider (36) to push the assembly frame (37), the assembly frame (37) pushes the block (38), the block (38) pushes the rubber pad 2 (39), and the rubber pad 2 (39) gradually approaches the inner wall of the pressure reducer housing (51) during the movement. When the pressure reducer housing (51) contacts the upper surface of the mounting seat (21), the rubber pad 2 (39) reaches the inner wall of the pressure reducer housing (51) to cooperate with the block (38) and other structures to clamp the pressure reducer housing (51) from the inside; S4. After the second clamping device (3) completes the initial clamping of the pressure reducer housing (51), the motor (22) cooperates with the linkage rod (23) to drive the worm (25), the worm (25) engages with the worm wheel (26), the worm wheel (26) rotates under the action of the worm (25), and cooperates with the connecting plate (27) to rotate the pressure ring (28), when the pressure ring (28) rotates, the protrusion on the inner wall thereof is displaced, and in the process of moving, the connecting column (29) is pushed, and the connecting column (29) squeezes the load spring (214), the load spring (214) is squeezed and deformed, and the connecting column (29) Under the action of the pressure ring (28), the assembly frame (210) pushes the clamping plate (211), the clamping plate (211) pushes the rubber pad (212), and the rubber pad (212) gradually approaches the pressure reducer housing (51). When the rubber pad (212) contacts the pressure reducer housing (51), the motor (22) stops running, and then under the self-locking characteristics of the worm (25) and the worm wheel (26), the pressure ring (28) cooperates with the connecting column (29), the assembly frame (210), the clamping plate (211) and the rubber pad (212) to clamp the pressure reducer housing (51) from the outside; S5. After the pressure reducer housing is fixed, the cutting device is turned on and controlled to perform cutting on the pressure reducer housing. The device cuts the exterior of the pressure reducer housing, thereby reducing the material of the pressure reducer housing at the designed position, so that the outer shape of the pressure reducer housing reaches the designed shape. S6. After the pressure reducer housing (51) is cut, the motor (22) is controlled to work, and the motor (22) cooperates with the linkage rod (23) to drive the worm (25) to reverse, and the worm (25) drives the worm wheel (26). The worm wheel (26) rotates the pressure ring (28) in cooperation with the connecting plate (27), and the pressure ring (28) protrusion rotates away from the connecting column (29). When the connecting column (29) loses the restriction of the pressure ring (28), the connecting column (29) loses the pressure applied to the load spring (214), and the load spring (214) loses the pressure and rebounds, and pushes the connecting column (29) to reset, and then stops clamping the pressure reducer housing (51) through the clamping plate (211) and the rubber pad (212) positioned by the pressure ring (28), the connecting column (29) and the assembly frame (210); S7, when the first clamping device (2) stops clamping and the pressure reducer housing (51) needs to be removed from the telescopic sleeve (43), the solenoid valve is closed, the switch of the air pump (47) is turned on, the air pump (47) is energized to pump external gas into the sleeve (41), the air pressure in the sleeve (41) increases, and at the same time, the piston (42) located in the sleeve (41) pushes the telescopic sleeve (43) upward under the action of the gas, and the telescopic sleeve (43) is forced to lift the pressure reducer housing (51); S8. When the guide device (4) lifts up the pressure reducer housing (51), the pressure reducer housing (51) stops applying pressure to the extrusion rod (32), the extrusion rod (32) stops applying pressure to the wedge block (34), the wedge block (34) stops pulling the return spring (35), the return spring (35) loses pressure and rebounds and pulls the wedge block (34) to reset, the wedge block (34) lifts up the extrusion rod (32) when resetting, and cooperates with the connecting rope (310) to pull the slider (36), the slider (36) pulls the assembly frame (37), the stop block (38) and the second rubber pad (39) to gradually reset, when the pressure reducer housing (51) is removed, the second clamping device (3) is completely reset, and then the processing tooling can be recycled.

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