Paper box forming machine
Through the automatic handling and precise control of the design of the carton forming machine, the problem of difficult to quantify data indicators in traditional carton forming is solved, and efficient and accurate carton production is achieved.
Patent Information
- Application Number
- CN202510730154.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-09-02
AI Technical Summary
During the traditional carton molding process, the data indicators of carton molding are difficult to quantify, and are affected by manual intervention, making it difficult to accurately control processing efficiency and quality.
A carton forming machine is designed, including a feeding mechanism, forming mechanism, load transfer mechanism and loading mechanism. Through automated handling and precise control, the automatic folding and nailing of the cardboard is realized. The folding mold, lifting mechanism and nailing box assembly are used to ensure the accurate folding angle of the cardboard and the precise control of the nailing position.
The automated production of cartons is realized, production efficiency and product consistency are improved, manual intervention is reduced, and the production quality and efficiency of cartons are accurately controlled, so as to achieve the data indicators for quantifying carton molding.
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Figure CN120572791A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of paper box processing equipment, and in particular to a paper box forming machine. Background Art
[0002] With the development of carton production technology, carton forming machines have emerged. Carton forming machines can fold cut cardboard into cartons. In traditional technology, carton forming methods usually require manual cooperation with semi-automatic equipment to perform folding and stapling operations. However, due to the influence of human intervention, it is difficult to accurately control the processing efficiency and quality of the carton, and there is a technical problem that the data indicators of carton forming are difficult to quantify. Summary of the Invention
[0003] Based on this, it is necessary to provide a carton forming machine to address the technical problem that the current data indicators of carton forming are difficult to quantify.
[0004] A paper box forming machine comprises: a frame, a feeding mechanism, a forming mechanism, a transfer mechanism and a discharge mechanism, wherein the feeding mechanism is used to provide cardboard, the forming mechanism comprises a folding die, a lifting mechanism and a nailing box assembly, the folding die is provided with a paper guide cavity, the lifting mechanism is used to press the cardboard into the paper guide cavity to fold the cardboard into a paper box, the nailing box assembly is mounted on the lifting mechanism and is used to nail the paper box, and the transfer mechanism is used to transfer the cardboard on the feeding mechanism to the folding die and / or transfer the paper box at the folding die to the discharge mechanism.
[0005] In one embodiment, the folding mold includes a mold frame, a first paper guide block, a second paper guide block and a third paper guide block. The mold frame has a supporting surface. The first paper guide block, the second paper guide block and the third paper guide block are arranged in sequence from high to low in the mold frame, and form the paper guide cavity together with the supporting surface.
[0006] In one embodiment, the forming mechanism further includes a material pushing drive member, which is connected to the folding mold and is used to cooperate with the lifting mechanism to clamp the cardboard, so that the cardboard enters the paper guide cavity more accurately for folding by the folding mold, and pushes the paper box away from the paper guide cavity. The folding mold is provided with an avoidance opening for the material pushing drive member to pass through.
[0007] In one embodiment, the lifting mechanism includes a lifting drive, a pressure plate and a base plate. The lifting drive is installed on the frame and drives the pressure plate to press the cardboard into the paper guide cavity. The pressure plate and the inner wall of the paper guide cavity form a forming groove. The base plate is connected to the pressure plate and is used to install the nail box assembly.
[0008] In one embodiment, the staple box assembly includes a staple box driver, a staple head, a clamp and a staple supply rail. The staple box driver and the staple supply rail are both installed on the lifting mechanism. The staple box driver drives the staple head and the clamp to approach each other to staple the staples in the staple supply rail to the paper box.
[0009] In one embodiment, the stapling head includes a claw block and a push piece, the claw block is connected to the staple box driving component, and the push piece passes through the stapling rail.
[0010] In one embodiment, the stapling rail is provided with a nail storage channel and a nail guide channel, and the nail guide channel is for the stapling head to pass through.
[0011] In one embodiment, the folding die is provided with a clearance groove, and the clearance groove is used to accommodate the nail box assembly.
[0012] In one embodiment, the transfer mechanism includes a transverse drive mechanism, a pick-and-place drive mechanism and a suction cup assembly. The transverse drive mechanism is connected to the pick-and-place drive mechanism, and the pick-and-place drive mechanism is connected to the suction cup assembly. There are two suction cup assemblies, and each suction cup assembly is used to suck cardboard or paper boxes.
[0013] In one embodiment, the loading mechanism includes a loading rack, a loading plate and a feeding drive. The loading rack is provided with a loading trough and a feeding port connected to the loading trough. The loading plate slides along the loading rack, and the feeding drive drives the loading plate to approach or move away from the feeding port.
[0014] The beneficial effects of the carton forming machine described in the present invention are: a transfer mechanism is used to transport the cut cardboard provided by the feeding mechanism to the forming mechanism to be folded into a carton, and then the carton at the forming mechanism is transported to the unloading mechanism for unloading, which is conducive to the automatic transportation of cardboard and carton through the transfer mechanism, reduces manual intervention, optimizes production rhythm, and improves production efficiency. In addition, the cooperation of the paper guide cavity of the folding mold and the lifting mechanism ensures that the folding angle of the cardboard is accurate, improves product consistency, and at the same time, the nail box assembly is linked with the lifting mechanism to achieve precise control of the nailing position, thereby improving the binding accuracy of the carton, realizing automatic loading, production and processing and unloading of the carton, reducing the influence of manual labor on the production and processing of the carton, and accurately controlling the production efficiency and production quality of the carton, so as to achieve the purpose of quantifying the data indicators of carton forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the paper box forming machine shown in the present invention;
[0016] Figure 2 for Figure 1 A schematic structural diagram of the feeding mechanism of the paper box forming machine;
[0017] Figure 3 for Figure 1 A schematic structural diagram of the forming mechanism of the paper box forming machine;
[0018] Figure 4 for Figure 3 A schematic structural diagram of the hemming die of the forming mechanism;
[0019] Figure 5 for Figure 4 A schematic diagram of the folding die of the forming mechanism guiding the folding of the cardboard;
[0020] Figure 6 for Figure 3 A schematic structural diagram of the lifting mechanism and nail box assembly of the molding mechanism;
[0021] Figure 7 for Figure 3 A schematic structural diagram of the nail box assembly of the molding mechanism;
[0022] Figure 8 for Figure 3 A structural schematic diagram of the forming mechanism from another perspective;
[0023] Figure 9 for Figure 1 A schematic structural diagram of the transfer mechanism of the paper box forming machine.
[0024] The meanings of the numbers in the accompanying drawings are:
[0025] 100. Carton forming machine;
[0026] 10. Rack;
[0027] 20. Loading mechanism; 21. Material rack; 211. Material trough; 212. Material feed port; 22. Material loading plate; 23. Material feed drive; 231. Drive motor; 232. Screw; 233. Guide seat;
[0028] 30. Forming mechanism; 31. Folding die; 311. Paper guide cavity; 312. Mold frame; 313. First paper guide block; 314. Second paper guide block; 315. Third paper guide block; 316. Support surface; 317. Avoidance opening; 318. Clearance groove; 32. Lifting mechanism; 321. Lifting drive member; 322. Pressing plate; 323. Base plate; 33. Nail box assembly; 331. Nail box drive member; 332. Stitching head; 333. Chuck; 334. Stitching rail; 335. Claw block; 336. Push piece; 337. Nail storage channel; 338. Nail guide channel; 34. Ejecting drive member;
[0029] 40. Transfer mechanism; 41. Transverse drive mechanism; 42. Pick-and-place drive mechanism; 43. Suction cup assembly;
[0030] 50. Unloading mechanism. DETAILED DESCRIPTION
[0031] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0033] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0034] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0035] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0037] like Figure 1 As shown, it is a carton forming machine 100 shown in the present invention, which is used to fold cut cardboard into cartons.
[0038] like Figure 1 As shown, the carton forming machine 100 includes: a frame 10, a feeding mechanism 20, a forming mechanism 30, a transfer mechanism 40 and a discharge mechanism 50, wherein the frame 10 is used to install the feeding mechanism 20, the forming mechanism 30, the transfer mechanism 40 and the discharge mechanism 50, the feeding mechanism 20 is used to store the cut cardboard, the forming mechanism 30 is used to fold the cut cardboard into a carton, the discharge mechanism 50 is used to send the carton away from the frame 10, the transfer mechanism 40 is used to transport the cardboard at the feeding mechanism 20 to the forming mechanism 30, and transport the carton at the forming mechanism 30 to At the unloading mechanism 50, the transfer mechanism 40 is used to transport the cut cardboard provided by the loading mechanism 20 to the forming mechanism 30 to be folded into a paper box, and then the paper box at the forming mechanism 30 is transported to the unloading mechanism 50 for unloading. This method is conducive to the automatic transportation of cardboard and paper box through the transfer mechanism 40, and the automatic folding of cardboard through the forming mechanism 30, thereby realizing the automatic loading, production and unloading of paper boxes, reducing the impact of manual labor on the production and processing of paper boxes, and accurately controlling the production efficiency and production quality of paper boxes, so as to achieve the purpose of quantifying the data indicators of paper box forming.
[0039] Below, combined Figures 1 to 7 , the above-mentioned carton forming machine 100 is further explained.
[0040] like Figures 1 to 2As shown, the feeding mechanism 20 is used to provide cardboard, and the feeding mechanism 20 includes a loading rack 21, a loading plate 22 and a feeding drive 23. The loading rack 21 is provided with a loading trough 211 and a feeding port 212 connected to the loading trough 211. The loading plate 22 slides along the loading rack 21. The loading plate 22 is used to place the cut cardboard. The feeding drive 23 drives the loading plate 22 to move closer to or away from the feeding port 212, and is used to control the loading of the loading plate 22. The cardboard is close to the feeding port 212 for being grabbed by the transfer mechanism 40, wherein the feeding drive member 23 includes a driving motor 231, a screw rod 232 and a guide seat 233. The driving motor 231 drives the screw rod 232 to rotate to control the guide seat 233 to move along the screw rod 232. The guide seat 233 is connected to the loading plate 22. When in use, the driving motor 231 controls the screw rod 232 to rotate so that the guide seat 233 moves along the screw rod 232 to drive the loading plate 22 close to or away from the feeding port 212.
[0041] like Figure 3 As shown, the forming mechanism 30 includes a folding die 31, a lifting mechanism 32 and a nailing box assembly 33. The folding die 31 is provided with a paper guide cavity 311. The lifting mechanism 32 is used to press the paperboard into the paper guide cavity 311 to fold the paperboard into a paper box. The nailing box assembly 33 is installed on the lifting mechanism 32 and is used to nail the paper box. Specifically, Figure 4 As shown, the folding mold 31 includes a mold frame 312, a first paper guide block 313, a second paper guide block 314 and a third paper guide block 315. The mold frame 312 has a supporting surface 316. The first paper guide block 313, the second paper guide block 314 and the third paper guide block 315 are sequentially arranged in the mold frame 312 from high to low, and together with the supporting surface 316, form the paper guide cavity 311. The first paper guide block 313 has a first paper guide surface, the second paper guide block 314 has a second paper guide surface, and the third paper guide block 315 has a third paper guide surface. The first paper guide surface, the second paper guide surface and the third paper guide surface are all arc-shaped surfaces and are bent in the direction of the paper guide cavity 311, as shown in FIG. Figure 4 As shown, when in use, the paperboard is controlled to be placed in the paper guide cavity 311, so that the paperboard is folded in the order of the first paper guide block 313, the second paper guide block 314 and the third paper guide block 315, and is restricted by the lifting mechanism 32 to be folded and formed.
[0042] like Figure 6As shown, the lifting mechanism 32 includes a lifting drive member 321, a pressure plate 322 and a base plate 323. The lifting drive member 321 is a cylinder and is installed on the frame 10 to drive the pressure plate 322 to press the cardboard into the paper guide cavity 311. The pressure plate 322 and the inner wall of the paper guide cavity 311 form a forming groove, and cooperate with the paper guide cavity 311 to guide the cardboard to be formed into a paper box. The base plate 323 is connected to the pressure plate 322 and is used to install the nail box assembly 33.
[0043] like Figure 7 As shown, the stapler assembly 33 includes a stapler drive 331, a stapler head 332, a clamping head 333 and a staple rail 334. The stapler drive 331 is a clamping cylinder and is installed on the lifting mechanism 32 together with the staple rail 334. The stapler drive 331 drives the stapler head 332 and the clamping head 333 to approach each other so as to staple the staples in the staple rail 334 to the paper box. The stapler head 332 includes a claw block 335 and a push piece 336. The claw block 335 is connected to the stapler drive 331. The push piece 336 penetrates the stapler. The staple supply rail 334 is provided, and the staple supply rail 334 is provided with a staple storage channel 337 and a staple guide channel 338. The staple guide channel 338 is for the staple head 332 to pass through. Before use, the staples are placed in the staple storage channel 337 so that some staples are in the staple guide channel 338. During use, the staple box driving member 331 drives the staple head 332 and the clamping head 333 to approach each other and clamp the paper box. The pushing piece 336 of the staple head 332 is used to push the staples in the staple guide channel 338, and the staples pass through the paper box and are deformed under the support of the clamping head 333 to achieve stapling the side edges of the paper box together.
[0044] like Figure 3 As shown, the folding die 31 is provided with a clearance groove 318 , and the clearance groove 318 is used to accommodate the nail box assembly 33 to avoid interference between the folding die 31 and the nail box assembly 33 .
[0045] Furthermore, if Figure 8 As shown, the forming mechanism 30 also includes a material ejecting drive 34, which is a cylinder and is connected to the folding mold 31. It is used to cooperate with the lifting mechanism 32 to clamp the cardboard, so that the cardboard enters the paper guide cavity 311 more accurately for folding by the folding mold 31, and pushes the paper box away from the paper guide cavity 311. The supporting surface 316 of the folding mold 31 is provided with an avoidance opening 317 for the material ejecting drive 34 to pass through.
[0046] like Figure 9As shown, the transfer mechanism 40 is used to transfer the cardboard on the loading mechanism 20 to the folding mold 31 and / or transfer the paper box at the folding mold 31 to the unloading mechanism 50. Specifically, the transfer mechanism 40 includes a transverse driving mechanism 41, a pick-up and placement driving mechanism 42 and a suction cup assembly 43. The transverse driving mechanism 41 is a linear motor and is connected to the pick-up and placement driving mechanism 42. The pick-up and placement driving mechanism 42 is a cylinder and is connected to the suction cup assembly 43. There are two suction cup assemblies 43, and each suction cup assembly 43 is used to suck the cardboard or paper box.
[0047] When the paper box forming machine 100 of the present invention is in use: the cut cardboard is placed in the feeding trough 211 of the feeding rack 21 of the feeding mechanism 20, and the feeding drive 23 drives the feeding plate 22 to approach the feeding port 212, so that the cut cardboard on the feeding plate 22 is at the feeding port 212 for the transfer mechanism 40 to grab, and the transfer mechanism 40 controls the suction cup assembly 43 to absorb the cut cardboard at the feeding port 212 through the cooperation of the transverse driving mechanism 41 and the pick-and-place driving mechanism 42, and places it on the top material driving member 34, then, the lifting mechanism 32 and the top material driving member 34 jointly clamp the cut cardboard, and control the cut cardboard to pass through the first paper guide block 313, the second paper guide block 314 and the third paper guide block in sequence. The paper block 315 is guided to fold, and with the cooperation of the pressure plate 322 and the paper guide cavity 311, the cut cardboard is folded into a paper box. Then, the nail box driving member 331 of the nail box assembly 33 drives the stapler 332 and the clamping head 333 to approach each other, and the push piece 336 of the stapler 332 is used to push the staples in the nail guide channel 338, and the staples pass through the paper box and deform under the support of the clamping head 333 to achieve the side edges of the paper box being stapled together to complete the processing of the paper box. Finally, the ejecting driving member 34 ejects the processed paper box out of the paper guide cavity 311 for the transfer mechanism 40 to grab to the unloading mechanism 50, and the unloading mechanism 50 sends the processed paper box out of the frame 10 to realize the automatic folding processing of the paper box.
[0048] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0049] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. A carton forming machine, characterized in that: include: The feeding mechanism comprises a feeding mechanism, a forming mechanism, a transferring mechanism and a unloading mechanism. The feeding mechanism is used to provide cardboard. The forming mechanism includes a folding die, a lifting mechanism and a nailing box assembly. The folding die is provided with a paper guide cavity. The lifting mechanism is used to press the cardboard into the paper guide cavity to fold the cardboard into a paper box. The nailing box assembly is installed on the lifting mechanism and is used to nail the paper box. The transferring mechanism is used to transfer the cardboard on the feeding mechanism to the folding die and / or transfer the paper box at the folding die to the unloading mechanism.
2. The carton forming machine according to claim 1, characterized in that: The folding mold includes a mold frame, a first paper guide block, a second paper guide block and a third paper guide block. The mold frame has a supporting surface. The first paper guide block, the second paper guide block and the third paper guide block are arranged in sequence from high to low in the mold frame, and form the paper guide cavity together with the supporting surface.
3. The carton forming machine according to claim 1, characterized in that: The forming mechanism also includes a material pushing drive member, which is connected to the folding mold and is used to cooperate with the lifting mechanism to clamp the cardboard, so that the cardboard enters the paper guide cavity more accurately for folding by the folding mold, and pushes the paper box away from the paper guide cavity. The folding mold is provided with an avoidance opening for the material pushing drive member to pass through.
4. The carton forming machine according to claim 1, characterized in that: The lifting mechanism includes a lifting drive, a pressing plate and a base plate. The lifting drive is installed on the frame and drives the pressing plate to press the cardboard into the paper guide cavity. The pressing plate and the inner wall of the paper guide cavity form a forming groove. The base plate is connected to the pressing plate and is used to install the nail box assembly.
5. The carton forming machine according to claim 1, wherein: The staple box assembly includes a staple box driver, a staple head, a clamp and a staple supply rail. The staple box driver and the staple supply rail are both installed on the lifting mechanism. The staple box driver drives the staple head and the clamp to approach each other to staple the staples in the staple supply rail to the paper box.
6. The carton forming machine according to claim 5, characterized in that: The stapling head comprises a claw block and a push piece, wherein the claw block is connected to the staple box driving component, and the push piece passes through the stapling rail.
7. The carton forming machine according to claim 5, characterized in that: The stapling rail is provided with a nail storage channel and a nail guide channel, and the nail guide channel is used for the stapling head to pass through.
8. The carton forming machine according to claim 5, characterized in that: The folding die is provided with a clearance groove, and the clearance groove is used to accommodate the nail box assembly.
9. The carton forming machine according to claim 1, wherein: The transfer mechanism includes a transverse driving mechanism, a pick-and-place driving mechanism and a suction cup assembly. The transverse driving mechanism is connected to the pick-and-place driving mechanism, and the pick-and-place driving mechanism is connected to the suction cup assembly. There are two suction cup assemblies, and each suction cup assembly is used to suck cardboard or paper boxes.
10. The carton forming machine according to claim 1, wherein: The loading mechanism includes a loading rack, a loading plate and a feeding drive. The loading rack is provided with a loading trough and a feeding port connected to the loading trough. The loading plate slides along the loading rack, and the feeding drive drives the loading plate to approach or move away from the feeding port.