Dehydrator and method for steaming ducks

Abstract

The invention relates to the technical field of duck food processing, in particular to a dehydrator and method for steaming ducks, the dehydrator comprises a dehydrator shell, two collecting boxes, a plurality of hooks, a plurality of air inlet units and a dehydration assembly, the dehydration assembly comprises a plurality of independent dehydration bins, two clamping and moving units, a plurality of opening units and a plurality of expansion fans, hanging the cleaned and pickled duck body on a hook; the clamping and moving unit is started to move the duck body into the independent dewatering bin; the air inlet unit is started to supply air to the independent dewatering bin independently; the opening unit is started to expand the opening of the duck body, which is used for cutting the viscera; the expansion fan is started, and air in the independent dewatering bin is blown into the duck body; after dehydration is finished, the duck body is taken out by the clamping and moving unit; therefore, each duck body is subjected to independent air supply and dehydration, and the duck bodies are expanded, so that air is in full contact with the interiors of the duck bodies, the comprehensiveness and efficiency of dehydration are remarkably improved, and the dehydration quality is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of duck food processing, in particular to a dehydrator and method for steaming duck. Background Art

[0002] Currently, in the production of steamed duck, the duck needs to be cleaned first, and then marinated with marinade. After marinating, it is dehydrated using a dehydrator. The excess water in the duck body after marinating is removed through efficient dehydration technology, while taking into account flavor retention and quality control. The final moisture content is precisely controlled in the range of 8%-12%. Currently, when dehydrating, a fan is set in the dehydrator, and multiple duck bodies are hung inside the dehydrator and arranged in sequence. At this time, the fan draws external objects into the dehydrator, and the dehydration process is precisely controlled within the temperature range of 60-80℃, thereby completing the dehydration operation.

[0003] In the aforementioned prior art, when dehydrating the duck body, a circulating air blowing scheme is usually relied on in the dehydrator, that is, a fan system blows air to multiple duck bodies at the same time. In order to make the duck body more flavorful during marinating, the inside of the duck body is usually also coated with marinade. Therefore, the inside of the duck body cannot be fully contacted by simple air circulation, resulting in incomplete dehydration, especially the inability to dehydrate the marinade and water inside the duck body, which ultimately affects the dehydration quality and dehydration efficiency of the steamed duck. Summary of the Invention

[0004] The object of the present invention is to provide a dehydrator and method for steamed duck, which solves the problem that in the prior art, when dehydrating duck bodies, the dehydration usually relies on a circulating blowing scheme set in the dehydrator, that is, one fan system blows air to multiple duck bodies at the same time, and in order to make the duck bodies more flavorful during marinating, the inside of the duck bodies are usually smeared with marinating liquid; therefore, simple air circulation cannot fully contact the inside of the duck bodies, resulting in incomplete dehydration, especially the inability to dehydrate the marinating liquid and water inside the duck bodies, which ultimately affects the dehydration quality and dehydration efficiency of the steamed duck.

[0005] To achieve the above-mentioned object, the present invention provides a dehydrator for steaming duck, comprising a dehydrator housing, two collection boxes, a plurality of hooks, a plurality of air inlet units and a dehydration assembly, wherein the two collection boxes are both placed inside the dehydrator housing, the plurality of hooks are sequentially arranged inside the dehydrator housing, and the plurality of air inlet units are sequentially arranged outside the dehydrator housing; The dehydration component includes multiple independent dehydration bins, two clamping and moving units, multiple expansion units and multiple expansion fans. The multiple independent dehydration bins are arranged in sequence on the inner wall of the dehydrator shell, and the multiple hooks and the multiple expansion units are installed inside the corresponding independent dehydration bins. The two clamping and moving units are symmetrically arranged inside the dehydrator shell, and the multiple expansion fans are arranged on one side of the corresponding expansion unit.

[0006] Among them, the clamping and moving unit includes a longitudinal moving part, a transverse moving part, a connecting rod, a clamping mechanism and a plurality of duck body mounting mechanisms. The longitudinal moving part is arranged on the inner top wall of the dehydrator shell, and the transverse moving part is arranged at the output end of the longitudinal moving part. The two ends of the connecting rod are respectively connected to the output end of the transverse moving part and the clamping mechanism, and the plurality of duck body mounting mechanisms are respectively arranged in the corresponding independent dehydration bins.

[0007] The clamping mechanism includes a first bidirectional movable component and two clamping blocks. The first bidirectional movable component is arranged at one end of the connecting rod away from the transverse movable component, and the two clamping blocks are arranged at the movable end of the first bidirectional movable component.

[0008] Wherein, the dehydration assembly further includes a control panel, a plurality of temperature and humidity sensors, a plurality of mounting and docking mechanisms, a plurality of door panels and a plurality of door panel driving components, wherein the plurality of mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bins, the control panel is arranged outside the dehydrator housing, the plurality of temperature and humidity sensors and the plurality of mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bins, the plurality of door panels are respectively rotatably connected to the corresponding independent dehydration bins, the plurality of door panel driving components are respectively arranged above the corresponding independent dehydration bins, and the output end of the door panel driving component is fixedly connected to the door panel; The installation docking mechanism includes a support block, two docking blocks and an infrared receiver. The support block is arranged inside the independent dehydration bin. The two docking blocks are arranged on one side of the support block in sequence. The support block has a docking hole. The infrared receiver is arranged inside the docking hole.

[0009] Among them, the duck body mounting mechanism includes a mounting block, a positioning rod, two linkage components and an infrared emitter. The mounting block is arranged on one side of the support block, the docking block is located inside the mounting block, the positioning rod and the docking hole are adapted to each other, the infrared emitter is arranged at one end of the positioning rod, the two linkage components are symmetrically arranged inside the driving mounting block, and the hook is arranged below the mounting block.

[0010] The linkage component includes a push block, a supporting shaft, a push plate, a linkage plate, a return spring, a card block and two arc slide rails, the push block is slidably connected to the mounting block, the supporting shaft is rotatably connected to the inner wall of the mounting block, one end of the push plate and one end of the linkage plate are both arranged on the outside of the supporting shaft, the two ends of the return spring are respectively movably connected to the inner wall of the mounting block and the other end of the push plate, the other end of the linkage plate is fixedly connected to the card block, the docking block has a card slot, the card block and the card slot are adapted to each other, the two arc slide rails are fixedly connected to the mounting block and are symmetrically distributed on both sides of the card block, and the two sides of the card block are respectively slidably connected to the corresponding arc slide rails.

[0011] The expansion unit includes a second bidirectional movable component, two expansion adjustment mechanisms, and two expansion plates, wherein the expansion plates have a plurality of slots, the second bidirectional movable component is arranged on the inner side wall of the independent dehydration bin, the two expansion adjustment mechanisms are arranged on the movable ends of the second bidirectional movable component, and the two expansion plates are respectively arranged on the corresponding expansion adjustment mechanisms; The expansion adjustment mechanism includes a telescopic component and a rotating component. The telescopic component is arranged at the moving end of the second bidirectional movable component. The output end of the telescopic component is fixedly connected to the rotating component. The output end of the rotating component is provided with the expansion plate, and the expansion fan is arranged on one side of the rotating component.

[0012] Among them, the first moving component and the second moving component have the same structure, both including a slide groove, a driving component, an intermediate shaft, two threaded rods and two threaded blocks, the slide groove is arranged on the inner side wall of the independent dehydration bin, the driving component is arranged at one end of the slide groove, the intermediate shaft is located inside the slide groove, one end of the two threaded rods are symmetrically arranged at both ends of the intermediate shaft, the other ends of the two threaded rods are rotatably connected to the slide groove, the two threaded blocks are respectively adapted to the corresponding threaded rods, the output end of the driving component is fixedly connected to the other end of the corresponding threaded rod, and the telescopic component and the clamping block are respectively arranged on one side of the corresponding threaded block.

[0013] In which, the air intake unit includes an air intake bin, a fan, multiple filter plates, multiple heating wires, a refrigerator, an air intake main pipe, a diversion bin, two air intake branch pipes and an air outlet pipe. The air intake bin is arranged on one side of the dehydrator shell, the fan is arranged on one side of the air intake bin, multiple filter plates are arranged in sequence inside the air intake bin, multiple heating wires are arranged in sequence on one side of the filter plates, the refrigerator is arranged above the air intake bin, one end of the air intake main pipe is connected to the air intake bin, the other end of the air intake main pipe passes through the dehydrator shell and is connected to the diversion bin, the diversion bin is arranged below the independent dehydration bin, one end of the two air intake branch pipes are symmetrically arranged on both sides of the diversion bin, the other end of the two air intake branch pipes are both connected to the independent dehydration bin, and the air outlet pipes are connected to the corresponding independent dehydration bin and the dehydrator shell in sequence.

[0014] The present invention also provides a dehydration method for steamed duck, which uses the above-mentioned dehydrator for steamed duck and comprises the following steps: Hanging the cleaned and marinated duck carcasses on the hooks; The clamping and moving unit is activated to move the duck body into the independent dehydration bin; Starting the air inlet unit to independently supply air to the independent dehydration bin; The expansion unit is activated to expand the opening of the duck body for removing the internal organs; The expansion fan is started to blow the air in the independent dehydration bin into the duck body; After dehydration is completed, the clamping and moving unit takes out the duck body.

[0015] The present invention provides a dehydrator and method for steaming duck, which comprises the following steps: hanging a cleaned and marinated duck body on the hook; starting the clamping and moving unit to move the duck body into the independent dehydration bin; starting the air inlet unit to independently supply air to the independent dehydration bin; starting the opening of the duck body for dissecting out the internal organs; starting the expansion fan to blow the air in the independent dehydration bin into the interior of the duck body; and after dehydration, the clamping and moving unit takes out the duck body. Thus, by independently supplying air to each duck body for dehydration and stretching the duck body, the air is fully in contact with the interior of the duck body, thereby significantly improving the comprehensiveness and efficiency of dehydration and ensuring the quality of dehydration. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0017] Figure 1 It is a structural schematic diagram of a dehydrator for steaming duck of the present invention.

[0018] Figure 2 It is a sectional view of a steamed duck dehydrator of the present invention.

[0019] Figure 3 The present invention Figure 2 AA line section view.

[0020] Figure 4 The present invention Figure 2 A magnified view of the local structure at point B.

[0021] Figure 5 It is a diagram of the internal structure of the independent dehydration bin of the present invention.

[0022] Figure 6 It is a structural schematic diagram of the expansion unit of the present invention.

[0023] Figure 7 The present invention Figure 6 A magnified view of the local structure at point C.

[0024] Figure 8 It is a structural schematic diagram of the support block and the mounting block of the present invention.

[0025] Figure 9 It is a cross-sectional view of the support block and the mounting block of the present invention.

[0026] Figure 10 The present invention Figure 9 DD line cross-sectional view.

[0027] Figure 11 It is a diagram of the internal structure of the mounting block of the present invention.

[0028] Figure 12 The present invention is a flow chart of the steps of a dehydration method for steaming duck.

[0029] 1-dehydrator housing, 2-collection box, 3-hook, 4-independent dehydration bin, 5-expansion fan, 6-longitudinal moving part, 7-lateral moving part, 8-connecting rod, 9-first two-way moving part, 10-clamping block, 11-control panel, 12-temperature and humidity sensor, 13-door panel, 14-door panel drive component, 15-support block, 16-docking block, 17-infrared receiver, 18-docking hole, 19-mounting block, 20-positioning rod, 21-infrared transmitter, 22-push block, 23-support shaft, 24 -Push plate, 25-linkage plate, 26-reset spring, 27-block, 28-arc slide rail, 29-slot, 30-second two-way moving component, 31-opening plate, 32-slot, 33-telescopic component, 34-rotating component, 35-slot, 36-driving component, 37-intermediate shaft, 38-threaded rod, 39-threaded block, 40-air inlet chamber, 41-fan, 42-filter plate, 43-heating wire, 44-refrigerator, 45-inlet main pipe, 46-diversion chamber, 47-inlet branch pipe, 48-outlet pipe. DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0031] See also Figures 1 to 11The present invention provides a dehydrator for steaming duck, comprising a dehydrator shell 1, two collection boxes 2, multiple hooks 3, multiple air inlet units and a dehydration component, wherein the dehydration component comprises multiple independent dehydration bins 4, two clamping and moving units, multiple opening units and multiple expansion fans 5, the clamping and moving unit comprises a longitudinal moving part 6, a transverse moving part 7, a connecting rod 8, a clamping mechanism and multiple duck body mounting mechanisms, the clamping mechanism comprises a first bidirectional moving part 9 and two clamping blocks 10, the dehydration component further comprises a control panel 11, multiple temperature and humidity sensors 12, multiple mounting and docking mechanisms, multiple door panels 13 and multiple door panel driving components 14, the mounting and docking mechanism comprises a support block 15, two docking blocks 16 and an infrared receiver 17, the duck body mounting mechanism comprises a mounting block 19, a positioning rod 20, two The linkage components include a push block 22, a support shaft 23, a push plate 24, a linkage plate 25, a return spring 26, a block 27 and two arc-shaped slide rails 28. The expansion unit includes a second bidirectional movable component 30, two expansion adjustment mechanisms and two expansion plates 31. The expansion plate 31 has multiple slots 32. The expansion adjustment mechanism includes a telescopic component 33 and a rotating component 34. The first movable component and the second movable component have the same structure and both include a slide groove 35, a driving component 36, an intermediate shaft 37, two threaded rods 38 and two threaded blocks 39. The air intake unit includes an air intake bin 40, a fan 41, multiple filter plates 42, multiple heating wires 43, a refrigerator 44, an air intake manifold 45, a diversion bin 46, two air intake branch pipes 47 and an air outlet pipe 48.

[0032] The two collecting boxes 2 are both placed inside the dehydrator housing 1, the multiple hooks 3 are sequentially arranged inside the dehydrator housing 1, the multiple air inlet units are sequentially arranged outside the dehydrator housing 1, the multiple independent dehydration bins 4 are sequentially arranged on the inner wall of the dehydrator housing 1, the multiple hooks 3 and the multiple expansion units are all installed inside the corresponding independent dehydration bins 4, the two clamping and moving units are symmetrically arranged inside the dehydrator housing 1, and the multiple expansion fans 5 are arranged on one side of the corresponding expansion unit. The cleaned and marinated duck body is hung on the hooks 3; the clamping and moving units are activated to move the duck body into the independent dehydration bin 4; the air inlet unit is activated to supply air to the independent dehydration bin 4 separately; the expansion unit is activated to enlarge the opening of the duck body for dissecting the internal organs; the expansion fan 5 is activated to blow the air in the independent dehydration bin 4 into the duck body; after dehydration, the clamping and moving units take out the duck body.

[0033] Secondly, the longitudinal moving part 6 is arranged on the inner top wall of the dehydrator housing 1, and the transverse moving part 7 is arranged at the output end of the longitudinal moving part 6. The two ends of the connecting rod 8 are respectively connected to the output end of the transverse moving part 7 and the clamping mechanism, and the multiple duck body mounting mechanisms are respectively arranged in the corresponding independent dehydration bins 4. The longitudinal moving part 6 and the transverse moving part 7 are both electric slide rails; the clamping mechanism is moved to the corresponding independent dehydration bin 4 by the longitudinal moving part 6, and then the transverse moving part 7 is started to drive the connecting rod 8 to move, so that the clamping mechanism enters the independent dehydration bin 4, and then the duck body mounting mechanism is disassembled or installed, thereby realizing the rapid transportation of the duck body, and the dehydrated duck body is placed in the collection box 2 for unified processing by the staff. At the same time, a collection trough for collecting dripping water is also provided at the bottom of the independent dehydration bin 4 to keep the interior of the independent dehydration bin 4 clean and tidy.

[0034] At the same time, the first bidirectional movable component 9 is disposed at the end of the connecting rod 8 away from the transverse movable component 7, and the two clamping blocks 10 are disposed at the movable end of the first bidirectional movable component 9. The first bidirectional movable component 9 can drive the two clamping blocks 10 to move relative to each other, thereby pressing the push block 22 to activate the duck body installation mechanism, thereby achieving rapid installation and removal of the duck body.

[0035] In addition, multiple mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bin 4, the control panel 11 is arranged outside the dehydrator housing 1, multiple temperature and humidity sensors 12 and multiple mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bin 4, multiple door panels 13 are respectively rotatably connected to the corresponding independent dehydration bin 4, multiple door panel driving components 14 are respectively arranged above the corresponding independent dehydration bin 4, and the output end of the door panel driving component 14 is fixedly connected to the door panel 13; the support block 15 is arranged inside the independent dehydration bin 4, and the two docking blocks 16 are sequentially arranged on one side of the support block 15, and the support block 15 has a docking hole 18, and the infrared receiver 17 is arranged inside the docking hole 18. Each device can be controlled through the control panel 11 so that the staff can set the dehydration parameters, such as dehydration time, dehydration temperature and air intake size; at the same time, the temperature and humidity inside the independent dehydration bin 4 during dehydration can be monitored in real time through the temperature and humidity sensor 12, so that the corresponding parameters can be adjusted at any time. The installation and docking mechanism can quickly disassemble and install the duck body, thereby improving the duck body transportation efficiency and dehydration efficiency. The door panel drive component 14 is a self-locking motor. During dehydration, the door panel drive component 14 is started to drive the door panel 13 to close the independent dehydration bin 4.

[0036] Then, the mounting block 19 is arranged on one side of the support block 15, the docking block 16 is located inside the mounting block 19, the positioning rod 20 is adapted to the docking hole 18, the infrared emitter 21 is arranged at one end of the positioning rod 20, the two linkage components are symmetrically arranged inside the mounting block 19, and the hook 3 is arranged below the mounting block 19. The support block 15 is used to support the mounting block 19. During installation, the positioning rod 20 is first aligned with the docking hole 18 by adjusting the longitudinal moving component 6 and the transverse moving component 7. At the same time, the infrared emitter 21 emits infrared rays. When successfully received by the infrared receiver 17, it indicates that the position has been fully aligned. At this time, the positioning rod 20 can be inserted into the docking hole 18, and the docking block 16 enters the mounting block 19 for the subsequent locking operation.

[0037] Again, the push block 22 is slidingly connected to the mounting block 19, the support shaft 23 is rotatably connected to the inner wall of the mounting block 19, one end of the push plate 24 and one end of the linkage plate 25 are both arranged on the outside of the support shaft 23, the two ends of the return spring 26 are movably connected to the inner wall of the mounting block 19 and the other end of the push plate 24, respectively, the other end of the linkage plate 25 is fixedly connected to the clamping block 27, the docking block 16 has a clamping groove 29, the clamping block 27 and the clamping groove 29 are adapted to each other, the two arc slide rails 28 are fixedly connected to the mounting block 19, and are symmetrically distributed on both sides of the clamping block 27, and the two sides of the clamping block 27 are respectively slidably connected to the corresponding arc slide rails 28. When the mounting block 19 is removed, the clamping block 10 moves to one side of the pushing block 22 and pushes it, and the pushing block 22 drives the pushing plate 24 to move, and through the connection of the supporting shaft 23, drives the linkage plate 25 to rotate, so that the blocking block 27 slides on the arc slide rail 28, and the blocking block 27 disengages from the locking groove 29, and then the docking block 16 is no longer locked with the mounting block 19. At this time, the clamping block 10 clamps the pushing block 22 to achieve the clamping of the entire mounting block 19, thereby driving the mounting block 19, the hook 3 and the duck body below to move out of the independent dehydration bin 4; when locking the mounting block 19, first the docking block 16 is located inside the mounting block 19, and the clamping block 10 releases the pushing block 22. At this time, the return spring 26 rebounds, driving the blocking block 27 to rebound into the locking groove 29, thereby achieving the locking of the mounting block 19 and the docking block 16.

[0038] In addition, the expansion plate 31 has a plurality of slots 32, the second bidirectional movable component 30 is arranged on the inner wall of the independent dehydration bin 4, the two expansion adjustment mechanisms are arranged at the movable end of the second bidirectional movable component 30, and the two expansion plates 31 are respectively arranged on the corresponding expansion adjustment mechanisms; the telescopic component 33 is arranged at the movable end of the second bidirectional movable component 30, and the output end of the telescopic component 33 is fixedly connected to the rotating component 34, the output end of the rotating component 34 is provided with the expansion plate 31, and the expansion fan 5 is arranged on one side of the rotating component 34. The second bidirectional movable component 30 can drive the two expansion plates 31 to move closer together, and then the telescopic component 33 is activated to align the expansion plates 31 with the opening of the duck body, and then the rotating component 34 is activated to drive the expansion plates 31 to rotate, expanding the duck body from the opening to expose the internal area for dehydration; the telescopic component 33 is a self-locking cylinder, and the rotating component 34 is a self-locking motor; after expansion, the expansion fan 5 can be started to blow air to the inside of the duck body for dehydration; in addition, by setting the slots 32, the air circulation space can be increased, and the air flow entering the duck body can be increased.

[0039] Thus, the chute 35 is disposed on the inner sidewall of the independent dehydration bin 4, the driving component 36 is disposed at one end of the chute 35, the intermediate shaft 37 is located within the chute 35, one end of the two threaded rods 38 is symmetrically disposed at both ends of the intermediate shaft 37, the other ends of the two threaded rods 38 are rotatably connected to the chute 35, the two threaded blocks 39 are respectively adapted to the corresponding threaded rods 38, the output end of the driving component 36 is fixedly connected to the other end of the corresponding threaded rod 38, the telescopic component 33 and the clamping block 10 are respectively disposed on one side of the corresponding threaded block 39. The chute 35 serves as a support, and the driving component 36 is a self-locking motor. When the driving component 36 is activated, it drives the two threaded rods 38 to rotate through the connection with the intermediate shaft 37, and cooperates with the threaded blocks 39 to drive the two threaded blocks 39 to move relative to each other, thereby achieving movement of the clamping block 10 and the expansion plate 31.

[0040] Finally, the air inlet bin 40 is arranged on one side of the dehydrator casing 1, the fan 41 is arranged on one side of the air inlet bin 40, multiple filter plates 42 are arranged in sequence inside the air inlet bin 40, multiple heating wires 43 are arranged in sequence on one side of the filter plate 42, the refrigerator 44 is arranged above the air inlet bin 40, one end of the air intake manifold 45 is connected to the air inlet bin 40, the other end of the air intake manifold 45 passes through the dehydrator casing 1 and is connected to the diversion bin 46, the diversion bin 46 is arranged below the independent dehydration bin 4, one end of the two air intake branch pipes 47 are symmetrically arranged on both sides of the diversion bin 46, the other ends of the two air intake branch pipes 47 are both connected to the independent dehydration bin 4, and the air outlet pipe 48 is connected to the corresponding independent dehydration bin 4 and the dehydrator casing 1 in sequence. The air inlet bin 40 plays a supporting role. The fan 41 is started to suck external air into the air inlet bin 40, and then relies on the filter plate 42 to filter dust and impurities. At this time, the heating wire 43 heats the temperature to a preset temperature. At the same time, the temperature inside the independent dehydration bin 4 is monitored by the temperature and humidity sensor 12 for real-time adjustment. When the temperature is too high, it can also be cooled by the refrigerator 44. The air enters the diversion bin 46 through the air inlet main pipe 45, and then enters the independent dehydration bin 4 from the two air inlet branch pipes 47. The air flows through the duck body from bottom to top and is finally discharged from the outlet pipe 48.

[0041] When using the steamed duck dehydrator of this embodiment, the cleaned and marinated duck body is hung on the hook 3; the clamping and moving unit is activated to move the duck body into the independent dehydration bin 4; the air inlet unit is activated to supply air to the independent dehydration bin 4; the opening of the duck body for removing the internal organs is activated to enlarge the opening; the expansion fan 5 is activated to blow the air in the independent dehydration bin 4 into the duck body; after dehydration is completed, the clamping and moving unit takes out the duck body; Through the above structural setting, each duck body is independently supplied with air for dehydration, and the duck body is stretched out so that the air is fully in contact with the inside of the duck body, thereby significantly improving the comprehensiveness and efficiency of dehydration and ensuring the dehydration quality.

[0042] See also Figure 12 The present invention also provides a dehydration method for steamed duck, comprising the following steps: S1: Hanging the cleaned and marinated duck on the hook 3; S2: The clamping and moving unit is activated to move the duck body into the independent dehydration bin 4; S3: Start the air inlet unit to supply air to the independent dehydration bin 4 separately; S4: The expansion unit is activated to expand the opening of the duck body for dissecting the internal organs; S5: The expansion fan 5 is started to blow the air in the independent dehydration bin 4 into the duck body; S6: After dehydration is completed, the clamping and moving unit takes out the duck body.

[0043] Among them, the cleaned and marinated duck body is hung on the hook 3; the clamping and moving unit is started to move the duck body into the independent dehydration bin 4; the air inlet unit is started to supply air to the independent dehydration bin 4 separately; the opening unit is started to enlarge the opening of the duck body for dissecting the internal organs; the expansion fan 5 is started to blow the air in the independent dehydration bin 4 into the duck body; after dehydration is completed, the clamping and moving unit takes out the duck body.

[0044] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.

Claims

1. A dehydrator for steaming duck, comprising a dehydrator housing, two collecting boxes, a plurality of hooks, and a plurality of air inlet units, wherein the two collecting boxes are both placed inside the dehydrator housing, the plurality of hooks are sequentially arranged inside the dehydrator housing, and the plurality of air inlet units are sequentially arranged outside the dehydrator housing, characterized in that: Also included is a dehydration component; The dehydration component includes multiple independent dehydration bins, two clamping and moving units, multiple expansion units and multiple expansion fans. The multiple independent dehydration bins are arranged in sequence on the inner wall of the dehydrator shell, and the multiple hooks and the multiple expansion units are installed inside the corresponding independent dehydration bins. The two clamping and moving units are symmetrically arranged inside the dehydrator shell, and the multiple expansion fans are arranged on one side of the corresponding expansion unit.

2. The dehydrator for steaming duck according to claim 1, wherein: The clamping and moving unit includes a longitudinal moving part, a transverse moving part, a connecting rod, a clamping mechanism and a plurality of duck body mounting mechanisms. The longitudinal moving part is arranged on the inner top wall of the dehydrator shell, and the transverse moving part is arranged at the output end of the longitudinal moving part. The two ends of the connecting rod are respectively connected to the output end of the transverse moving part and the clamping mechanism. The plurality of duck body mounting mechanisms are respectively arranged in the corresponding independent dehydration bins.

3. The dehydrator for steaming duck according to claim 2, wherein: The clamping mechanism includes a first bidirectional movable component and two clamping blocks. The first bidirectional movable component is arranged at one end of the connecting rod away from the transverse movable component, and the two clamping blocks are arranged at the movable end of the first bidirectional movable component.

4. The dehydrator for steaming duck according to claim 3, wherein: The dehydration assembly further includes a control panel, a plurality of temperature and humidity sensors, a plurality of mounting and docking mechanisms, a plurality of door panels and a plurality of door panel driving components, wherein the plurality of mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bins, the control panel is arranged outside the dehydrator housing, the plurality of temperature and humidity sensors and the plurality of mounting and docking mechanisms are respectively arranged inside the corresponding independent dehydration bins, the plurality of door panels are respectively rotatably connected to the corresponding independent dehydration bins, the plurality of door panel driving components are respectively arranged above the corresponding independent dehydration bins, and the output end of the door panel driving component is fixedly connected to the door panel; The installation docking mechanism includes a support block, two docking blocks and an infrared receiver. The support block is arranged inside the independent dehydration bin. The two docking blocks are arranged on one side of the support block in sequence. The support block has a docking hole. The infrared receiver is arranged inside the docking hole.

5. The dehydrator for steaming duck according to claim 4, characterized in that: The duck body mounting mechanism includes a mounting block, a positioning rod, two linkage components and an infrared emitter. The mounting block is arranged on one side of the support block, the docking block is located inside the mounting block, the positioning rod and the docking hole are adapted to each other, the infrared emitter is arranged at one end of the positioning rod, the two linkage components are symmetrically arranged inside the driving mounting block, and the hook is arranged below the mounting block.

6. The dehydrator for steaming duck according to claim 5, characterized in that: The linkage component includes a push block, a supporting shaft, a push plate, a linkage plate, a return spring, a card block and two arc slide rails, the push block is slidably connected to the mounting block, the supporting shaft is rotatably connected to the inner wall of the mounting block, one end of the push plate and one end of the linkage plate are both arranged on the outside of the supporting shaft, the two ends of the return spring are respectively movably connected to the inner wall of the mounting block and the other end of the push plate, the other end of the linkage plate is fixedly connected to the card block, the docking block has a card slot, the card block and the card slot are adapted to each other, the two arc slide rails are fixedly connected to the mounting block and are symmetrically distributed on both sides of the card block, and the two sides of the card block are respectively slidably connected to the corresponding arc slide rails.

7. The dehydrator for steaming duck according to claim 6, characterized in that: The expansion unit includes a second bidirectional movable component, two expansion adjustment mechanisms, and two expansion plates, wherein the expansion plates have a plurality of slots, the second bidirectional movable component is arranged on the inner side wall of the independent dehydration bin, the two expansion adjustment mechanisms are arranged on the movable ends of the second bidirectional movable component, and the two expansion plates are respectively arranged on the corresponding expansion adjustment mechanisms; The expansion adjustment mechanism includes a telescopic component and a rotating component. The telescopic component is arranged at the moving end of the second bidirectional movable component. The output end of the telescopic component is fixedly connected to the rotating component. The output end of the rotating component is provided with the expansion plate, and the expansion fan is arranged on one side of the rotating component.

8. The dehydrator for steaming duck according to claim 7, characterized in that: The first movable part and the second movable part have the same structure, both including a slide groove, a driving part, an intermediate shaft, two threaded rods and two threaded blocks. The slide groove is arranged on the inner side wall of the independent dehydration bin, the driving part is arranged at one end of the slide groove, the intermediate shaft is located inside the slide groove, one end of the two threaded rods are symmetrically arranged at the two ends of the intermediate shaft, the other ends of the two threaded rods are rotatably connected to the slide groove, the two threaded blocks are respectively adapted to the corresponding threaded rods, the output end of the driving part is fixedly connected to the other end of the corresponding threaded rod, and the telescopic part and the clamping block are respectively arranged on one side of the corresponding threaded block.

9. The dehydrator for steaming duck according to claim 8, characterized in that: The air intake unit includes an air intake bin, a fan, multiple filter plates, multiple heating wires, a refrigerator, an air intake main pipe, a diversion bin, two air intake branch pipes and an air outlet pipe. The air intake bin is arranged on one side of the dehydrator shell, the fan is arranged on one side of the air intake bin, multiple filter plates are arranged in sequence inside the air intake bin, multiple heating wires are arranged in sequence on one side of the filter plates, the refrigerator is arranged above the air intake bin, one end of the air intake main pipe is connected to the air intake bin, the other end of the air intake main pipe passes through the dehydrator shell and is connected to the diversion bin, the diversion bin is arranged below the independent dehydration bin, one end of the two air intake branch pipes are symmetrically arranged on both sides of the diversion bin, the other end of the two air intake branch pipes are both connected to the independent dehydration bin, and the air outlet pipes are connected to the corresponding independent dehydration bin and the dehydrator shell in sequence.

10. A method for dehydrating a steamed duck, using the dehydrator for steamed duck according to claim 9, characterized in that: The steps include: Hanging the cleaned and marinated duck carcasses on the hooks; The clamping and moving unit is activated to move the duck body into the independent dehydration bin; Starting the air inlet unit to independently supply air to the independent dehydration bin; The expansion unit is activated to expand the opening of the duck body for removing the internal organs; The expansion fan is started to blow the air in the independent dehydration bin into the duck body; After dehydration is completed, the clamping and moving unit takes out the duck body.

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