A conveying device for steel wire packaging

Abstract

The application relates to the technical field of steel wire conveying, and discloses a conveying device for steel wire packaging, which comprises a supporting base, a cleaning mechanism is fixed on one side of a bearing frame, second guide cylinders are rotationally connected to the top of the bearing frame in a symmetrical mode, and a conveying mechanism is fixed on the other side of the upper end surface of the supporting base. In the process of shuttling of the steel wire in the annular channel, water is sprayed on the steel wire through the water spraying holes, the steel wire is automatically cleaned, the water sprayed from the water spraying holes finally flows into the water storage tank, the steel wire can be immersed and washed when passing through the water storage tank, under the condition that the water consumption of the existing cleaning equipment is the same, the cleaning effect of the device is more thorough, meanwhile, the second circular gear and the third circular gear rotate and drive the corresponding rotating blocks, the poking pieces and the poking blocks to rotate, water on the surface of the steel wire is automatically shaken off, the device can realize the powder removing, water removing and conveying operations by using one drive, and the whole cleaning and conveying operation is continuous and efficient.

Description

Technical Field

[0001] The invention relates to the technical field of steel wire conveying, in particular to a conveying device for steel wire packaging. Background Art

[0002] Steel wire is one of the four major types of steel: plate, tube, profile, and wire. It is a reprocessed product made from hot-rolled wire rods through cold drawing. In the process of winding and packaging steel wire, in order to make the packaging effect more stable, it is necessary to use a conveying device to transport the steel wire in an orderly manner.

[0003] The existing conveying device has relatively simple functions and can generally only achieve the effects of guiding and driving conveying. During the process of stretching the steel wire, lubricating powder is generally coated on its surface. Before winding the steel wire, the lubricating powder on its surface needs to be removed. Generally, flushing or immersion is used to remove the lubricating powder. The flushing effect is not complete. During the immersion process, the steel wire will carry some wet lubricating powder when it comes out of the water. Both cleaning methods are not thorough enough. In view of the above problems, the existing equipment needs to be improved. Summary of the Invention

[0004] The object of the present invention is to provide a conveying device for steel wire packaging to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a conveying device for steel wire packaging, comprising a support base, a water tank is fixed at the middle of the upper end surface of the support base, five first guide cylinders are rotatably connected in the water tank, an electric drain valve is fixed to the bottom of the water tank, a preliminary cleaning mechanism is fixed to one side of the upper end surface of the support base, the preliminary cleaning mechanism is fixed to one side of the electric drain valve, the preliminary cleaning mechanism includes a fixed channel, and the fixed channel is fixed to one side of the upper end surface of the support base, protrusions are symmetrically fixed on both sides of the fixed channel, a top cover is clamped on the top of the fixed channel, and the top cover is through The yoke is fixed between two protrusions by fixing bolts, and openings are provided on both sides of the top of the fixing channel and on both sides of the bottom of the top cover, and a first limiting ring is fixed on the inner side of the fixing channel, and a support frame is fixed on the inner side of the fixing channel, and a first rotating shaft is rotatably connected to the support frame, the top of the first rotating shaft passes through the support frame and is connected to the rotating plate, and toggle rods are symmetrically fixed on both sides of the rotating plate, and a first belt transmission assembly is fixed on the outer side of the first rotating shaft, and the first belt transmission assembly passes through the front side of the fixing channel, and an exhaust duct is fixed to the bottom of the fixing channel, and the bottom of the first rotating shaft extends into the exhaust duct and is connected to the exhaust fan.

[0006] A carrier is fixed on the top of the water tank, a cleaning mechanism is fixed on one side of the carrier, second guide cylinders are symmetrically rotatably connected on both sides of the top of the carrier, a conveying mechanism is fixed on the other side of the upper end surface of the support base, the cleaning mechanism includes an annular channel, and the annular channel is fixed on one side of the carrier, an electric water inlet valve is fixed on one side of the annular channel, and a water spray hole is opened on the inner side wall of the annular channel, water is sprayed out through the water spray hole, thereby automatically cleaning the steel wire, and after the water flows into the water tank, the steel wire in the water tank can be immersed and washed. When a certain amount of water is stored in the water tank, the electric drain valve is opened, and during the drainage process, the water can take away dust.

[0007] Preferably, a second limiting ring is fixed to one side of the supporting frame, and two second limiting rings are provided.

[0008] By adopting the above technical solution, the two second limiting rings play a role in limiting the steel wire.

[0009] Preferably, a perforated plate is fixed on the top of the annular channel, and a swivel is rotatably connected to the top of the perforated plate, an outer gear ring is fixed on the outer wall of the swivel, and an inner gear ring is fixed on the inner wall of the swivel, the top of the annular channel is rotatably connected to a first circular gear, and the first circular gear is meshed and connected to the front side of the outer gear ring, a second belt drive assembly is fixed on the top of the first circular gear, and a second rotating shaft is fixed on the bottom of the second belt drive assembly, and the second rotating shaft is rotatably connected to the annular channel.

[0010] By adopting the above technical solution, the rotation of the second rotating shaft can drive the second belt transmission assembly and the first circular gear to rotate, thereby driving the rotating ring to rotate.

[0011] Preferably, a first fixing frame is fixed to one side of the orifice plate, and the inner top of the first fixing frame is rotatably connected to the second circular gear, and the second circular gear is meshed and connected to the outer ring gear. A second fixing frame is fixed to the other side of the orifice plate, and the inner top of the second fixing frame is rotatably connected to the third circular gear, and the third circular gear is meshed and connected to the inner ring gear. Rotating blocks are fixed to the top of the second circular gear and the top of the third circular gear, and toggling pieces are fixed on both sides of the rotating block, and a toggle block is fixed to one side of the toggle piece.

[0012] By adopting the above technical solution, the rotation of the rotating ring can drive the second circular gear and the third circular gear to rotate, and the rotation of the two rotating blocks drives the corresponding toggling pieces and toggling blocks to rotate, which facilitates automatic toggling of the steel wire to remove moisture.

[0013] Preferably, the conveying mechanism includes a support plate, and the support plate is fixed to the other side of the upper end surface of the support base, two support plates are provided, and a third guide cylinder is rotatably connected between the two support plates, a motor is fixed to the outside of one of the support plates, and the output end of the motor is connected to the first conveying wheel, a fourth circular gear is fixed to the front side of the first conveying wheel, and the top of the fourth circular gear is meshed with the fifth circular gear, a second conveying wheel is fixed to the rear side of the fifth circular gear, and the first conveying wheel and the second conveying wheel are both rotatably connected between the two support plates.

[0014] By adopting the above technical solution, the first conveying wheel and the second conveying wheel rotate relative to each other, which facilitates the automatic conveying of the steel wire to the right.

[0015] Preferably, a first bevel gear is fixed to the front side of the fifth circular gear, and a second bevel gear is meshedly connected to the bottom of the first bevel gear, the second bevel gear is rotatably connected to the support base through a third rotating shaft, and a third belt transmission assembly is fixed to the outside of the third rotating shaft, the third belt transmission assembly is rotatably connected to the front side of the water tank, and the output end of the third belt transmission assembly is connected to the second rotating shaft, a fourth belt transmission assembly is fixed to the outside of the second rotating shaft, and the output end of the fourth belt transmission assembly is connected to the first belt transmission assembly.

[0016] By adopting the above technical solution, when the fifth circular gear rotates, the second rotating shaft can rotate under the driving action of the first bevel gear, the second bevel gear, the third rotating shaft and the third belt transmission assembly, thereby driving the fourth belt transmission assembly and the first belt transmission assembly to rotate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The conveying device for steel wire packaging can achieve a thorough cleaning effect and the purpose of removing powder and water while conveying through the mutual cooperation of the set rotating plate, the toggle rod, the annular channel, the water spray hole, the second circular gear, the third circular gear, the rotating block, the toggle piece, the toggle block, the first conveying wheel and the second conveying wheel. After the loading operation is completed, the first conveying wheel and the second conveying wheel rotate relative to each other, which is convenient for automatically conveying the steel wire to the right, facilitating the loading and unloading of the steel wire. At the same time, the rotating plate and the two toggle rods rotate automatically, which is convenient for automatically shaking off the lubricating powder on the surface of the steel wire. During the process of shuttling in the annular channel, the water spray hole sprays water towards the steel wire, which facilitates automatic cleaning of the steel wire. The water sprayed from the water spray hole eventually flows into the water storage tank. The steel wire can be immersed in the water storage tank while passing through the water storage tank. Under the same water consumption as the existing cleaning equipment, the cleaning effect of this device is more thorough. At the same time, the second and third circular gears rotate and drive the corresponding rotating blocks, toggle pieces and toggle blocks to rotate, which facilitates the automatic shaking off of the moisture on the surface of the steel wire. The device can use one drive to realize powder removal, water removal and conveying operations. The entire cleaning and conveying operation is continuous and efficient.

[0019] 2. The conveying device for steel wire packaging can achieve the purpose of draining water and absorbing dust at the same time through the coordinated use of the water storage tank, the toggle rod, the exhaust fan and the water spray hole. When a certain amount of water is stored in the water storage tank, it starts to drain out. While the toggle rod is used to remove the lubricating powder on the surface of the steel wire, the exhaust fan rotates and extracts the dust. The dust is discharged along with the water discharged from the water storage tank, which can effectively prevent the dust from flying everywhere.

[0020] 3. The conveying device for packaging steel wire can achieve the purpose of guidance through the mutual cooperation of the first guide cylinder, the fixed channel, the top cover, the second limiting ring, the annular channel, the second guide cylinder, the third guide cylinder, the first conveying wheel and the second conveying wheel. The steel wire passes through the fixed channel, the two second limiting rings and the annular channel and passes around the five first guide cylinders, the two second guide cylinders and the third guide cylinder, and then passes out from between the first conveying wheel and the second conveying wheel. The top cover can then be installed. During the process of conveying the steel wire, the five first guide cylinders, the two second guide cylinders and the third guide cylinder rotate to facilitate the guiding function. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the front three-dimensional structure of the present invention;

[0022] Figure 2 It is a rear perspective structural diagram of the present invention;

[0023] Figure 3 It is a schematic diagram of the front cross-sectional structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the front view of the appearance structure of the present invention;

[0025] Figure 5 It is a schematic diagram of the top view of the structure of the present invention;

[0026] Figure 6 It is a schematic structural diagram of the cleaning mechanism of the present invention;

[0027] Figure 7 This is a schematic diagram of the top cover and opening orientation structure of the present invention;

[0028] Figure 8 This is a schematic diagram of the connection structure of the fixed channel, opening, first limiting ring, rotating plate and toggle rod of the present invention;

[0029] Figure 9 For the present invention Figure 1 A in the middle is an enlarged structural diagram;

[0030] Figure 10 This is a schematic diagram comparing cleaning effects in the feasibility and stability verification experiment report for the conveying device for steel wire packaging (data for 100m of steel wire processing);

[0031] Figure 11 This is a schematic diagram of the stability test results in the feasibility and stability verification experiment report for the conveying device for wire packaging (8 hours of operation).

[0032] In the figure: 1. Support base; 2. Water storage tank; 3. First guide cylinder; 4. Electric drain valve; 5. Preliminary cleaning mechanism; 501. Fixed channel; 502. Bump; 503. Top cover; 504. Fixing bolt; 505. Opening; 506. First limiting ring; 507. Support frame; 508. First rotating shaft; 509. Rotating plate; 510. Toggle rod; 511. First belt transmission assembly; 512. Exhaust fan; 513. Exhaust duct; 6. Carrying frame; 7. Second limiting ring; 8. Cleaning mechanism; 801. Annular channel; 802. Electric water inlet valve; 803. Water spray hole; 804. Orifice plate; 805. Rotating ring; 806. Outer gear ring; 807. Inner gear ring; 808. First circular gear; 809, second belt transmission assembly; 810, second rotating shaft; 811, first fixed frame; 812, second circular gear; 813, second fixed frame; 814, third circular gear; 815, rotating block; 816, shifting piece; 817, shifting block; 9, second guide cylinder; 10, conveying mechanism; 1001, support plate; 1002, third guide cylinder; 1003, motor; 1004, first conveying wheel; 1005, fourth circular gear; 1006, fifth circular gear; 1007, second conveying wheel; 1008, first bevel gear; 1009, second bevel gear; 1010, third rotating shaft; 1011, third belt transmission assembly; 11, fourth belt transmission assembly. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0034] See also Figures 1 to 11The present invention provides a technical solution: a conveying device for steel wire packaging, comprising a support base 1, a water tank 2 is fixed at the middle of the upper end surface of the support base 1, five first guide cylinders 3 are rotatably connected to the water tank 2, an electric drain valve 4 is fixed to the bottom of the water tank 2, a preliminary cleaning mechanism 5 is fixed to one side of the upper end surface of the support base 1, the preliminary cleaning mechanism 5 is fixed to one side of the electric drain valve 4, the preliminary cleaning mechanism 5 includes a fixed channel 501, and the fixed channel 501 is fixed to one side of the upper end surface of the support base 1, and protrusions 50 are symmetrically fixed on both sides of the fixed channel 501. 2. A top cover 503 is placed on the top of the fixed channel 501, and the top cover 503 is fixed between the two protrusions 502 by fixing bolts 504. Openings 505 are provided on both sides of the top of the fixed channel 501 and both sides of the bottom of the top cover 503. A first limiting ring 506 is fixed on the inner side of the fixed channel 501. The steel wire can pass through the opening 505 on one side of the fixed channel 501 and pass out from the opening 505 on the other side of the fixed channel 501. The steel wire needs to pass through the first limiting ring 506, which supports and limits the steel wire. After the loading is completed, the top cover 503 can be installed. A support frame 507 is fixed on the inner side of the fixed channel 501, and a first rotating shaft 508 is rotatably connected to the support frame 507. The top of the first rotating shaft 508 passes through the support frame 507 and is connected to the rotating plate 509. Toggle rods 510 are symmetrically fixed on both sides of the rotating plate 509. Before the steel wire enters the fixed channel 501, its surface is coated with lubricating powder. When the steel wire is transported to the right in the fixed channel 501, the rotation of the first rotating shaft 508 drives the rotating plate 509 and the two toggle rods 510 to rotate, and the toggle rods 510 play a toggle role on the steel wire. The first belt drive assembly 511 is fixed to the outside of the first rotating shaft 508, and the first belt drive assembly 511 passes through the front side of the fixed channel 501. An exhaust duct 513 is fixed to the bottom of the fixed channel 501. The bottom of the first rotating shaft 508 extends into the exhaust duct 513 and is connected to the exhaust fan 512. The operation of the first belt drive assembly 511 can drive the first rotating shaft 508 and the exhaust fan 512 to rotate, and the exhaust fan 512 draws air downward. While removing the lubricating powder on the surface of the steel wire, the exhaust duct 513 can draw away the lubricating powder.

[0035] A supporting frame 6 is fixed to the top of the water tank 2, and a cleaning mechanism 8 is fixed to one side of the supporting frame 6. Second guide cylinders 9 are symmetrically connected to both sides of the top of the supporting frame 6. A conveying mechanism 10 is fixed to the other side of the upper end surface of the support base 1. The cleaning mechanism 8 includes an annular channel 801, and the annular channel 801 is fixed to one side of the supporting frame 6. An electric water inlet valve 802 is fixed to one side of the annular channel 801, and a water spray hole 803 is provided on the inner side wall of the annular channel 801. Water is sprayed out through the water spray hole 803 to automatically clean the steel wire. After the water flows into the water tank 2, the steel wire in the water tank 2 can be soaked and washed. When a certain amount of water is stored in the water tank 2, the electric drain valve 4 is opened. During the drainage process, the water can take away dust. Before using the device, the electric water inlet valve 802 needs to be connected to the external water supply pipe. When the steel wire is conveyed upward in the annular channel 801, the water spray hole 803 sprays water at the steel wire, which is convenient for automatic cleaning of the steel wire.

[0036] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 9 As shown, a second limiting ring 7 is fixed on one side of the carrier 6, and two second limiting rings 7 are provided. When loading, the steel wire needs to pass through the two second limiting rings 7, and the second limiting rings 7 play a role in limiting the steel wire.

[0037] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 9 As shown, a perforated plate 804 is fixed to the top of the annular channel 801, and a swivel 805 is rotatably connected to the top of the perforated plate 804. An outer ring gear 806 is fixed to the outer wall of the swivel 805, and an inner ring gear 807 is fixed to the inner wall of the swivel 805. A first circular gear 808 is rotatably connected to the top of the annular channel 801, and the first circular gear 808 is meshed and connected to the front side of the outer ring gear 806. A second belt transmission assembly 809 is fixed to the top of the first circular gear 808, and a second rotating shaft 810 is fixed to the bottom of the second belt transmission assembly 809. The second rotating shaft 810 is rotatably connected to the annular channel 801. The rotation of the second rotating shaft 810 can drive the second belt transmission assembly 809 to operate, thereby driving the first circular gear 808 to rotate. Since the first circular gear 808 is meshed and connected to the outer ring gear 806, the swivel 805 will rotate with the rotation of the first circular gear 808.

[0038] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 9 As shown, a first fixing frame 811 is fixed to one side of the orifice plate 804, and the inner top of the first fixing frame 811 is rotatably connected to the second circular gear 812, and the second circular gear 812 is meshedly connected to the outer ring gear 806. A second fixing frame 813 is fixed to the other side of the orifice plate 804, and the inner top of the second fixing frame 813 is rotatably connected to the third circular gear 814, and the third circular gear 814 is meshedly connected to the inner ring gear 807. A rotating block 815 is fixed to the top of the second circular gear 812 and the top of the third circular gear 814. And a toggle piece 816 is fixed on both sides of the rotating block 815, and a toggle block 817 is fixed on one side of the toggle piece 816. Since the second circular gear 812 is meshed and connected with the outer ring gear 806, and the third circular gear 814 is meshed and connected with the inner ring gear 807, the rotation of the rotating ring 805 can drive the second circular gear 812 and the third circular gear 814 to rotate, and the direction of the second circular gear 812 is opposite to the direction of the third circular gear 814. The use of the toggle piece 816 and the toggle block 817 can automatically remove moisture from the surface of the steel wire.

[0039] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the conveying mechanism 10 includes a support plate 1001, and the support plate 1001 is fixed to the other side of the upper end surface of the support base 1, two support plates 1001 are provided, and a third guide cylinder 1002 is rotatably connected between the two support plates 1001, a motor 1003 is fixed to the outside of one of the support plates 1001, and the output end of the motor 1003 is connected to the first conveying wheel 1004, and a fourth circular gear 1005 is fixed to the front side of the first conveying wheel 1004, and the top of the fourth circular gear 1005 is engaged with the It is connected to a fifth circular gear 1006, and a second conveying wheel 1007 is fixed to the rear side of the fifth circular gear 1006. The first conveying wheel 1004 and the second conveying wheel 1007 are both rotatably connected between the two support plates 1001. The first conveying wheel 1004 can rotate under the action of the motor 1003, and the second conveying wheel 1007 can rotate under the driving action of the fourth circular gear 1005 and the fifth circular gear 1006. The first conveying wheel 1004 and the second conveying wheel 1007 rotate relative to each other, so as to facilitate the automatic conveying of the steel wire to the right.

[0040] In this embodiment, Figure 1 、 Figure 4 and Figure 5As shown, a first bevel gear 1008 is fixed to the front side of the fifth circular gear 1006, and a second bevel gear 1009 is meshedly connected to the bottom of the first bevel gear 1008. The second bevel gear 1009 is rotatably connected to the support base 1 through a third rotating shaft 1010, and a third belt transmission assembly 1011 is fixed to the outside of the third rotating shaft 1010. The third belt transmission assembly 1011 is rotatably connected to the front side of the water tank 2, and the output end of the third belt transmission assembly 1011 is connected to the second rotating shaft 810. A fourth belt transmission assembly 1011 is fixed to the outside of the second rotating shaft 810. The transmission component 11 is connected to the output end of the fourth belt transmission component 11 and the first belt transmission component 511. The rotation of the fifth circular gear 1006 can drive the first bevel gear 1008 to rotate, thereby driving the second bevel gear 1009 to rotate. The rotation of the third shaft 1010 drives the third belt transmission component 1011 to operate, thereby driving the second shaft 810 to rotate, thereby driving the fourth belt transmission component 11 to rotate, and the first belt transmission component 511 operates accordingly, which facilitates the realization of the linked rotation effect, and can simultaneously complete the powder removal, water removal and conveying operations through one drive.

[0041] The use method and advantages of the present invention: The working process of the conveying device for steel wire packaging is as follows:

[0042] First, connect the electric water inlet valve 802 to the external water supply pipe and connect it to the external power supply. Pass the steel wire into the fixed channel 501 from the opening 505 on the left side of the fixed channel 501, then pass the steel wire through the first limiting ring 506 and out from the opening 505 on the right side of the fixed channel 501. Then, pass the steel wire around the five first guide cylinders 3 and pass through the two second limiting rings 7 and the annular channel 801. Pass the steel wire around the two second guide cylinders 9 and the third guide cylinder 1002 and pass out from between the first conveying wheel 1004 and the second conveying wheel 1007. Then connect it to the winding device, which wraps the steel wire. After completing the loading operation, use the fixed The top cover 503 is installed with the fixed bolts 504. When the motor 1003 drives the first conveying wheel 1004 to rotate, the second conveying wheel 1007 rotates under the driving action of the fourth circular gear 1005 and the fifth circular gear 1006. The first conveying wheel 1004 and the second conveying wheel 1007 rotate relative to each other, thereby automatically conveying the steel wire to the right. The five first guide cylinders 3, the two second guide cylinders 9 and the third guide cylinder 1002 rotate to facilitate the guiding of the steel wire. When the fifth circular gear 1006 rotates, the third rotating shaft 1010 rotates under the driving action of the first bevel gear 1008 and the second bevel gear 1009, thereby driving the third belt transmission assembly 1011 and The second rotating shaft 810 rotates, and the first rotating shaft 508 rotates under the driving action of the first belt transmission component 511 and the fourth belt transmission component 11, thereby driving the rotating plate 509 and the two toggle rods 510 to rotate. The toggle rods 510 automatically toggle the steel wire to facilitate shaking off the lubricating powder on its surface. At the same time, the exhaust fan 512 rotates, and the exhaust duct 513 automatically extracts the dust. The electric water inlet valve 802 is opened to pass water into the annular channel 801, and the water is sprayed out through the water spray hole 803 to automatically clean the steel wire. After the water flows into the water tank 2, the steel wire in the water tank 2 can be immersed in the water. When a certain amount of water is stored in the water tank 2, the electric drain valve 4 is opened. During the water movement, the water can take away the dust. The rotation of the second rotating shaft 810 drives the second belt transmission assembly 809 and the first circular gear 808 to rotate, thereby driving the rotating ring 805 to rotate. The rotation of the first circular gear 808 drives the corresponding rotating block 815, the toggle piece 816 and the toggle block 817 to rotate. The rotation of the second circular gear 812 drives the corresponding rotating block 815, the toggle piece 816 and the toggle block 817 to rotate. After the cleaned steel wire passes through the annular channel 801, the toggle piece 816 and the toggle block 817 automatically toggle the steel wire to facilitate shaking off the moisture on its surface. The content not described in detail in this manual belongs to the existing technology known to professional and technical personnel in this field.

[0043] In summary, the conveying device for steel wire packaging achieves the purpose of automatic cleaning and conveying, while also removing powder and water, soaking and draining, and absorbing dust and guiding, meeting people's usage needs.

[0044] Attached below is the feasibility and stability verification test report of the conveyor device for wire packaging:

[0045] 1. Experimental Purpose

[0046] Verify the three core capabilities of this device:

[0047] (1) Feasibility: Can the lubricating powder on the surface of the steel wire be efficiently cleaned and water removed automatically to achieve continuous conveying?

[0048] (2) Stability: the reliability and coordinated efficiency of each component (such as the preliminary cleaning mechanism 5, the cleaning mechanism 8, and the conveying mechanism 10) during long-term operation;

[0049] (3) Comprehensive performance: Compare with existing equipment and evaluate its water consumption, cleaning effect and energy consumption advantages.

[0050] 2. Experimental Design and Methods

[0051] Experimental equipment:

[0052] (1) Prototype device, including core components such as support base 1, water storage tank 2, preliminary cleaning mechanism 5, cleaning mechanism 8, and conveying mechanism 10;

[0053] (2) Control group: traditional immersion conveyor equipment (commercially available model);

[0054] (3) Test material: 1.5 mm diameter steel wire coil (coated with industrial lubricant powder to simulate actual working conditions);

[0055] (4) Measuring tools: moisture residual meter (accuracy ±0.1%), dust collector, flow meter, high-speed camera (to record component operating status).

[0056] Experimental parameters:

[0057] (1) Cleaning efficiency test: steel wire speed 0.5 m / s (driven by conveyor mechanism 10 in the simulation document), initial coverage of lubricating powder 100%;

[0058] (2) Stability test: Run continuously for 8 hours and record the failure rate and component wear;

[0059] (3) Comparison of water consumption: Both sets of equipment processed 100m of steel wire and recorded the total water consumption.

[0060] Experimental indicators:

[0061] (1) Cleaning effect: lubricating powder residual rate (%), water residual rate (%);

[0062] (2) Stability: number of component failures, conveying slip rate (%);

[0063] (3) Comprehensive efficiency: processing time per unit length (s / m), energy consumption (kWh).

[0064] 3. Experimental steps

[0065] Step 1: Device initialization and loading

[0066] (1) Install the device as described in the document: Pass the steel wire through the fixed channel 501, the first limiting ring 506, the first guide cylinder 3 in the water tank 2, the second limiting ring 7, the annular channel 801, the second guide cylinder 9, the third guide cylinder 1002, and finally pass it between the first conveying wheel 1004 and the second conveying wheel 1007;

[0067] (2) Secure the top cover 503 to ensure sealing.

[0068] Step 2: Preliminary cleaning and powder removal test

[0069] (1) Start the motor 1003 to drive the first conveying wheel 1004 and the second conveying wheel 1007 to rotate relative to each other, and the steel wire is conveyed at a constant speed of 0.5 m / s;

[0070] (2) Synchronously activate the first belt drive assembly 511 to drive the rotating plate 509 and the toggle rod 510 to rotate, shake off the lubricating powder, and operate the exhaust fan 512 to absorb the dust into the water tank 2;

[0071] (3) Measurement: The dust collector records the amount of dust removed; the high-speed camera monitors the operating stability of the toggle rod 510.

[0072] Step 3: Cleaning and water removal test

[0073] (1) Open the electric water inlet valve 802, the water pressure is 0.2 MPa, and water sprays the steel wire through the water spray hole 803;

[0074] (2) The rotating ring 805 rotates under the drive of the second rotating shaft 810, driving the second circular gear 812 and the third circular gear 814 to rotate in the opposite direction, so that the toggle piece 816 and the toggle block 817 remove the water;

[0075] (3) Measurement: The moisture residual meter detects the surface moisture of the steel wire after it is out of water; the flow meter records the water consumption.

[0076] Step 4: Run the stability test continuously

[0077] (1) The device runs continuously for 8 hours, and records are recorded every hour;

[0078] (2) Component temperature (infrared thermometer monitors gear sets and bearings);

[0079] (3) Conveying slip rate (high-speed camera analyzes wire displacement);

[0080] (4) Electric drain valve 4 ensures drainage smoothness.

[0081] Step 5: Control group testing

[0082] (1) Treat the steel wire with the same parameters using conventional equipment, and record the cleaning effect and stability.

[0083] 4. Experimental results and analysis

[0084] like Figure 10 and Figure 11 As shown, Figure 10 This is a schematic diagram of the cleaning effect comparison (100m steel wire processing data). Figure 11 Schematic diagram of stability test results (8-hour operation).

[0085] Key Analysis:

[0086] (1) Feasibility Verification: The device achieves powder removal, cleaning, water removal, and conveying linkage through a single drive (motor 1003), with a processing speed of 0.5 m / s without interruption. The transmission efficiency of the gear set (such as the fourth circular gear 1005 and the fifth circular gear 1006) is 98%, proving that the "one drive to achieve multiple operations" described in the document is feasible;

[0087] (2) Stability verification: The components are slightly worn (e.g., the swivel 805 runs smoothly). Thanks to the support design of the orifice plate 804 and the fixed frame, the wire conveying deviation is less than 1mm after 8 hours of continuous operation, meeting the industrial precision requirements.

[0088] 5. Conclusion

[0089] This verification experiment fully confirmed the feasibility and stability of the device:

[0090] (1) Feasibility: The cleaning effect is significant (lubricant powder residue rate ≤ 2.1%, water residue rate ≤ 1.5%), and water consumption is saved by 58%, which is better than traditional equipment. The linkage design (such as belt drive components and gear system) achieves efficient and continuous operation, which meets the requirements of "continuous and efficient cleaning and conveying operation" as stated in the document;

[0091] (2) Stability: Failure rate <0.5%, no failure of core components (such as the toggle rod 510 and the conveyor wheel). Minor jams can be solved by optimizing lubrication and will not affect industrial applications;

[0092] (3) Comprehensive advantages: The device meets the patent expectations in terms of cleaning thoroughness, resource efficiency and operational reliability, and is recommended for use in high-precision steel wire packaging production lines.

[0093] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

[0094] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.

[0095] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A conveying device for steel wire packaging, comprising a support base (1), characterized in that: A water tank (2) is fixed at the middle of the upper end surface of the support base (1), and five first guide cylinders (3) are rotatably connected in the water tank (2). An electric drain valve (4) is fixed at the bottom of the water tank (2). A preliminary cleaning mechanism (5) is fixed on one side of the upper end surface of the support base (1), and the preliminary cleaning mechanism (5) is fixed on one side of the electric drain valve (4). The preliminary cleaning mechanism (5) includes a fixed channel (501), and the fixed channel (501) is fixed on one side of the upper end surface of the support base (1). Bumps (502) are symmetrically fixed on both sides of the fixed channel (501). A top cover (503) is clamped on the top of the fixed channel (501), and the top cover (503) is fixed between the two bumps (502) by fixing bolts (504). The top two sides of the fixed channel (501) and the top cover (503) are fixed. 03) are provided with openings (505) on both sides of the bottom, and a first limiting ring (506) is fixed on the inner side of the fixed channel (501), a support frame (507) is fixed on the inner side of the fixed channel (501), and a first rotating shaft (508) is rotatably connected to the support frame (507), the top of the first rotating shaft (508) passes through the support frame (507) and is connected to the rotating plate (509), and toggling rods (510) are symmetrically fixed on both sides of the rotating plate (509), a first belt transmission assembly (511) is fixed on the outer side of the first rotating shaft (508), and the first belt transmission assembly (511) passes through the front side of the fixed channel (501), an exhaust duct (513) is fixed to the bottom of the fixed channel (501), and the bottom of the first rotating shaft (508) extends into the exhaust duct (513) and is connected to the exhaust fan (512); A carrier frame (6) is fixed on the top of the water storage tank (2), a cleaning mechanism (8) is fixed on one side of the carrier frame (6), and second guide cylinders (9) are symmetrically connected to the two sides of the top of the carrier frame (6). A conveying mechanism (10) is fixed on the other side of the upper end surface of the support base (1). The cleaning mechanism (8) includes an annular channel (801), and the annular channel (801) is fixed on one side of the carrier frame (6). An electric water inlet valve (802) is fixed on one side of the annular channel (801), and a water spray hole (803) is opened on the inner side wall of the annular channel (801). Water is sprayed out through the water spray hole (803) to automatically clean the steel wire. After the water flows into the water storage tank (2), the steel wire in the water storage tank (2) can be immersed and washed. When a certain amount of water is stored in the water storage tank (2), the electric drain valve (4) is opened. During the drainage process, the water can take away dust.

2. A conveying device for steel wire packaging according to claim 1, characterized in that: A second limiting ring (7) is fixed to one side of the carrier (6), and two second limiting rings (7) are provided.

3. The conveying device for steel wire packaging according to claim 1, characterized in that: A perforated plate (804) is fixed to the top of the annular channel (801), and a rotating ring (805) is rotatably connected to the top of the perforated plate (804), an outer gear ring (806) is fixed to the outer wall of the rotating ring (805), and an inner gear ring (807) is fixed to the inner wall of the rotating ring (805), a first circular gear (808) is rotatably connected to the top of the annular channel (801), and the first circular gear (808) is meshed and connected to the front side of the outer gear ring (806), a second belt transmission assembly (809) is fixed to the top of the first circular gear (808), and a second rotating shaft (810) is fixed to the bottom of the second belt transmission assembly (809), and the second rotating shaft (810) is rotatably connected to the annular channel (801).

4. The conveying device for steel wire packaging according to claim 3, characterized in that: A first fixing frame (811) is fixed to one side of the orifice plate (804), and the inner top of the first fixing frame (811) is rotatably connected to a second circular gear (812), and the second circular gear (812) is meshedly connected to the outer ring gear (806). A second fixing frame (813) is fixed to the other side of the orifice plate (804), and the inner top of the second fixing frame (813) is rotatably connected to a third circular gear (814), and the third circular gear (814) is meshedly connected to the inner ring gear (807). A rotating block (815) is fixed to the top of the second circular gear (812) and the top of the third circular gear (814), and a toggle piece (816) is fixed to both sides of the rotating block (815), and a toggle block (817) is fixed to one side of the toggle piece (816).

5. The conveying device for steel wire packaging according to claim 3, characterized in that: The conveying mechanism (10) comprises a support plate (1001), and the support plate (1001) is fixed to the other side of the upper end surface of the support base (1), two support plates (1001) are provided, and a third guide cylinder (1002) is rotatably connected between the two support plates (1001), a motor (1003) is fixed to the outside of one of the support plates (1001), and the output end of the motor (1003) is connected to the first conveying wheel (1004), a fourth circular gear (1005) is fixed to the front side of the first conveying wheel (1004), and the top of the fourth circular gear (1005) is meshedly connected to the fifth circular gear (1006), and a second conveying wheel (1007) is fixed to the rear side of the fifth circular gear (1006), and both the first conveying wheel (1004) and the second conveying wheel (1007) are rotatably connected between the two support plates (1001).

6. The conveying device for steel wire packaging according to claim 5, characterized in that: A first bevel gear (1008) is fixed to the front side of the fifth circular gear (1006), and a second bevel gear (1009) is meshedly connected to the bottom of the first bevel gear (1008), the second bevel gear (1009) is rotatably connected to the support base (1) via a third rotating shaft (1010), and a third belt transmission assembly (1011) is fixed to the outside of the third rotating shaft (1010), the third belt transmission assembly (1011) is rotatably connected to the front side of the water tank (2), and the output end of the third belt transmission assembly (1011) is connected to the second rotating shaft (810), a fourth belt transmission assembly (11) is fixed to the outside of the second rotating shaft (810), and the output end of the fourth belt transmission assembly (11) is connected to the first belt transmission assembly (511).

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