Full-automatic box type film fermentation device with intelligent temperature control function

By introducing a linkage system of temperature sensors and heating elements into the box-type covered fermentation device, as well as airflow regulation of the compensating fan and the thermal curved plate, the problem of uneven fermentation temperature was solved, realizing intelligent temperature control and automated covering, thus improving fermentation efficiency and temperature control accuracy.

CN120607417BActive Publication Date: 2026-01-09QINGDAO ZHONGHAI ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202510840795.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-01-09
Estimated Expiration
2045-06-23

AI Technical Summary

Technical Problem

Existing fully automated box-type covered fermentation devices lack intelligent temperature control, which prevents the fermented material from maintaining the optimal fermentation temperature, affecting the fermentation rate and time.

Method used

A linkage system using temperature sensors and heating elements is employed, with a servo motor driving the material conveyor and guide rail to move, enabling real-time monitoring and heating control of the material pile temperature. Combined with a compensating fan and a thermally sensitive curved plate system, the airflow compensation and intake volume are adjusted according to the airflow temperature to achieve intelligent temperature control and cooling effects.

Benefits of technology

It achieves intelligent temperature control of fermentation materials, ensuring fermentation within the optimal temperature range, improving fermentation efficiency, and enhances cooling effect through automated covering and airflow regulation, reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a full-automatic box type film-coated fermentation device with intelligent temperature control function, and relates to the technical field of box type film-coated fermentation. The full-automatic box type film-coated fermentation device with intelligent temperature control function comprises a cabinet, two groups of guide rails are symmetrically and transversely arranged in the cabinet, sliding seats are slidably arranged on the two groups of guide rails, linkage plates are arranged at the bottom of the sliding seats, temperature sensors are arranged on the linkage plates, and a plurality of heating pieces are arranged on the linkage plates. By starting the guide rails, the sliding seats can move transversely and reciprocally along the guide rails, so that the sliding seats can drive the temperature sensors to monitor the temperature of the material pile in the cabinet in real time through the linkage plates. When the temperature sensors monitor that the local temperature of the material pile is relatively low, the temperature sensors can control the heating pieces to heat the material, so that the intelligent temperature control of the material in the cabinet can be realized, and the material can be ensured to be at the best fermentation temperature.
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Description

Technical Field

[0001] This invention relates to the field of box-type membrane fermentation technology, specifically a fully automatic box-type membrane fermentation device with intelligent temperature control function. Background Technology

[0002] The box-type membrane fermentation device is a type of equipment used for the fermentation treatment of organic waste, mainly for the rapid fermentation of organic fertilizer. This device utilizes a membrane-coating technology to create a sealed air chamber, providing a favorable fermentation environment and ensuring uniform gas distribution for fermentation, thus guaranteeing fermentation uniformity. The box-type membrane-coated fermentation device is widely used for treating organic waste such as kitchen waste, livestock manure, and crop straw. Through rapid fermentation and deodorization, it can produce high-efficiency organic fertilizer, widely applied in agricultural production and environmental protection. Its core features include: **Closed Design:** The membrane coating prevents odor pollution and reduces nitrogen loss; **Automated Operation:** Automatic feeding and discharging saves labor costs; **High-Efficiency Fermentation:** Driven by a hydraulic system, the movable base assembly retreats sequentially, and the material falls onto the conveyor belt under gravity, achieving continuous intermittent feeding and discharging, improving fermentation efficiency; **Environmentally Friendly and Energy-Saving:** Molecularly selective membrane technology prevents the permeation of odors, ammonia, and other harmful substances, reducing environmental pollution and lowering operating costs; **Small Footprint:** The compact design is suitable for organic waste treatment needs of various scales.

[0003] Existing fully automated box-type covered fermentation devices, lacking intelligent temperature control, often fail to maintain the optimal fermentation temperature for the fermenting material, thus affecting the fermentation rate and prolonging the fermentation time. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automatic box-type membrane fermentation device with intelligent temperature control function to solve the problems raised in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: The fully automatic box-type film-coated fermentation device with intelligent temperature control includes a box cabinet. A material-turning conveyor is rotatably installed inside the box cabinet. A reduction gearbox is installed on one side of the box cabinet, and the output end of the reduction gearbox is connected to the material-turning conveyor. A driven gear is installed on the input end of the reduction gearbox. A servo motor is installed at the bottom of one side of the box cabinet, and a driving gear is installed on the output end of the servo motor. A transmission chain is fitted onto the driven gear and the driving gear. A feed pipe is installed at the upper part of one side of the box cabinet, and a discharge pipe is installed at the lower part of the other side. A film is provided on the top of the box cabinet. Two sets of guide rails are symmetrically and horizontally installed inside the box cabinet. Sliding seats are slidably installed on both sets of guide rails. The bottom of the sliding seats... A linkage plate is installed, on which a temperature sensor and multiple heating elements are mounted. The material to be fermented is conveyed into the fermentation chamber through a feed pipe. By activating a servo motor, the gearbox drives the material-turning conveyor to turn the material in the chamber under the action of the drive gear, driven gear, and transmission chain. At the same time, by activating the guide rail, the slide can move laterally back and forth along the guide rail. This allows the slide to monitor the temperature of the material pile in the chamber in real time through the linkage plate and the temperature sensor. When the temperature sensor detects that the local temperature of the material pile is low, it can control the heating elements to heat the material, thereby achieving intelligent temperature control of the material in the chamber and ensuring that the material is at the optimal fermentation temperature.

[0006] As a preferred technical solution, vertical plates are installed on both sides of the top of the cabinet, and multiple sets of supporting curved plates are installed on the top of the cabinet. Curved rails are installed on the opposite sides of the two vertical plates. The curved rails are concentric with the supporting curved plates. Movable seats are slidably installed on the curved rails. The two movable seats are connected by a connecting plate. One end of the film is connected to the lower part of the connecting plate, and the other end of the film is connected to the top of the cabinet. When fermentation takes place inside the cabinet, the curved rails are activated, allowing the movable seats to move the connecting plates along the curved rails in an arc. This allows the connecting plates to pull the film onto the supporting curved plates during the movement, thus covering the top of the cabinet and facilitating automated control of the film covering.

[0007] As a preferred technical solution, a ventilated plate is installed inside the cabinet, forming an air chamber within the cabinet. Multiple air inlets are located on the side of the air chamber closest to the servo motor. An electric telescopic rod is installed on the side of the air chamber closest to the air inlets, and an air distribution pipe is mounted on the electric telescopic rod. A compensating fan is installed at the bottom of the air distribution pipe, and the output end of the compensating fan is connected to the input end of the air distribution pipe. A lower-level sensor is installed on the air distribution pipe. Two sliding blocks are connected by a connecting plate, and an upper-level sensor is installed on the connecting plate. The lower-level sensor is electrically connected to the electric telescopic rod. When the sliding blocks move, they can drive the connecting plate to move synchronously. Through signal transmission from the upper-level sensor to the lower-level sensor, the electric telescopic rod can drive the air distribution pipe to move synchronously, thereby ensuring that the air distribution pipe is always aligned with the temperature sensor. When the temperature sensor detects a high temperature in the material pile, the compensating fan can be activated to provide wind compensation for the air distribution pipe, achieving both oxygen supply and cooling effects.

[0008] As a preferred technical solution, the bottom of the connecting plate is provided with a slot, and two fixing blocks are symmetrically installed in the slot. Each of the two fixing blocks has a sliding groove on its opposite surface. A varistor is installed in the sliding groove, and a slider is slidably installed in the sliding groove. The opposite surfaces of the two sliders are connected by a thermistor curved plate. The side of the slider away from the thermistor curved plate is in contact with the varistor. An electromagnet is installed on the opposite sides of the two fixing blocks. The electromagnet is electrically connected to the varistor. When the compensating fan is running to cool down, the hot air flows up to the thermistor curved plate. The thermistor curved plate can extend accordingly according to the air temperature, so that the slider can be driven by the thermistor curved plate to squeeze the varistor accordingly. In turn, the varistor can control the magnetic force of the electromagnet to increase accordingly according to the squeezing force.

[0009] As a preferred technical solution, when the thermal curved plate is heated and stretched, the varistor controls the magnetic force of the electromagnet based on the change in the squeezing force of the slider.

[0010] As a preferred technical solution, the fixed block is connected to the slot via a fixed rod on the side near the electromagnet. A magnetic block is slidably mounted on the fixed rod, and a linkage rod is mounted on the side of the magnetic block away from the electromagnet. A transmission sleeve is mounted on the linkage rod, and a transmission shaft is rotatably mounted on the transmission sleeve. An adjustment knob is rotatably mounted on the side of the slot near the fixed rod, and a rotating column is mounted on the adjustment knob. The rotating column passes through the transmission sleeve, and a curved path is provided on the circumferential side wall of the rotating column. The transmission shaft is inserted into the curved path. The adjustment knob is electrically connected to the compensating fan. When the electromagnet changes according to the heat of the airflow, the like poles of the electromagnet and the magnetic block repel each other, and the magnetic block moves a corresponding distance along the fixed rod according to the strength of the electromagnet's magnetic force. The synchronous displacement of the transmission sleeve driven by the magnetic block allows the transmission sleeve to rotate accordingly through the squeezing force of the transmission shaft on the curved path during movement. This causes the rotating column to drive the adjustment knob to rotate synchronously, which is beneficial for the adjustment knob to control the operating power of the compensating fan accordingly based on the airflow temperature.

[0011] As a preferred technical solution, a rotation sensor is installed at the end of the rotating column away from the adjustment knob. Two slide rails are installed on the side of the air chamber near the air inlet, and a sliding plate is slidably installed in each of the two slide rails. The two sliding plates are connected by a baffle. Multiple adjustment air holes are opened on the baffle, and the air inlet corresponds one-to-one with the adjustment air holes. An electric push rod is installed on the side of the air chamber near the air inlet. The electric push rod is connected to the baffle and electrically connected to the rotation sensor. When the rotating column rotates, the rotating column drives the rotation sensor to rotate synchronously, so that the rotation sensor can control the electric push rod to extend accordingly. Since the sliding plate can slide in the slide rail, the electric push rod can drive the baffle to move accordingly during the extension process, thereby increasing the fitting area between the adjustment air hole and the air inlet. This is beneficial for controlling the air intake of the air chamber according to the operating power of the compensating fan.

[0012] As a preferred technical solution, the regulating air hole is composed of a combination of an isosceles trapezoidal hole and a rectangular hole, and the air inlet is a rectangular hole, with the rectangular portion of the air inlet being consistent with that of the regulating air hole.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] In the material fermentation process, by activating the guide rail, the slide can move laterally back and forth along the guide rail. This allows the slide to drive the temperature sensor via the linkage plate to monitor the temperature of the material pile in the box in real time. When the temperature sensor detects that the local temperature of the material pile is low, the temperature sensor can control the heating element to heat the material, thereby realizing intelligent temperature control of the material in the box and ensuring that the material is at the optimal fermentation temperature.

[0015] When the temperature sensor detects that the temperature of the material pile is high, this application can activate the compensating fan to provide airflow compensation through the air distribution pipe, thereby achieving the effects of oxygen supply and cooling. At the same time, the thermally sensitive curved plate extends accordingly based on the airflow temperature, causing the electromagnet to drive the magnetic block to move a corresponding distance. This causes the rotating column to drive the adjustment knob to rotate accordingly, which helps the adjustment knob to control the operating power of the compensating fan according to the airflow temperature, thereby enhancing the cooling effect on the high-temperature material pile.

[0016] This application allows the rotation sensor to control the electric push rod to extend accordingly based on the rotation of the rotating column, which can drive the baffle to move accordingly, thereby expanding the fitting area between the regulating air hole and the air inlet, which is beneficial for controlling the air intake volume of the air chamber according to the operating power of the compensating fan. Attached Figure Description

[0017] Figure 1 This is a first-view structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the second-view cross-sectional structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the first cross-sectional structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the second cross-sectional structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the gas volume control unit structure of the present invention;

[0022] Figure 6 yes Figure 3 Enlarged structural diagram at point A in the diagram;

[0023] Figure 7 yes Figure 3 Enlarged structural diagram at point B in the diagram;

[0024] Figure 8 yes Figure 2 Enlarged structural diagram at point C;

[0025] Figure 9 yes Figure 4 Enlarged structural diagram at point D in the diagram;

[0026] Figure 10 yes Figure 9 A magnified structural diagram at point E in the diagram.

[0027] In the diagram: 1. Box / cabinet; 2. Material conveyor; 3. Gearbox; 4. Driven gear; 5. Servo motor; 6. Drive gear; 7. Transmission chain; 8. Feed pipe; 9. Discharge pipe; 10. Film coating; 11. Guide rail; 12. Slide; 13. Linkage plate; 14. Temperature sensor; 15. Heating element;

[0028] 1601. Vertical plate; 1602. Supporting curved plate; 1603. Curved track; 1604. Moving seat; 1605. Connecting plate;

[0029] 1701. Ventilation plate; 1702. Air chamber; 1703. Air inlet; 1704. Electric telescopic rod; 1705. Air distribution pipe; 1706. Compensating fan; 1707. Lower-level sensor; 1708. Connecting plate; 1709. Upper-level sensor;

[0030] 1801, Groove; 1802, Fixing block; 1803, Slide groove; 1804, Varistor; 1805, Slider; 1806, Thermistor curved plate; 1807, Electromagnet; 1808, Fixing rod; 1809, Magnetic block; 1810, Linkage rod; 1811, Transmission sleeve; 1812, Transmission shaft; 1813, Adjustment knob; 1814, Rotating column; 1815, Curved track;

[0031] 1901, Rotation sensor; 1902, Slide rail; 1903, Slide plate; 1904, Baffle; 1905, Adjustable air vent; 1906, Electric push rod. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Example: Figures 1-10As shown, this invention provides a technical solution for a fully automatic box-type film-coated fermentation device with intelligent temperature control. This device includes a cabinet 1, inside which a material-turning conveyor 2 is rotatably installed. A reduction gearbox 3 is installed on one side of the cabinet 1, with its output end connected to the material-turning conveyor 2. A driven gear 4 is installed on the input end of the reduction gearbox 3. A servo motor 5 is installed at the bottom of one side of the cabinet 1, with a driving gear 6 installed on its output end. A transmission chain 7 is fitted onto the driven gear 4 and the driving gear 6. A feed pipe 8 is installed on the upper part of one side of the cabinet 1, and a discharge pipe 9 is installed on the lower part of the other side. A film 10 is installed on the top of the cabinet 1. Two sets of guide rails 11 are symmetrically and horizontally installed inside the cabinet 1. Sliding seats 12 are slidably installed on both sets of guide rails 11, and a linkage is installed at the bottom of the sliding seats 12. A temperature sensor 14 is installed on the linkage plate 13, and multiple heating elements 15 are also installed on the linkage plate 13. The material to be fermented is transported to the box 1 through the feed pipe 8. By starting the servo motor 5, the gearbox 3 drives the turning conveyor 2 to turn the material in the box 1 under the action of the gear chain transmission of the active gear 6, driven gear 4 and transmission chain 7. At the same time, by starting the guide rail 11, the slide 12 can move laterally back and forth along the guide rail 11. This is beneficial for the slide 12 to drive the temperature sensor 14 through the linkage plate 13 to monitor the temperature of the material pile in the box 1 in real time. When the temperature sensor 14 detects that the local temperature of the material pile is low, the temperature sensor 14 can control the heating elements 15 to heat the material, thereby realizing intelligent temperature control of the material in the box 1 and ensuring that the material is at the optimal fermentation temperature.

[0034] Vertical plates 1601 are installed on both sides of the top of the cabinet 1, and multiple sets of supporting curved plates 1602 are installed on the top of the cabinet 1. Curved rails 1603 are installed on the opposite sides of the two vertical plates 1601. The curved rails 1603 are concentric with the supporting curved plates 1602. A movable seat 1604 is slidably installed on the curved rails 1603. The two movable seats 1604 are connected by a connecting plate 1605. One end of the covering film 10 is connected to the lower part of the connecting plate 1605, and the other end of the covering film 10 is connected to the top of the cabinet 1. When fermentation is taking place inside the cabinet 1, the movable seat 1604 can drive the connecting plate 1605 to move along the curved rails 1603 in an arc by activating the curved rails 1603. This allows the connecting plate 1605 to pull the covering film 10 onto the supporting curved plates 1602 during the movement, thereby covering the top of the cabinet 1 and facilitating the automated control of the covering film 10.

[0035] A ventilated plate 1701 is installed inside the cabinet 1, forming an air chamber 1702 within the cabinet 1. Multiple air inlets 1703 are located on the side of the air chamber 1702 near the servo motor 5. An electric telescopic rod 1704 is installed on the side of the air chamber 1702 near the air inlets 1703. An air distribution pipe 1705 is installed on the electric telescopic rod 1704, and a compensating fan 1706 is installed at the bottom of the air distribution pipe 1705. The output end of the compensating fan 1706 is connected to the input end of the air distribution pipe 1705. A lower-level sensor 1707 is installed on the air distribution pipe 1705. Two sliding blocks 12 are connected by a connecting plate 1708. An upper sensor 1709 is installed on 1708, and a lower sensor 1707 is electrically connected to the electric telescopic rod 1704. When the slide 12 moves, it can drive the connecting plate 1708 to move synchronously. Through the signal transmission from the upper sensor 1709 to the lower sensor 1707, the electric telescopic rod 1704 can drive the air distribution pipe 1705 to move synchronously, so that the air distribution pipe 1705 is always aligned with the temperature sensor 14. When the temperature sensor 14 detects that the temperature of the material pile is high, the compensation fan 1706 can be started to allow the air distribution pipe 1705 to provide wind compensation, thereby achieving the effects of oxygen supply and cooling.

[0036] The bottom of the connecting plate 1708 has a slot 1801, within which two fixing blocks 1802 are symmetrically installed. Each of the opposing surfaces of the two fixing blocks 1802 has a sliding groove 1803. A varistor 1804 is installed within the sliding groove 1803, and a slider 1805 is slidably mounted within the sliding groove 1803. The opposing surfaces of the two sliders 1805 are connected by a thermistor curved plate 1806. The side of the slider 1805 away from the thermistor curved plate 1806 contacts the varistor 1804. The two fixing blocks 1802... Electromagnets 1807 are installed on both sides of the circuit. Electromagnets 1807 are electrically connected to varistor 1804. When the compensating fan 1706 is running to cool down, the hot air flows up to the thermistor plate 1806. The thermistor plate 1806 can extend according to the air temperature, so that the slider 1805 can be driven by the thermistor plate 1806 to squeeze the varistor 1804. In turn, the varistor 1804 can control the magnetic force of the electromagnet 1807 to increase accordingly according to the squeezing force.

[0037] When the thermal curved plate 1806 is heated and stretched, the varistor 1804 controls the magnetic force of the electromagnet 1807 based on the positive feedback of the change in the squeezing force of the slider 1805.

[0038] The side of the fixed block 1802 closest to the electromagnet 1807 is connected to the slot 1801 via a fixed rod 1808. A magnetic block 1809 is slidably mounted on the fixed rod 1808. A linkage rod 1810 is mounted on the side of the magnetic block 1809 furthest from the electromagnet 1807. A transmission sleeve 1811 is mounted on the linkage rod 1810. A transmission shaft 1812 is rotatably mounted on the transmission sleeve 1811. An adjusting knob 1813 is rotatably mounted on the side of the slot 1801 closest to the fixed rod 1808. A rotating column 1814 is mounted on the adjusting knob 1813. The rotating column 1814 passes through the transmission sleeve 1811, and a curved path 1815 is provided on the circumferential side wall of the rotating column 1814. The transmission shaft 1812 is inserted into the curved path 1815. The adjusting knob 1813 is connected to the compensating fan 1. 706 Electrical connection: When the electromagnet 1807 changes according to the heat of the airflow, the like poles of the electromagnet 1807 and the magnetic block 1809 repel each other. According to the strength of the magnetic force of the electromagnet 1807, the magnetic block 1809 moves a corresponding distance along the fixed rod 1808. The magnetic block 1809 drives the synchronous displacement of the transmission sleeve 1811. During the movement, the transmission sleeve 1811 drives the rotating column 1814 to rotate accordingly through the squeezing force of the transmission shaft 1812 on the curved track 1815. This causes the rotating column 1814 to drive the adjusting knob 1813 to rotate synchronously. This helps the adjusting knob 1813 to control the operating power of the compensating fan 1706 according to the airflow temperature, thereby enhancing the cooling effect on the high-temperature material pile.

[0039] A rotation sensor 1901 is installed at the end of the rotating column 1814 away from the adjustment knob 1813. Two slide rails 1902 are installed on the side of the air chamber 1702 near the air inlet 1703. Slide plates 1903 are slidably installed in each of the two slide rails 1902. The two slide plates 1903 are connected by a baffle 1904. Multiple adjustment air holes 1905 are provided on the baffle 1904, with each air inlet 1703 corresponding to one of the adjustment air holes 1905. An electric push rod 1906 is installed on the side of the air chamber 1702 near the air inlet 1703. The electric push rod 1906 is connected to the baffle 1904 and the electric push rod... Rod 1906 is electrically connected to rotation sensor 1901. When rotating column 1814 rotates, rotating column 1814 drives rotation sensor 1901 to rotate synchronously, so that rotation sensor 1901 can control electric push rod 1906 to extend accordingly. Since slide plate 1903 can slide in slide rail 1902, electric push rod 1906 can drive baffle 1904 to move accordingly during extension, thereby expanding the matching area between regulating air hole 1905 and air inlet 1703, which is beneficial to control the air intake of air chamber 1702 according to the operating power of compensating fan 1706.

[0040] The regulating vent 1905 is composed of a combination of an isosceles trapezoidal vent and a rectangular vent, and the air inlet 1703 is a rectangular vent. The rectangular portion of the air inlet 1703 is the same as that of the regulating vent 1905.

[0041] Working principle of the invention:

[0042] When fermentation is required, the material to be fermented is conveyed to the container 1 through the feed pipe 8. By starting the servo motor 5, the gearbox 3 drives the turning conveyor 2 to turn the material in the container 1 under the action of the gear chain transmission of the active gear 6, driven gear 4 and transmission chain 7. At the same time, by starting the guide rail 11, the slide 12 can move laterally back and forth along the guide rail 11. This is beneficial for the slide 12 to drive the temperature sensor 14 through the linkage plate 13 to monitor the temperature of the material pile in the container 1 in real time. When the temperature sensor 14 detects that the local temperature of the material pile is low, the temperature sensor 14 can control the heating element 15 to heat the material, thereby realizing intelligent temperature control of the material in the container 1 and ensuring that the material is at the optimal fermentation temperature.

[0043] When fermentation takes place inside the cabinet 1, the curved track 1603 is activated, which allows the moving seat 1604 to drive the connecting plate 1605 to move along the curved track 1603 in an arc. This allows the connecting plate 1605 to pull the covering film 10 onto the supporting curved plate 1602 during the movement, thereby covering the top of the cabinet 1 and facilitating the automated control of the covering film 10.

[0044] When the slide block 12 moves, it can drive the connecting plate 1708 to move synchronously. Through the signal transmission from the upper sensor 1709 to the lower sensor 1707, the electric telescopic rod 1704 can drive the air distribution pipe 1705 to move synchronously, so that the air distribution pipe 1705 is always aligned with the temperature sensor 14. When the temperature sensor 14 detects that the temperature of the material pile is high, the compensation fan 1706 can be started to allow the air distribution pipe 1705 to perform wind compensation, thereby achieving the effects of oxygen supply and cooling.

[0045] When the compensating fan 1706 operates to cool the air, the hot air flows upward to the thermistor plate 1806. The thermistor plate 1806 can extend accordingly based on the airflow temperature, allowing the slider 1805 to compress the varistor 1804 under the action of the thermistor plate 1806. This, in turn, causes the varistor 1804 to control the magnetic force of the electromagnet 1807 to increase accordingly based on the compressive force. When the electromagnet 1807 changes according to the heat of the airflow, the like poles of the electromagnet 1807 and the magnetic block 1809 repel each other, allowing the magnetic force of the electromagnet 1807 to be adjusted accordingly. The magnitude of the magnetic force 7 causes the magnetic block 1809 to move a corresponding distance along the fixed rod 1808. The magnetic block 1809 drives the synchronous displacement of the transmission sleeve 1811, which allows the transmission sleeve 1811 to drive the rotating column 1814 to rotate accordingly through the squeezing force of the transmission shaft 1812 on the curved track 1815 during the movement. This causes the rotating column 1814 to drive the adjusting knob 1813 to rotate synchronously, which helps the adjusting knob 1813 to control the operating power of the compensating fan 1706 according to the airflow temperature, thereby enhancing the cooling effect on the high-temperature material pile.

[0046] When the rotating column 1814 rotates, it drives the rotation sensor 1901 to rotate synchronously, so that the rotation sensor 1901 can control the electric push rod 1906 to extend accordingly. Since the slide plate 1903 can slide in the slide rail 1902, the electric push rod 1906 can drive the baffle 1904 to move accordingly during the extension process, thereby expanding the matching area between the regulating air hole 1905 and the air inlet 1703, which is beneficial to control the air intake of the air chamber 1702 according to the operating power of the compensating fan 1706.

[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fully automatic box-type film-coated fermentation device with intelligent temperature control function, characterized in that: The fully automatic box-type film-coated fermentation device with intelligent temperature control includes a box (1), a material-turning conveyor (2) is rotatably installed inside the box (1), a gearbox (3) is installed on one side of the box (1), the output end of the gearbox (3) is connected to the material-turning conveyor (2), and a driven gear (4) is installed on the input end of the gearbox (3). A servo motor (5) is installed at the bottom of one side of the box (1), and an active gear (6) is installed on the output end of the servo motor (5). The driven gear (4) and the active gear (6) are connected to each other. A transmission chain (7) is provided. A feed pipe (8) is installed on the upper part of one side of the cabinet (1), and a discharge pipe (9) is installed on the lower part of the other side. A film (10) is provided on the top of the cabinet (1). Two sets of guide rails (11) are symmetrically installed horizontally inside the cabinet (1). A slide block (12) is slidably installed on both sets of guide rails (11). A linkage plate (13) is installed at the bottom of the slide block (12). A temperature sensor (14) is installed on the linkage plate (13), and multiple heating elements (15) are installed on the linkage plate (13). A ventilated plate (1701) is installed inside the cabinet (1), forming an air chamber (1702) inside the cabinet (1). Multiple air inlets (1703) are provided on the side of the air chamber (1702) near the servo motor (5). An electric telescopic rod (1704) is installed on the side of the air chamber (1702) near the air inlets (1703). An air distribution pipe (1705) is installed on the electric telescopic rod (1704). 705) A compensating fan (1706) is installed at the bottom. The output end of the compensating fan (1706) is connected to the input end of the air distribution pipe (1705). A lower sensor (1707) is installed on the air distribution pipe (1705). The two slides (12) are connected by a connecting plate (1708). An upper sensor (1709) is installed on the connecting plate (1708). The lower sensor (1707) is electrically connected to the electric telescopic rod (1704). When the slide (12) moves, it drives the connecting plate (1708) to move synchronously. Through the signal transmission from the upper sensor (1709) to the lower sensor (1707), the electric telescopic rod (1704) drives the air distribution pipe (1705) to move synchronously, so that the air distribution pipe (1705) and the temperature sensor (14) are always aligned. When the temperature sensor (14) detects that the temperature of the material pile is high, the compensation fan (1706) can be started to make the air distribution pipe (1705) perform wind compensation, which has the effect of oxygen supply and cooling.

2. The fully automatic box-type covered fermentation device with intelligent temperature control function according to claim 1, characterized in that: The cabinet (1) has vertical plates (1601) installed on both sides of its top, and multiple sets of supporting curved plates (1602) installed on the top of the cabinet (1). Curved rails (1603) are installed on the opposite sides of the two vertical plates (1601). The curved rails (1603) are concentric with the supporting curved plates (1602). A movable seat (1604) is slidably installed on the curved rails (1603). The two movable seats (1604) are connected by a connecting plate (1605). One end of a film (10) is connected to the lower part of the connecting plate (1605). The other end of the film (10) is connected to the top of the cabinet (1).

3. The fully automatic box-type membrane fermentation device with intelligent temperature control function according to claim 1, characterized in that: The bottom of the connecting plate (1708) is provided with a slot (1801), and two fixing blocks (1802) are symmetrically installed in the slot (1801). Each of the two fixing blocks (1802) has a sliding groove (1803) on its opposite surface. A varistor (1804) is installed in the sliding groove (1803), and a slider (1805) is slidably installed in the sliding groove (1803). The opposite surfaces of the two sliders (1805) are connected by a thermistor curved plate (1806). The side of the slider (1805) away from the thermistor curved plate (1806) is in contact with the varistor (1804). An electromagnet (1807) is installed on the opposite side of each of the two fixing blocks (1802), and the electromagnet (1807) is electrically connected to the varistor (1804). When the thermal curved plate (1806) is heated and stretched, the piezoresistor (1804) controls the magnetic force of the electromagnet (1807) according to the change of the squeezing force of the slider (1805); The fixed block (1802) is connected to the slot (1801) on the side near the electromagnet (1807) via a fixed rod (1808). A magnetic block (1809) is slidably mounted on the fixed rod (1808). A linkage rod (1810) is mounted on the side of the magnetic block (1809) away from the electromagnet (1807). A transmission sleeve (1811) is mounted on the linkage rod (1810). A transmission shaft (1812) is rotatably mounted on the transmission sleeve (1811). An adjustment knob (1813) is rotatably mounted on the side of the slot (1801) near the fixed rod (1808). A rotating column (1814) is mounted on the adjustment knob (1813). The rotating column (1814) passes through the transmission sleeve (1811), and a curved channel (1815) is provided on the circumferential side wall of the rotating column (1814). The transmission shaft (1812) is inserted into the curved channel (1815). The adjustment knob (1813) is electrically connected to the compensating fan (1706).

4. The fully automatic box-type membrane fermentation device with intelligent temperature control function according to claim 3, characterized in that: A rotation sensor (1901) is installed at the end of the rotating column (1814) away from the adjustment knob (1813). Two slide rails (1902) are installed on the side of the air chamber (1702) near the air inlet (1703). Slide plates (1903) are slidably installed in both slide rails (1902). The two slide plates (1903) are connected by a baffle (1904). Multiple adjustment air holes (1905) are opened on the baffle (1904). The air inlet (1703) and the adjustment air holes (1905) correspond one-to-one. An electric push rod (1906) is installed on the side of the air chamber (1702) near the air inlet (1703). The electric push rod (1906) is connected to the baffle (1904) and is electrically connected to the rotation sensor (1901).

5. The fully automatic box-type covered fermentation device with intelligent temperature control function according to claim 4, characterized in that: The regulating air hole (1905) is composed of a combination of an isosceles trapezoidal hole and a rectangular hole, and the air inlet (1703) is a rectangular hole. The rectangular portion of the air inlet (1703) is the same as that of the regulating air hole (1905).

Citation Information

Patent Citations

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