Automatic pot cover assembling machine
By designing an automatic pot lid assembly machine and using a turntable and multiple assembly mechanisms to achieve fully automatic assembly of the pot lid, the problems of low automation, low efficiency and high cost in the existing technology are solved, and efficient and precise pot lid assembly is achieved.
Patent Information
- Application Number
- CN202510798453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-12
AI Technical Summary
The existing pot lid assembly technology has a low degree of automation, resulting in low work efficiency, high labor costs, and prone to problems of incomplete assembly.
An automatic pot lid assembly machine has been designed, comprising a turntable, first to fifth assembly mechanisms, and a blanking mechanism. These mechanisms work together to achieve fully automated pot lid assembly. The specific steps include inserting screws into the assembly base, inserting gaskets and bushings, placing the pot lid, threading the handle onto the screws, and finally removing the assembled pot lid.
The full automation of the pot cover assembly is achieved, which improves work efficiency, reduces labor costs, and the mechanical assembly has high precision, reducing the situation of incomplete assembly.
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Figure CN120619830A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic assembly, in particular to an automatic assembly machine for pot covers. Background Art
[0002] A pot lid is a common kitchen appliance. Its primary function is to maintain the temperature of the contents and prevent splashing and steam from escaping due to heat. A pot lid typically consists of a lid body and a handle, which is attached to the top of the lid body via screws and other accessories.
[0003] When assembling the pot lid, it is necessary to first pass the screw through the gasket, then put on the bushing, and finally pass the connecting end of the screw through the center hole of the pot lid body and screw it together with the handle; the existing pot lid assembly is usually assembled and processed step by step by manual labor. This processing method has a low degree of automation and low work efficiency. It is not only time-consuming and labor-intensive but also has very low production capacity. The assembly efficiency often cannot meet the needs of the factory; in addition, manual assembly is prone to incomplete assembly, which may cause the handle to fall off. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned prior art and provide an automatic pot lid assembly machine with high automation, high working efficiency and the ability to effectively save labor costs.
[0005] The technical solution of the present invention is to provide an automatic pot lid assembly machine with the following structure: it includes a frame and a turntable arranged on the frame, a first assembly mechanism, a second assembly mechanism, a third assembly mechanism, a fourth assembly mechanism, a fifth assembly mechanism and a blanking mechanism; the turntable is provided with an assembly seat, and the turntable is rotatably connected to the frame, and is used to drive the assembly seat to pass through the first assembly mechanism, the second assembly mechanism, the third assembly mechanism, the fourth assembly mechanism, the fifth assembly mechanism and the blanking mechanism in sequence; the first assembly mechanism is used to vertically insert the screw into the middle of the assembly seat, and set the connecting end of the screw upward; the second assembly mechanism is used to sleeve the gasket on the screw; the third assembly mechanism is used to sleeve the bushing on the screw, and make the bottom of the bushing abut against the top of the gasket; the fourth assembly mechanism is used to place the pot lid body on the assembly seat, and make the free end of the screw pass through the center hole of the pot lid body; the fifth assembly mechanism is used to align the screw hole at the bottom of the handle with the connecting end of the screw, and thread the handle onto the screw; the blanking mechanism is used to remove the assembled pot lid from the assembly seat.
[0006] After adopting the above structure, the pot cover automatic assembly machine of the present invention has the following advantages compared with the prior art: First, a bolt is placed in the middle of an assembly seat through a first assembly mechanism, and then a turntable drives the assembly seat to move to a second assembly mechanism. After the second assembly mechanism sleeves a gasket on the screw, the turntable drives the assembly seat to move to a third assembly mechanism. The third assembly mechanism sleeves a bushing on the screw. Then, the turntable drives the assembly seat to move to a fourth assembly mechanism. The fourth assembly mechanism places a pot cover body on the assembly seat and passes the free end of the screw through the center hole of the pot cover body. Then, the assembly seat moves to a fifth assembly mechanism. The fifth assembly mechanism aligns the screw hole at the bottom of the handle with the connecting end of the screw and screws the handle onto the screw. Finally, the assembly seat moves to a blanking mechanism, which removes the assembled pot cover from the assembly seat. The present invention realizes full automation of pot cover assembly, which not only has high work efficiency and low cost, but also saves a lot of labor costs. In addition, the mechanical assembly has high precision and is less likely to be improperly assembled.
[0007] Preferably, a support post is provided at the center of the top of the assembly seat, with a groove for receiving the screw head on the support post. A plurality of positioning posts are evenly spaced along the circumference of the top outer edge of the assembly seat, configured to abut against the outer peripheral wall of the pot lid body. The pot lid body is placed on the assembly seat with its opening facing downward, and the support post can be supported at the center of the bottom of the pot lid body. The positioning posts can position the pot lid body, aligning the center hole of the pot lid body with the groove to facilitate screw insertion.
[0008] Preferably, the first assembly mechanism includes a first vibrating loading tray, a first loading rail, and a first bracket connected to the frame; the first vibrating loading tray is connected to the loading end of the first loading rail and is used to transport screws to the first loading rail; the first bracket is connected to a first horizontal and vertical drive assembly, and the output end of the first horizontal and vertical drive assembly is connected to a first clamping jaw, the first horizontal and vertical drive assembly is used to drive the first clamping jaw to move in the horizontal and vertical directions, the first clamping jaw is used to clamp the screws at the unloading end of the first loading rail and insert the head thereof into the groove of the assembly seat. The first vibrating loading tray will continuously transport screws to the first loading rail, and the first horizontal and vertical drive assembly will drive the first clamping jaw to move to the unloading end of the first loading rail. After clamping the screw, the first horizontal and vertical drive assembly will move the screw on the first clamping jaw into the groove of the assembly seat.
[0009] Preferably, the second assembly mechanism includes a second vibrating loading tray, a second loading rail, a second bracket and a flipping motor connected to the frame, the second vibrating loading tray is connected to the second loading rail for conveying gaskets to the second loading rail; the second bracket is connected to a second horizontal and vertical drive assembly, and the output end of the second horizontal and vertical drive assembly is connected to a second clamping jaw; the flipping motor is arranged near the second loading rail, and the output end thereof is connected to a suction nozzle; the suction nozzle is used to suck the gasket on the second loading rail, and the flipping motor is used to drive the suction nozzle to rotate circumferentially to flip the gasket to just below the initial position of the second clamping jaw, the second horizontal and vertical drive assembly is used to drive the second clamping jaw to move in the horizontal and vertical directions, and the second clamping jaw is used to clamp the gasket on the suction nozzle and put it on the screw. The second vibrating loading tray will continuously transport the gasket to the second loading track, and the flipping motor will drive the suction nozzle to rotate to the second loading track. After the suction nozzle absorbs the gasket, the flipping motor will drive the gasket to rotate to a horizontal state, making it easier for the second clamp to clamp it; the second horizontal vertical drive assembly will drive the second clamp to move, clamp the gasket and then put it on the screw.
[0010] Preferably, the third assembly mechanism includes a third vibrating loading tray, a third loading rail, and a third bracket connected to the frame; the third vibrating loading tray is connected to the loading end of the third loading rail and is used to transport the bushing to the third loading rail; the third bracket is connected to a third horizontal and vertical drive assembly, and the output end of the third horizontal and vertical drive assembly is connected to a third clamp, and the third horizontal and vertical drive assembly is used to drive the third clamp to move in the horizontal and vertical directions, and the third clamp is used to clamp the bushing at the unloading end of the third loading rail and sleeve it on the screw. The third vibrating loading tray continuously transports the bushing to the third loading rail, and the third horizontal and vertical drive assembly drives the third clamp to move, and after clamping the bushing at the unloading end of the third loading rail, it sleeves it on the screw.
[0011] Preferably, the fourth assembly mechanism includes a pot cover feeding assembly, a pot cover positioning assembly and a fourth bracket connected to the frame, the fourth bracket is connected to the fourth horizontal and vertical drive assembly, and the output end of the fourth horizontal and vertical drive assembly is connected to the first suction cup and the second suction cup; the pot cover feeding assembly is used to transport the pot cover body to its output end, and the fourth horizontal and vertical drive assembly is used to drive the first suction cup and the second suction cup to move synchronously in the horizontal and vertical directions, the first suction cup is used to suck the pot cover body at the output end of the pot cover feeding assembly and move it to the pot cover positioning assembly, the pot cover positioning assembly is used to adjust the position of the pot cover body, the second suction cup is used to suck the pot cover body adjusted in position on the pot cover positioning assembly, and move it to the corresponding assembly seat so that the free end of the screw passes through the center hole of the pot cover body.
[0012] Preferably, the pot cover loading assembly includes a storage turntable and a plurality of storage racks evenly distributed along the circumference of the storage turntable, the storage rack is provided with a space for stacking and accommodating the pot cover bodies, a seventh horizontal and vertical drive assembly is provided on the frame on one side of the storage turntable, the output end of the seventh horizontal and vertical drive assembly is connected to a support plate, the seventh horizontal and vertical drive assembly is used to drive the support plate to be inserted into the bottom of the pot cover body at the bottom of one of the storage racks, and drive the pot cover body to lift upward, so that the top pot cover body is located at the material taking station of the first suction cup; The material storage rack includes a plurality of material storage rods evenly distributed circumferentially and extending vertically upward, with a space for accommodating the pot cover body formed between the material storage rods; the lower ends of the material storage rods are provided with limiting protrusions for abutting against the lowermost pot cover body, so that a gap is formed between the material storage rod and the material storage turntable, so that the support plate can be easily inserted into the bottom of the pot cover body; The storage rack also includes a guide plate and an adjusting motor. The guide plate is provided with a plurality of guide slots corresponding to the storage rods one by one. There are multiple adjusting motors corresponding to the storage rods one by one. The adjusting motor is fixedly arranged on the storage turntable, and its output end faces the center of the storage rack. The lower end of the storage rod is connected to the output end of the adjusting motor, and the upper end extends upward and passes through the corresponding guide slot. The adjusting motor is used to adjust the spacing between the storage rods.
[0013] When the pot cover loading assembly is loading, the seventh horizontal and vertical drive assembly drives the pallet to insert into the bottom of the pot cover body at the bottom of one of the storage racks, and drives the pot cover body to gradually lift upward so that the top pot cover body is located at the material taking station of the first suction cup; when all the pot cover bodies on the storage rack are loaded, the seventh horizontal and vertical drive assembly drives the pallet to reset, and then the storage turntable rotates to move the next storage rack to the station, and then the seventh horizontal and vertical drive assembly drives the pallet to repeat the above action; the adjustment motor on the storage rack can adjust the spacing between the storage rods to accommodate pot cover bodies of different sizes, and the guide groove on the guide plate can play a guiding role during the adjustment of the storage rod to prevent its position from shifting.
[0014] Preferably, the pot lid positioning assembly includes a positioning platform and two positioning motors arranged on both sides of the positioning platform. The positioning platform is used to carry the pot lid body transmitted by the first suction cup, and the center wheelbase between the positioning platform and the corresponding assembly seat is the same as the center wheelbase between the first suction cup and the second suction cup. The output end of the positioning motor is connected to a positioning claw, and the positioning motor is used to drive the two positioning claws to move toward each other. The positioning claws abut against the outer peripheral wall of the pot lid body and move the pot lid body to the center of the positioning platform. The positioning claws can adjust the position of the pot lid body so that it is located at the center of the positioning platform. In this way, when the second suction cup moves the pot lid body on the positioning platform to the assembly seat, the center hole of the pot lid body can be aligned with the screw.
[0015] Preferably, the fifth assembly mechanism includes a handle loading assembly, a fifth bracket and a screwing assembly connected to the frame; the fifth bracket is connected to the fifth horizontal and vertical drive assembly, and the fifth horizontal and vertical drive assembly is connected to the fourth clamp; the handle loading assembly is used to transport the handle to its loading end, and the fifth horizontal and vertical drive assembly is used to drive the fourth clamp to move in the horizontal and vertical directions, and the fourth clamp is used to clamp the handle at the loading end of the handle loading assembly and move it to the free end of the screw; the screwing assembly is used to screw the screw so that it is threaded onto the handle.
[0016] Preferably, the handle loading assembly includes a handle material rack, a recovery material rack and a conveying track arranged on the frame; the conveying track is connected to a handle lifting motor, and the output end of the handle lifting motor is connected to a lifting plate; the handle material rack is used to accommodate stacked trays for placing handles, and the recovery material rack is used to accommodate empty trays, and the conveying track is used to drive the handle lifting motor to move between the handle material rack, the recovery material rack and the loading end of the hand loading assembly, and the handle lifting motor is used to drive the lifting plate to lift, thereby lifting the pallet.
[0017] The handle material rack is provided with a accommodating space which runs through from top to bottom, and the pallets are stacked in the accommodating space; two clamping motors are provided on both sides of the bottom of the handle material rack, and the output ends of the two clamping motors are arranged to face each other, for clamping the two sides of the lowest pallet in the accommodating space; when the handle is loaded, the conveyor track drives the handle lifting motor to move to the bottom of the handle material rack, and then the handle lifting motor is lifted upward so that the lifting plate is against the lowest pallet, and then the two clamping motors release the clamping of the pallet, and then the handle lifting motor moves downward by a distance of the thickness of a pallet, and then the two clamping motors clamp the two sides of the second to last pallet, and finally the handle lifting motor continues to descend. The pallet on the lifting plate is separated from the handle material rack, and the transmission track drives the handle lifting motor to move to the loading end for loading; after all the handles on the pallet are used up, the transmission track drives the handle lifting motor to move to the bottom of the recycling material rack, and then the handle lifting motor drives the empty pallet on the lifting plate to lift upward. The recycling material rack also has a storage space that runs through from top to bottom. The handle lifting motor will push the empty pallet from bottom to top into the storage space of the recycling material rack. The lower end of the recycling material rack is provided with an elastic block to prevent the empty pallet in its storage space from automatically falling out; after the empty pallet is recovered, the transmission track and the handle lifting motor drive the lifting plate to reset, and then the above-mentioned handle loading process is repeated.
[0018] Preferably, the screwing assembly includes a lifting motor and a screwing motor connected to the output end of the lifting motor, and the output end of the screwing motor is connected to a screw bit; a through hole extending downward and penetrating the lower end surface of the assembly seat is provided on the inner bottom wall of the groove, and the screwing bit is located directly below the through hole of the corresponding assembly seat; the lifting motor is used to drive the screwing motor and the screwing bit to lift, so that the screw bit passes through the through hole and abuts against the screw head in the groove, and the screwing motor is used to drive the screw bit to rotate, so that the screw connecting end is screwed into the handle.
[0019] Preferably, the unloading mechanism includes a sixth bracket connected to the frame, and a sixth horizontal and vertical drive assembly connected to the sixth bracket, the output end of the sixth horizontal and vertical drive assembly is connected to a third suction cup, the sixth horizontal and vertical drive assembly is used to drive the third suction cup to move in the horizontal and vertical directions, and the third suction cup is used to suck the pot cover on the assembly seat and transfer it to the storage unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention.
[0021] Figure 2 It is a structural schematic diagram of the first turntable in the present invention.
[0022] Figure 3 It is a structural schematic diagram of the first assembly mechanism in the present invention.
[0023] Figure 4 It is a structural schematic diagram of the second assembly mechanism in the present invention.
[0024] Figure 5 It is a structural schematic diagram of the third assembly mechanism in the present invention.
[0025] Figure 6 It is a structural schematic diagram of the fourth assembly mechanism in the present invention.
[0026] Figure 7 It is a schematic diagram of the partial structure of the fourth assembly mechanism in the present invention.
[0027] Figure 8 It is a structural schematic diagram of the pot cover feeding assembly in the present invention.
[0028] Figure 9 It is a structural schematic diagram of the fifth assembly mechanism in the present invention.
[0029] Figure 10 It is a structural schematic diagram of the handle loading assembly in the present invention.
[0030] Figure 11 It is a structural schematic diagram of the screwing assembly in the present invention.
[0031] Figure 12It is a structural schematic diagram of the blanking mechanism in the present invention.
[0032] Description of reference numerals: 1. Frame, 2. Turntable, 21. Assembly seat, 211. Support column, 212. Groove, 213. Positioning column, 3. First assembly mechanism, 31. First vibration loading tray, 32. First loading rail, 33. First bracket, 34. First horizontal and vertical drive assembly, 35. First clamp, 4. Second assembly mechanism, 41. Second vibration loading tray, 42. Second loading rail, 43. Second bracket, 44. Flip motor, 45. Second horizontal and vertical drive assembly, 46. Second clamp, 47. Suction nozzle, 5. Third assembly mechanism, 51. Third vibration loading tray, 52. Third loading rail, 53. Third bracket, 54. Third horizontal and vertical drive assembly, 55. Third clamp, 6. Fourth assembly mechanism, 61. Pot lid loading assembly, 611. Storage turntable, 612. Storage rack, 6121. Storage rod, 6122. Limiting protrusion, 6123, adjusting motor, 6124, guide slot, 6125, guide plate, 613, seventh horizontal and vertical drive assembly, 614, support plate, 62, pot lid positioning assembly, 621, positioning platform, 622, positioning motor, 623, positioning claw, 63, fourth bracket, 64, fourth horizontal and vertical drive assembly, 65, first suction cup, 66, second suction cup, 7, fifth assembly mechanism, 71, handle loading assembly, 711, handle material rack, 712, recycling material rack, 713, conveying track, 714, handle lifting motor, 72, fifth bracket, 73, screwing assembly, 731, lifting motor, 732, screwing motor, 733, batch head, 74, fifth horizontal and vertical drive assembly, 75, fourth clamping jaw, 8, unloading mechanism, 81, sixth bracket, 82, sixth horizontal and vertical drive assembly, 83, third suction cup. DETAILED DESCRIPTION
[0033] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0034] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. At the same time, the terms "first", "second", etc. are only used to distinguish the names of the components, and have no primary or secondary relationship, and therefore cannot be understood as a limitation on the present invention.
[0035] like Figure 1-12As shown, the present invention discloses an automatic assembly machine for pot lids, comprising a frame 1 and a turntable 2 arranged on the frame 1, a first assembly mechanism 3, a second assembly mechanism 4, a third assembly mechanism 5, a fourth assembly mechanism 6, a fifth assembly mechanism 7 and a blanking mechanism 8.
[0036] An assembly seat 21 is provided on the turntable 2, and the turntable 2 is rotatably connected to the frame 1. A motor is provided in the frame 1, which is transmission-connected to the turntable 2 and is used to drive the assembly seat 21 on the turntable 2 to pass through the first assembly mechanism 3, the second assembly mechanism 4, the third assembly mechanism 5, the fourth assembly mechanism 6, the fifth assembly mechanism 7 and the unloading mechanism 8 in sequence.
[0037] The first assembly mechanism 3 is used to vertically insert the screw into the middle of the assembly seat 21, and set the connecting end of the screw upward; the second assembly mechanism 4 is used to put the gasket on the screw; the third assembly mechanism 5 is used to put the bushing on the screw, and make the bottom of the bushing abut against the top of the gasket; the fourth assembly mechanism 6 is used to place the pot cover body on the assembly seat 21, and make the free end of the screw pass through the center hole of the pot cover body; the fifth assembly mechanism 7 is used to align the screw hole at the bottom of the handle with the connecting end of the screw, and thread the handle onto the screw; the unloading mechanism 8 is used to remove the assembled pot cover from the assembly seat 21.
[0038] The present invention first places a bolt in the middle of an assembly seat 21 through a first assembly mechanism 3, then a turntable 2 drives the assembly seat 21 to move to a second assembly mechanism 4. After the second assembly mechanism 4 sleeves a gasket onto the screw, the turntable 2 drives the assembly seat 21 to move to a third assembly mechanism 5. The third assembly mechanism 5 sleeves a bushing onto the screw. Then, the turntable 2 drives the assembly seat 21 to move to a fourth assembly mechanism 6. The fourth assembly mechanism 6 places the pot cover body on the assembly seat 21 and passes the free end of the screw through the center hole of the pot cover body. The assembly seat 21 then moves to a fifth assembly mechanism 7. The fifth assembly mechanism 7 aligns the screw hole at the bottom of the handle with the connecting end of the screw and threadably connects the handle to the screw. Finally, the assembly seat 21 moves to a blanking mechanism 8, which removes the assembled pot cover from the assembly seat 21. The present invention realizes full automation of pot cover assembly, which not only has high work efficiency and low cost, but also saves a lot of labor costs. In addition, the mechanical assembly has high precision and is less likely to be improperly assembled.
[0039] like Figure 2As shown, there are six assembly seats 21, evenly spaced along the circumference of the turntable 2, and corresponding to the positions of the first assembly mechanism 3, the second assembly mechanism 4, the third assembly mechanism 5, the fourth assembly mechanism 6, the fifth assembly mechanism 7, and the blanking mechanism 8, respectively. A support column 211 is provided at the top center of the assembly seat 21, and a groove 212 is provided on the support column 211 for accommodating the screw head; the top outer edge of the assembly seat 21 is provided with four positioning posts 213 evenly spaced along its circumference, which are used to abut against the outer peripheral wall of the pot lid body. The pot lid body is placed on the assembly seat 21 with its opening facing downward, and the support columns 211 can be supported in the center of the bottom of the pot lid body; the positioning posts 213 can position the pot lid body, so that the center hole of the pot lid body is aligned with the groove 212, facilitating the passage of screws.
[0040] like Figure 3 As shown, the first assembly mechanism 3 includes a first vibrating loading tray 31 connected to the frame 1, a first loading rail 32, and a first bracket 33. The first vibrating loading tray 31 is connected to the loading end of the first loading rail 32, continuously feeding screws to the first loading rail 32. The first loading rail 32 is provided with a clamping groove extending along its length. The head of the screw is located in the clamping groove, and the connecting end of the screw vertically upward passes through the opening at the top of the clamping groove. The clamping groove can keep the connecting end of the screw facing upward during transmission. The first bracket 33 is connected to a first horizontal and vertical drive assembly 34. The output end of the first horizontal and vertical drive assembly 34 is connected to a first clamping jaw 35. The first horizontal and vertical drive assembly 34 drives the first clamping jaw 35 to move to the unloading end of the first loading rail 32. After the first clamping jaw 35 clamps the screw at the unloading end of the first loading rail 32, it moves to the corresponding assembly seat 21. Finally, the first clamping jaw 35 inserts the screw head into the groove 212 of the assembly seat 21.
[0041] like Figure 4 As shown, the second assembly mechanism 4 includes a second vibrating loading tray 41, a second loading rail 42, a second bracket 43 and a flipping motor 44 connected to the frame 1. The second vibrating loading tray 41 is connected to the second loading rail 42 for conveying gaskets to the second loading rail 42; the second bracket 43 is connected to a second horizontal and vertical drive assembly 45, and the output end of the second horizontal and vertical drive assembly 45 is connected to a second clamp 46; the flipping motor 44 is arranged near the second loading rail 42, and a suction nozzle 47 is connected to its output end; the suction nozzle 47 is used to suck the gasket on the second loading rail 42, and the flipping motor 44 is used to drive the suction nozzle 47 to rotate circumferentially to flip the gasket to just below the initial position of the second clamp 46, and the second horizontal and vertical drive assembly 45 is used to drive the second clamp 46 to move in the horizontal and vertical directions, and the second clamp 46 is used to clamp the gasket on the suction nozzle 47 and put it on the screw.
[0042] The second vibrating loading tray 41 will continue to transport the gasket to the second loading track 42, and the flipping motor 44 will drive the suction nozzle 47 to rotate to the second loading track 42. After the suction nozzle 47 sucks the gasket, the flipping motor 44 will drive the gasket to rotate to a horizontal state, which is convenient for the second clamping jaw 46 to clamp it; the second horizontal vertical drive assembly 45 drives the second clamping jaw 46 to move, clamp the gasket and then put it on the screw.
[0043] like Figure 5 As shown, the third assembly mechanism 5 includes a third vibrating loading tray 51, a third loading rail 52 and a third bracket 53 connected to the frame 1; the third vibrating loading tray 51 is connected to the loading end of the third loading rail 52, and is used to transport the bushing to the third loading rail 52; the third bracket 53 is connected to the third horizontal and vertical driving assembly 54, and the output end of the third horizontal and vertical driving assembly 54 is connected to the third clamp 55, the third horizontal and vertical driving assembly 54 is used to drive the third clamp 55 to move in the horizontal and vertical directions, and the third clamp 55 is used to clamp the bushing at the unloading end of the third loading rail 52 and put it on the screw.
[0044] The third vibrating loading tray 51 will continue to transport the bushing to the third loading track 52, and the third horizontal and vertical driving assembly 54 will drive the third clamping jaw 55 to move, and after clamping the bushing at the unloading end of the third loading track 52, it will be put on the screw.
[0045] like Figure 6-8 As shown, the fourth assembly mechanism 6 includes a pot cover feeding assembly 61, a pot cover positioning assembly 62 and a fourth bracket 63 connected to the frame 1, the fourth bracket 63 is connected to the fourth horizontal and vertical driving assembly 64, and the output end of the fourth horizontal and vertical driving assembly 64 is connected to the first suction cup 65 and the second suction cup 66; the pot cover feeding assembly 61 is used to transport the pot cover body to its output end, the fourth horizontal and vertical driving assembly 64 is used to drive the first suction cup 65 and the second suction cup 66 to move synchronously in the horizontal and vertical directions, the first suction cup 65 is used to suck the pot cover body at the output end of the pot cover feeding assembly 61, and move it to the pot cover positioning assembly 62, the pot cover positioning assembly 62 is used to adjust the position of the pot cover body, the second suction cup 66 is used to suck the pot cover body adjusted on the pot cover positioning assembly 62, and move it to the corresponding assembly seat 21, so that the free end of the screw passes through the center hole of the pot cover body.
[0046] The pot cover loading assembly 61 includes a storage turntable 611 and several storage racks 612 evenly distributed along the circumference of the storage turntable 611. The storage rack 612 is provided with space for stacking and accommodating the pot cover body. A seventh horizontal and vertical drive assembly 613 is provided on the frame 1 on one side of the storage turntable 611. The output end of the seventh horizontal and vertical drive assembly 613 is connected to a support plate 614. The seventh horizontal and vertical drive assembly 613 is used to drive the support plate 614 to insert into the bottom of the pot cover body at the bottom of the storage rack 612, and drive the pot cover body to lift upward, so that the top pot cover body is located at the material taking station of the first suction cup 65.
[0047] Among them, the storage rack 612 includes a number of storage rods 6121 that are evenly distributed circumferentially and extend vertically upward, and a space for accommodating the pot cover body is formed between the storage rods 6121; the lower end of the storage rod 6121 is provided with a limiting protrusion 6122, which is used to abut against the bottom of the pot cover body, so that a gap is formed between it and the storage turntable 611, which facilitates the insertion of the support plate 614 into the bottom of the pot cover body.
[0048] When the pot cover loading assembly 61 is loading, the seventh horizontal and vertical drive assembly 613 drives the support plate 614 to insert into the bottom of the pot cover body at the bottom of the storage rack 612 at the pot cover loading station, and drives the pot cover body to gradually lift upward so that the top pot cover body is located at the material taking station of the first suction cup 65; when all the pot cover bodies on the storage rack 612 are loaded, the seventh horizontal and vertical drive assembly 613 drives the support plate 614 to reset, and then the storage turntable 611 rotates to move the next storage rack 612 to the station, and then the seventh horizontal and vertical drive assembly 613 drives the support plate 614 to repeat the above actions.
[0049] The storage rack 612 also includes a guide plate 6125 and an adjusting motor 6123. The guide plate 6125 is located below the limiting protrusion 6122, and a gap is formed between the guide plate 6125 and the limiting protrusion 6122 for the support plate 614 to be inserted; the guide plate 6125 is provided with a plurality of guide slots 6124 corresponding to the storage rods 6121, and the adjusting motor 6123 is fixedly arranged on the storage rotor. The guide plate 6125 is on the material storage rack 611, and its output end is toward the center of the material storage rack 612; the lower end of the material storage rod 6121 is connected to the output end of the adjusting motor 6123, and the upper end extends upward and passes through the corresponding guide slot 6124; the adjusting motor 6123 is used to adjust the distance between the material storage rods 6121 to adapt to pot lid bodies of different sizes, and the guide slot 6124 on the guide plate 6125 can play a guiding role in the adjustment process of the material storage rod 6121 to avoid its position shifting.
[0050] The pot lid positioning assembly 62 includes a positioning platform 621 and two positioning motors 622 arranged on both sides of the positioning platform 621. The positioning platform 621 is used to carry the pot lid body transmitted by the first suction cup 65, and the center wheelbase between the positioning platform 621 and the corresponding assembly seat 21 is the same as the center wheelbase between the first suction cup 65 and the second suction cup 66; a positioning claw 623 is connected to the output end of the positioning motor 622, and the positioning motor 622 is used to drive the two positioning claws 623 to move toward each other. The positioning claws 623 are against the outer peripheral wall of the pot lid body and move the pot lid body to the center of the positioning platform 621.
[0051] The positioning claw 623 can adjust the position of the pot cover body so that it is located at the center of the positioning platform 621, so that when the second suction cup 66 moves the pot cover body on the positioning platform 621 to the assembly seat 21, the center hole of the pot cover body can be aligned with the screw.
[0052] like Figure 9-11 As shown, the fifth assembly mechanism 7 includes a handle loading assembly 71, a fifth bracket 72 and a screwing assembly 73 connected to the frame 1; the fifth bracket 72 is connected to the fifth horizontal and vertical drive assembly 74, and the fifth horizontal and vertical drive assembly 74 is connected to the fourth clamping jaw 75; the handle loading assembly 71 is used to transport the handle to its loading end, the fifth horizontal and vertical drive assembly 74 is used to drive the fourth clamping jaw 75 to move in the horizontal and vertical directions, and the fourth clamping jaw 75 is used to clamp the handle at the loading end of the handle loading assembly 71 and move it to the free end of the screw; the screwing assembly 73 is used to screw the screw so that it is threadedly connected to the handle.
[0053] The handle loading assembly 71 includes a handle material rack 711, a recycling material rack 712 and a conveying track 713 arranged on the frame 1; a handle lifting motor 714 is connected to the conveying track 713, and a lifting plate is connected to the output end of the handle lifting motor 714; the handle material rack 711 is used to accommodate stacked trays for placing handles, and the recycling material rack 712 is used to accommodate empty trays. The conveying track 713 is used to drive the handle lifting motor 714 to move between the handle material rack 711, the recycling material rack 712 and the loading end of the hand loading assembly 71, and the handle lifting motor 714 is used to drive the lifting plate to lift, thereby lifting the tray.
[0054] The handle material rack 711 is provided with a accommodating space that runs through from top to bottom, and the trays are stacked in the accommodating space; two clamping motors are provided on both sides of the bottom of the handle material rack 711, and the output ends of the two clamping motors are arranged facing each other to clamp the two sides of the lowest tray in the accommodating space; when the handle is loaded, the conveying track 713 drives the handle lifting motor 714 to move to the bottom of the handle material rack 711, and then the handle lifting motor 714 is lifted upward so that the lifting plate is against the lowest tray, and then the two clamping motors release the clamping of the tray, and then the handle lifting motor 714 moves downward by a distance of the thickness of a tray, and then the two clamping motors clamp the two sides of the second to last tray, and finally the handle lifting motor 714 continues to descend, so that the tray on the lifting plate is lifted. After the handle rack 711 is separated, the conveying track 713 drives the handle lifting motor 714 to move to the loading end for loading; after all the handles on the pallet are used up, the conveying track 713 drives the handle lifting motor 714 to move to the bottom of the recycling rack 712, and then the handle lifting motor 714 drives the empty pallet on the lifting plate to lift upward. The recycling rack 712 also has a storage space that runs through from top to bottom. The handle lifting motor 714 will push the empty pallet from bottom to top into the storage space of the recycling rack 712. The lower end of the recycling rack 712 is provided with an elastic block to prevent the empty pallet in its storage space from automatically falling out; after the empty pallet is recovered, the conveying track 713 and the handle lifting motor 714 drive the lifting plate to reset, and then repeat the above-mentioned handle loading process. The structure of the above-mentioned handle loading assembly 71 is prior art and will not be described in detail here.
[0055] The screwing assembly 73 includes a lifting motor 731 connected to the frame 1 and a screwing motor 732 connected to the output end of the lifting motor 731, and the output end of the screwing motor 732 is connected to a screw bit 733; a through hole extending downward and passing through the lower end surface of the assembly seat 21 is provided on the inner bottom wall of the groove 212, and the screwing bit 733 is located directly below the through hole of the corresponding assembly seat 21; the lifting motor 731 is used to drive the screwing motor 732 and the screwing bit 733 to lift, so that the screwing bit 733 passes through the through hole and abuts against the screw head in the groove 212, and the screwing motor 732 is used to drive the screwing bit 733 to rotate, so that the screw connecting end is screwed into the handle.
[0056] like Figure 12 As shown, the unloading mechanism 8 includes a sixth bracket 81 connected to the frame 1, and a sixth horizontal and vertical driving assembly 82 connected to the sixth bracket 81. The output end of the sixth horizontal and vertical driving assembly 82 is connected to a third suction cup 83. The sixth horizontal and vertical driving assembly 82 is used to drive the third suction cup 83 to move in the horizontal and vertical directions. The third suction cup 83 is used to suck the pot lid on the assembly seat 21 and transfer it to the storage unit (storage box).
[0057] The above-mentioned first horizontal and vertical drive assembly 34, second horizontal and vertical drive assembly 45, third horizontal and vertical drive assembly 54, fourth horizontal and vertical drive assembly 64, fifth horizontal and vertical drive assembly 74, sixth horizontal and vertical drive assembly 82 and seventh horizontal and vertical drive assembly 613 all include a horizontal drive motor and a vertical drive motor. The vertical drive motor is connected to the output end of the horizontal drive motor. This structure is an existing technology and will not be described in detail here.
[0058] The above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a technician familiar with this technical field within the technical scope disclosed by the present invention should be covered by the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. An automatic pot lid assembly machine, characterized by: The invention comprises a frame (1) and a turntable (2) provided on the frame (1), a first assembly mechanism (3), a second assembly mechanism (4), a third assembly mechanism (5), a fourth assembly mechanism (6), a fifth assembly mechanism (7) and a blanking mechanism (8); an assembly seat (21) is provided on the turntable (2), and the turntable (2) is rotatably connected to the frame (1) and is used to drive the assembly seat (21) to pass through the first assembly mechanism (3), the second assembly mechanism (4), the third assembly mechanism (5), the fourth assembly mechanism (6), the fifth assembly mechanism (7) and the blanking mechanism (8) in sequence; the first assembly mechanism (3) is used to vertically rotate the screw The pot cover is inserted into the middle of the assembly seat (21) and the connecting end of the screw is arranged upward; the second assembly mechanism (4) is used to sleeve the gasket on the screw; the third assembly mechanism (5) is used to sleeve the bushing on the screw and make the bottom of the bushing abut against the top of the gasket; the fourth assembly mechanism (6) is used to place the pot cover body on the assembly seat (21) and make the free end of the screw pass through the center hole of the pot cover body; the fifth assembly mechanism (7) is used to align the screw hole at the bottom of the handle with the connecting end of the screw and thread the handle onto the screw; the unloading mechanism (8) is used to remove the assembled pot cover from the assembly seat (21).
2. The automatic pot lid assembly machine according to claim 1, characterized in that: A support column (211) is provided at the center of the top of the assembly seat (21), and a groove (212) for accommodating a screw head is provided on the support column (211); and a plurality of positioning stop columns (213) are provided on the outer edge of the top of the assembly seat (21) and are evenly spaced along the circumference thereof, for abutting against the outer peripheral wall of the pot cover body.
3. The automatic pot lid assembly machine according to claim 2, characterized in that: The first assembly mechanism (3) comprises a first vibrating loading tray (31), a first loading rail (32) and a first bracket (33) connected to the frame (1); the first vibrating loading tray (31) is connected to the loading end of the first loading rail (32) and is used to transport screws to the first loading rail (32); the first bracket (33) is connected to a first horizontal and vertical driving assembly (34), and the output end of the first horizontal and vertical driving assembly (34) is connected to a first clamping jaw (35), the first horizontal and vertical driving assembly (34) is used to drive the first clamping jaw (35) to move in the horizontal direction and the vertical direction, and the first clamping jaw (35) is used to clamp the screw at the unloading end of the first loading rail (32) and insert the head of the screw into the groove (212) of the assembly seat (21).
4. The automatic pot lid assembly machine according to claim 1, characterized in that: The second assembly mechanism (4) comprises a second vibrating loading tray (41), a second loading rail (42), a second bracket (43) and a flip motor (44) connected to the frame (1); the second vibrating loading tray (41) is connected to the second loading rail (42) and is used to transport the gasket to the second loading rail (42); the second bracket (43) is connected to a second horizontal and vertical driving assembly (45); the output end of the second horizontal and vertical driving assembly (45) is connected to a second clamping claw (46); the flip motor (44) is provided It is located near the second feeding track (42), and a suction nozzle (47) is connected to its output end; the suction nozzle (47) is used to suck the gasket on the second feeding track (42), the flip motor (44) is used to drive the suction nozzle (47) to rotate circumferentially, and flip the gasket to just below the initial position of the second clamping jaw (46), the second horizontal and vertical drive assembly (45) is used to drive the second clamping jaw (46) to move in the horizontal direction and the vertical direction, and the second clamping jaw (46) is used to clamp the gasket on the suction nozzle (47) and put it on the screw.
5. The automatic pot lid assembly machine according to claim 1, characterized in that: The third assembly mechanism (5) includes a third vibrating loading tray (51), a third loading rail (52) and a third bracket (53) connected to the frame (1); the third vibrating loading tray (51) is connected to the loading end of the third loading rail (52) and is used to transport the bushing to the third loading rail (52); the third bracket (53) is connected to a third horizontal and vertical driving assembly (54), and the output end of the third horizontal and vertical driving assembly (54) is connected to a third clamping jaw (55), the third horizontal and vertical driving assembly (54) is used to drive the third clamping jaw (55) to move in the horizontal direction and the vertical direction, and the third clamping jaw (55) is used to clamp the bushing at the unloading end of the third loading rail (52) and put it on the screw.
6. The automatic pot lid assembly machine according to claim 2, characterized in that: The fourth assembly mechanism (6) comprises a pot cover feeding assembly (61), a pot cover positioning assembly (62) and a fourth bracket (63) connected to the frame (1); the fourth bracket (63) is connected to a fourth horizontal and vertical driving assembly (64); the output end of the fourth horizontal and vertical driving assembly (64) is connected to a first suction cup (65) and a second suction cup (66); the pot cover feeding assembly (61) is used to transport the pot cover body to its output end, and the fourth horizontal and vertical driving assembly (64) is used to drive the first suction cup (65), the second suction cup (66) moves synchronously in the horizontal direction and the vertical direction, the first suction cup (65) is used to suck the pot cover body at the output end of the pot cover feeding assembly (61) and move it to the pot cover positioning assembly (62), the pot cover positioning assembly (62) is used to adjust the position of the pot cover body, the second suction cup (66) is used to suck the pot cover body adjusted on the pot cover positioning assembly (62) and move it to the corresponding assembly seat (21) so that the free end of the screw passes through the center hole of the pot cover body.
7. The automatic pot lid assembly machine according to claim 6, characterized in that: The pot cover loading assembly (61) includes a material storage turntable (611) and a plurality of material storage racks (612) uniformly distributed along the circumference of the material storage turntable (611), the material storage rack (612) is provided with a space for stacking and accommodating pot cover bodies, a seventh horizontal and vertical driving assembly (613) is provided on the frame (1) on one side of the material storage turntable (611), a supporting plate (614) is connected to the output end of the seventh horizontal and vertical driving assembly (613), and the seventh horizontal and vertical driving assembly (613) is used to drive the supporting plate (614) to be inserted into the bottom of the pot cover body at the bottom of one of the material storage racks (612), and drive the pot cover body to be lifted upward, so that the top pot cover body is located at the material taking station of the first suction cup (65); The material storage rack (612) includes a plurality of material storage rods (6121) uniformly distributed around the circumference and extending vertically upward, with a space for accommodating the pot cover body formed between the material storage rods (6121); the lower ends of the material storage rods (6121) are provided with limiting protrusions (6122) for abutting against the lowermost pot cover body, thereby forming a gap between the material storage turntable (611) and the material storage turntable (611), thereby facilitating the insertion of the support plate (614) into the bottom of the pot cover body; The material storage rack (612) further comprises a guide disc (6125) and an adjustment motor (6123); the guide disc (6125) is provided with a plurality of guide slots (6124) corresponding one-to-one with the material storage rods (6121); the adjustment motors (6123) are provided in a plurality and correspond one-to-one with the material storage rods (6121); the adjustment motors (6123) are fixedly mounted on the material storage turntable (611), with their output ends facing the center of the material storage rack (612); the lower ends of the material storage rods (6121) are connected to the output ends of the adjustment motors (6123), and the upper ends extend upward and pass through the corresponding guide slots (6124); the adjustment motors (6123) are used to adjust the spacing between the material storage rods (6121).
8. The automatic pot lid assembly machine according to claim 7, characterized in that: The pot cover positioning assembly (62) comprises a positioning platform (621) and two positioning motors (622) arranged on both sides of the positioning platform (621). The positioning platform (621) is used to carry the pot cover body transmitted by the first suction cup (65), and the center wheel distance between the positioning platform (621) and the corresponding assembly seat (21) is the same as the center wheel distance between the first suction cup (65) and the second suction cup (66). The output end of the positioning motor (622) is connected to a positioning claw (623). The positioning motor (622) is used to drive the two positioning claws (623) to move toward each other. The positioning claws (623) abut against the outer peripheral wall of the pot cover body and move the pot cover body to the center of the positioning platform (621).
9. The automatic pot lid assembly machine according to claim 2, characterized in that: The fifth assembly mechanism (7) comprises a handle loading assembly (71), a fifth bracket (72) and a screwing assembly (73) connected to the frame (1); the fifth bracket (72) is connected to a fifth horizontal and vertical driving assembly (74), and the fifth horizontal and vertical driving assembly (74) is connected to a fourth clamping jaw (75); the handle loading assembly (71) is used to transport the handle to its loading end, the fifth horizontal and vertical driving assembly (74) is used to drive the fourth clamping jaw (75) to move in the horizontal direction and the vertical direction, and the fourth clamping jaw (75) is used to clamp the handle at the loading end of the handle loading assembly (71) and move it to the free end of the screw; the screwing assembly (73) is used to screw the screw so that it is threadedly connected to the handle.
10. The automatic pot lid assembly machine according to claim 9, characterized in that: The handle loading assembly (71) comprises a handle material rack (711), a recycling material rack (712) and a conveying track (713) arranged on a frame (1); a handle lifting motor (714) is connected to the conveying track (713), and a lifting plate is connected to the output end of the handle lifting motor (714); the handle material rack (711) is used for stacking and accommodating trays for placing handles, and the recycling material rack (712) is used for accommodating empty trays. The conveying track (713) is used to drive the handle lifting motor (714) to move between the handle material rack (711), the recycling material rack (712) and the loading end of the hand loading assembly (71); and the handle lifting motor (714) is used to drive the lifting plate to lift, thereby supporting the tray.
11. The automatic pot lid assembly machine according to claim 10, characterized in that: The screwing assembly (73) includes a lifting motor (731) and a screwing motor (732) connected to the output end of the lifting motor (731), and the output end of the screwing motor (732) is connected to a screw bit (733); a through hole extending downward and penetrating the lower end surface of the assembly seat (21) is provided on the inner bottom wall of the groove (212), and the screwing bit (733) is located directly below the through hole of the corresponding assembly seat (21); the lifting motor (731) is used to drive the screwing motor (732) and the screwing bit (733) to lift, so that the screwing bit (733) passes through the through hole and abuts against the screw head in the groove (212), and the screwing motor (732) is used to drive the screwing bit (733) to rotate, so that the screw connection end is screwed into the handle.
12. The automatic pot lid assembly machine according to claim 1, characterized in that: The unloading mechanism (8) includes a sixth bracket (81) connected to the frame (1), and a sixth horizontal and vertical driving assembly (82) connected to the sixth bracket (81), wherein the output end of the sixth horizontal and vertical driving assembly (82) is connected to a third suction cup (83), and the sixth horizontal and vertical driving assembly (82) is used to drive the third suction cup (83) to move in the horizontal direction and the vertical direction, and the third suction cup (83) is used to suck the pot cover on the assembly seat (21) and transfer it to the storage unit.