High-voltage output isolation seat assembling and discharging device
Through the cooperation of industrial robots and cleaning mechanisms, vacuum suction cups and nozzles are used to remove impurities on the L-shaped plate, solving the problem of impurities introduced during the vibration plate feeding process and improving the product quality and mechanical strength of the high-voltage output isolation seat.
Patent Information
- Application Number
- CN202510761908.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-09-12
AI Technical Summary
During the feeding process of the vibration plate, the existing high-voltage output isolation seat may introduce impurities onto the L-shaped plate, causing blockage of the injection molding machine mold, insufficient filling, bubbles or obvious weld lines, affecting product quality and mechanical strength.
An industrial robot is used in conjunction with a material picking and cleaning mechanism. The L-shaped plate is loaded and unloaded through a vacuum suction cup and a finger cylinder. The surface of the L-shaped plate is cleaned using the guide tube and nozzle of the cleaning mechanism, and impurities are removed by controlling the gas jet with a pressure sensor.
It effectively removes impurities and dust on the surface of the L-shaped plate, ensures product quality, avoids poor adsorption and the introduction of impurities, and improves the reliability of injection molding assembly and the mechanical strength of the product.
Smart Images

Figure CN120620552A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of loading and unloading of a high-voltage output isolation seat, and in particular to an assembly and unloading device for a high-voltage output isolation seat. Background Art
[0002] There are currently Figure 1 The two L-shaped plates on the high-voltage output isolation seat shown need to be installed on the mold of a vertical injection molding machine first, and then the isolation seat body is injection-molded onto the L-shaped plates. However, impurities may be introduced into the L-shaped plates during the material feeding process on the vibration plate. These impurities may block the mold flow channel or hot runner of the injection molding machine, resulting in insufficient filling, bubbles or obvious weld lines. If impurities are embedded in the product, the material uniformity will be destroyed and the mechanical strength of the high-voltage output isolation seat will be reduced. Summary of the Invention
[0003] The object of the present invention is to provide a high-voltage output isolation seat assembly and blanking device to overcome the above-mentioned defects in the prior art.
[0004] A high-voltage output isolation seat assembly and unloading device, comprising an industrial robot, a material taking mechanism, and a cleaning mechanism. The industrial robot is located between a vertical injection molding machine and a vibration plate.
[0005] The material taking mechanism is arranged on the mounting plate of the end effector of the industrial robot and is used to load the L-shaped plate on the vibration plate into the vertical injection molding machine for injection molding and assembly, and to unload the isolation seat body after injection molding;
[0006] The cleaning mechanism is arranged on the mounting plate and is used for cleaning the L-shaped plate and the material taking mechanism during material unloading.
[0007] Preferably, the material picking mechanism includes a vacuum suction cup and a finger cylinder, the vacuum suction cup is provided with two ends symmetrically arranged on one side of the mounting plate, each vacuum suction cup is connected to the vacuum generator through a pipe, and the finger cylinder is provided with two ends symmetrically arranged on the other side of the mounting plate, and a splint is installed on each air claw of the finger cylinder.
[0008] Preferably, the cleaning mechanism includes a main pipe, a second guiding pipe and a pressure sensor. The main pipe is fixed on a fixing plate on the side of the mounting plate and connected to an air pump. A first branch pipe, a second branch pipe and a third branch pipe are sequentially connected between the main pipe and a support frame on the mounting plate from left to right. A first guiding pipe and a third guiding pipe are respectively arranged outside the two vacuum suction cups. The first guiding pipe is slidably connected to the mounting plate, the support frame and the first branch pipe. A first nozzle facing the vacuum suction cup is arranged on one side of the first guiding pipe. A first spring is sleeved on the first guiding pipe between a retaining disc on the support frame and the first guiding pipe. The third guiding pipe is slidably connected to the mounting plate, the support frame and the third branch pipe. A third nozzle facing the vacuum suction cup is arranged on one side of the third guiding pipe. A third spring is sleeved on the third guiding pipe between a retaining disc on the support frame and the third guiding pipe. The second guiding pipe is located between the two vacuum suction cups and is slidably connected to the mounting plate, the support frame and the second branch pipe. A second spring is sleeved on the second guiding pipe between a retaining disc on the support frame and the second guiding pipe. A driving groove is arranged on the surface of the second guiding pipe. A driving rod inserted into the driving groove is arranged on the mounting plate. A second nozzle is arranged on the side of the second guiding pipe. The pressure sensor is arranged at the lower end of the second guiding pipe.
[0009] Preferably, the first guiding pipe and the third guiding pipe are of a cuboid structure.
[0010] Preferably, the fixing plate is of an "L" - shaped structure.
[0011] Preferably, a plurality of second nozzles are provided and are evenly distributed along the circumference of the second guiding pipe.
[0012] Preferably, the support frame is of a "U" - shaped structure with the opening facing downwards.
[0013] Preferably, a workbench is arranged on the side of the vibrating disk, and a material box is arranged on the workbench.
[0014] Preferably, the mounting plate is of an "L" - shaped structure.
[0015] The beneficial effects achieved by the present invention are as follows:
[0016] 1. In this application, the L - shaped plate is loaded onto the vertical injection molding machine through the vacuum suction cups of the material taking mechanism. When the second guiding pipe of the cleaning mechanism is squeezed by the feeding end of the vibrating disk, the pressure is detected by the pressure sensor. After the pressure disappears, the air pump is controlled to open, and the gas is sprayed towards the L - shaped plate through the nozzles, which can effectively remove impurities and dust on the surface of the L - shaped plate and ensure the product quality.
[0017] 2. In the unloading stage, the finger cylinder is used to remove the injection - molded and assembled isolation seat body. The cleaning mechanism can also clean the vacuum suction cups, avoiding problems such as poor adsorption caused by impurities adhering to the suction cups and introducing impurities into the L - shaped plate. Description of the Drawings
[0018] Figure 1 This is a structural diagram of an existing high-voltage output isolation seat.
[0019] Figure 2 It is a schematic structural diagram of the present invention as a whole.
[0020] Figure 3 It is a front view of the material taking mechanism and cleaning mechanism of the present invention.
[0021] Figure 4 for Figure 3 A partial enlarged view of point A in the middle.
[0022] Figure 5 It is a side view of the material taking mechanism and cleaning mechanism of the present invention.
[0023] In the figure, 1. industrial robot; 11. mounting plate; 2. vertical injection molding machine; 3. vibration plate; 4. material picking mechanism; 41. vacuum suction cup; 42. finger cylinder; 43. splint; 5. cleaning mechanism; 51. main pipe; 511. branch pipe 1; 512. branch pipe 2; 513. branch pipe 3; 52. fixing plate; 53. support frame; 54. guide tube 1; 541. nozzle 1; 542. baffle 1; 543. spring 1; 55. guide tube 2; 551. baffle 2; 552. spring 2; 553. drive slot; 554. drive rod; 555. nozzle 2; 56. pressure sensor; 57. guide tube 3; 571. nozzle 3; 572. baffle 3; 573. spring 3; 6. workbench; 61. material box; 7. isolation seat; 71. L-shaped plate. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification, claims and drawings of this application are intended to cover non-exclusive inclusions.
[0026] References herein to "embodiments" mean that the particular features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase "embodiment" appearing in various places in the specification is not necessarily referring to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0027] As Figure 1-5 shown, the present invention provides a high-voltage output isolation seat assembly and blanking device, including an industrial robot 1, a material taking mechanism 4 and a cleaning mechanism 5. The industrial robot 1 is located between a vertical injection molding machine 2 and a vibrating disk 3. A workbench 6 is provided on the side of the vibrating disk 3, and a material box 61 is provided on the workbench 6. The material box 61 is provided for collecting the isolated seat body 7 after injection molding assembly.
[0028] It should be noted that the material taking mechanism 4 is arranged on the mounting plate 11 of the "L"-shaped structure at the end effector of the industrial robot 1 and is used to load the L-shaped plate 71 on the vibrating disk 3 into the vertical injection molding machine 2 for injection molding assembly, and unload the isolated seat body 7 after injection molding assembly. The material taking mechanism 4 includes a vacuum suction cup 41 and a finger cylinder 42. Two vacuum suction cups 41 are symmetrically arranged at both ends on one side of the mounting plate 11, and each vacuum suction cup 41 is connected to a vacuum generator through a pipeline. Two finger cylinders 42 are symmetrically arranged at both ends on the other side of the mounting plate 11, and a clamping plate 43 is installed on each claw of the finger cylinder 42.
[0029] In addition, the cleaning mechanism 5 is arranged on the mounting plate 11 and is used to clean the L-shaped plate 71 and the material taking mechanism during blanking. The cleaning mechanism 5 includes a main pipe 51, a guide pipe two-way 55 and a pressure sensor 56. The main pipe 51 is fixed on the fixing plate 52 of the "L"-shaped structure on the side of the mounting plate 11 and is connected to an air pump. Between the main pipe 51 and the support frame 53 on the mounting plate 11, a branch pipe one 511, a branch pipe two 512 and a branch pipe three 513 are connected in sequence from left to right. The support frame 53 is of a "U"-shaped structure and is arranged with the opening facing downwards. A guide pipe one 54 and a guide pipe three 57 are respectively arranged outside the two vacuum suction cups 41, and the guide pipe one 54 and the guide pipe three 57 are of a cuboid structure, so as to ensure that the nozzle one 541 and the nozzle three 571 always face the vacuum suction cup 41.
[0030] In addition, the guide tube 1 54 is slidably connected to the mounting plate 11, the support frame 53 and the branch pipe 1 511. A nozzle 1 541 facing the vacuum suction cup 41 is provided on the side of the guide tube 1 54. A spring 1 543 is provided between the support frame 53 and the baffle 1 542 on the guide tube 1 54. The guide tube 3 57 is slidably connected to the mounting plate 11, the support frame 53 and the branch pipe 3 513. A nozzle 3 571 facing the vacuum suction cup 41 is provided on the side of the guide tube 3 57. A baffle 3 572 located on the support frame 53 and the guide tube 3 57 is provided on the guide tube 3 72, the guide tube 2 55 is located between the two vacuum suction cups 41 and is slidably connected to the mounting plate 11, the support frame 53 and the branch pipe 2 512, the guide tube 2 55 is provided with a spring 2 552 located between the support frame 53 and the baffle 2 551 on the guide tube 2 55, a driving groove 553 is provided along the surface of the guide tube 2 55, and the mounting plate 11 is provided with a driving rod 554 inserted in the driving groove 553, a number of the nozzles 2 555 are provided and are evenly distributed along the circumference of the guide tube 2 55, and the pressure sensor 56 is provided at the lower end of the guide tube 2 55.
[0031] Specific implementation and principle:
[0032] During operation, the L-shaped plates 71 are sorted and loaded through the vibration plate 3, and then the mounting plate 11 is transferred to the loading end of the vibration plate 3 by the industrial robot 1. When the guide tube 1 54, the guide tube 2 55 and the guide tube 3 57 of the cleaning mechanism 5 are squeezed with the loading end of the vibration plate 3, the three are respectively moved in the branch tube 1 511, the branch tube 2 512 and the branch tube 3 513, and the spring 1 543, the spring 2 552 and the spring 3 573 are compressed. The pressure sensor 56 at the lower end of the guide tube 2 55 detects the pressure, and the two vacuum suction cups 41 adsorb the two L-shaped plates 71. When the industrial robot 1 drives the mounting plate 11 to be transferred to the vertical injection molding machine 2, the pressure sensor 56 does not detect The pressure is detected, and the detection signal is transmitted to the controller. The controller controls the air pump to turn on. At this time, the gas passes through the main pipe 51, the branch pipe 2 512, and the branch pipe 3 513 to the guide pipe 1 54, the guide pipe 2 55, and the guide pipe 3 57 respectively, and is sprayed toward the L-shaped plate 71 through the nozzle 1 541, the nozzle 2 555, and the nozzle 3 571. At the same time, under the action of the spring 1 543, the spring 2 552, and the spring 3 573, the guide pipe 1 54, the guide pipe 2 55, and the guide pipe 3 57 are extended outward. When the guide pipe 2 55 is extended outward, the driving rod 554 is driven by the driving groove 553 on the guide pipe 2 55 to rotate the guide pipe 2 55, thereby blowing and cleaning the L-shaped plates 71 on both sides.
[0033] When the industrial robot 1 drives the mounting plate 11 to be transferred to the mold of the vertical injection molding machine 2, the guide tube 1 54, the guide tube 2 55 and the guide tube 3 57 are squeezed with the mold of the vertical injection molding machine 2, so that the three move in the branch tube 1 511, the branch tube 2 512 and the branch tube 3 513 respectively, and the spring 1 543, the spring 2 552 and the spring 3 573 are compressed. The pressure sensor 56 at the lower end of the guide tube 2 55 detects the pressure, and the two vacuum suction cups 41 respectively release the L-shaped plate 71. The industrial robot 1 drives the mounting plate 11 to rotate, so that the finger cylinder 42 faces the isolation seat body 7 after the injection molding assembly, and controls the clamping plate 43 on the air claw of the finger cylinder 42 to clamp the isolation seat body 7. The pressure sensor 56 does not detect The pressure is detected and the detection signal is transmitted to the controller. The controller controls the air pump to open for a predetermined period of time. At this time, the gas passes through the main pipe 51, the branch pipe 2 512, and the branch pipe 3 513 to the guide pipe 1 54, the guide pipe 2 55, and the guide pipe 3 57 respectively, and is sprayed toward the vacuum suction cup 41 through the nozzle 1 541, the nozzle 2 555, and the nozzle 3 571. At the same time, under the action of the spring 1 543, the spring 2 552, and the spring 3 573, the guide pipe 1 54, the guide pipe 2 55, and the guide pipe 3 57 are extended outward. When the guide pipe 2 55 is extended outward, the driving rod 554 is driven by the driving groove 553 on the guide pipe 2 55 to rotate the guide pipe 2 55, thereby blowing and cleaning the vacuum suction cups 41 on both sides;
[0034] Finally, the industrial robot 1 drives the isolation seat body 7 after injection molding to be transferred to the top of the material box 61 of the workbench 6, and controls the clamping plate 43 on the air claw of the finger cylinder 42 to loosen the isolation seat body 7, so that the isolation seat body 7 with the L-shaped plate 71 assembled by injection molding falls into the material box 61, and then continues the above operation.
[0035] The above-described embodiments of the present invention do not limit the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A high-voltage output isolation seat assembly and blanking device, characterized by: It comprises an industrial robot (1), a material taking mechanism (4) and a cleaning mechanism (5), wherein the industrial robot (1) is located between a vertical injection molding machine (2) and a vibration plate (3); The material taking mechanism (4) is arranged on the mounting plate (11) of the end effector of the industrial robot (1) and is used to load the L-shaped plate (71) on the vibration plate (3) into the vertical injection molding machine (2) for injection molding and assembly, and to unload the isolation seat (7) after injection molding and assembly; The cleaning mechanism (5) is arranged on the mounting plate (11) and is used to clean the L-shaped plate (71) and the material taking mechanism (4) during material feeding.
2. A high-voltage output isolation seat assembly and blanking device according to claim 1, characterized in that: The material picking mechanism (4) includes a vacuum suction cup (41) and a finger cylinder (42), wherein the vacuum suction cup (41) is provided with two ends symmetrically arranged on one side of the mounting plate (11), and each vacuum suction cup (41) is connected to a vacuum generator through a pipeline, and the finger cylinder (42) is provided with two ends symmetrically arranged on the other side of the mounting plate (11), and each air claw of the finger cylinder (42) is installed with a clamping plate (43).
3. The high-voltage output isolation seat assembly and blanking device according to claim 2, characterized in that: The cleaning mechanism (5) includes a main pipe (51), a second guide pipe (55) and a pressure sensor (56). The main pipe (51) is fixed on a fixing plate (52) on the side of the mounting plate (11) and connected to an air pump. Branch pipes 1 (511), 2 (512) and 3 (513) are connected between the main pipe (51) and a support frame (53) on the mounting plate (11) from left to right. The outer sides of the two vacuum suction cups (41) are respectively provided with guide pipes 1 (54). ) and a guide tube three (57), the guide tube one (54) is slidably connected to the mounting plate (11), the support frame (53) and the branch pipe one (511), the side of the guide tube one (54) is provided with a nozzle one (541) facing the vacuum suction cup (41), the guide tube one (54) is provided with a spring one (543) located between the support frame (53) and the baffle one (542) on the guide tube one (54), and the guide tube three (57) is slidably connected to the mounting plate (11) , the support frame (53) and the branch pipe three (513), the side of the guide pipe three (57) is provided with a nozzle three (571) facing the vacuum suction cup (41), the guide pipe three (57) is provided with a spring three (573) located between the support frame (53) and the baffle three (572) on the guide pipe three (57), the guide pipe two (55) is located between the two vacuum suction cups (41) and is slidably connected to the mounting plate (11), the support frame (53) and the branch pipe two (512) The second guide tube (55) is provided with a second spring (552) between the support frame (53) and the second baffle (551) on the second guide tube (55), a driving groove (553) is provided along the surface of the second guide tube (55), and a driving rod (554) is provided on the mounting plate (11) and is inserted into the driving groove (553). The second nozzle (555) is provided on the side of the second guide tube (55), and the pressure sensor (56) is provided at the lower end of the second guide tube (55).
4. The high-voltage output isolation seat assembly and blanking device according to claim 3 is characterized in that: The guiding pipe one (54) and the guiding pipe three (57) are of cuboid structure.
5. The high-voltage output isolation seat assembly and blanking device according to claim 3 is characterized in that: The fixing plate (52) is of "L" shaped structure.
6. The high-voltage output isolation seat assembly and blanking device according to claim 3, characterized in that: A plurality of the second nozzles (555) are provided and are evenly distributed along the circumference of the guiding pipe two (55).
7. The high-voltage output isolation seat assembly and blanking device according to claim 3, characterized in that: The support frame (53) is of "U" shaped structure and is arranged with the opening facing downwards.
8. The high-voltage output isolation seat assembly and blanking device according to claim 1, characterized in that: A workbench (6) is provided on the side of the vibrating disk (3), and a material box (61) is provided on the workbench (6).
9. The high-voltage output isolation seat assembly and blanking device according to claim 1, characterized in that: The mounting plate (11) is of "L" shaped structure.