Base cleaning device for gearbox machining and cleaning method
By designing a base cleaning device for gearbox processing and utilizing components such as a drive motor, electromagnetic roller, and cleaning brush, the problem of cleaning the uneven areas inside the gearbox base is solved, cleaning efficiency and effectiveness are improved, debris adhesion is avoided, and the cleanliness inside the cleaning box is ensured.
Patent Information
- Application Number
- CN202510866995.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2025-09-16
AI Technical Summary
In the prior art, when cleaning the gearbox base, the uneven internal structure makes it impossible to clean some debris and impurities, affecting the cleaning efficiency and effect. Moreover, after cleaning, the debris is easy to adhere to or transfer to the side, affecting subsequent use.
A base cleaning device for gearbox processing was designed, which included a placement component, a processing component, a cleaning component and a side cleaning component. The driving motor drove the sprocket and cam to vibrate and remove debris, the electromagnetic roller absorbed the debris, and the cleaning brush cleaned the side debris, thus achieving all-round cleaning.
It can effectively clean the uneven parts inside the gearbox base, avoid the adhesion of debris, ensure the cleanliness of the inside of the cleaning box, and improve the cleaning efficiency and effect.
Smart Images

Figure CN120644426A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gearbox cleaning, and in particular to a base cleaning device and a cleaning method for gearbox processing. Background Art
[0002] The transmission mount is a crucial component in a vehicle's transmission system, primarily used to mount and secure the transmission and connect it to the vehicle's chassis. It not only must withstand dynamic loads from the engine and the road, but also ensure the transmission's stable operation, preventing displacement or damage caused by vibration and other factors. Transmission mounts are typically made of metal to effectively absorb and disperse vibration.
[0003] Publication No. CN112718667A discloses a cleaning device for a transmission base, comprising a body shell, a body cavity provided in the body shell, a flushing device provided in the body cavity, and a motor fixedly connected to the inner wall of the body cavity.
[0004] Although the above-mentioned application and the prior art can clean the gearbox base in multiple directions and angles, when the above-mentioned application and the prior art are used to clean the gearbox base that has just been produced, due to the unevenness of the interior of the gearbox base, when cleaning the metal debris and impurities inside the gearbox base, some debris and impurities cannot be cleaned away, and a brush is needed to remove the remaining debris and impurities. This process consumes a lot of time and affects the cleaning efficiency. The processed debris and impurities will adhere to the surface of the cleaning object. During subsequent continuous use, if the debris and impurities on the surface of the cleaning object are not cleaned, the subsequent cleaning effect will be affected. When the debris and impurities on the surface of the cleaning object are removed, although the debris and impurities are removed from the surface of the cleaning object, a small part of them will still be transferred to the side of the cleaning object. When the debris and impurities on the side continue to accumulate, as the cleaning object continues to move, the debris and impurities will be moved into the interior of the box, thereby affecting subsequent normal use. Therefore, the present invention proposes a base cleaning device and cleaning method for gearbox processing. Summary of the Invention
[0005] In response to the shortcomings of the prior art, the present invention provides a base cleaning device and a cleaning method for gearbox processing, which have the advantages of cleaning concave surfaces, avoiding adhesion, and processing the side edges. The present invention solves the problem that when cleaning a newly produced gearbox base in the above-mentioned application and the prior art, due to the unevenness of the interior of the gearbox base, some of the metal debris and impurities inside the gearbox base cannot be cleaned away, and a brush is needed to remove the remaining debris and impurities, which consumes a lot of time and affects the cleaning efficiency. The processed debris and impurities will adhere to the surface of the cleaning object. During subsequent continuous use, if the debris and impurities on the surface of the cleaning object are not cleaned, the subsequent cleaning effect will be affected. Moreover, when the debris and impurities on the surface of the cleaning object are removed, although the debris and impurities are removed from the surface of the cleaning object, a small amount will still be transferred to the sides of the cleaning object. When the debris and impurities on the sides continue to accumulate, as the cleaning object continues to move, the debris and impurities will be moved into the interior of the box, thereby affecting subsequent normal use.
[0006] In order to achieve the above-mentioned purposes of cleaning the concave surface, avoiding adhesion and side processing, the present invention provides the following technical solutions: a base cleaning device for gearbox processing, comprising: a cleaning box and a collection box slidably connected to one side of the cleaning box, A control panel is fixedly connected to the surface of the cleaning box, and a movable groove is provided inside the cleaning box; A placement assembly is provided inside the cleaning box and is used to place and fix the gearbox base to be cleaned. The placement assembly includes two support slides fixedly connected to the inside of the cleaning box, and a placement frame is slidably connected to the opposite surfaces of the two support slides; a processing assembly, disposed inside the cleaning box, for cleaning debris from the gearbox base inside the assembly so that the debris falls into the cleaning box; A cleaning assembly is provided inside the cleaning box and is used to process debris that falls inside the cleaning box so that the debris no longer accumulates inside the cleaning box; A surface cleaning component is provided on the surface of the cleaning component and is used to clean debris on the surface of the cleaning component so as not to affect subsequent use; The side cleaning component is arranged on one side of the cleaning component and is used to process debris on the side of the cleaning component.
[0007] Furthermore, the placement assembly also includes several fixed cylinders fixedly connected to the inside of the cleaning box, several of the fixed cylinders are fixedly connected to the inside of the first spring, several of the fixed cylinders are slidably connected to the inside of the extension cylinders, one end of the extension cylinder is fixedly connected to one end of the first spring, and the end of the extension cylinder away from the first spring is fixedly connected to the back of the placement frame.
[0008] Furthermore, the processing component includes a driving motor fixedly connected to the inside of the cleaning box and a first rotating rod rotatably connected to the inside of the cleaning box, the output end of the driving motor is fixedly connected to a driving screw, the surface of the driving screw is fixedly connected to a driving sprocket, the surface of the first rotating rod is fixedly connected to a driven sprocket and several cams, and the driven sprocket and the driving sprocket are transmitted by a chain.
[0009] Furthermore, the cleaning assembly includes a U-shaped frame slidably connected to the inside of the cleaning box and a guide rod fixedly connected to the inside of the cleaning box, the surface of the U-shaped frame is fixedly connected to a screw block, the screw block is threadedly connected to the surface of the driving screw, and the back of the U-shaped frame is fixedly connected to a guide block, and the guide block is slidably connected to the surface of the guide rod.
[0010] Furthermore, the interior of the U-shaped frame is rotatably connected to a rotating drum, one side of the rotating drum is rotatably connected to an electromagnetic roller, and the bottom of the electromagnetic roller is in contact with the interior of the cleaning box.
[0011] Furthermore, the surface clearing assembly includes a driving cylinder fixedly connected to the surface of the U-shaped frame and a sleeve ring slidably connected to the surface of the electromagnetic roller. The output end of the driving cylinder is differentially connected to a telescopic rod, the surface of the telescopic rod is fixedly connected to the U-shaped plate, the surface of the sleeve ring is fixedly connected to a support block, and the top of the support block is fixedly connected to the bottom of the U-shaped plate.
[0012] Furthermore, the cleaning side assembly includes an active gear plate fixedly connected to the surface of the sleeve ring and a second rotating rod rotatably connected to the inside of the rotating cylinder. The surface of the second rotating rod is fixedly connected to a driven gear, and the driven gear is engaged with the active gear plate for transmission.
[0013] Furthermore, the cleaning side assembly also includes a through groove opened on the surface of the rotating cylinder, the interior of the through groove is slidably connected to a rotating ring, the interior of the rotating ring is fixedly connected to a passive gear plate, and the passive gear plate is meshed with the driven gear for transmission.
[0014] Furthermore, the cleaning side assembly also includes a rotating tooth plate fixedly connected to the inner wall of the cleaning box, a plurality of teeth are fixedly connected to the surface of the rotating ring, a plurality of cleaning brushes are fixedly connected to the surface of the rotating ring, and the rotating tooth plate drives the rotating ring to rotate through the plurality of teeth.
[0015] The present invention also provides a method for cleaning a base used in gearbox processing, and the method specifically comprises the following steps: Step 1. Place the transmission base to be cleaned inside the placement frame and start the processing component through the control panel; Step 2: When the processing component is in operation, the placement frame is shaken, so that the debris inside the gearbox base falls into the interior of the cleaning box through shaking; Step 3: When the processing component is in operation, the processing component absorbs the debris that falls into the cleaning box and then moves it to the top of the collection box; Step 4: When the processing component moves to the top of the collection box, start the surface cleaning component to scrape off the debris on the surface of the processing component; Step 5: When the surface cleaning component is started, the surface cleaning component drives the side cleaning component to contact the processing component, and then processes the side debris of the processing component and the surface cleaning component.
[0016] Compared with the prior art, the present invention provides a base cleaning device and cleaning method for gearbox processing, which has the following beneficial effects: 1. The base cleaning device and cleaning method for gearbox processing, through the coordinated use of the placement component and the processing component, the gearbox base to be cleaned is placed inside the placement frame, and the drive motor is started. The drive motor drives the active sprocket to rotate through the driving screw, so that the active sprocket drives the driven sprocket to rotate through the chain, and then the first rotating rod drives the cam to rotate. During the rotation process, the cam drives the placement frame to move on the surface of the supporting slide rod, so that the placement frame squeezes the extension tube and compresses the first spring. When the cam is no longer in contact with the placement frame, the first spring returns to its initial state and drives the placement frame to move back and forth, so that the debris inside the base is transferred to the inside of the cleaning box, and then the debris inside the base is processed, thereby achieving the effect of cleaning the concave surface.
[0017] 2. The base cleaning device and cleaning method for gearbox processing, through the coordinated use of the cleaning component and the surface cleaning component, the driving screw drives the screw block to move during the rotation process, so that the screw block drives the electromagnetic roller to move through the U-shaped frame and the rotating cylinder. During the movement of the electromagnetic roller, the electromagnetic roller absorbs the debris. When the electromagnetic roller moves to the top of the collection box, the driving cylinder is started, and the driving cylinder drives the U-shaped plate to move through the telescopic rod, so that the support block drives the sleeve ring to move on the surface of the electromagnetic roller. The sleeve ring scrapes the debris on the surface of the electromagnetic roller as it moves, thereby preventing the debris from adhering to the surface of the electromagnetic roller, thereby achieving the effect of preventing adhesion.
[0018] 3. The base cleaning device and cleaning method for gearbox processing, through the coordinated use of the surface cleaning component and the side cleaning component, the sleeve ring drives the active tooth plate to move during the movement, so that the active tooth plate drives the passive tooth plate to move through the driven gear as it moves, and the passive tooth plate drives the rotating ring to move. When one side of the sleeve ring coincides with one side of the electromagnetic roller, the cleaning brush on one side of the rotating ring coincides with one side of the electromagnetic roller and the sleeve ring. As the U-shaped frame moves, the rotating tooth plate engages with the teeth to drive the rotating ring to move, so that the cleaning brush on one side of the rotating ring cleans the debris on one side of the electromagnetic roller and the sleeve ring, so that the debris no longer adheres to one side of the electromagnetic roller and the sleeve ring, thereby achieving the effect of side processing.
[0019] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention from another perspective; Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the cleaning box of the present invention; Figure 4 This is a schematic diagram of the three-dimensional structure of the placement frame of the present invention; Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the fixing cylinder of the present invention; Figure 6 This is a schematic diagram of the three-dimensional structure of the processing component of the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of the cleaning component of the present invention; Figure 8 This is a schematic diagram of the three-dimensional structure of the U-shaped frame of the present invention; Figure 9 This is a three-dimensional schematic diagram of the internal structure of the U-shaped frame of the present invention; Figure 10 This is a schematic diagram of the three-dimensional structure of the driving cylinder of the present invention; Figure 11 This is a schematic diagram of the three-dimensional structure of the driving cylinder of the present invention from another perspective; Figure 12 This is a schematic diagram of the cross-sectional three-dimensional structure of the rotating drum of the present invention; Figure 13 It is a schematic diagram of the three-dimensional structure of the rotating ring of the present invention.
[0021] In the figure: 1. Cleaning box; 11. Control panel; 12. Collection box; 13. Moving slot; 2. Placement assembly; 21. Support slide bar; 211. Placement frame; 22. Fixing cylinder; 221. First spring; 222. Extension cylinder; 3. Processing assembly; 31. Driving motor; 311. Driving screw; 312. Driving sprocket; 313. Chain; 32. First rotating rod; 321. Driven sprocket; 322. Cam; 4. Cleaning assembly; 41. U-shaped frame; 41 1. Screw block; 412. Guide block; 42. Guide rod; 43. Rotating cylinder; 431. Electromagnetic roller; 5. Surface cleaning assembly; 51. Driving cylinder; 511. Telescopic rod; 512. U-shaped plate; 52. Sleeve ring; 521. Support block; 6. Side cleaning assembly; 61. Active gear plate; 62. Through groove; 63. Second rotating rod; 631. Driven gear; 64. Rotating ring; 641. Gear; 642. Cleaning brush; 643. Passive gear plate; 65. Rotating gear plate. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In the embodiments of the present application, any device or element referred to or implied must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "plurality" is two or more, unless otherwise specifically specified.
[0024] For specific embodiment 1, please refer to Figures 1 to 6 A base cleaning device for gearbox processing includes: a cleaning box 1 and a collection box 12 slidably connected to one side of the cleaning box 1. The control panel 11 is fixedly connected to the surface of the cleaning box 1, and a movable groove 13 is opened inside the cleaning box 1; The placement component 2 is arranged inside the cleaning box 1 and is used to place and fix the gearbox base to be cleaned. The placement component 2 includes two supporting slides 21 fixedly connected to the inside of the cleaning box 1. The opposite surfaces of the two supporting slides 21 are slidably connected to the placement frame 211. The placement component 2 also includes a plurality of fixed cylinders 22 fixedly connected to the inside of the cleaning box 1. The interiors of the plurality of fixed cylinders 22 are all fixedly connected to the first spring 221. The interiors of the plurality of fixed cylinders 22 are all slidably connected to the extension cylinder 222. One end of the extension cylinder 222 is fixedly connected to one end of the first spring 221, and the end of the extension cylinder 222 away from the first spring 221 is fixedly connected to the back of the placement frame 211. The processing assembly 3 is arranged inside the cleaning box 1 and is used to clean the debris on the gearbox base inside the placement assembly 2 so that the debris falls into the cleaning box 1. The processing assembly 3 includes a drive motor 31 fixedly connected to the cleaning box 1 and a first rotating rod 32 rotatably connected to the cleaning box 1. The output end of the drive motor 31 is fixedly connected to a drive screw 311, the surface of the drive screw 311 is fixedly connected to a driving sprocket 312, and the surface of the first rotating rod 32 is fixedly connected to a driven sprocket 321 and a plurality of cams 322. The driven sprocket 321 and the driving sprocket 312 are driven by a chain 313. The cleaning assembly 4 is provided inside the cleaning box 1 and is used to process debris that falls inside the cleaning box 1 so that the debris no longer accumulates inside the cleaning box 1; The surface cleaning component 5 is provided on the surface of the cleaning component 4 and is used to clean the debris on the surface of the cleaning component 4 so as not to affect subsequent use; The cleaning side component 6 is provided on one side of the cleaning component 4 and is used to process debris on the side of the cleaning component 4; It should be noted that the bottom of the placement frame 211 is fixedly connected to a protective shell. The provision of the protective shell can effectively prevent debris and impurities from entering the interior of the movable groove 13 when the placement frame 211 vibrates, and the bottom of the protective groove will not affect the movement of the cleaning component 4. When the cleaning brush 311 is in the working state, the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, and the cleaning brush 311 is in the working state, For specific embodiment 2, please refer to Figures 1 to 8 According to the base cleaning device for gearbox processing provided in the first embodiment, this embodiment provides a further technical solution: The cleaning assembly 4 includes a U-shaped frame 41 slidably connected to the interior of the cleaning box 1 and a guide rod 42 fixedly connected to the interior of the cleaning box 1. A screw block 411 is fixedly connected to the surface of the U-shaped frame 41, and the screw block 411 is threadedly connected to the surface of the driving screw 311. A guide block 412 is fixedly connected to the back of the U-shaped frame 41, and the guide block 412 is slidably connected to the surface of the guide rod 42. The interior of the U-shaped frame 41 is rotatably connected to a rotating cylinder 43, and one side of the rotating cylinder 43 is rotatably connected to an electromagnetic roller 431, and the bottom of the electromagnetic roller 431 is in contact with the interior of the cleaning box 1; It should be noted that the end of the drive screw 311 away from the drive motor 31 is rotatably connected to the inside of the cleaning box 1, and the end of the electromagnetic roller 431 away from the rotating cylinder 43 is rotatably connected to the inside of the U-shaped frame 41. During the movement, the electromagnetic roller 431 can absorb the metal debris that has not been vibrated down from the bottom of the gearbox; When it is necessary to clean the debris and impurities inside the cleaning box 1, the driving screw 311 drives the screw block 411 to move during the rotation process, so that the driving screw block 411 drives the U-shaped frame 41 to move, and the guide block 412 slides on the surface of the guide rod 42. During the movement of the U-shaped frame 41, the electromagnetic roller 431 is driven to move by the rotating cylinder 43. Since the electromagnetic roller 431 is in contact with the inside of the cleaning box 1, the electromagnetic roller 431 rolls inside the cleaning box 1. During the movement of the U-shaped frame 41 and the electromagnetic roller 431, the electromagnetic roller 431 absorbs the metal debris, and the U-shaped frame 41 pushes the remaining impurities into the inside of the collection box 12, thereby ensuring the cleanliness of the inside of the cleaning box 1. For specific example three, please refer to Figures 1 to 11 According to the base cleaning device for gearbox processing provided in the second specific embodiment, this embodiment provides a further technical solution: The watch clearing assembly 5 includes a driving cylinder 51 fixedly connected to the surface of the U-shaped frame 41 and a sleeve ring 52 slidably connected to the surface of the electromagnetic roller 431. The output end of the driving cylinder 51 is differentially connected to a telescopic rod 511. The surface of the telescopic rod 511 is fixedly connected to a U-shaped plate 512. The surface of the sleeve ring 52 is fixedly connected to a support block 521. The top of the support block 521 is fixedly connected to the bottom of the U-shaped plate 512. It should be noted that the control panel 11 is electrically connected to the drive motor 31, the electromagnetic roller 431 and the drive cylinder 51. The drive motor 31, the electromagnetic roller 431 and the drive cylinder 51 are turned on and off by operating buttons on the surface of the control panel 11. When it is necessary to clean the debris on the surface of the electromagnetic roller 431, when the electromagnetic roller 431 moves to the top of the collection box 12, the driving cylinder 51 is started, and the driving cylinder 51 drives the U-shaped plate 512 to move through the telescopic rod 511, so that the support block 521 drives the sleeve ring 52 to move on the surface of the electromagnetic roller 431. The sleeve ring 52 scrapes the debris on the surface of the electromagnetic roller 431 as it moves, and the debris falls into the inside of the collection box 12, thereby preventing the debris from adhering to the surface of the electromagnetic roller 431 and affecting subsequent normal use; For specific example 4, please refer to Figures 1 to 13 According to the base cleaning device for gearbox processing provided in the third embodiment, this embodiment provides a further technical solution: The cleaning side assembly 6 includes an active toothed plate 61 fixedly connected to the surface of the sleeve ring 52 and a second rotating rod 63 rotatably connected to the inside of the rotating cylinder 43. The surface of the second rotating rod 63 is fixedly connected to a driven gear 631, and the driven gear 631 is meshed with the active toothed plate 61 for transmission. The cleaning side assembly 6 also includes a through groove 62 provided on the surface of the rotating cylinder 43. A rotating ring 64 is slidably connected to the interior of the through groove 62. A passive toothed plate 643 is fixedly connected to the interior of the rotating ring 64. The passive toothed plate 643 is meshed with the driven gear 631 for transmission. The cleaning side assembly 6 also includes a rotating toothed plate 65 fixedly connected to the inner wall of the cleaning box 1. A plurality of teeth 641 are fixedly connected to the surface of the rotating ring 64. A plurality of cleaning brushes 642 are fixedly connected to the surface of the rotating ring 64. The rotating toothed plate 65 drives the rotating ring 64 to rotate through the plurality of teeth 641. It should be noted that the setting of the movable groove 13 enables the electromagnetic roller 431 to always be in contact with the interior of the cleaning box 1 during the movement, and the electromagnetic roller 431 will not be out of contact with the interior of the cleaning box 1 due to the presence of the sleeve ring 52 and the rotating ring 64. A through groove for the movement of the driven gear plate 643 is opened inside the electromagnetic roller 431, and two fixed plates are fixedly connected to the interior of the rotating cylinder 43. A second rotating rod 63 is rotatably connected between the two fixed plates. When it is necessary to remove debris on the side of the electromagnetic roller 431 and the sleeve ring 52, the sleeve ring 52 drives the active gear plate 61 to move during its movement, so that the active gear plate 61 drives the passive gear plate 643 to move through the driven gear 631, and the passive gear plate 643 drives the rotating ring 64 to move. When one side of the sleeve ring 52 coincides with one side of the electromagnetic roller 431, the cleaning brush 642 on the side of the rotating ring 64 coincides with one side of the electromagnetic roller 431 and the sleeve ring 52. As the driving screw 311 drives the U-shaped frame 41 to continuously move through the screw block 411, the rotating gear plate 65 meshes with the plurality of teeth 641 and drives the rotating ring 64 to move, so that the cleaning brush 642 on the side of the rotating ring 64 cleans the debris on the side of the electromagnetic roller 431 and the sleeve ring 52, thereby preventing the debris from adhering to one side of the electromagnetic roller 431 and the sleeve ring 52. Specific embodiment 5, the present invention also provides a method for cleaning a base used in gearbox processing, the gearbox base cleaning method specifically comprising the following steps: Step 1: Place the gearbox base to be cleaned inside the placement frame 211 and start the processing component 3 through the control panel 11; Step 2: When the processing component 3 is in operation, the placement frame 211 is driven to shake, so that the debris inside the gearbox base falls into the interior of the cleaning box 1 through shaking; Step 3: When the processing component 3 is in operation, the processing component 3 absorbs the debris that falls into the cleaning box 1 and then moves it to the top of the collection box 12; Step 4: When the processing component 3 moves to the top of the collecting box 12, the surface cleaning component 5 is started to scrape the debris on the surface of the processing component 3; Step 5: When the surface cleaning component 5 is started, the surface cleaning component 5 drives the side cleaning component 6 to contact the processing component 3, and then processes the side debris of the processing component 3 and the surface cleaning component 5.
[0025] Working principle: When it is necessary to clean the debris on the uneven parts inside the gearbox base, the gearbox base to be cleaned is placed inside the placement frame 211, and the drive motor 31 is started. The drive motor 31 drives the active sprocket 312 to rotate through the driving screw 311, so that the active sprocket 312 drives the driven sprocket 321 to rotate through the chain 313, and then the first rotating rod 32 drives the cam 322 to rotate. During the rotation process, the cam 322 drives the placement frame 211 to move on the surface of the supporting slide bar 21, so that the placement frame 211 squeezes the extension tube 222 and compresses the first spring 221. When the cam 322 is no longer in contact with the placement frame 211, the first spring 221 returns to its initial state and drives the placement frame 211 to move back and forth. During the reciprocating movement, vibration is generated, so that the debris inside the base is transferred to the inside of the cleaning box 1, and then the debris inside the base is processed, thereby processing the debris and impurities in the uneven parts inside the gearbox base. When the debris and impurities inside the cleaning box 1 need to be cleaned, the driving screw 311 drives the screw block 411 to move during the rotation, so that the driving screw block 411 drives the U-shaped frame 41 to move, and the guide block 412 slides on the surface of the guide rod 42. During the movement of the U-shaped frame 41, the electromagnetic roller 431 is driven to move by the rotating cylinder 43. Since the electromagnetic roller 431 and the inside of the cleaning box 1 are in contact with each other, the electromagnetic roller 431 rolls inside the cleaning box 1. During the movement of the U-shaped frame 41 and the electromagnetic roller 431, the electromagnetic roller 431 The magnetic roller 431 absorbs the metal debris, and the U-shaped frame 41 pushes the remaining impurities into the inside of the collection box 12 to ensure the cleanliness of the inside of the cleaning box 1. When the debris on the surface of the electromagnetic roller 431 needs to be cleaned, when the electromagnetic roller 431 moves to the top of the collection box 12, the driving cylinder 51 is started, and the driving cylinder 51 drives the U-shaped plate 512 to move through the telescopic rod 511, so that the support block 521 drives the sleeve ring 52 to move on the surface of the electromagnetic roller 431. The sleeve ring 52 scrapes the debris on the surface of the electromagnetic roller 431 as it moves, so that the debris falls into the inside of the collection box 12, thereby preventing the debris from adhering to the surface of the electromagnetic roller 431 and affecting the subsequent normal use. The debris on one side of the electromagnetic roller 431 and the sleeve ring 52 needs to be removed. When the sleeve ring 52 moves, it drives the active gear plate 61 to move, so that the active gear plate 61 drives the passive gear plate 643 to move through the driven gear 631, and the passive gear plate 643 drives the rotating ring 64 to move. When one side of the sleeve ring 52 coincides with one side of the electromagnetic roller 431, the cleaning brush 642 on one side of the rotating ring 64 coincides with one side of the electromagnetic roller 431 and the sleeve ring 52. As the driving screw 311 drives the U-shaped frame 41 to move continuously through the screw block 411, the rotating gear plate 65 engages with the plurality of teeth 641 and drives the rotating ring 64 to move, so that the cleaning brush 642 on one side of the rotating ring 64 cleans the debris on the side of the electromagnetic roller 431 and the sleeve ring 52, so that the debris no longer adheres to the side of the electromagnetic roller 431 and the sleeve ring 52.
[0026] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Parallel: The parallel defined in this application is not limited to absolute parallelism. This definition of parallelism can be understood as basic parallelism, allowing for situations where the two sides are not absolutely parallel due to factors such as assembly tolerance, design tolerance, and the influence of structural flatness. Small angle errors are allowed. For example, within an assembly error range of 10 degrees, it can be understood as a parallel relationship.
[0029] Vertical: The vertical defined in this application is not limited to an absolute vertical intersection relationship (angle of 90 degrees). It allows for non-absolute vertical intersection relationships caused by factors such as assembly tolerance, design tolerance, and structural flatness. It allows for errors in a small angle range. For example, the assembly error range of 80 to 100 degrees can be understood as a vertical relationship.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A base cleaning device for gearbox processing, comprising: The cleaning box (1) and the collecting box (12) slidably connected to one side of the cleaning box (1) are characterized by: A control panel (11) is fixedly connected to the surface of the cleaning box (1), and a movable groove (13) is provided inside the cleaning box (1); A placement assembly (2) is arranged inside the cleaning box (1) and is used to place and fix the gearbox base to be cleaned. The placement assembly (2) includes two support slides (21) fixedly connected to the inside of the cleaning box (1), and a placement frame (211) is slidably connected to the opposite surfaces of the two support slides (21); A processing component (3) is arranged inside the cleaning box (1) and is used to clean the debris on the gearbox base inside the placement component (2) so that the debris falls into the inside of the cleaning box (1); A cleaning assembly (4) is arranged inside the cleaning box (1) and is used to process debris that falls inside the cleaning box (1) so that the debris no longer accumulates inside the cleaning box (1); A surface cleaning component (5) is provided on the surface of the cleaning component (4) and is used to clean debris on the surface of the cleaning component (4) without affecting subsequent use; The side cleaning component (6) is arranged on one side of the cleaning component (4) and is used to process debris on the side of the cleaning component (4).
2. The base cleaning device for gearbox processing according to claim 1, characterized in that: The placement assembly (2) further comprises a plurality of fixed cylinders (22) fixedly connected to the interior of the cleaning box (1), the interiors of the plurality of fixed cylinders (22) being fixedly connected to a first spring (221), the interiors of the plurality of fixed cylinders (22) being slidably connected to an extension cylinder (222), one end of the extension cylinder (222) being fixedly connected to one end of the first spring (221), and the end of the extension cylinder (222) away from the first spring (221) being fixedly connected to the back of the placement frame (211).
3. The base cleaning device for gearbox processing according to claim 1, characterized in that: The processing assembly (3) comprises a driving motor (31) fixedly connected to the interior of the cleaning box (1) and a first rotating rod (32) rotatably connected to the interior of the cleaning box (1); the output end of the driving motor (31) is fixedly connected to a driving screw (311); the surface of the driving screw (311) is fixedly connected to a driving sprocket (312); the surface of the first rotating rod (32) is fixedly connected to a driven sprocket (321) and a plurality of cams (322); the driven sprocket (321) and the driving sprocket (312) are driven by a chain (313).
4. The base cleaning device for gearbox processing according to claim 3, characterized in that: The cleaning assembly (4) comprises a U-shaped frame (41) slidably connected to the interior of the cleaning box (1) and a guide rod (42) fixedly connected to the interior of the cleaning box (1); a screw block (411) is fixedly connected to the surface of the U-shaped frame (41); the screw block (411) is threadedly connected to the surface of the driving screw rod (311); a guide block (412) is fixedly connected to the back of the U-shaped frame (41); the guide block (412) is slidably connected to the surface of the guide rod (42).
5. The base cleaning device for gearbox processing according to claim 4, characterized in that: The interior of the U-shaped frame (41) is rotatably connected to a rotating cylinder (43), one side of the rotating cylinder (43) is rotatably connected to an electromagnetic roller (431), and the bottom of the electromagnetic roller (431) is in contact with the interior of the cleaning box (1).
6. The base cleaning device for gearbox processing according to claim 5, characterized in that: The surface clearing assembly (5) comprises a driving cylinder (51) fixedly connected to the surface of a U-shaped frame (41) and a sleeve ring (52) slidably connected to the surface of an electromagnetic roller (431); the output end of the driving cylinder (51) is differentially connected to a telescopic rod (511); the surface of the telescopic rod (511) is fixedly connected to a U-shaped plate (512); the surface of the sleeve ring (52) is fixedly connected to a support block (521); the top of the support block (521) is fixedly connected to the bottom of the U-shaped plate (512).
7. The base cleaning device for gearbox processing according to claim 6, characterized in that: The cleaning side assembly (6) comprises a driving toothed plate (61) fixedly connected to the surface of the sleeve ring (52) and a second rotating rod (63) rotatably connected to the inside of the rotating cylinder (43); a driven gear (631) is fixedly connected to the surface of the second rotating rod (63); and the driven gear (631) is meshed with the driving toothed plate (61) for transmission.
8. The base cleaning device for gearbox processing according to claim 7, characterized in that: The cleaning side assembly (6) further comprises a through groove (62) formed on the surface of the rotating cylinder (43); a rotating ring (64) is slidably connected to the interior of the through groove (62); a passive tooth plate (643) is fixedly connected to the interior of the rotating ring (64); and the passive tooth plate (643) is meshed with the driven gear (631) for transmission.
9. The base cleaning device for gearbox processing according to claim 8, characterized in that: The cleaning side assembly (6) further comprises a rotating tooth plate (65) fixedly connected to the inner wall of the cleaning box (1); a plurality of teeth (641) are fixedly connected to the surface of the rotating ring (64); a plurality of cleaning brushes (642) are fixedly connected to the surface of the rotating ring (64); and the rotating tooth plate (65) drives the rotating ring (64) to rotate via the plurality of teeth (641).
10. A method for cleaning a base used in gearbox processing, characterized in that: Using a base cleaning device for gearbox processing according to any one of claims 1 to 9, the gearbox base cleaning method specifically comprises the following steps: Step 1: Place the gearbox base to be cleaned inside the placement frame (211), and start the processing component (3) through the control panel (11); Step 2: The processing component (3) drives the placement frame (211) to shake during operation, so that the debris inside the gearbox base falls into the interior of the cleaning box (1) through shaking; Step 3: When the processing component (3) is in operation, the processing component (3) absorbs the debris that falls into the cleaning box (1) and then moves it to the top of the collection box (12); Step 4: When the processing component (3) moves to the top of the collecting box (12), the surface cleaning component (5) is started to allow the surface cleaning component (5) to scrape off the debris on the surface of the processing component (3); Step 5: When the surface cleaning component (5) is started, the surface cleaning component (5) drives the side cleaning component (6) to contact the processing component (3), thereby processing the side debris of the processing component (3) and the surface cleaning component (5).
Citation Information
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