Structural design and use method of inductance material sheet

Abstract

The invention relates to the technical field of inductance material pieces, and discloses a structural design and a using method of an inductance material piece, the inductance material piece comprises a blanking mechanism, a splitting mechanism is arranged on the outer side of the blanking mechanism, a shifting mechanism is arranged on the outer side of the splitting mechanism, the splitting mechanism is matched with the blanking mechanism, and the shifting mechanism is arranged on the outer side of the splitting mechanism. The shifting mechanism is matched with the splitting mechanism; the blanking mechanism comprises an original material piece, the original side-by-side design of material piece electrodes is changed into the staggered design through the original material piece, the frame only reserves the width for positioning holes, and the length of the electrodes is reduced to be enough for a final product to use. According to the structural design of the inductance material sheet and the use method thereof, by means of new material sheet drawing design, dislocation design of electrodes and reduction of frame and electrode length under the condition that the use size is guaranteed, a newly-designed stamping die, a newly-designed cutting die and a material sheet displacement mechanism are matched, so that the sheet utilization rate is increased, the number of purchased materials is reduced, and the material cost is reduced; and the production cost of the product is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor sheets, and in particular to a structural design of an inductor sheet and a method for using the same. Background Art

[0002] As the market for inductor products becomes increasingly saturated and competition becomes increasingly fierce, reducing production costs has become one of the ways to improve product market competitiveness. For cold-pressed inductor products, improving material utilization is also an effective way to reduce production costs.

[0003] Tinned copper sheet is one of the raw materials for inductors. Conventional sheet processing molds in existing technology use a production width based on the sum of the product size and the required frame width. This involves directly punching the raw material into the desired shape before soldering. However, the proportion of material actually used in the final product is relatively low, resulting in significant material waste.

[0004] Therefore, there is an urgent need for a structural design of an inductor sheet and a method for using the same. Summary of the Invention

[0005] The purpose of the present invention is to provide a structural design of an inductor material and a method of using the same to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a structural design of an inductor sheet and a method for using the same, comprising a blanking mechanism, a splitting mechanism disposed outside the blanking mechanism, a shifting mechanism disposed outside the splitting mechanism, the splitting mechanism being adapted to the blanking mechanism, and the shifting mechanism being adapted to the splitting mechanism; The punching mechanism includes an original sheet, which changes the sheet electrodes from the original side-by-side design to a staggered design, with the frame only retaining a width reserved for the positioning hole, and the electrode length is reduced to be sufficient for the final product.

[0007] Preferably, a punching template is provided on the top of the original sheet, a punching knife is installed on the bottom of the punching template, the original sheet is adapted to the punching knife, a punching base is provided on the bottom of the punching template, a punching track is fixedly connected to the top of the punching base, the top of the punching track is adapted to the original sheet, and the punched sheet is provided on the top of the punching track.

[0008] Preferably, the disassembling mechanism includes a disassembling mold cutting knife, which is adapted to the blanking sheet, and the top of the punching mold cutting knife is fixedly connected to a disassembling mold template, and the bottom of the disassembling mold template is provided with a disassembling bottom plate, and the top of the disassembling bottom plate is fixedly connected to a disassembling track, and the top of the disassembling track is adapted to the blanking sheet, and the blanking sheet is fixedly provided on the top of the disassembling track.

[0009] Preferably, the shift mechanism includes a shift cylinder, the bottom of the shift cylinder is fixedly connected to a shift suction head, the shift suction head is adapted to the split material sheet, the bottom of the shift suction head is provided with a shift track, the top of the shift track is provided with the displaced material sheet, and the top of the shift track is fixedly connected to a positioning pin.

[0010] Preferably, a plurality of positioning pins are provided, and the plurality of positioning pins are all inserted into the interior of the same displaced sheet.

[0011] Preferably, the method comprises the following steps: S1 raw narrow sheet: prepare the raw sheet and design the blanking mechanism according to product requirements. The blanking mechanism includes the stamping die and the cutting die; S2 blanking: the original sheet is fed into the blanking mechanism for stamping and forming; S3 truncation analysis: the stamped integrated sheet, i.e. the blanked sheet, is cut through a splitting mechanism; S4 unilateral displacement: The cut and split sheet is unilaterally displaced through the shifting mechanism to make it move into the required sheet shape; S5 post-process welding: Place the displaced sheet into a matching positioning fixture and weld the coil after the positioning pins are fixed.

[0012] Preferably, S2 punching feeds the original sheet into the punching track, presses down the hydraulic cylinder connected to the punching template, and drives the punching knife to punch out the unnecessary part of the sheet to form the shape of the sheet after punching.

[0013] Preferably, the S3 truncation analysis sends the punched sheet into the split track, moves the split mold template connected to the cylinder downward, drives the split mold cutter downward to cut, and cuts 3 positions: the edge frame of the punched sheet is segmented according to needs; each connecting rib is cut; each weld leg connection is cut, and cut into the shape of the split sheet, divided into 2 halves.

[0014] Preferably, S4 unilateral displacement sends the split material to the bottom of the shifting suction head, the shifting suction head is connected to the vacuum suction tube, and moves downward through the cylinder to adsorb half of the split material. The half of the split material is moved backward through the shifting cylinder and placed on the shifting track. The position is aligned with the positioning pin and positioned with the circular hole on the frame of the split material. The same method is used to shift the other half of the material again. After the shift, it becomes a displaced material and becomes a side-by-side weldable material.

[0015] Compared with the prior art, the present invention has the following beneficial effects: First, the present invention optimizes the design of the sheet electrode, changing the original side-by-side design to a staggered design. This design change helps to improve the space utilization of the sheet or meet specific processing requirements. The frame only retains the width reserved for the positioning hole, and the electrode length is reduced to a level sufficient for the final product. This change can reduce the waste of raw materials and reduce costs. The punching knife is installed at the bottom of the punching template and is adapted to the original sheet. The original sheet is punched by the punching knife. The punching base provides a support foundation for the entire punching operation. The top of the punching base is fixedly connected to the punching track. The top of the punching track is connected to the original sheet. The starting sheet is adapted to the sheet, the original sheet is moved and positioned on the punching track, and the punched sheet is formed after punching. The top of the splitting track is adapted to the punched sheet, the punched sheet is moved and positioned on the splitting track, and the split sheet is formed after being split by the splitting die cutter. The shifting track provides a path for the shifting of the split sheet, and the shifted sheet forms a displaced sheet on the shifting track. By optimizing the design of the original sheet, the waste of raw materials is reduced, and a corresponding set of equipment is designed based on the optimized original sheet. There is no change to the existing winding and post-process, and it does not affect the use of existing other process molds.

[0016] Second, the present invention carefully designs the punching mechanism according to product requirements. The punching mechanism includes a punching die and a cutting die. This step is the basis of the entire method of use. A reasonably designed punching mechanism directly affects the subsequent punching and cutting, and accurately feeds the original sheet into the punching track. The punching track guides and positions the original sheet to ensure its position accuracy during the punching process. The hydraulic cylinder connected to the punching template starts to press down. As the hydraulic cylinder presses down, it drives the punching knife to move downward. The punching knife accurately punches out the unnecessary parts of the sheet according to the preset shape and size, and finally forms the shape of the sheet after punching. When in use, the force and speed of the hydraulic cylinder's downward pressure need to be precisely controlled to ensure that the punching knife can accurately and stably complete the punching action, while avoiding unnecessary damage to the sheet. This sheet design can improve the utilization rate of the material, reduce the number of sheet purchases, and thereby reduce the purchase cost of the material, and use the material of the original sheet as much as possible.

[0017] Third, the present invention feeds the blank after punching into the splitting track, which provides stable support and positioning for the cutting of the blank. The splitting mold template connected to the cylinder moves downward under the action of the cylinder, thereby driving the splitting mold cutter to cut downward. The cutting process is carried out at three key positions: frame segmentation: the edge frame of the blank after punching is segmented and cut according to the needs to meet the requirements of subsequent processing or product installation; rib cutting: each rib is accurately cut to form a relatively independent unit between the various parts of the blank, which is convenient for subsequent shifting operations; welding leg connection cutting: each welding leg connection is cut to make the blank reach a specific shape, and finally cut into the shape of the blank after splitting, and divided into two The first half of the split sheet is sent to the bottom of the shift suction head, the shift suction head is connected to the vacuum suction tube, and moves downward through the cylinder to generate negative pressure to firmly adsorb half of the split sheet. The shift cylinder starts working and moves the adsorbed half of the split sheet backward and accurately places it on the shift track, and ensures that the sheet position is aligned with the positioning pin. The positioning pin is positioned with the circular hole on the frame of the split sheet to ensure the accuracy of the sheet position. The same method is used to shift the other half of the sheet again. After the shift is completed, the displaced sheet is formed. At this time, the sheet becomes a side-by-side weldable sheet. The displaced sheet is placed in a matching positioning fixture and fixed with the positioning pin to ensure that the sheet is in a stable position during the welding process. Subsequently, the coil welding operation is performed to complete the final processing of the inductor sheet. In the entire method of use, each step is automated by power devices such as hydraulic cylinders and cylinders. The truncation analysis and unilateral displacement can automatically complete the precise processing of the punched sheet, reducing manual intervention, improving production efficiency, and reducing labor costs and human errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structural workflow of the present invention; Figure 2 It is a three-dimensional schematic diagram of the structural blanking mechanism of the present invention; Figure 3 This is a schematic diagram of a blanking sheet of the structure of the present invention; Figure 4 It is a three-dimensional schematic diagram of the structural disassembly mechanism of the present invention; Figure 5 This is a schematic diagram of the structure of the present invention splitting the sheet; Figure 6 This is a three-dimensional schematic diagram of the structural shifting mechanism of the present invention; Figure 7 Schematic diagram of the structural shifting sheet of the present invention.

[0019] Legend: 1. Blanking mechanism; 101. Original sheet; 102. Blanked sheet; 103. Blanking knife; 104. Blanking template; 105. Blanking base; 106. Blanking track; 2. Splitting mechanism; 201. Splitting mold cutter; 203. Splitting rear sheet; 204. Splitting mold template; 205. Splitting track; 206. Splitting base plate; 3. Shifting mechanism; 301. Shifting cylinder; 302. Shifting suction head; 304. Shifted sheet; 305. Shifting track; 306. Positioning pin. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1 like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, the present invention provides a technical solution: a structural design of an inductor sheet, comprising a blanking mechanism 1, a splitting mechanism 2 is provided on the outside of the blanking mechanism 1, a shifting mechanism 3 is provided on the outside of the splitting mechanism 2, the splitting mechanism 2 is adapted to the blanking mechanism 1, and the shifting mechanism 3 is adapted to the splitting mechanism 2; The punching mechanism 1 includes an original sheet 101. The original sheet 101 changes the sheet electrodes from the original side-by-side design to a staggered design. The frame only retains the width reserved for the positioning hole, and the electrode length is reduced to be sufficient for the final product.

[0022] A punching template 104 is provided at the top of the original sheet 101, and a punching knife 103 is installed at the bottom of the punching template 104. The original sheet 101 is adapted to the punching knife 103. A punching base 105 is provided at the bottom of the punching template 104. A punching track 106 is fixedly connected to the top of the punching base 105. The top of the punching track 106 is adapted to the original sheet 101, and the punched sheet 102 is provided on the top of the punching track 106.

[0023] The disassembling mechanism 2 includes a disassembling mold cutting knife 102, which is adapted to the blanking sheet 102. The top of the blanking mold cutting knife 102 is fixedly connected to a disassembling mold template 204. The bottom of the disassembling mold template 204 is provided with a disassembling base plate 206. The top of the disassembling base plate 206 is fixedly connected to a disassembling track 205. The top of the disassembling track 205 is adapted to the blanking sheet 102. The top of the disassembling track 205 is fixedly provided with the disassembling sheet 203.

[0024] The shifting mechanism 3 includes a shifting cylinder 301, and a shifting suction head 302 is fixedly connected to the bottom of the shifting cylinder 301. The shifting suction head 302 is adapted to the separated material piece 203. A shifting track 305 is provided at the bottom of the shifting suction head 302, and a displaced material piece 304 is provided at the top of the shifting track 305. A positioning pin 306 is fixedly connected to the top of the shifting track 305.

[0025] There are multiple positioning pins 306 , and the multiple positioning pins 306 are all inserted into the interior of the same displaced sheet 304 .

[0026] Through the above technical solution, the electrode design of the sheet is optimized, and the original side-by-side design is changed to a staggered design. This design change helps to improve the space utilization of the sheet or meet specific processing requirements. The frame only retains the width reserved for the positioning hole, and the electrode length is reduced to a level that is sufficient for the final product. This change can reduce the waste of raw materials and reduce costs. The punching knife 103 is installed at the bottom of the punching template 104 and is adapted to the original sheet 101. The original sheet 101 is punched by the punching knife 103. The punching base 105 provides a support base for the entire punching operation, and its top is fixedly connected to the punching track 106. The top of the punching track 106 is adapted to the original sheet 101. The starting sheet 101 is moved and positioned on the punching track 106, and the punched sheet 102 is formed after punching. The top of the splitting track 205 is adapted to the punched sheet 102. The punched sheet 102 is moved and positioned on the splitting track 205, and is formed into a split sheet 203 after being split by the splitting mold cutter 202. The shifting track 305 provides a path for the shifting of the split sheet 203, and the shifted sheet forms a displaced sheet 304 on the shifting track 305. By optimizing the design of the original sheet 101, the waste of raw materials is reduced, and a corresponding set of equipment is designed based on the optimized original sheet 101. There is no change to the existing winding and post-processing, and it does not affect the use of existing other process molds.

[0027] Example 2 like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6and Figure 7 As shown, the present invention provides a technical solution: a method for using an inductor sheet, comprising the following steps: S1: Prepare the original sheet 101 and design the blanking mechanism 1 according to the product requirements. The blanking mechanism 1 includes a stamping die and a cutting die. S2 blanking: the original sheet 101 is fed into the blanking mechanism 1 for stamping and forming; S3 truncation analysis: the punched integrated sheet, i.e. the blanked sheet 102 is cut by the splitting mechanism 2; S4 unilateral displacement: the cut and split sheet 203 is unilaterally displaced by the shifting mechanism 3 to be displaced into the desired sheet shape; S5 post-process welding: the displaced sheet 304 is placed in a matching positioning fixture, and the coil is welded after the positioning pins 306 are fixed.

[0028] S2 punching sends the original sheet 101 into the punching track 106, and presses down the hydraulic cylinder connected to the punching template 104 to drive the punching knife 103 to punch out the unnecessary part of the sheet to form the shape of the punched sheet 102.

[0029] S3 truncation analysis sends the punched sheet 102 into the splitting track 205, and moves the splitting mold template 204 connected to the cylinder downward, driving the splitting mold cutter 201 to cut downward, cutting at three positions: segmenting the edge frame of the punched sheet 102 as required; cutting each connecting rib; cutting each weld leg connection, cutting into the shape of the split sheet 203, and dividing it into two halves.

[0030] S4 unilateral displacement sends the split sheet 203 to the bottom of the shifting suction head 302. The shifting suction head 302 is connected to the vacuum suction tube and moves downward through the cylinder to absorb half of the split sheet 203. The half of the split sheet 203 is moved backward through the shifting cylinder 301 and placed on the shifting track 305. The position is aligned with the positioning pin 306 and positioned with the circular hole on the frame of the split sheet 203. The same method is used to shift the other half of the sheet again. After shifting, it becomes the shifted sheet 304, which becomes a side-by-side weldable sheet.

[0031] Through the above technical solution, the blanking mechanism 1 is carefully designed according to product requirements. The blanking mechanism includes a stamping die and a cutting die. This step is the basis of the entire method of use. A reasonably designed blanking mechanism directly affects the subsequent blanking and cutting. The original sheet 101 is accurately fed into the blanking track 106. The blanking track 106 plays the role of guiding and positioning the original sheet to ensure its position accuracy during the blanking process. The hydraulic cylinder connected to the blanking template 104 starts to press down. As the hydraulic cylinder presses down, it drives the blanking knife 103 to move downward. The blanking knife 103 accurately punches out the unnecessary parts of the sheet according to the preset shape and size, and finally forms the shape of the blanked sheet 102. When in use, the force and speed of the hydraulic cylinder's downward pressure need to be precisely controlled to ensure that the blanking knife 103 can accurately and stably complete the blanking action while avoiding unnecessary damage to the sheet. This sheet design can improve the utilization rate of the material, reduce the number of sheet purchases, and thereby reduce the purchase cost of the material, and use the material of the original sheet 101 as much as possible. The blank 102 after punching is sent into the splitting track 205. The splitting track 205 provides stable support and positioning for the cutting of the blank. The splitting mold template 204 connected to the cylinder moves downward under the action of the cylinder, thereby driving the splitting mold cutter 201 to cut downward. The cutting process is carried out at three key positions: frame segmentation: the edge frame of the blank 102 after punching is segmented according to the needs to meet the requirements of subsequent processing or product installation; rib cutting: each rib is accurately cut to form a relatively independent unit between the various parts of the blank, which is convenient for subsequent shifting operations; welding leg connection cutting: each welding leg connection is cut to make the blank reach a specific shape, and finally cut into the shape of the blank 203 after splitting, and divided into two The disassembled sheet 203 is sent to the bottom of the shifting suction head 302. The shifting suction head 302 is connected to the vacuum pipe and moves downward through the cylinder to generate negative pressure to firmly absorb half of the disassembled sheet 203. The shifting cylinder 301 starts to work and moves the absorbed half of the disassembled sheet 303 backward and accurately places it on the shifting track 305. It is also ensured that the sheet position is aligned with the positioning pin 306. The positioning pin 306 is positioned with the circular hole on the frame of the disassembled sheet 203 to ensure the accuracy of the sheet position. The same method is used to shift the other half of the sheet again. After the shift is completed After the displacement, the sheet 304 is formed. At this time, the sheet becomes a side-by-side weldable sheet. The displaced sheet 304 is placed in a matching positioning fixture and fixed with a positioning pin 306 to ensure that the sheet is in a stable position during the welding process. Subsequently, the welding coil operation is performed to complete the final processing of the inductor sheet. In the entire method of use, each step is automated through power devices such as hydraulic cylinders and pneumatic cylinders. The truncation analysis and unilateral displacement can automatically complete the precise processing of the punched sheet 102, reducing manual intervention, improving production efficiency, and reducing labor costs and human errors.

[0032] During use, the electrode design of the sheet is optimized, and the original side-by-side design is changed to a staggered design. This design change helps to improve the space utilization of the sheet or meet specific processing requirements. The frame only retains the width reserved for the positioning hole, and the electrode length is reduced to a level that is sufficient for the final product. This change can reduce the waste of raw materials and reduce costs. The punching knife 103 is installed at the bottom of the punching template 104 and is adapted to the original sheet 101. The original sheet 101 is punched by the punching knife 103. The punching base 105 provides a support base for the entire punching operation, and its top is fixedly connected to the punching track 106. The top of the punching track 106 is adapted to the original sheet 101. The original sheet 101 is punched. The sheet 101 is moved and positioned on the punching track 106, and the punched sheet 102 is formed after punching. The top of the splitting track 205 is adapted to the punched sheet 102. The punched sheet 102 is moved and positioned on the splitting track 205, and is formed into a split sheet 203 after being split by the splitting mold cutter 202. The shifting track 305 provides a path for the shifting of the split sheet 203, and the shifted sheet forms a displaced sheet 304 on the shifting track 305. By optimizing the design of the original sheet 101, the waste of raw materials is reduced, and a corresponding set of equipment is designed based on the optimized original sheet 101. There is no change to the existing winding and post-processing, and it does not affect the use of existing other process molds. The punching mechanism 1 is carefully designed according to product requirements. The punching mechanism includes a punching die and a cutting die. This step is the basis of the entire method of use. A reasonably designed punching mechanism directly affects the subsequent punching and cutting. The original sheet 101 is accurately fed into the punching track 106. The punching track 106 plays the role of guiding and positioning the original sheet to ensure its position accuracy during the punching process. The hydraulic cylinder connected to the punching template 104 starts to press down. As the hydraulic cylinder presses down, it drives the punching knife 103 to move downward. The punching knife 103 accurately punches out the unnecessary parts of the sheet according to the preset shape and size, and finally forms the shape of the punched sheet 102. When in use, the force and speed of the hydraulic cylinder's downward pressure need to be precisely controlled to ensure that the punching knife 103 can complete the punching action accurately and stably, while avoiding unnecessary damage to the sheet. This sheet design can improve the utilization rate of the material, reduce the number of sheet purchases, and thereby reduce the purchase cost of the material, and use the material of the original sheet 101 as much as possible.The blank 102 after punching is sent into the splitting track 205. The splitting track 205 provides stable support and positioning for the cutting of the blank. The splitting mold template 204 connected to the cylinder moves downward under the action of the cylinder, thereby driving the splitting mold cutter 201 to cut downward. The cutting process is carried out at three key positions: frame segmentation: the edge frame of the blank 102 after punching is segmented according to the needs to meet the requirements of subsequent processing or product installation; rib cutting: each rib is accurately cut to form a relatively independent unit between the various parts of the blank, which is convenient for subsequent shifting operations; welding leg connection cutting: each welding leg connection is cut to make the blank reach a specific shape, and finally cut into the shape of the blank 203 after splitting, and divided into two The disassembled sheet 203 is sent to the bottom of the shifting suction head 302. The shifting suction head 302 is connected to the vacuum pipe and moves downward through the cylinder to generate negative pressure to firmly absorb half of the disassembled sheet 203. The shifting cylinder 301 starts to work and moves the absorbed half of the disassembled sheet 303 backward and accurately places it on the shifting track 305. It is also ensured that the sheet position is aligned with the positioning pin 306. The positioning pin 306 is positioned with the circular hole on the frame of the disassembled sheet 203 to ensure the accuracy of the sheet position. The same method is used to shift the other half of the sheet again. After the shift is completed After the displacement, the sheet 304 is formed. At this time, the sheet becomes a side-by-side weldable sheet. The displaced sheet 304 is placed in a matching positioning fixture and fixed with a positioning pin 306 to ensure that the sheet is in a stable position during the welding process. Subsequently, the welding coil operation is performed to complete the final processing of the inductor sheet. In the entire method of use, each step is automated through power devices such as hydraulic cylinders and pneumatic cylinders. The truncation analysis and unilateral displacement can automatically complete the precise processing of the punched sheet 102, reducing manual intervention, improving production efficiency, and reducing labor costs and human errors. While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and alterations may be made to the embodiments without departing from the principles and spirit thereof, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A structural design of an inductor sheet, comprising a blanking mechanism (1), characterized in that: A splitting mechanism (2) is provided on the outside of the punching mechanism (1), and a shifting mechanism (3) is provided on the outside of the splitting mechanism (2); the splitting mechanism (2) is adapted to the punching mechanism (1), and the shifting mechanism (3) is adapted to the splitting mechanism (2); The punching mechanism (1) comprises an original sheet (101), wherein the sheet electrodes are changed from an original side-by-side design to a staggered design, with the frame only retaining a width for the positioning holes, and the electrode length is reduced to a length sufficient for the final product.

2. The structural design of an inductor sheet according to claim 1, characterized in that: A punching template (104) is provided on the top of the original sheet (101), a punching knife (103) is installed on the bottom of the punching template (104), the original sheet (101) is matched with the punching knife (103), a punching base (105) is provided on the bottom of the punching template (104), a punching track (106) is fixedly connected to the top of the punching base (105), the top of the punching track (106) is matched with the original sheet (101), and the punched sheet (102) is provided on the top of the punching track (106).

3. The structural design of the inductor sheet according to claim 1, characterized in that: The disassembling mechanism (2) comprises a disassembling die cutting knife (102), the disassembling die cutting knife (102) is adapted to the blank (102) after punching, the top of the disassembling die cutting knife (102) is fixedly connected to a disassembling die template (204), the bottom of the disassembling die template (204) is provided with a disassembling bottom plate (206), the top of the disassembling bottom plate (206) is fixedly connected to a disassembling track (205), the top of the disassembling track (205) is adapted to the blank (102) after punching, and the top of the disassembling track (205) is fixedly provided with the blank (203).

4. The structural design of the inductor sheet according to claim 1, characterized in that: The shift mechanism (3) comprises a shift cylinder (301), a shift head (302) fixedly connected to the bottom of the shift cylinder (301), the shift head (302) being adapted to the disassembled material sheet (203), a shift track (305) being provided at the bottom of the shift head (302), a displaced material sheet (304) being provided at the top of the shift track (305), and a positioning pin (306) being fixedly connected to the top of the shift track (305).

5. The structural design of the inductor sheet according to claim 4, characterized in that: A plurality of positioning needles (306) are provided, and the plurality of positioning needles (306) are all inserted into the interior of the same displaced material sheet (304).

6. A method for using an inductor sheet, based on the structural design of an inductor sheet according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1 raw material narrow sheet: prepare the raw sheet (101), design the blanking mechanism (1) according to the product requirements, and the blanking mechanism (1) includes a stamping die and a cutting die; S2 blanking: feeding the original sheet (101) into the blanking mechanism (1) for stamping and forming; S3 truncation analysis: the punched integrated sheet, i.e. the blanked sheet (102), is cut by the splitting mechanism (2); S4 unilateral displacement: the cut and split sheet (203) is unilaterally displaced through the displacement mechanism (3) to be displaced into the desired sheet shape; S5 post-process welding: placing the displaced sheet (304) into a matching positioning fixture, and welding the coil after the positioning pin (306) is fixed.

7. The method for using an inductor sheet according to claim 6, wherein: In S2 blanking, the original sheet (101) is fed into the blanking track (106), and the hydraulic cylinder connected to the blanking template (104) is pressed down to drive the blanking knife (103) to blank out the unnecessary part of the sheet, thereby forming the shape of the blanked sheet (102).

8. The method for using an inductor material according to claim 6, wherein: S3 truncation analysis: The blank (102) is sent into the splitting track (205), and the splitting die template (204) connected to the cylinder moves downward, driving the splitting die cutter (201) to cut downward, cutting three positions: the edge frame of the blank (102) is segmented according to the needs; each connecting rib is cut; each weld leg connection is cut, and cut into the shape of the split blank (203), divided into two halves.

9. The method for using an inductor material according to claim 6, wherein: S4 unilateral displacement sends the split material (203) to the bottom of the displacement suction head (302). The displacement suction head (302) is connected to the vacuum suction pipe and moves downward through the cylinder to absorb half of the split material (203). The half of the split material (203) is moved backward through the displacement cylinder (301) and placed on the displacement track (305). The position is aligned with the positioning pin (306) and positioned with the circular hole on the frame of the split material (203). The same method is used to shift the other half of the material again. After shifting, it becomes the displacement material (304), which becomes a side-by-side weldable material.

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