Novel telescopic belt conveyor

By introducing guide rails and sliding units into the telescopic belt conveyor, a material flow guide trough is formed, which solves the problems of deviation and spillage of traditional belt conveyors, and realizes centralized material conveying and improved transmission efficiency.

CN120646445BActive Publication Date: 2025-12-23SHANDONG PUDING DOULUN HEAVY IND MACHINERY CO LTD
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Patent Information

Application Number
CN202511062600.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2025-12-23
Estimated Expiration
2045-07-31

AI Technical Summary

Technical Problem

Traditional telescopic belt conveyors are prone to deviation and material spillage during the transport of bulk agricultural products, resulting in material loss and increased cleaning and maintenance costs, as well as low transmission efficiency.

Method used

A novel telescopic belt conveyor was designed, which uses guide rails and sliding units in conjunction with a folding inner core assembly. The guide rails guide the movement of the sliding units to form a material flow guide groove, which constrains the material and prevents the belt from running off-track. Combined with a belt-type sprocket structure, the transmission efficiency is improved.

Benefits of technology

It effectively reduces material spillage, lowers energy consumption, extends equipment life, and improves operational stability and transmission efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the technical field of agricultural product conveying equipment, and particularly relates to a novel telescopic belt conveyor, which comprises a rack main body and a front telescopic section, the front telescopic section can freely extend and retract under the action of a driving device, and the dynamic adjustment of the conveying length is realized. The front conveying roller is provided with a mounting cavity on one side in cooperation with the conveying belt, a sliding rod is arranged in the mounting cavity, the sliding rod and a cooperation groove on the front conveying roller jointly form a belt type chain wheel effect. A folding inner core group is arranged in the mounting cavity, and the sliding unit is slid on a guide rail to provide support for the conveying belt and prevent deviation. The guide rail guides the sliding unit to fold the folding inner core group to two sides to form a material flow guide groove, effectively constrain the material to converge to the center, and reduce the loss of agricultural product material. The design solves the problems of material dispersion at the telescopic end of the traditional telescopic belt conveyor and "throwing and spilling belt", and the problem of easy deviation of the belt.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of agricultural product conveying equipment, in particular to a novel telescopic belt conveyor. BACKGROUND

[0002] The information disclosed in the background of the present application is only intended to increase the understanding of the overall background of the present application and should not necessarily be regarded as acknowledging or implicitly suggesting that this information constitutes prior art known to those of ordinary skill in the art.

[0003] At present, telescopic belt conveyors are widely used in the conveying of bulk materials such as agricultural products and fertilizers. In actual use, the belt may deviate during telescoping or dynamic adjustment due to uneven tension or design defects, resulting in the failure of bulk agricultural materials to be concentrated. Moreover, when the material falls at high speed, the material may spread due to inertia, easily exceeding the coverage range of the baffle, especially at the end of the telescopic section, which is more likely to cause "spreading and scattering", not only causing a large amount of material loss, but also increasing the subsequent cleaning and maintenance costs, reducing production efficiency, and possibly affecting the surrounding environment and the safety of workers. The traditional belt conveyor guide chute is of a fixed structure and cannot actively adjust the running state of the telescopic belt conveyor.

[0004] Therefore, it is urgent to research a conveying device that can effectively solve the problems such as deviation and "spreading and scattering" of the telescopic belt conveyor during the conveying of bulk agricultural materials. SUMMARY

[0005] In view of the problems existing in the prior art, the purpose of the present application is to provide a novel telescopic belt conveyor, which aims to solve the problems such as easy deviation of the traditional telescopic belt conveyor during telescoping due to uneven tension and serious material scattering when the material falls at high speed.

[0006] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0007] A novel telescopic belt conveyor, comprising a rack main body and a front telescopic section, the front telescopic section is freely telescoped under the drive of a drive device, driving the synchronous change of the conveying length of the conveying belt; the front telescopic section is provided with a front end conveying roller;

[0008] A plurality of installation cavities are arranged on one side of the conveying belt matched with the front end conveying roller, each installation cavity is provided with a corresponding sliding rod, a corresponding folding inner core group is installed in the installation cavity, the folding inner core group comprises two folding inner core main bodies arranged in left and right directions, the fixed end of the folding inner core main body close to the outer side is fixed on the conveying belt, and the other end movable end is fixedly installed on the corresponding sliding unit;

[0009] The sliding units are slidably installed on the corresponding slide rods, and meanwhile, the sliding units are also slidably installed on the guide rails, the guide rails cooperate with the sliding units to provide support and auxiliary anti-deviation positioning for the conveying belt, and the guide rails also guide the sliding units to start moving towards the left and right ends of the front end conveying roller near the front end conveying roller to realize folding of the corresponding folding inner core groups to the left and right sides near the front end conveying roller to form a material flow guide groove.

[0010] Preferably, the sliding unit comprises a sliding frame, and the upper end of the sliding frame is fixedly installed with the movable end of the corresponding folding inner core body.

[0011] The slide rod is provided with a first sliding groove matched with the first sliding block.

[0012] The bottom of the sliding frame is provided with a second sliding block or a pulley slidably installed with the guide rail.

[0013] Preferably, the upper end of the sliding frame is provided with a connecting block fixedly installed with the corresponding folding inner core body.

[0014] Preferably, the installation cavity is provided with an opening sliding channel for sliding cooperation with the connecting block.

[0015] Preferably, the slide rod is provided with a base for fixed installation on the conveying belt.

[0016] Preferably, the guide rail comprises a straight running section, a guide folding section and an end return section, and the straight running section comprises a plurality of telescopic nested guide rail units.

[0017] Preferably, the front end conveying roller is rotatably installed on the support frame through an installation shaft.

[0018] The end return section is fixedly installed on the support frame.

[0019] Preferably, the straight running section and the guide folding section are both installed on the corresponding rack body through a support rod.

[0020] Preferably, the front end conveying roller is provided with a matching groove matched with the slide rod.

[0021] The present application at least has the following beneficial effects:

[0022] In the present application, the guide rail guides the sliding unit to start moving towards the two ends near the front end conveying roller, so as to make the folding inner core group fold to the two sides to form a material flow guide groove, effectively constrain and guide the material to converge to the center of the conveying belt, reduce the "throwing" phenomenon of the bulk material of agricultural products, and reduce the loss of agricultural product materials.

[0023] The constraint of the guide rail on the sliding unit and the connection relationship between the sliding unit and the folding inner core body in the application can play a pulling role when the conveying belt deviates left and right, effectively prevent the belt from continuing to deviate, and ensure the running stability.

[0024] In addition, the application also has the following technical effects:

[0025] The additional support provided by the sliding unit and the guide rail reduces the bending arc between the carrier rollers, thereby reducing the power required by the driving device and reducing energy consumption. At the same time, this also slows down the wear speed of the belt and the carrier roller, prolonging the service life of the equipment.

[0026] The conveying belt forms a "belt type chain wheel" structure through the cooperation of the sliding rod and the matching groove of the front end conveying roller, which has the flexibility of traditional belts and the strong driving force of chain wheel transmission, reducing slipping and deviation. Compared with the mode of relying on friction force transmission of the traditional belt machine, the design can significantly improve the transmission efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall external structure of the application;

[0028] Figure 2 It is a schematic diagram of the internal structure of the front end telescopic section;

[0029] Figure 3 It is a schematic diagram of the use state structure of the front end telescopic section;

[0030] Figure 4 It is a schematic diagram of the lateral structure of the front end telescopic section;

[0031] Figure 5 It is Figure 4 It is an enlarged structure schematic diagram of A in the middle;

[0032] Figure 6 It is a schematic diagram of the structure of the guide rail.

[0033] The reference signs are as follows:

[0034] 100, rack body; 200, front end telescopic section; 210, support frame; 220, front end conveying roller; 221, matching groove; 230, conveying belt; 231, mounting cavity; 232, folding inner core body; 233, connecting block; 234, sliding frame; 235, pulley; 236, base; 237, sliding rod; 2371, first sliding groove; 300, guide rail; 400, support rod. DETAILED DESCRIPTION

[0035] The application will be further described below in combination with specific embodiments and drawings.

[0036] Figures 1 to 6The utility model discloses a new type telescopic belt conveyor, including frame main body 100 and front end telescopic section 200, the front end telescopic section 200 is driven under the drive of drive arrangement and freely telescopes, and the conveying length of driving conveying belt 230 synchronous change, the front end conveying roller 220 is provided with in the front end telescopic section 200.

[0037] The conveying belt 230 is set up with a plurality of installation cavities 231 on the side of cooperation with the front end conveying roller 220, and each installation cavity 231 is provided with a corresponding slide rod 237, the slide rod 237 is provided with a base 236 for being fixed on the conveying belt 230, in addition, the slide rod 237 is preferably a cylindrical slide rod 237, and the front end conveying roller 220 is provided with a matching groove 221 matched with the slide rod 237, so that the slide rod 237 is matched in the matching groove 221 during the conveying of the conveying belt, and the effect of a belt type chain wheel is formed. Due to the flexibility of the conveying belt 230, the proper flexibility and strong conveying force of the belt are considered.

[0038] The installation cavity 231 is matched with a corresponding folding inner core group, the folding inner core group includes two folding inner core bodies 232 arranged in the left-right direction, the fixed end of the folding inner core body 232 close to the outer side is fixed on the conveying belt 230, and the movable end is fixed on the corresponding sliding unit, the sliding unit is slidably installed on the corresponding slide rod 237, and the sliding unit is also slidably installed on the guide rail 300, and the guide rail 300 matched with the sliding unit is used to provide support and transverse direction anti-deviation positioning for the conveying belt 230.

[0039] The material of the folding inner core needs to consider flexibility, strength, durability and other functions, and can be selected from polyurethane, nylon or suitable rubber.

[0040] Due to the bending arc formed between the rollers of the belt conveyor due to the gravity of the material, the driving device needs more power to maintain the normal operation of the belt, thereby increasing the energy consumption. Moreover, not only the wear of the belt is accelerated, but also the damage speed of the roller is accelerated, and the service life of the equipment is shortened. The support provided by the sliding unit and the guide rail 300 can solve the above problems on the basis of providing the predetermined guide for the sliding unit and the main function of driving the folding inner core to fold to both sides.

[0041] Meanwhile, the guide rail 300 has a restraining effect on the sliding unit, and the sliding unit is fixedly connected with one end of the folding inner core, when the conveying belt 230 deviates to the left and right sides, one of the folding inner core bodies 232 in the folding inner core group is pulled to prevent deviation, effectively preventing the belt from continuing to deviate, and ensuring the running stability.

[0042] The guide rail 300 also guides the sliding unit to move to the left and right ends of the front end conveying roller 220 to realize the corresponding folding inner core group to fold to the left and right sides near the front end conveying roller 220, forming a material flow guide groove, that is, a "V-shaped" or "trapezoidal" guide groove, which actively restricts and guides the material at the end region of the telescopic section, so that the agricultural product material converges to the center of the conveying belt, preventing spilling to the two sides of the conveying belt.

[0043] The specific structure of the sliding unit and the connection mode thereof are as follows: including a sliding frame 234, the upper end of the sliding frame 234 is fixedly installed with a movable end of a corresponding folding inner core body 232; the sliding rod 237 is provided with a first sliding groove 2371 matched with the first sliding block, and the bottom of the sliding frame 234 is provided with a second sliding block or a pulley 235 matched with the guide rail 300 for sliding installation.

[0044] The upper end of the sliding frame 234 is provided with a connecting block 233 fixedly installed with the corresponding folding inner core body 232; and the installation cavity 231 is provided with an open hole sliding way for matching sliding of the connecting block 233.

[0045] The specific setting of the guide rail 300 is as follows: including a straight running section, a guide folding section and an end return section, the straight running section includes a plurality of telescopic nested and assembled guide rail 300 units (not shown in the figure), which are designed as drawer type sections, and can be independently drawn out for maintenance when a single section fails, which is very easy to realize, and will not be described here.

[0046] The front end conveying roller 220 is rotatably installed on the support frame 210 through an installation shaft; the installation mode of the guide rail 300 is as follows: the end return section is fixedly installed on the support frame 210, and the straight running section and the guide folding section can be installed on the corresponding rack body 100 through the support rod 400.

[0047] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between the embodiments can be referred to each other.

[0048] The terms "upper", "lower", "outer side", "inner side" and the like in the specification and claims of the application and the above-mentioned drawings, if any, are used to distinguish the relative position, and do not have to be given a nature. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion.

[0049] The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and that the appended claims are intended to cover all such modifications that do not depart from the true spirit and scope of the application. Therefore, the application is not limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A novel telescopic belt conveyor, comprising a frame body and a front telescopic section, the front telescopic section freely telescopes under the drive of a drive device, driving the synchronous change of the conveying length of the conveying belt; the front telescopic section is provided with a front conveying roller; characterized in that: a plurality of installation cavities are arranged on one side of the conveying belt matched with the front conveying roller, each installation cavity is provided with a corresponding sliding rod, and a corresponding folding inner core group is installed in the installation cavity; the folding inner core group comprises two folding inner core bodies arranged in the left-right direction, the fixed end of the folding inner core body close to the outer side is fixed on the conveying belt, and the other end movable end is fixedly installed on the corresponding sliding unit; the sliding unit is slidingly installed on the corresponding sliding rod, and the sliding unit is also slidingly installed on the guide rail, the guide rail comprises a straight section, a guide folding section and an end return section, the straight section comprises a plurality of telescopic nested guide rail units; the front conveying roller is rotatably installed on the support frame through a mounting shaft; the end return section is fixedly installed on the support frame; the straight section and the guide folding section are installed on the corresponding frame body through the corresponding support rods; the guide rail and the sliding unit are used to provide support and auxiliary anti-deviation positioning for the conveying belt, and the guide rail also guides the sliding unit to move to the left and right ends of the front conveying roller close to the front conveying roller, so that the corresponding folding inner core group is folded to the left and right sides close to the front conveying roller, forming a material flow guide groove.

2. The novel telescopic belt conveyor according to claim 1, characterized in that: the sliding unit comprises a sliding frame, and the upper end of the sliding frame is fixedly installed with the movable end of the corresponding folding inner core body; the sliding rod is provided with a first sliding groove matched with a first sliding block; the bottom of the sliding frame is provided with a second sliding block or a pulley slidingly installed with the guide rail.

3. The novel telescopic belt conveyor according to claim 2, characterized in that: the upper end of the sliding frame is provided with a connecting block fixedly installed with the corresponding folding inner core body.

4. The novel telescopic belt conveyor according to claim 3, characterized in that: the installation cavity is provided with an opening slide matched with the sliding of the connecting block.

5. The novel telescopic belt conveyor according to claim 1, characterized in that: the sliding rod is provided with a base for fixed installation on the conveying belt.

6. The novel telescopic belt conveyor according to any one of claims 1 to 5, characterized in that: the front conveying roller is provided with a matching groove matched with the sliding rod. ​

Citation Information

Patent Citations

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