Wear-resistant camouflage resin coating material as well as preparation method and application thereof
By introducing silicone wear-resistant additives and adhesion promoters into the camouflage net coating, a protective film and chemical bond network are formed, which solves the contradiction between the wear resistance and flexibility of the camouflage net coating, achieves improved wear resistance and maintained flexibility, and is suitable for industrial production.
Patent Information
- Application Number
- CN202510778387.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-09-16
AI Technical Summary
Existing camouflage net coating materials are difficult to significantly improve wear resistance while maintaining flexibility and lightweight, especially the problem of coating failure caused by mechanical wear in complex environments.
By using a specific type of silicone wear-resistant additive and a high-efficiency adhesion promoter, a continuous protective film and a chemical bond network are formed in the resin coating to improve the wear resistance and interfacial bonding strength of the coating, combined with a simple preparation process.
Without reducing flexibility and weight, the wear resistance and dry friction resistance of the coating are significantly improved, the service life of the camouflage equipment is extended, the multi-spectrum stealth effect is maintained, and the production cost is reduced.
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Figure CN120648280A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of camouflage materials, and in particular relates to a wear-resistant camouflage resin coating material, a preparation method thereof, and an application thereof. Background Art
[0002] In the security field, camouflage technology, a key means of concealing targets and enhancing survivability, is rapidly developing towards multi-band composite camouflage. Camouflage nets, as core camouflage equipment, have seen their surface coating technology evolve from a single function to a composite technology capable of simultaneously achieving multi-spectral stealth, including optical, radar, and infrared protection, in complex and changing environments. This effectively reduces the risk of detection and significantly enhances the target's survivability.
[0003] However, the complex and ever-changing application environment places extremely stringent demands on the performance of the surface coating of the camouflage net, among which wear resistance becomes a key factor restricting the service life and camouflage effect of the camouflage net. In actual use, the camouflage net needs to frequently deal with natural environmental changes such as wind, sun, and rain, as well as mechanical friction generated during transportation, laying, and winding. These factors can easily lead to problems such as fading, aging, and structural damage to the coating, which greatly reduces the camouflage effect of the camouflage net, and thus seriously affects the concealment and security of the target. Therefore, improving the wear resistance of the surface coating of the camouflage net can not only extend the service life of the camouflage net and ensure that it can continue to stably exert its multi-spectrum stealth performance in complex environments, but also significantly reduce the subsequent maintenance costs, which is of great significance to improving the comprehensive performance of camouflage equipment.
[0004] At present, common camouflage nets are mostly based on polyester plaid cloth embedded with radar metal wires. The radar stealth function is achieved through the reflection, scattering or absorption characteristics of the metal wires on radar waves, and a flame retardant layer is coated on its surface to meet the safety requirements in special environments. However, this composite structure resin coating faces severe challenges in dry friction resistance in actual applications. Frequent mechanical wear can easily lead to scratches, peeling and other failure phenomena on the coating surface, which greatly reduces the multi-spectrum stealth performance of the camouflage net. To solve this problem, existing technologies usually adopt methods such as adding inorganic fillers and increasing the coating thickness to enhance wear resistance. However, these methods often reduce the flexibility of the coating, and it is difficult to control the coating weight to ≤100g / m 2 It is within the scope of industry requirements and cannot meet the development needs of lightweight and high performance camouflage nets.
[0005] Therefore, the technical bottleneck facing existing camouflage coating materials lies in how to significantly improve the dry friction resistance of the camouflage resin coating on the surface, while maintaining or even enhancing the flexibility of the camouflage mesh substrate (especially the polyester radome substrate) and strictly controlling the coating weight (below 100g / m2). This is to withstand mechanical wear in complex environments, extend the service life, and maintain a stable multi-spectrum camouflage effect. In other words, existing technologies fail to effectively resolve the inherent contradiction between wear resistance, flexibility, and lightweight.
[0006] In view of this, this invention is proposed. Summary of the Invention
[0007] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a wear-resistant camouflage resin coating material and its preparation method and application. The present invention is mainly used to significantly improve the wear resistance (or dry friction resistance) of the coating material without reducing the flexibility of the camouflage net, improve the dry friction color fastness of the coating material, and at the same time ensure the lightweight of the coating material, so as to meet the dual requirements of camouflage equipment for stealth protection capability and mechanical durability in complex environments.
[0008] The purpose of the present invention is to solve the problem through the following technical solutions:
[0009] In a first aspect, the present invention provides a method for preparing a wear-resistant camouflage resin coating material, comprising the following steps:
[0010] Step 1: coating a flame retardant layer on the surface of a substrate and drying the substrate to obtain a flame retardant layer-coated substrate;
[0011] Step 2, preparing a pigment slurry with a camouflage effect, wherein the pigment in the pigment slurry includes a mixture of one or more of a scarlet pigment, an organic black pigment, a titanium chrome yellow pigment, a cobalt green pigment, a chrome green pigment, a blue pigment, and a white pigment;
[0012] Step 3: According to the set ratio, first weigh the pigment slurry prepared in step 2 and place it in a container, then add the water-based resin, curing agent, light stabilizer, wear-resistant additive and adhesion promoter to the container, stir and disperse evenly, and finally add the thickener and continue stirring and dispersing until the mixture is evenly mixed to obtain a wear-resistant camouflage resin coating;
[0013] Step 4: Apply the wear-resistant camouflage resin coating obtained in step 3 to the surface of the substrate coated with the flame retardant layer prepared in step 1, and dry it to obtain a wear-resistant camouflage resin coating material.
[0014] Furthermore, in step 1, the substrate is selected from any one of cloth, leather, and high molecular polymer. Preferably, the substrate is made of polyester radome.
[0015] Furthermore, in step 1, when the flame retardant layer coated on the surface of the substrate is dried, the temperature is set to 120° C. to 150° C., and the time is set to 3 min to 10 min.
[0016] Furthermore, in step 2, when preparing a pigment slurry with a dark green camouflage effect, the specific process is as follows: first, 20% to 35% of deionized water, 0.5% to 3% of an aqueous defoaming agent, 1% to 3% of a wetting and dispersing agent, 1% to 3% of a moisturizing agent, 50% to 70% of a pigment, and 5% to 10% of a matting material are weighed as raw materials, respectively, by mass percentage, and the sum of the mass percentages of the raw materials is 100%; then, the raw materials are added to a container in order, and after stirring and dispersing evenly, a pigment slurry is obtained;
[0017] The stirring and dispersing is performed using a high-speed disperser, and the rotation speed of the high-speed disperser is set to 500 r / min to 1500 r / min, and the stirring time is set to 5 min to 15 min.
[0018] The water-based defoaming agent is Additive JX-801 water-based defoaming agent produced by Shanghai Yushi Industrial Co., Ltd. or Lwxomer F116 water-based defoaming agent produced by Shanghai Motian Chemical Co., Ltd.
[0019] The wetting and dispersing agent is DISPER BYK-190 wetting and dispersing agent or DISPERBYK-2014 wetting and dispersing agent produced by BYK Chemical or UltraDisper630 wetting and dispersing agent produced by Yuansheng New Materials.
[0020] The moisturizing agent adopts propylene glycol produced by Sinopharm Chemical Reagent Co., Ltd. as the moisturizing agent.
[0021] The pigment is composed of the following raw materials in percentage by mass: 0.2% to 0.7% of bright red pigment, 1% to 3% of organic black pigment, 9% to 25% of titanium chrome yellow pigment, 27% to 60% of cobalt green pigment and 15% to 45% of chrome green pigment, and the sum of the percentages by mass of each component is 100%.
[0022] The matting material is Jetfine2N talc powder produced by Foshan Zhaojing Environmental Protection Technology Co., Ltd.
[0023] Furthermore, in step 3, when preparing the wear-resistant camouflage paint, the raw materials are weighed according to the following mass percentages: 30% to 60% of pigment slurry, 35% to 55% of water-based resin, 0.5% to 4% of curing agent, 0.5% to 4% of light stabilizer, 1% to 2% of wear-resistant additive, 1% to 2% of adhesion promoter, and 0.5% to 5% of thickener, and the sum of the mass percentages of each component is 100%.
[0024] The water-based resin is any one of water-based polyacrylic resin, water-based polyurethane resin, and water-based epoxy resin, or a mixture of two of the two.
[0025] The curing agent is BZ-700 water-based blocked isocyanate curing agent produced by Endress, WH1988 multifunctional curing agent produced by Guangzhou Haoyi New Materials Technology Co., Ltd., or HT-160 aziridine crosslinking agent produced by Guangzhou Huitu New Materials Co., Ltd.
[0026] The light stabilizer is a 101WB light stabilizer produced by Guangdong Keyou New Material Technology Co., Ltd. or a YISORB 304 water-based ultraviolet light stabilizer produced by Guangzhou Zhiyi Chemical.
[0027] The wear-resistant additive is the F-530B type silicone wear-resistant additive produced by Guangzhou Huitu New Materials Co., Ltd.
[0028] The adhesion promoter is Additive JF-920 produced by Shanghai Yushi Industrial Co., Ltd.
[0029] The thickener is HT-112W thickener or HT-2020 thickener produced by Guangzhou Huitu New Materials or Cryminal 655 associative thickener produced by Holland Xipu Company.
[0030] Furthermore, when preparing the wear-resistant camouflage paint, both stirring and dispersing steps are performed using a high-speed disperser, and the rotation speed of the high-speed disperser is set to 500r / min to 1500r / min, and the stirring time is set to 5min to 15min.
[0031] Furthermore, in step 4, the coating method is blade coating, roller coating, gravure printing or screen printing; the temperature during the drying process is set to 80° C. to 170° C., and the time is set to 5 min to 60 min.
[0032] In a second aspect, the present invention also provides a wear-resistant camouflage resin coating material, which is prepared based on the above-mentioned preparation method. Moreover, according to the GB / T 3920-2008 standard, after 10 friction tests, the wear-resistant camouflage resin coating material has no scratches on its surface and its dry friction color fastness grade is 3 to 4.
[0033] In a third aspect, the present invention further provides an application of the above-mentioned wear-resistant camouflage resin coating material, wherein the wear-resistant camouflage resin coating material is used to enhance the stealth protection capability and mechanical durability of camouflage equipment in complex environments.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] 1. Balance between wear resistance and flexibility / lightweight: The present invention introduces a specific type of organic silicon wear-resistant additive (such as F530-B). This additive has low surface energy characteristics and can effectively migrate to the coating surface during the resin curing process to form a continuous and smooth organic silicon protective film, significantly reducing the friction coefficient of the coating surface, thereby physically reducing mechanical wear. At the same time, the silanol (Si-OH) in its molecular structure can undergo a condensation reaction with active groups such as carboxyl (-COOH) and hydroxyl (-OH) in the resin system to form a stable chemical bond, which not only enhances the overall stability of the coating, but also avoids the problem of decreased flexibility caused by the addition of traditional inorganic fillers. This allows the coating to achieve excellent wear resistance while still maintaining the good flexibility and foldability of the substrate (such as polyester radar cloth).
[0036] 2. Excellent interface bonding performance: The present invention uses a highly efficient adhesion promoter (such as Additive JF-920). The active epoxy group (-CH(O)CH-) on its molecular chain can undergo polymerization reaction with the resin matrix, and can also react with groups such as hydroxyl (-OH) in the flame retardant layer on the surface of the substrate to form a stable ether bond (-COC-) or ester bond (-C(O)O-). This chemical reaction constructs a strong chemical bond network at the interface between the resin coating and the underlying flame retardant layer / substrate, greatly improving the interfacial bonding strength between the coating and the substrate. Even if subjected to strong mechanical friction stress, the coating is not easy to peel or flake off from the substrate, which fundamentally solves the wear resistance problem of the coating caused by interface failure.
[0037] 3. Simple preparation process and convenient production: The raw materials used in the preparation method provided by the present invention are all commercially available industrial materials, with a wide range of sources and controllable costs. The coating and stirring processes involved in the preparation process are simple to operate, and various coating methods such as doctor blade coating, roller coating, gravure printing, or screen printing can be used. This method is suitable for industrial large-scale production. Compared with existing technologies, it reduces production costs and improves production efficiency while ensuring improved product performance, thus showing good economic benefits and market application prospects.
[0038] In summary, the technical solutions provided by this invention, particularly the synergistic effect of the introduction of wear-resistant additives and adhesion promoters, resolve the long-standing conflict in the field of camouflage resin coatings: achieving both enhanced wear resistance and maintained flexibility and lightweight. While ensuring the coating's flexibility and weight meet standards, it significantly enhances dry friction resistance, providing material support for the long-lasting, stable, and multi-spectral stealth protection of camouflaged equipment in complex environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The accompanying drawings are incorporated in and constitute a part of this specification and, together with the description, serve to explain the principles of the invention.
[0040] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0041] Figure 1 This is a flow chart of the method for preparing the wear-resistant camouflage resin coating material of the present invention;
[0042] Figure 2 This is a schematic diagram of the surface of the test cloth after the friction test of the resin coating material prepared in Example 1 of the present invention;
[0043] Figure 3 This is a schematic diagram of the coating surface of the resin coating material prepared in Example 1 of the present invention after friction testing. DETAILED DESCRIPTION
[0044] Exemplary embodiments will be described in detail herein, with examples illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements, unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present invention. Instead, they are merely examples consistent with certain aspects of the present invention as detailed in the appended claims.
[0045] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
[0046] See also Figure 1 The present invention provides a method for preparing a wear-resistant camouflage resin coating material, which specifically comprises the following steps:
[0047] Step 1: Coat the surface of the substrate with a flame retardant layer. Generally, a single layer coating is selected to reduce the weight of the substrate while achieving the flame retardant function. The substrate can be any one of cloth, leather, and high molecular polymer. Preferably, polyester radome is used as the cloth substrate. After coating, dry it at a temperature of 120°C to 150°C for 3min to 10min to obtain a substrate coated with a flame retardant layer. This step provides a flame retardant foundation and a stable base for subsequent coatings.
[0048] Step 2: prepare a pigment slurry with a camouflage effect. The pigment can be selected from a mixture of one or more of scarlet pigment, organic black pigment, titanium chrome yellow pigment, cobalt green pigment, chrome green pigment, blue pigment, and white pigment. Taking the preparation of a dark green camouflage effect pigment slurry as an example, 20% to 35% of deionized water, 0.5% to 3% of an aqueous defoaming agent, 1% to 3% of a wetting dispersant, 1% to 3% of a moisturizing agent, 50% to 70% of a pigment (wherein the pigment consists of 0.2% to 0.7% of a bright red pigment, 1% to 3% of an organic black pigment, 9% to 25% of a titanium chrome yellow pigment, 27% to 60% of a cobalt green pigment, and 15% to 45% of a chrome green pigment, and the sum of the mass percentages of each component is 100%) and 5% to 10% of a matte material are weighed as raw materials, and the sum of the mass percentages of each raw material is 100%. The raw materials are added to a container in sequence, and stirred at a speed of 500 r / min to 1500 r / min using a high-speed disperser for 5 to 15 minutes. After uniform dispersion, a pigment slurry is obtained to give a camouflage color to the coating.
[0049] Step 3. Weigh 30% to 60% of the pigment slurry by mass and put it into a container. First, add 35% to 55% of the water-based resin, 0.5% to 4% of the curing agent, 0.5% to 4% of the light stabilizer, 1% to 2% of the wear-resistant additive and 1% to 2% of the adhesion promoter. Stir the mixture for 5 to 15 minutes at a speed of 500 r / min to 1500 r / min using a high-speed disperser. After uniform dispersion, add 0.5% to 5% of the thickener. The sum of the mass percentages of each component is 100%. Similarly, control the speed and stirring time of the high-speed disperser until the mixture is uniformly mixed to obtain a wear-resistant camouflage resin coating. In this process, the components work synergistically to give the coating excellent properties.
[0050] Step 4: Apply the wear-resistant camouflage resin coating obtained in step 3 to the surface of the substrate coated with the flame retardant layer in step 1 by blade coating, roller coating, gravure printing or screen printing, and dry it at a temperature of 80°C to 170°C for 5min to 60min to obtain a wear-resistant camouflage resin coating material.
[0051] In order to further verify the efficacy of the present invention, the inventors conducted the following specific experiments (the pigment slurries were all dark green):
[0052] The reason why the present invention adopts the pigment slurry with dark green camouflage effect is that its advantages are mainly reflected in its high degree of integration with the environment, reduction of reflection and strong visual concealment.
[0053] Specifically, one of the benefits of dark green camouflage is its high degree of integration with the environment. Dark green is similar in color to vegetation in the natural environment, blending well into natural backgrounds such as forests and grasslands, thereby reducing the chance of detection. Secondly, the benefits of dark green camouflage also include reduced reflections. Dark green paint can eliminate or reduce reflections on the surface of an object, allowing the camouflaged object to maintain low visibility in various lighting conditions, especially in strong light environments. Furthermore, dark green camouflage has the characteristic of strong visual concealment. By using dark green paint, the overall outline of the object can be disrupted, avoiding the formation of obvious target features.
[0054] Example 1
[0055] This embodiment is used to prepare a wear-resistant camouflage resin coating material A, and the detailed preparation process is as follows:
[0056] 1) A flame retardant layer was coated on the surface of a polyester radome by a knife coating method and then dried at a temperature of 120° C. for 10 min to obtain a polyester radome coated with a flame retardant layer.
[0057] 2) Prepare pigment slurry with camouflage effect. The specific process is as follows:
[0058] According to mass percentage, 20% deionized water, 3% aqueous defoamer (Additive JX-801 aqueous defoamer), 3% wetting and dispersing agent (DISPER BYK-190 wetting agent), 2% humectant (propylene glycol), 67% pigment and 5% matting material (Jetfine 2N talc) were weighed respectively. The above raw materials were added to the container in sequence and stirred at a speed of 500 r / min for 15 minutes using a high-speed disperser to obtain a pigment slurry after uniform dispersion.
[0059] The pigments are composed of 0.5% of bright red pigment, 1% of organic black pigment, 23.5% of titanium chrome yellow pigment, 60% of cobalt green pigment and 15% of chrome green pigment by mass percentage.
[0060] 3) Prepare wear-resistant camouflage resin coating. The specific process is as follows:
[0061] According to the mass percentage, 60% of the pigment slurry was weighed and placed in a container. 35% of the water-based resin (water-based polyurethane resin), 1% of the curing agent (BZ-700 water-based blocked isocyanate curing agent), 1% of the light stabilizer (101WB light stabilizer), 1% of the wear-resistant additive (F-530B silicone wear-resistant additive) and 1% of the adhesion promoter (Additive JF-920 adhesion promoter) were first added thereto. The mixture was stirred at a speed of 500 r / min for 15 minutes using a high-speed disperser. After uniform dispersion, 1% of the thickener (HT-112W thickener) was added thereto and continued stirring and dispersing. The speed of the high-speed disperser was controlled to 500 r / min for 15 minutes to obtain a wear-resistant camouflage resin coating.
[0062] 4) The wear-resistant camouflage resin coating obtained in step 3 was applied to the surface of the polyester radome substrate coated with the flame-retardant layer in step 1 by blade coating to form a wet film, and the wet film was dried at 170° C. for 5 min to obtain a wear-resistant camouflage resin coating material A, which is lightweight and flexible.
[0063] Performance testing
[0064] According to GB / T 3920-2008 standard, the wear-resistant camouflage resin coating material A prepared in Example 1 was subjected to a wear test. After 10 friction tests, the surface of the cloth was as follows: Figure 2 As shown, there are no scratches on the coating surface, as Figure 3 As shown, the dry friction color fastness of the coating is grade 3 to 4; in addition, the gram weight of the coating material A is measured to be much less than 100 g / m2.
[0065] Example 2
[0066] This embodiment is used to prepare a wear-resistant camouflage resin coating material B, and the detailed preparation process is as follows:
[0067] 1) A flame retardant layer was coated on the surface of a polyester radome by a knife coating method and then dried at a temperature of 150° C. for 3 min to obtain a polyester radome coated with a flame retardant layer.
[0068] 2) Prepare pigment slurry with camouflage effect. The specific process is as follows:
[0069] According to mass percentage, 35% deionized water, 2% aqueous defoamer (Lwxomer F116 type aqueous defoamer), 2% wetting and dispersing agent (DISPER BYK-2014 type wetting and dispersing agent), 1% humectant (propylene glycol), 50% pigment and 10% matting material (Jetfine 2N type talc) were weighed respectively. The above raw materials were added to the container in sequence, and stirred at a speed of 1500r / min for 5min using a high-speed disperser to obtain a pigment slurry after uniform dispersion.
[0070] The pigments are composed of 0.7% of bright red pigment, 2.3% of organic black pigment, 9% of titanium chrome yellow pigment, 43% of cobalt green pigment and 45% of chrome green pigment by mass percentage.
[0071] 3) Prepare wear-resistant camouflage resin coating. The specific process is as follows:
[0072] According to the mass percentage, 30% of the pigment slurry was weighed and placed in a container. 55% of the water-based resin (water-based polyacrylic resin), 4% of the curing agent (WH1988 multifunctional curing agent), 2.5% of the light stabilizer (YISORB304 water-based UV light stabilizer), 1.5% of the wear-resistant additive (F-530B silicone wear-resistant additive) and 2% of the adhesion promoter (Additive JF-920 adhesion promoter) were added thereto. The mixture was stirred at a speed of 1500 r / min for 5 minutes using a high-speed disperser. After uniform dispersion, 5% of the thickener (HT-2020 thickener) was added thereto and continued stirring and dispersing. The speed of the high-speed disperser was controlled to 1500 r / min for 5 minutes to obtain a wear-resistant camouflage resin coating.
[0073] 4) The wear-resistant camouflage resin coating obtained in step 3 is applied to the surface of the polyester radome substrate coated with the flame-retardant layer in step 1 by screen printing to form a wet film, and the wet film is dried at 80° C. for 60 min to obtain a wear-resistant camouflage resin coating material B, which is lightweight and flexible.
[0074] Performance testing
[0075] According to the GB / T 3920-2008 standard, the surface of the wear-resistant camouflage resin coating material B prepared in Example 2 was subjected to an abrasion resistance test. After 10 friction tests, there were no scratches on the coating surface, and the dry friction color fastness of the coating was grade 3 to 4. In addition, the measured weight of the coating material B was much less than 100 g / m2.
[0076] Example 3
[0077] This embodiment is used to prepare a wear-resistant camouflage resin coating material C, and the detailed preparation process is as follows:
[0078] 1) A flame retardant layer was coated on the surface of a polyester radome by a knife coating method and then dried at a temperature of 130° C. for 7 min to obtain a polyester radome coated with a flame retardant layer.
[0079] 2) Prepare pigment slurry with camouflage effect. The specific process is as follows:
[0080] According to mass percentage, 33% of deionized water, 0.5% of aqueous defoaming agent (Additive JX-801 aqueous defoaming agent), 1% of wetting and dispersing agent (UltraDisper630 wetting and dispersing agent), 3% of humectant (propylene glycol), 56.5% of pigment and 6% of matting material (Jetfine 2N talc) were weighed respectively. The above raw materials were added to the container in sequence, and stirred at a speed of 1000 r / min for 10 minutes using a high-speed disperser to obtain a pigment slurry after uniform dispersion.
[0081] The pigments are composed of 0.2% of bright red pigment, 3% of organic black pigment, 25% of titanium chrome yellow pigment, 27.8% of cobalt green pigment and 44% of chrome green pigment by mass percentage.
[0082] 3) Prepare wear-resistant camouflage resin coating. The specific process is as follows:
[0083] According to the mass percentage, 51% of the pigment slurry was weighed and put into a container, and 40.5% of the water-based resin (water-based epoxy resin), 0.5% of the curing agent (HT-160 aziridine crosslinker), 4% of the light stabilizer (101WB light stabilizer), 2% of the wear-resistant additive (F-530B silicone wear-resistant additive) and 1.5% of the adhesion promoter (Additive JF-920 adhesion promoter) were added thereto. The mixture was stirred at a speed of 1000 r / min for 10 minutes using a high-speed disperser. After uniform dispersion, 0.5% of the thickener (HT-112W thickener) was added thereto and continued stirring and dispersing. The speed of the high-speed disperser was controlled to 1000 r / min for 10 minutes to obtain a wear-resistant camouflage resin coating.
[0084] 4) The wear-resistant camouflage resin coating obtained in step 3 is applied to the surface of the polyester radome substrate coated with the flame-retardant layer in step 1 by roller coating to form a wet film, and the wet film is dried at 120° C. for 30 min to obtain a wear-resistant camouflage resin coating material C, which is lightweight and flexible.
[0085] Performance testing
[0086] According to the GB / T 3920-2008 standard, the surface of the wear-resistant camouflage resin coating material C prepared in Example 3 was subjected to an abrasion resistance test. After 10 friction tests, there were no scratches on the coating surface, and the dry friction color fastness of the coating was grade 3 to 4. In addition, the measured weight of the coating material C was much less than 100 g / m2.
[0087] The foregoing description is intended only to provide specific embodiments of the present invention, which will enable those skilled in the art to understand and implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention.
[0088] It should be understood that the present invention is not limited to the above description and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims
1. A method for preparing a wear-resistant camouflage resin coating material, characterized in that: The following steps are involved: Step 1: coating a flame retardant layer on the surface of a substrate and drying the substrate to obtain a flame retardant layer-coated substrate; Step 2, preparing a pigment slurry with a camouflage effect, wherein the pigment in the pigment slurry includes a mixture of one or more of a scarlet pigment, an organic black pigment, a titanium chrome yellow pigment, a cobalt green pigment, a chrome green pigment, a blue pigment, and a white pigment; Step 3: According to the set ratio, first weigh the pigment slurry prepared in step 2 and place it in a container, then add the water-based resin, curing agent, light stabilizer, wear-resistant additive and adhesion promoter to the container, stir and disperse evenly, and finally add the thickener and continue stirring and dispersing until the mixture is evenly mixed to obtain a wear-resistant camouflage resin coating; Step 4: Apply the wear-resistant camouflage resin coating obtained in step 3 to the surface of the substrate coated with the flame retardant layer prepared in step 1, and dry it to obtain a wear-resistant camouflage resin coating material.
2. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 1, the substrate is selected from any one of cloth, leather, and high molecular polymer.
3. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 1, when the flame retardant layer coated on the surface of the substrate is dried, the temperature is set to 120° C. to 150° C., and the time is set to 3 min to 10 min.
4. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 2, when preparing a pigment slurry with a dark green camouflage effect, the specific process is as follows: first, weigh 20% to 35% of deionized water, 0.5% to 3% of an aqueous defoaming agent, 1% to 3% of a wetting and dispersing agent, 1% to 3% of a moisturizing agent, 50% to 70% of a pigment, and 5% to 10% of a matting material as raw materials, respectively, by mass percentage, and the sum of the mass percentages of each raw material is 100%; then, the raw materials are added to a container in order, and after stirring and dispersing evenly, a pigment slurry is obtained; The stirring and dispersing is performed using a high-speed disperser, and the rotation speed of the high-speed disperser is set to 500 r / min to 1500 r / min, and the stirring time is set to 5 min to 15 min.
5. The method for preparing the wear-resistant camouflage resin coating material according to claim 4, characterized in that: The pigment is composed of the following raw materials in percentage by mass: 0.2% to 0.7% of bright red pigment, 1% to 3% of organic black pigment, 9% to 25% of titanium chrome yellow pigment, 27% to 60% of cobalt green pigment and 15% to 45% of chrome green pigment, and the sum of the percentages by mass of each component is 100%.
6. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 3, when preparing the wear-resistant camouflage paint, the raw materials are weighed according to the following mass percentages: 30% to 60% of pigment slurry, 35% to 55% of water-based resin, 0.5% to 4% of curing agent, 0.5% to 4% of light stabilizer, 1% to 2% of wear-resistant additive, 1% to 2% of adhesion promoter, and 0.5% to 5% of thickener. The sum of the mass percentages of each component is 100%.
7. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 3, when preparing the wear-resistant camouflage paint, both stirring and dispersing steps are performed using a high-speed disperser, and the speed of the high-speed disperser is set to 500r / min to 1500r / min, and the stirring time is set to 5min to 15min.
8. The method for preparing the wear-resistant camouflage resin coating material according to claim 1, characterized in that: In step 4, the coating method is knife coating, roller coating, gravure printing or screen printing; the temperature during the drying process is set to 80° C. to 170° C., and the time is set to 5 min to 60 min.
9. A wear-resistant camouflage resin coating material, characterized in that: The wear-resistant camouflage resin coating material is prepared based on the preparation method according to any one of claims 1 to 8, and the wear-resistant camouflage resin coating material is scratch-free on the surface after 10 friction tests according to GB / T3920-2008 standard, and its dry friction color fastness grade is 3 to 4.
10. An application of the wear-resistant camouflage resin coating material according to claim 9, characterized in that: The wear-resistant camouflage resin coating material is used to improve the stealth protection capability and mechanical durability of camouflage equipment in complex environments.