Base station antenna control connector assembling machine
By designing a base station antenna control connector assembly machine, a rotary workbench and a special terminal insertion device are used to achieve fully automated assembly, which solves the problem of low efficiency of manual operation and improves production efficiency and quality.
Patent Information
- Application Number
- CN202511106336.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-08-08
AI Technical Summary
In the prior art, the process of inserting the terminals and the housing of the base station antenna control connector relies on manual operation, which is inefficient and prone to errors, and increases production cycle and cost.
A base station antenna control connector assembly machine was designed, which includes a rotary workbench, a handling robot, a shell loading device and multiple special terminal insertion devices to achieve multi-task parallel processing and fully automated assembly.
It significantly improves production efficiency, reduces manual intervention, lowers production costs, and ensures the accuracy and consistency of terminal insertion.
Smart Images

Figure CN120657528A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to connector assembly equipment, and in particular to a base station antenna control connector assembly machine. Background Art
[0002] In mobile communication networks, base station antennas are core devices for signal transmission and reception, and their performance directly determines communication quality and coverage. As a key component for achieving electrical connections between the antenna and control module, as well as the signal transmission link, base station antenna control connectors fulfill the crucial functions of precise signal transmission and stable circuit connections. Their assembly quality has a decisive impact on the overall operational reliability of the base station.
[0003] The core components of the connector include an insulating shell and conductive terminals, wherein there are multiple conductive terminals, and they need to be inserted into different positions of the shell. At present, in the production process of base station antenna control connectors, the insertion process of the terminals and the shell is completed manually. The specific process is: the operator manually picks up a single terminal from the material box, aligns it with the slot position on the shell by visual observation, and then presses the terminal into the slot with his fingers or simple tools to complete the insertion of a single terminal. As a result, its assembly efficiency is low and prone to errors. There will also be quality problems such as oblique insertion, missed insertion, and over-insertion of terminals. Additional manpower is required for rework and re-inspection, which further increases the production cycle and cost.
[0004] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Summary of the Invention
[0005] In view of at least one of the above technical problems, the present application provides a base station antenna control connector assembly machine.
[0006] The present application provides a base station antenna control connector assembly machine, comprising: A rotating workbench with multiple product bases spaced apart; Handling robot, used for loading insulation shells and unloading assembled finished products; Shell loading device, the shell loading device is arranged on one side of the handling robot; A first terminal insertion device, a second terminal insertion device and a third terminal insertion device are arranged around the rotating workbench. The first terminal insertion device has two and is used for inserting the upper row terminals and the lower row terminals respectively. The second terminal insertion device has two and is used for inserting the left terminal and the right terminal respectively. The third terminal insertion device has two and is used for inserting the upper bent terminal and the lower bent terminal respectively.
[0007] This base station antenna control connector assembly machine realizes multi-task parallel processing by setting up a rotating workbench, which can greatly improve production efficiency; secondly, by setting up a first terminal insertion device, a second terminal insertion device and a third terminal insertion device, special insertion mechanisms are designed for terminals of different directions and types, covering all-directional insertion needs.
[0008] In some possible implementations, one side of the rotating workbench has a loading position and an unloading position, and both the loading position and the unloading position are provided with bosses that cooperate with the product base. The handling robot is located between the loading position and the unloading position, and the shell loading device is set corresponding to the loading position.
[0009] In some possible implementations, the product base includes a base body, a mating part, a guide seat, a clamping part, a movable part and a cover part. The base body is installed on a rotating workbench. The guide seat and the clamping part are both installed on the base body. The guide seat is provided with an oblique guide groove toward one end of the clamping part. The clamping part is provided with a side abutment block. The side abutment block is used to limit the side end of the insulating shell. The movable part is movably arranged in the oblique guide groove. The movable part is provided with an upper abutment block. The upper abutment block is used to limit the upper end of the insulating shell. The mating part is movably arranged in the base body through an installation pin. The upper end of the mating part is passed through the oblique guide groove and contacts the movable part. The lower end of the mating part is provided with a pulley that cooperates with the boss. The cover part is installed on the guide seat, and the cover is provided on the oblique guide groove.
[0010] In some possible implementations, the boss has an upper inclined surface, a mating surface, and a lower inclined surface connected in sequence; When the lower end of the mating piece moves from the upper inclined surface to the mating surface, the mating piece rises and the movable piece moves away from the clamping piece; When the lower end of the matching piece moves from the matching surface to the lower inclined surface, the matching piece descends and the movable piece moves toward the clamping piece.
[0011] In some possible implementations, the first terminal insertion device includes a first material moving mechanism and a first insertion mechanism. The first material moving mechanism is used to move the upper row terminals or the lower row terminals to the first insertion mechanism. The first insertion mechanism is used to separate the upper row terminals and the lower row terminals from the terminal material strip and insert them into the insulating shell of the product base.
[0012] In some possible implementations, the first insertion mechanism includes a first cylinder, a first movable seat, a second cylinder, a first base, a first driving unit, a first slide, a first cutting block, a first clamping block and a second clamping block. The first cylinder is arranged on one side of the first material moving mechanism, the first movable seat is connected to the output end of the first cylinder, the second cylinder and the first base are both arranged on the first movable seat, the output end of the second cylinder is connected to the first slide through the first driving unit, the first slide can be movably arranged on the first base, the first cutting block is fixed on the first slide, the bottom surface of the first cutting block is set as an inclined surface, the first clamping block can be movably arranged on the first slide and close to the first cutting block, the lower edge of the first clamping block is provided with a first tooth portion, the second clamping block is fixed on the first movable seat, the upper edge of the second clamping block is provided with a second tooth portion cooperating with the first tooth portion, and a first clamping groove is formed between the second tooth portion and the first tooth portion.
[0013] In some possible implementations, the first drive unit includes a first inclined lift block and a first drive member, the middle part of the first drive member is pivotally connected to the first base, one end of the first drive member is pivotally connected to the first slide, the other end of the first drive member is provided with a first pulley, the first inclined lift block is connected to the output end of the second cylinder, and the first inclined lift block is provided with a first inclined surface that cooperates with the first pulley.
[0014] In some possible implementations, the second terminal insertion device includes a second material moving mechanism and a second insertion mechanism, the second material moving mechanism is used to move the left terminal or the right terminal to the second insertion mechanism, the second insertion mechanism is used to separate the left terminal or the right terminal from the terminal strip and insert it into the insulating shell of the product base.
[0015] In some possible implementations, the second insertion mechanism includes a third cylinder, a second movable seat, a fourth cylinder, a second base, a second driving unit, a second slide, a second cutting block, a third clamping block and a fourth clamping block, the third cylinder is arranged on one side of the second material moving mechanism, the second movable seat is connected to the output end of the third cylinder, the fourth cylinder and the second base are both arranged on the second movable seat, the output end of the fourth cylinder is connected to the second slide through the second driving unit, the second slide can be movably arranged on the second base left and right, the second cutting block is fixed on the second slide, the surface of the second cutting block facing the second movable seat is an inclined surface, the third clamping block can be movably arranged on the second slide left and right and is close to the second cutting block, the third clamping block is provided with a third tooth portion at one end close to the second movable seat, the fourth clamping block is fixed on the second movable seat, the fourth clamping block is provided with a fourth tooth portion cooperating with the third tooth portion at one end close to the second slide, and a second clamping groove is formed between the fourth tooth portion and the third tooth portion; The second driving unit includes a second inclined lift block and a second driving member. The middle part of the second driving member is pivotally connected to the second base, one end of the second driving member is pivotally connected to the first slide, and the other end of the second driving member is provided with a second pulley. The second inclined lift block is connected to the output end of the fourth cylinder, and the second inclined lift block is provided with a second inclined surface that cooperates with the second pulley.
[0016] In some possible implementations, the third terminal insertion device includes a third material moving mechanism, a bending mechanism and a third insertion mechanism. The third material moving mechanism is used to transfer the upper bent terminal semi-finished product or the lower bent terminal semi-finished product to the bending mechanism. The bending mechanism includes a transition channel, a fifth cylinder, a connecting piece, a bending wheel, a sixth cylinder and abutment. The transition channel is arranged on one side of the third material moving mechanism, the fifth cylinder is arranged on one side of the transition channel, the connecting piece is pivotally connected to the output end of the fifth cylinder, the bending wheel is pivotally connected to the connecting piece, the sixth cylinder is arranged corresponding to the fifth cylinder, and the abutment is pivotally connected to the output end of the sixth cylinder; the third insertion mechanism is used to separate the upper bent terminal or the lower bent terminal from the terminal strip, and insert it into the insulating shell of the product base.
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a structural diagram of a base station antenna control connector assembly machine provided in an embodiment of the present application; Figure 2 yes Figure 1 Schematic diagram of the structure of the product base and boss; Figure 3 yes Figure 2 Schematic diagram of the structural decomposition of the product base; Figure 4 yes Figure 1 A schematic structural diagram of the first terminal insertion device; Figure 5 yes Figure 4 A partial structural diagram of the first plug-in mechanism; Figure 6 yes Figure 1 A schematic structural diagram of the second terminal insertion device; Figure 7 yes Figure 6 A partial structural diagram of the second plug-in mechanism; Figure 8 yes Figure 1 A schematic structural diagram of the third terminal insertion device; Figure 9 yes Figure 8 Schematic diagram of part of the structure of the middle bending mechanism; In the picture: 100, rotating workbench; 110, product base; 120, boss; 111. seat body; 112. mating part; 113. guide seat; 114. clamping part; 115. movable part; 116. cover part; 200. Handling manipulator; 300. Shell loading device; 400, first terminal insertion device; 410, first material moving mechanism; 420, first insertion mechanism; 421, first cylinder; 422, first movable base; 423, second cylinder; 424, first base; 425, first driving unit; 426, first slide; 427, first cutting block; 428, first clamping block; 429, second clamping block; 4251, first inclined lift block; 4252, first driving member; 500, second terminal insertion device; 510, second material moving mechanism; 520, second insertion mechanism; 521, third cylinder; 522, second movable base; 523, fourth cylinder; 524, second base; 525, second driving unit; 526, second slide; 527, second cutting block; 528, third clamping block; 529, fourth clamping block; 5251, second inclined lift block; 5252, second driving member; 600, third terminal insertion device; 610, third material moving mechanism; 620, bending mechanism; 630, third insertion mechanism; 621, transition channel; 622, fifth cylinder; 623, connecting piece; 624, bending wheel; 625, sixth cylinder; 626, abutment piece; DETAILED DESCRIPTION
[0020] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0021] like Figures 1 to 9As shown, one embodiment provides a base station antenna control connector assembly machine, including: a rotating workbench 100, a handling robot 200, a shell loading device 300, a first terminal insertion device 400, a second terminal insertion device 500 and a third terminal insertion device 600.
[0022] A plurality of product bases 110 are arranged at intervals on the rotating workbench 100; the handling robot 200 is used for loading insulating shells and unloading assembled finished products; the shell loading device 300 is arranged on one side of the handling robot 200; a first terminal insertion device 400, a second terminal insertion device 500 and a third terminal insertion device 600 are arranged around the rotating workbench 100, the first terminal insertion device 400 has two and is used for inserting the upper row of terminals and the lower row of terminals respectively, the second terminal insertion device 500 has two and is used for inserting the left terminal and the right terminal respectively, and the third terminal insertion device 600 has two and is used for inserting the upper bent terminal and the lower bent terminal respectively.
[0023] The shell loading device 300 is a common vibration plate loading mechanism, which is not specifically limited here.
[0024] When the base station antenna control connector assembly machine provided in this embodiment is in operation, the shell loading device 300 loads the insulating shell. The transport robot 200 grabs the insulating shell from the shell loading device 300 and transfers it to the product base 110 of the rotary workbench 100. The rotary workbench 100 rotates at set intervals, allowing the product base 110 to pass through each terminal insertion device in sequence. The two first terminal insertion devices 400 are respectively inserted into the upper and lower rows of terminals, the two second terminal insertion devices 500 are respectively inserted into the left and right terminals, and the two third terminal insertion devices 600 are respectively inserted into the upper and lower bent terminals. After assembly is completed, the transport robot 200 removes the finished product from the product base 110.
[0025] This base station antenna control connector assembly machine utilizes a rotating worktable 100 to enable multi-task parallel processing, significantly improving production efficiency. Furthermore, by providing a first terminal insertion device 400, a second terminal insertion device 500, and a third terminal insertion device 600, specialized insertion mechanisms are designed for terminals of different orientations and types, covering all-directional insertion requirements. This modular design enables fully automated connector assembly. Multi-station parallel processing significantly improves production efficiency, reduces manual intervention, and lowers production costs.
[0026] like Figures 1 to 9 As shown, in some embodiments, one side of the rotating workbench 100 has a loading position and an unloading position, and the loading position and the unloading position are both provided with a boss 120 that cooperates with the product base 110. The handling robot 200 is located between the loading position and the unloading position, and the shell loading device 300 is set corresponding to the loading position.
[0027] The loading position and the unloading position are both provided with a boss 120 that cooperates with the product base 110. It is understandable that the boss 120 can cooperate with the product base 110 to control the opening and closing of the product base 110, thereby clamping the insulating shell.
[0028] The handling robot 200 is positioned between the loading and unloading positions. As will be appreciated, the handling robot 200 grabs the insulating housing from the housing loading device 300 and places it on the product base 110, i.e., the loading position of the rotary table 100. The handling robot 200 then removes the finished product from the product base 110 and unloads it. This optimized motion path shortens product transfer time and further improves production efficiency.
[0029] like Figures 1 to 9 As shown, in some embodiments, the product base 110 includes a base 111, a matching piece 112, a guide base 113, a clamping piece 114, a movable piece 115 and a cover 116. The base 111 is mounted on the rotary workbench 100, and the guide base 113 and the clamping piece 114 are both mounted on the base 111. The guide base 113 is provided with an oblique guide groove toward one end of the clamping piece 114. The clamping piece 114 is provided with a side abutment block, which is used to limit the insulation. At the side end of the shell, the movable part 115 is movably arranged in the inclined guide groove. The movable part 115 is provided with an upper abutment block, which is used to limit the upper end of the insulating shell. The matching part 112 is movably arranged in the seat body 111 through the mounting pin. The upper end of the matching part 112 is passed through the inclined guide groove and contacts with the movable part 115. The lower end of the matching part 112 is provided with a pulley that cooperates with the boss 120. The cover part 116 is installed on the guide seat 113 and covers the inclined guide groove.
[0030] It is worth noting that the boss 120 has an upper inclined surface, a mating surface and a lower inclined surface connected in sequence; when the lower end of the mating part 112 moves from the upper inclined surface to the mating surface, the mating part 112 rises and the movable part 115 moves away from the clamping part 114; when the lower end of the mating part 112 moves from the mating surface to the lower inclined surface, the mating part 112 descends and the movable part 115 moves toward the clamping part 114.
[0031] As the pulley at the lower end of mating member 112 moves along the upper slope, mating member 112 gradually rises, pushing movable member 115 along the inclined guide groove away from clamping member 114, moving the upper abutment block away from the side abutment blocks, creating a larger space for the insulating housing to be inserted. When the pulley reaches the mating surface, movable member 115 stops moving, maintaining the open position. As the pulley moves along the lower slope, mating member 112 descends, and movable member 115 slides toward clamping member 114 under the action of gravity or a spring. The upper abutment block and the side abutment blocks jointly clamp the insulating housing.
[0032] like Figures 1 to 9 As shown, in some embodiments, the first terminal insertion device 400 includes a first material moving mechanism 410 and a first insertion mechanism 420. The first material moving mechanism 410 is used to move the upper row terminals or the lower row terminals to the first insertion mechanism 420. The first insertion mechanism 420 is used to separate the upper row terminals and the lower row terminals from the terminal strips and insert them into the insulating shell of the product base 110.
[0033] The first material transfer mechanism 410 is a common terminal strip transfer mechanism, which may include a cylinder, a push block, and a paddle. The connection relationship and working principle thereof are all existing technologies and are not specifically limited here.
[0034] like Figures 1 to 9 As shown, in some embodiments, the first insertion mechanism 420 includes a first cylinder 421, a first movable seat 422, a second cylinder 423, a first base 424, a first driving unit 425, a first slide 426, a first cutting block 427, a first clamping block 428 and a second clamping block 429. The first cylinder 421 is arranged on one side of the first material moving mechanism 410, the first movable seat 422 is connected to the output end of the first cylinder 421, the second cylinder 423 and the first base 424 are both arranged on the first movable seat 422, and the output end of the second cylinder 423 is connected to the output end of the first driving unit 42 5 is connected to the first slide 426, which is movably disposed on the first base 424. The first cutting block 427 is fixed to the first slide 426. The bottom surface of the first cutting block 427 is set as an inclined surface. The first clamping block 428 is movably disposed on the first slide 426 and is close to the first cutting block 427. The lower edge of the first clamping block 428 is provided with a first tooth portion. The second clamping block 429 is fixed to the first movable base 422. The upper edge of the second clamping block 429 is provided with a second tooth portion that cooperates with the first tooth portion. A first clamping groove is formed between the second tooth portion and the first tooth portion.
[0035] The bottom surface of the first cutting block 427 is set as an inclined surface. It can be understood that such a setting can achieve progressive cutting, reduce shearing force, and protect the terminals.
[0036] When the first insertion mechanism 420 is working, the first cylinder 421 drives the first movable seat 422 to move, so that the second clamping block 429 approaches the first material moving mechanism 410. Driven by the first material moving mechanism 410, the terminal strip moves to the top of the second clamping block 429 at its end. The second cylinder 423 pushes the first drive unit 425 to lower the first slide 426. The inclined surface of the first cutting block 427 first contacts the terminal strip, cutting off the connection between the terminal and the strip. At the same time, the first clamping block 428 moves down synchronously, and its first tooth portion cooperates with the second tooth portion of the second clamping block 429, so that the terminal is clamped in the first clamping groove. Subsequently, the first cylinder 421 drives the first movable seat 422 to move and insert the terminal into the lower end position of the insulating shell. The second cylinder 423 pulls the first drive unit 425 to move the first clamping block 428 upward, thus completing the terminal insertion.
[0037] like Figures 1 to 9 As shown, in some embodiments, the first driving unit 425 includes a first inclined lift block 4251 and a first driving member 4252, the middle part of the first driving member 4252 is pivotally connected to the first base 424, one end of the first driving member 4252 is pivotally connected to the first slide 426, and the other end of the first driving member 4252 is provided with a first pulley, the first inclined lift block 4251 is connected to the output end of the second cylinder 423, and the first inclined lift block 4251 is provided with a first inclined surface that cooperates with the first pulley.
[0038] During operation, the second cylinder 423 pushes the first inclined lift block 4251 to move, and the first inclined surface of the first inclined lift block 4251 contacts the first pulley of the first driving member 4252, causing the middle part of the first driving member 4252 to rotate around the pivot point. Since the other end of the first driving member 4252 is pivotally connected to the first slide 426, the first slide 426 is driven to move up and down.
[0039] like Figures 1 to 9 As shown, in some embodiments, the second terminal insertion device 500 includes a second material moving mechanism 510 and a second insertion mechanism 520. The second material moving mechanism 510 is used to move the left terminal or the right terminal to the second insertion mechanism 520. The second insertion mechanism 520 is used to separate the left terminal or the right terminal from the terminal strip and insert it into the insulating shell of the product base 110.
[0040] The second material transfer mechanism 510 is a common terminal strip transfer mechanism, which may include a cylinder, a push block, and a paddle. The connection relationship and working principle thereof are all existing technologies and are not specifically limited here.
[0041] like Figures 1 to 9As shown, in some embodiments, the second insertion mechanism 520 includes a third cylinder 521, a second movable seat 522, a fourth cylinder 523, a second base 524, a second driving unit 525, a second slide 526, a second cutting block 527, a third clamping block 528 and a fourth clamping block 529, the third cylinder 521 is arranged on one side of the second material moving mechanism 510, the second movable seat 522 is connected to the output end of the third cylinder 521, the fourth cylinder 523 and the second base 524 are both arranged on the second movable seat 522, the output end of the fourth cylinder 523 is connected to the second slide 526 through the second driving unit 525, and the third cylinder 521 is arranged on the second material moving seat 522. The second slide 526 is movably disposed on the second base 524, the second cutting block 527 is fixed on the second slide 526, and the surface of the second cutting block 527 facing the second movable seat 522 is an inclined surface. The third clamping block 528 is movably disposed on the second slide 526 and is close to the second cutting block 527. The end of the third clamping block 528 close to the second movable seat 522 is provided with a third tooth portion. The fourth clamping block 529 is fixed on the second movable seat 522, and the end of the fourth clamping block 529 close to the second slide 526 is provided with a fourth tooth portion that cooperates with the third tooth portion. A second clamping groove is formed between the fourth tooth portion and the third tooth portion. The second driving unit 525 includes a second inclined lift block 5251 and a second driving member 5252. The middle part of the second driving member 5252 is pivotally connected to the second base 524, one end of the second driving member 5252 is pivotally connected to the second slide 526, and the other end of the second driving member 5252 is provided with a second pulley. The second inclined lift block 5251 is connected to the output end of the fourth cylinder 523, and the second inclined lift block 5251 is provided with a second inclined surface that cooperates with the second pulley.
[0042] The bottom surface of the second cutting block 527 is set as an inclined surface. It can be understood that such a setting can achieve progressive cutting, reduce shearing force, and protect the terminals.
[0043] When the second insertion mechanism 520 is in operation, the third cylinder 521 drives the second movable seat 522 to move, causing the fourth clamping block 529 to approach the second material transfer mechanism 510. Driven by the second material transfer mechanism 510, the terminal strip's distal end moves to the side of the fourth clamping block 529. The fourth cylinder 523 pushes the second inclined ejector block 5251 to move. The second inclined surface of the second inclined ejector block 5251 contacts the second pulley of the second driving member 5252, causing the middle portion of the second driving member 5252 to rotate about the pivot point. Since the other end of the second driving member 5252 is pivotally connected to the second slide 526, the second slide 526 is driven to move. The inclined surface of the second cutting block 527 first contacts the terminal strip, severing the connection between the terminal and the strip. Simultaneously, the third clamping block 528 simultaneously moves toward the fourth clamping block 529. The third teeth engage with the fourth teeth of the fourth clamping block 529, clamping the terminal in the second clamping groove. Subsequently, the third cylinder 521 drives the second movable seat 522 to move and insert the terminal into the corresponding position of the insulating housing. The fourth cylinder 523 pulls the second driving unit 525 to move the third clamping block 528 back to the fourth clamping block 529, thus completing the terminal insertion.
[0044] like Figures 1 to 9 As shown, in some embodiments, the third terminal insertion device 600 includes a third material moving mechanism 610, a bending mechanism 620 and a third insertion mechanism 630. The third material moving mechanism 610 is used to transfer the upper bent terminal semi-finished product or the lower bent terminal semi-finished product to the bending mechanism 620. The bending mechanism 620 includes a transition channel 621, a fifth cylinder 622, a connecting piece 623, a bending wheel 624, a sixth cylinder 625 and abutment 626. The transition channel 621 is provided at On one side of the third material moving mechanism 610, the fifth cylinder 622 is arranged on one side of the transition material channel 621, the connecting piece 623 is pivotally connected to the output end of the fifth cylinder 622, the bending wheel 624 is pivotally connected to the connecting piece 623, the sixth cylinder 625 is arranged corresponding to the fifth cylinder 622, and the abutment piece 626 is pivotally connected to the output end of the sixth cylinder 625; the third insertion mechanism 630 is used to separate the upper bending terminal or the lower bending terminal from the terminal strip, and insert it into the insulating shell of the product base 110.
[0045] The third material transfer mechanism 610 is a common terminal strip transfer mechanism, which may include a cylinder, a push block and a paddle. The connection relationship and working principle thereof are all existing technologies and are not specifically limited here.
[0046] When the bending mechanism 620 is operating, the transition channel 621 receives the terminal conveyed by the third material transfer mechanism 610. The sixth air cylinder 625 is actuated, driving the abutment 626 toward the transition channel 621, causing the abutment 626 to abut the rear end of the terminal to be bent on the transition channel 621. The fifth air cylinder 622 is actuated, driving the connecting member 623 toward the transition channel 621, causing the bending wheel 624 to abut the front end of the terminal to be bent on the transition channel 621. The bending wheel 624 moves upward along the outer edge of the abutment 626, bending the terminal upward. After bending is completed, the terminal is conveyed to the third insertion mechanism 630.
[0047] The third insertion mechanism 630 may include a seventh cylinder, a third moving seat, an eighth cylinder, a third base, a third driving unit, a third slide, a third cutting block, a fifth clamping block, and a sixth clamping block. The seventh cylinder is arranged on one side of the bending mechanism 620, the third movable seat is connected to the output end of the seventh cylinder, the eighth cylinder and the third base are both arranged on the third movable seat, the output end of the eighth cylinder is connected to the third slide through the third driving unit, the third slide is movably arranged on the third base, the third cutting block is fixed on the third slide, the surface of the third cutting block facing the third movable seat is an inclined surface, the fifth clamping block is movably arranged on the third slide and close to the third cutting block, the fifth clamping block is provided with a fifth tooth portion at one end close to the third movable seat, the sixth clamping block is fixed on the third movable seat, the sixth clamping block is provided with a sixth tooth portion that cooperates with the fifth tooth portion at one end close to the third slide, and a third clamping groove is formed between the fifth tooth portion and the sixth tooth portion; The third driving unit includes a third inclined lift block and a third driving member. The middle part of the third driving member is pivotally connected to the third base, one end of the third driving member is pivotally connected to the third slide, and the other end of the third driving member is provided with a third pulley. The third inclined lift block is connected to the output end of the eighth cylinder, and the third inclined lift block is provided with a third inclined surface that cooperates with the third pulley.
[0048] When the third insertion mechanism 630 is operating, the seventh cylinder drives the third movable seat to move, bringing the sixth clamping block closer to the bending mechanism 620. Driven by the third material moving mechanism 610, the terminal strip's end moves onto the sixth clamping block. The eighth cylinder pushes the third inclined ejector block to move. The second inclined surface of the third inclined ejector block contacts the third pulley of the third drive member, causing the middle portion of the third drive member to rotate about the pivot point. Since the other end of the third drive member is pivotally connected to the third slide, the third slide is driven to move. The inclined surface of the third cutting block first contacts the terminal strip, severing the connection between the terminal and the strip. Simultaneously, the fifth clamping block synchronously moves toward the sixth clamping block. The fifth tooth portion engages with the sixth tooth portion of the sixth clamping block, clamping the terminal in the third clamping groove. Subsequently, the seventh cylinder drives the third movable seat and inserts the terminal into the corresponding position of the insulating housing. The eighth cylinder pulls the third drive unit, causing the fifth clamping block to move away from the sixth clamping block, thus completing the terminal insertion.
[0049] In the embodiments of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0050] In the embodiments of the present application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0051] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only embodiment.
[0052] In the embodiments of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "plurality" is at least two, for example, two, three, etc., unless otherwise clearly specified.
[0053] In the embodiments of the present application, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; and can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
[0054] The above are merely preferred embodiments of the present application and do not constitute any form of limitation to the present application. Any person skilled in the art can, without departing from the scope of the technical solution of the present application, use the methods and technical contents disclosed above to make many possible changes and modifications to the technical solution of the present application, or modify it into an equivalent embodiment with equivalent changes. Therefore, all equivalent changes made based on the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be included in the scope of protection of the present application.
Claims
1. A base station antenna control connector assembly machine, characterized in that: include: A rotating workbench, on which a plurality of product bases are arranged at intervals; Handling robot, used for loading insulation shells and unloading assembled finished products; A shell loading device, the shell loading device is arranged on one side of the handling robot; A first terminal insertion device, a second terminal insertion device and a third terminal insertion device are arranged around the rotating workbench, the first terminal insertion device has two and is used for inserting the upper row terminals and the lower row terminals respectively, the second terminal insertion device has two and is used for inserting the left terminal and the right terminal respectively, and the third terminal insertion device has two and is used for inserting the upper bent terminal and the lower bent terminal respectively.
2. The base station antenna control connector assembly machine according to claim 1, characterized in that: One side of the rotating workbench has a loading position and an unloading position, and the loading position and the unloading position are both provided with a boss that cooperates with the product base. The handling robot is located between the loading position and the unloading position, and the shell loading device is set corresponding to the loading position.
3. The base station antenna control connector assembly machine according to claim 2, characterized in that: The product base includes a seat body, a mating part, a guide seat, a clamping part, a movable part and a cover part, the seat body is installed on the rotating workbench, the guide seat and the clamping part are both installed on the seat body, the guide seat is provided with an oblique guide groove toward one end of the clamping part, the clamping part is provided with a side abutment block, the side abutment block is used to limit the side end of the insulating shell, the movable part is movably arranged in the oblique guide groove, the movable part is provided with an upper abutment block, and the upper abutment block is used to limit the upper end of the insulating shell, the mating part is movably arranged in the seat body through an installing pin, the upper end of the mating part is passed through the oblique guide groove and contacts the movable part, the lower end of the mating part is provided with a pulley that cooperates with the boss, and the cover is installed on the guide seat, and the cover is provided on the oblique guide groove.
4. The base station antenna control connector assembly machine according to claim 3, characterized in that: The boss has an upper inclined surface, a matching surface and a lower inclined surface connected in sequence; When the lower end of the matching piece moves from the upper inclined surface to the matching surface, the matching piece rises and the movable piece moves away from the clamping piece; When the lower end of the matching piece moves from the matching surface to the lower inclined surface, the matching piece descends and the movable piece moves toward the clamping piece.
5. The base station antenna control connector assembly machine according to claim 1, characterized in that: The first terminal insertion device includes a first material moving mechanism and a first insertion mechanism. The first material moving mechanism is used to move the upper row terminals or the lower row terminals to the first insertion mechanism. The first insertion mechanism is used to separate the upper row terminals and the lower row terminals from the terminal material strip and insert them into the insulating shell of the product base.
6. The base station antenna control connector assembly machine according to claim 5, characterized in that: The first insertion mechanism includes a first cylinder, a first movable seat, a second cylinder, a first base, a first driving unit, a first slide, a first cutting block, a first clamping block and a second clamping block, the first cylinder is arranged on one side of the first material moving mechanism, the first movable seat is connected to the output end of the first cylinder, the second cylinder and the first base are both arranged on the first movable seat, the output end of the second cylinder is connected to the first slide through the first driving unit, the first slide can be movably arranged on the first base, the first cutting block is fixed on the first slide, the bottom surface of the first cutting block is set as an inclined surface, the first clamping block can be movably arranged on the first slide and close to the first cutting block, the lower edge of the first clamping block is provided with a first tooth portion, the second clamping block is fixed on the first movable seat, the upper edge of the second clamping block is provided with a second tooth portion cooperating with the first tooth portion, and a first clamping groove is formed between the second tooth portion and the first tooth portion.
7. The base station antenna control connector assembly machine according to claim 6, characterized in that: The first driving unit includes a first inclined lift block and a first driving member, the middle portion of the first driving member is pivotally connected to the first base, one end of the first driving member is pivotally connected to the first slide, the other end of the first driving member is provided with a first pulley, the first inclined lift block is connected to the output end of the second cylinder, and the first inclined lift block is provided with a first inclined surface that cooperates with the first pulley.
8. The base station antenna control connector assembly machine according to claim 1, characterized in that: The second terminal insertion device includes a second material moving mechanism and a second insertion mechanism. The second material moving mechanism is used to move the left terminal or the right terminal to the second insertion mechanism. The second insertion mechanism is used to separate the left terminal or the right terminal from the terminal strip and insert it into the insulating shell of the product base.
9. The base station antenna control connector assembly machine according to claim 8, characterized in that: The second insertion mechanism includes a third cylinder, a second movable seat, a fourth cylinder, a second base, a second driving unit, a second slide, a second cutting block, a third clamping block and a fourth clamping block. The third cylinder is arranged on one side of the second material moving mechanism, the second movable seat is connected to the output end of the third cylinder, the fourth cylinder and the second base are both arranged on the second movable seat, the output end of the fourth cylinder is connected to the second slide through the second driving unit, the second slide can be movably arranged on the second base, the second cutting block is fixed on the second slide, the surface of the second cutting block facing the second movable seat is an inclined surface, the third clamping block can be movably arranged on the second slide and close to the second cutting block, the third clamping block is provided with a third tooth portion at one end close to the second movable seat, the fourth clamping block is fixed on the second movable seat, the fourth clamping block is provided with a fourth tooth portion cooperating with the third tooth portion at one end close to the second slide, and a second clamping groove is formed between the fourth tooth portion and the third tooth portion; The second driving unit includes a second inclined lift block and a second driving member, the middle part of the second driving member is pivotally connected to the second base, one end of the second driving member is pivotally connected to the first slide, the other end of the second driving member is provided with a second pulley, the second inclined lift block is connected to the output end of the fourth cylinder, and the second inclined lift block is provided with a second inclined surface that cooperates with the second pulley.
10. The base station antenna control connector assembly machine according to claim 1, characterized in that: The third terminal insertion device includes a third material moving mechanism, a bending mechanism and a third insertion mechanism. The third material moving mechanism is used to transfer the upper bent terminal semi-finished product or the lower bent terminal semi-finished product to the bending mechanism. The bending mechanism includes a transition material channel, a fifth cylinder, a connecting piece, a bending wheel, a sixth cylinder and an abutment. The transition material channel is arranged on one side of the third material moving mechanism, and the fifth cylinder is arranged on one side of the transition material channel. The connecting piece is pivotally connected to the output end of the fifth cylinder, the bending wheel is pivotally connected to the connecting piece, the sixth cylinder is arranged corresponding to the fifth cylinder, and the abutment is pivotally connected to the output end of the sixth cylinder; the third insertion mechanism is used to separate the upper bent terminal or the lower bent terminal from the terminal strip, and insert it into the insulating shell of the product base.
Citation Information
Patent Citations
Double-pin terminal insertion device and terminal embedding equipment
CN114300912A
Full-automatic contact pin cutting and bending equipment for connector
CN117239511A
Plug-in mounting device and 5G photoelectric device mounting equipment
CN118099895A
Automatic assembling machine of clamping seat production line
CN209664729U
Terminal insertion device
JP2001357957A