Ultrafine diamond particle surface modification chemical treatment reaction equipment
By designing a chemical treatment reaction equipment with temperature control and ultrasonic dispersion functions, the problem of existing equipment being difficult to accurately control reaction conditions is solved, the uniformity and stability of the surface modification of ultrafine diamond particles are achieved, and the performance of diamond tools is improved.
Patent Information
- Application Number
- CN202510699163.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-09-19
AI Technical Summary
Existing chemical treatment equipment makes it difficult to precisely control reaction conditions, resulting in uneven surface charge distribution on ultrafine diamond particles and inconsistent adsorption of specific substances, which affects the electroplating effect and causes the diamond particles to be poorly fixed on the metal wheel surface and easily fall off.
A chemical treatment reaction equipment for surface modification of ultrafine diamond particles was designed. The reaction temperature was precisely controlled by a temperature control component, and ultrasonic dispersion components and dispersion stirring components were combined to ensure that the ultrafine diamond particles were fully dispersed and the reactants were fully mixed.
The uniformity and stability of the surface modification of ultrafine diamond particles are achieved, the bonding force between diamond particles and metal coating is improved, the shedding phenomenon during the electroplating process is reduced, and the service life of diamond tools is extended.
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Figure CN120662238A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of diamond surface treatment, in particular to ultrafine diamond particle surface modification chemical treatment reaction equipment. Background Art
[0002] In the field of diamond tool manufacturing, especially when using electroplating to lay diamond particles on the surface of metal wheels, how to make the ultrafine diamond particles firmly wrapped and fixed by the metal coating is a key issue; currently, the surface of the diamond particles is usually modified by making the surface of the diamond particles have an electric charge or adsorbing specific substances to enhance its bonding with the metal coating.
[0003] However, existing chemical treatment equipment has difficulty in accurately controlling reaction conditions during the treatment process, resulting in uneven charge distribution on the surface of diamond particles or inconsistent adsorption of specific substances, which affects the subsequent electroplating effect. Moreover, the stirring method of the equipment cannot fully disperse the ultrafine diamond particles, and agglomeration is prone to occur, resulting in poor surface modification effect. Ultimately, the diamond particles are poorly fixed on the metal wheel surface after electroplating, and are easily detached, which reduces the service life and performance of the diamond tool. Summary of the Invention
[0004] The purpose of the present invention is to provide a surface modification chemical treatment reaction device for ultrafine diamond particles to solve the problems raised in the background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an ultrafine diamond particle surface modification chemical treatment reaction device, comprising a base, a chemical reaction tank disposed above the base, a temperature control assembly disposed on one side of the chemical reaction tank, an ultrasonic dispersion assembly disposed at the bottom of the chemical reaction tank, a dispersion and stirring assembly disposed at the center of the chemical reaction tank, electrode assemblies disposed on both sides of the dispersion and stirring assembly, and the top and bottom of the chemical reaction tank being connected to a feed assembly and a discharge assembly, respectively; A hollow box and symmetrically arranged brackets are fixed on the base by bolts, a connecting frame is symmetrically welded to the outer wall of the chemical reaction tank, and the connecting frame is fixed to the top of the bracket by bolts, and a vacuum interlayer is provided between the outer wall and the inner wall of the chemical reaction tank; The temperature control assembly includes a temperature sensor, a semicircular coil, a circulation conduit, an oil tank, an oil pump, and a temperature control component. The temperature sensor is fixed to the top of the chemical reaction tank by bolts, and one end of the temperature sensor extends into the interior of the chemical reaction tank. The semicircular coil is welded to the inner wall of the vacuum interlayer. The semicircular coil is connected to one side of the oil tank through the circulation conduit, and the other side of the oil tank is connected to the temperature control component. The temperature control component is connected to the oil pump, and the oil pump is connected to one end of the semicircular coil; The temperature control component is turned on to heat the water in the oil tank, and the oil pump is turned on at the same time to drive the water in the oil tank to circulate in the semicircular coil. The hot oil in the semicircular coil continuously transfers heat to the internal solution through close contact with the inner wall of the chemical reaction tank, which can heat it quickly and evenly. At the same time, the temperature sensor monitors the reaction temperature of the solution in real time and transmits the temperature signal to the temperature control component. The temperature control component automatically adjusts the power of the heating element according to the set temperature value. When the temperature exceeds the preset value, the temperature control component stops heating and accelerates heat dissipation to reduce the temperature of the hot oil in the semicircular coil, cool the reaction temperature, and achieve accurate and rapid control of the reaction temperature, which greatly improves the quality and stability of the surface modification of ultrafine diamond particles.
[0006] The ultrasonic dispersion assembly includes several ultrasonic generators, ultrasonic transducers and ultrasonic receivers. The ultrasonic generators are electrically connected to the ultrasonic transducers through cables. The ultrasonic transducers are fixed to the bottom of the chemical reaction tank by bolts. The top of the ultrasonic transducer is connected to the ultrasonic receiver and is placed inside the chemical reaction tube.
[0007] The ultrasonic generator converts industrial frequency alternating current into a high-frequency electrical signal. By adjusting the frequency and power of the high-frequency electrical signal, the output intensity of the ultrasonic wave can be controlled to adapt to the dispersion requirements of diamond particles of different particle sizes and properties. The ultrasonic transducer converts the high-frequency electrical signal output by the ultrasonic generator into ultrasonic waves and transmits them into the solution. Under the action of ultrasonic vibration, the ultrafine diamond particles in the reaction tank can be fully dispersed to avoid agglomeration. At the same time, it can also promote the reaction between chemical reagents and the surface of diamond particles, improving the surface modification effect. The ultrasonic receiver can monitor the propagation state of ultrasonic waves in the solution, feed back to the ultrasonic generator and adjust the ultrasonic parameters to optimize the dispersion effect.
[0008] Furthermore, one side of the bracket is provided with support plates arranged equidistantly, the ultrasonic generator is arranged on the support plate, an entry hole cover is provided at an eccentric position on the top of the chemical reaction tank, an observation mirror is provided on the entry hole cover, and a frame is welded at the center position of the top of the chemical reaction tank.
[0009] The observation mirror on the manhole cover can directly view the material status and reaction progress in the chemical reaction tank, making it convenient for operators to monitor the reaction process.
[0010] Furthermore, the temperature control component includes a temperature control box, a heating rod, a spiral tube and a fan. The temperature control box is arranged on one side of the oil tank. The temperature control box is electrically connected to the temperature sensor. One side of the temperature control box is connected to the heating rod. The heating rod passes through the oil tank and extends into its interior.
[0011] Furthermore, one end of the spiral tube is connected to the oil tank, and the other end is connected to one end of the oil pump. The oil pump is fixed in the hollow box by screws. A fan is provided directly above the spiral tube. The fan is electrically connected to the temperature control box. The temperature control box and the oil tank are both arranged in the hollow box.
[0012] The temperature sensor monitors the reaction temperature of the solution in real time and transmits the temperature signal to the temperature control box. The temperature control box automatically adjusts the power of the heating element according to the set temperature value. When the temperature exceeds the preset value, the temperature box stops the heating rod from supplying heat and turns on the fan to accelerate the heat dissipation of the spiral tube, thereby reducing the temperature of the hot oil in the semicircular coil and achieving accurate and rapid control of the reaction temperature.
[0013] Furthermore, the dispersion stirring assembly includes a stirring shaft, a stirring head, a stirring paddle, a motor and a motor connector. The motor is located at the top. The stirring head is a combination structure of a flat-top cone and a cone. The stirring paddle is welded around the circumference of the stirring head and is a propeller-type structure. The stirring head is connected to the bottom end of the stirring shaft and is placed inside the chemical reaction tank.
[0014] Furthermore, the motor connecting part includes a reducer, a coupling and a shaft seal. The top of the reducer is connected to the motor shaft, and the bottom is connected to the stirring shaft through a coupling. The stirring shaft passes through the top of the chemical reaction tank and a shaft seal is nested on the outside of the penetration. The reducer is fixed to the top of the frame by screws.
[0015] When the motor is running, it outputs rotational power. The rotational power is decelerated and torque-increased by adjusting the speed through the reducer, and then transmitted to the stirring shaft through the coupling. The stirring shaft drives the stirring head and stirring paddle installed at its end to rotate, thereby achieving stirring of the material. The shaft seal seals the connection between the stirring shaft and the chemical reaction tank to prevent material leakage or external impurities from entering and ensure that the internal temperature is not affected by the outside world. The propeller-type structure of the stirring paddle can generate strong axial and radial liquid flow when rotating, so that the chemical reagents and diamond particles in the chemical reaction tank are fully mixed.
[0016] Furthermore, the electrode assembly includes a DC power supply, a plate, an electric wire and an insulating rod. The positive and negative poles of the DC power supply are electrically connected to one end of the electric wire, and the other end of the electric wire is electrically connected to the symmetrically arranged plate. An insulating sleeve is provided on the outer side of the plate. The insulating sleeve is nested in the insulating rod and spirally fixed. The insulating rod is welded to the inner wall of the chemical reaction tank, and the DC power supply is arranged on the bracket.
[0017] After the DC power supply is turned on, the current is transmitted to the plates through the wires, generating an electric field between the anode and cathode plates of the plates. Under the action of the electric field, the ions in the electrolyte solution of sodium sulfate undergo an electrochemical reaction on the surface of the diamond particles, making the surface of the diamond particles charged.
[0018] Furthermore, the feed assembly includes a feed funnel, a valve and a feed pipe. The feed pipe is welded to the top of the chemical reaction tank and connected to its interior. The valve is fixed between the feed pipe and the feed funnel by bolts. The discharge assembly includes a valve pipe, a filter and a discharge pipe. One end of the valve pipe is welded to the center of the bottom of the chemical reaction tank and connected to its interior, and the other end is connected to the filter through a flange. The filter is a sintered metal filter, and one end of the filter is connected to the discharge pipe through a flange.
[0019] After the reaction is completed, all control components are closed, the valve pipeline and the discharge pipe are opened, and the ultrafine diamond particles are filtered through the porous structure of the sintered metal filter to filter out the agglomerated particles and other large reaction impurities, and are collected in a designated container, completing the modification process of making the diamond particle surface charged.
[0020] Furthermore, an adsorbent release assembly is provided between the electrode plates, and the adsorbent release assembly includes an adsorbent carrier, a bearing, a connecting shaft, a straight plate and a linkage part. The two ends of the straight plate are welded to the inner wall of the chemical reaction tank, the bearing is engaged with the middle part of the straight plate and fixed by bolts, the connecting shaft is inserted through the center of the bearing and fastened by bolts, the bottom end of the connecting shaft is connected to the adsorbent carrier by a thread, and the adsorbent carrier is a porous structure.
[0021] Furthermore, the linkage part includes a linkage gear and a shaft gear, the linkage gear is welded on the stirring shaft, the linkage gear is engaged with the shaft gear and meshes with it, and the shaft gear is welded on the connecting shaft.
[0022] When the equipment is required to adsorb specific substances on the surface of diamond particles, Y-aminopropyltriethoxysilane adsorbent (APS) is evenly filled into the porous adsorbent carrier. When the stirring shaft rotates, the linkage gear rotates, thereby driving the shaft gear to rotate on the bearing. The shaft gear drives the adsorbent carrier on the connecting shaft to rotate. Under the action of ultrasonic vibration and carrier rotation, the adsorbent is slowly released from the porous carrier and evenly dispersed in the solution, fully contacting with the diamond particles. The siloxy group at one end of the APS molecule continuously reacts with the hydroxyl group on the surface of the diamond particles, achieving efficient adsorption of APS by the diamond particles. The amino group at the other end of the APS molecule can react with the metal coating in the subsequent electroplating process, thereby improving the interfacial affinity between the diamond particles and the metal coating, reducing the shedding phenomenon during the electroplating process, and enhancing the binding force of the diamond particles. After the reaction is completed, close all components, open the valve pipeline and the discharge pipe for collection.
[0023] Compared with the prior art, the present invention provides a chemical treatment reaction device for surface modification of ultrafine diamond particles, which has the following beneficial effects: 1. The ultrafine diamond particle surface modification chemical treatment reaction equipment can fully disperse the ultrafine diamond particles in the reaction tank through the synergistic effect of the ultrasonic dispersion component and the dispersion and stirring component, avoiding agglomeration and ensuring that each ultrafine diamond particle can fully contact with the chemical reagent, thereby achieving uniform surface modification.
[0024] 2. The ultrafine diamond particle surface modification chemical treatment reaction equipment can accurately control the reaction temperature through the temperature control component, provide a stable temperature environment for the chemical treatment reaction, ensure that the reaction proceeds according to the predetermined conditions, and improve the effect and consistency of the surface modification. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 Schematic diagram of the internal structure of the present invention; Figure 3 This is a schematic structural diagram of a chemical reaction tank according to the present invention; Figure 4 This is a schematic diagram of the internal structure of a chemical reaction tank according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the side structure of the temperature control component of the present invention; Figure 6 This is a schematic diagram of the front structure of the temperature control component of the present invention; Figure 7 Schematic diagram of the three-dimensional structure of the air filter element in Example 1 of the present invention; Figure 8 This is a schematic structural diagram of the ultrasonic dispersion component of the present invention; Figure 9 This is a schematic structural diagram of the dispersion and stirring assembly of the present invention; Figure 10 This is a schematic structural diagram of the feed assembly of the present invention; Figure 11 This is a schematic structural diagram of the discharge assembly of the present invention; Figure 12 Schematic diagram of the structure of the adsorbent release component of the present invention.
[0026] In the figure: 1. Base; 2. Chemical reaction tank; 3. Temperature control assembly; 4. Ultrasonic dispersion assembly; 5. Dispersion stirring assembly; 6. Electrode assembly; 7. Feed assembly; 8. Discharge assembly; 9. Adsorbent release assembly; 11. Hollow box; 12. Bracket; 21. Connecting frame; 22. Vacuum interlayer; 23. Manhole cover; 24. Observation mirror; 25. Rack; 31. Temperature sensor; 32. Semicircular coil; 33. Circulation duct; 34. Oil tank; 35. Oil pump; 36. Temperature control box; 37. Heating rod; 38. Spiral tube; 39. Fan; 41. Ultrasonic generator; 42. Ultrasonic transducer; 43. Ultrasonic receiver; 51. Stirring shaft; 52. Stirring head; 53. Stirring paddle; 54. Motor; 55. Reducer; 56. Coupling; 57. Shaft seal; 61. DC power supply; 62. Plate; 63. Wire; 64. Insulating rod; 71. Feed hopper; 72. Valve; 73. Feed pipe; 81. Valve pipe; 82. Filter; 83. Discharge pipe; 91. Adsorbent carrier; 92. Bearing; 93. Connecting shaft; 94. Straight plate; 95. Linkage gear; 96. Shaft gear; 121. Support plate; 621. Insulating sleeve. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0028] See also Figures 1-11 , ultrafine diamond particle surface modification chemical treatment reaction equipment, including a base 1, a chemical reaction tank 2 is provided on the base 1, a temperature control component 3 is provided on one side of the chemical reaction tank 2, an ultrasonic dispersion component 4 is provided at the bottom of the chemical reaction tank 2, a dispersion stirring component 5 is provided at the center position of the chemical reaction tank 2, electrode components 6 are provided on both sides of the dispersion stirring component 5, and the top and bottom of the chemical reaction tank 2 are respectively connected to a feed component 7 and a discharge component 8; A hollow box 11 and symmetrically arranged brackets 12 are fixed to the base 1 by bolts. A connecting frame 21 is symmetrically welded to the outer wall of the chemical reaction tank 2. The connecting frame 21 is fixed to the top of the bracket 12 by bolts. A vacuum interlayer 22 is provided between the outer wall and the inner wall of the chemical reaction tank 2. The temperature control assembly 3 includes a temperature sensor 31, a semicircular coil 32, a circulation conduit 33, an oil tank 34, an oil pump 35, and a temperature control unit. The temperature sensor 31 is fixed to the top of the chemical reaction tank 2 by bolts, and one end of the temperature sensor 31 extends into the interior of the chemical reaction tank 2. The semicircular coil 32 is welded to the inner wall of the vacuum interlayer 22. The semicircular coil 32 is connected to one side of the oil tank 34 through the circulation conduit 33. The other side of the oil tank 34 is connected to the temperature control unit. The temperature control unit is connected to the oil pump 35, and the oil pump 35 is connected to one end of the semicircular coil 32. The temperature control component is turned on to heat the water in the oil tank 34, and at the same time, the oil pump 35 is turned on to drive the water in the oil tank 34 to circulate in the semicircular coil 32. The hot oil in the semicircular coil 32 continuously transfers heat to the internal solution through close contact with the inner wall of the chemical reaction tank 2, and can heat it quickly and evenly. At the same time, the temperature sensor 31 monitors the reaction temperature of the solution in real time and transmits the temperature signal to the temperature control component. The temperature control component automatically adjusts the power of the heating element according to the set temperature value. When the temperature exceeds the preset value, the temperature control component stops supplying heat and accelerates heat dissipation to reduce the temperature of the hot oil in the semicircular coil 32, cool the reaction temperature, achieve accurate and rapid control of the reaction temperature, and greatly improve the quality and stability of the surface modification of ultrafine diamond particles.
[0029] The ultrasonic dispersion assembly 4 includes several ultrasonic generators 41, ultrasonic transducers 42 and ultrasonic receivers 43. The ultrasonic generators 41 are electrically connected to the ultrasonic transducers 42 through cables. The ultrasonic transducers 42 are fixed to the bottom of the chemical reaction tank 2 by bolts. The top of the ultrasonic transducer 42 is connected to the ultrasonic receiver 43 and is placed inside the chemical reaction tube 2.
[0030] The ultrasonic generator 41 converts industrial frequency alternating current into a high-frequency electrical signal. By adjusting the frequency and power of the high-frequency electrical signal, the output intensity of the ultrasonic wave can be controlled to adapt to the dispersion requirements of diamond particles of different particle sizes and properties. The ultrasonic transducer 42 converts the high-frequency electrical signal output by the ultrasonic generator 41 into ultrasonic waves and transmits them to the solution. Under the action of ultrasonic vibration, the ultrafine diamond particles in the reaction tank body 2 can be fully dispersed to avoid agglomeration. At the same time, it can also promote the reaction between chemical reagents and the surface of the diamond particles, improving the surface modification effect. The ultrasonic receiver 43 can monitor the propagation state of the ultrasonic wave in the solution, feed back to the ultrasonic generator 41, and adjust the ultrasonic parameters to optimize the dispersion effect.
[0031] Furthermore, one side bracket 12 is provided with support plates 121 arranged at equal intervals, the ultrasonic generator 41 is arranged on the support plate 121, an entry hole cover plate 23 is provided at an eccentric position on the top of the chemical reaction tank 2, an observation mirror 24 is provided on the entry hole cover plate 23, and a frame 25 is welded at the center position of the top of the chemical reaction tank 2.
[0032] The observation mirror 24 on the manhole cover plate 23 can directly view the material status and reaction progress in the chemical reaction tank 2, making it convenient for operators to monitor the reaction process.
[0033] Furthermore, the temperature control component includes a temperature control box 36, a heating rod 37, a spiral tube 38 and a fan 39. The temperature control box 36 is arranged on one side of the oil tank 34. The temperature control box 36 is electrically connected to the temperature sensor 31. One side of the temperature control box 36 is connected to the heating rod 37. The heating rod 37 passes through the oil tank 34 and extends into its interior.
[0034] Furthermore, one end of the spiral tube 38 is connected to the oil tank 34, and the other end is connected to one end of the oil pump 35. The oil pump 35 is fixed in the hollow box 11 by screws. A fan 39 is provided directly above the spiral tube 38. The fan 39 is electrically connected to the temperature control box 36. The temperature control box 36 and the oil tank 34 are both arranged in the hollow box 11.
[0035] The temperature sensor 31 monitors the reaction temperature of the solution in real time and transmits the temperature signal to the temperature control box 36. The temperature control box 36 automatically adjusts the power of the heating element according to the set temperature value. When the temperature exceeds the preset value, the temperature box 36 stops the heating rod 37 and turns on the fan 39 to accelerate the heat dissipation of the spiral tube 38, so that the temperature of the hot oil in the semicircular coil 32 is reduced, thereby achieving accurate and rapid control of the reaction temperature.
[0036] Furthermore, the dispersion stirring assembly 5 includes a stirring shaft 51, a stirring head 52, a stirring paddle 53, a motor 54 and a motor connector. The motor 54 is located at the top. The stirring head 52 is a combination structure of a flat-top cone and a cone. The stirring paddle 53 is welded around the circumference of the stirring head 52 and is a propeller-type structure. The stirring head 52 is connected to the bottom end of the stirring shaft 51 and is placed inside the chemical reaction tank 2.
[0037] Furthermore, the motor connector includes a reducer 55, a coupling 56 and a shaft seal 57. The top of the reducer 55 is connected to the shaft of the motor 54, and the bottom is connected to the stirring shaft 51 through the coupling 56. The stirring shaft 51 passes through the top of the chemical reaction tank 2 and a shaft seal 57 is nested on the outside of the penetration. The reducer 55 is fixed to the top of the frame 25 by screws.
[0038] When the motor 54 is running, it outputs rotational power. The rotational power is adjusted by the speed reducer 55 to reduce the speed and increase the torque, and then transmitted to the stirring shaft 51 through the coupling 56. The stirring shaft 51 drives the stirring head 52 and the stirring paddle 53 installed at its end to rotate, thereby achieving stirring of the material. The shaft seal 57 seals the connection between the stirring shaft 51 and the chemical reaction tank 2 to prevent material leakage or external impurities from entering and ensure that the internal temperature is not affected by the outside world. The propeller structure of the stirring paddle 53 can generate strong axial and radial liquid flow when rotating, so that the chemical reagents and diamond particles in the chemical reaction tank 2 are fully mixed.
[0039] Furthermore, the electrode assembly 6 includes a DC power supply 61, a plate 62, an electric wire 63 and an insulating rod 64. The positive and negative poles of the DC power supply 61 are electrically connected to one end of the electric wire 63, and the other end of the electric wire 63 is electrically connected to the symmetrically arranged plate 62. An insulating sleeve 621 is provided on the outer side of the plate 62. The insulating sleeve 621 is nested in the insulating rod 64 and spirally fixed. The insulating rod 64 is welded to the inner wall of the chemical reaction tank 2, and the DC power supply 61 is arranged on the bracket 12.
[0040] After the DC power supply 61 is turned on, current is transmitted to the electrode 62 through the wire 63, generating an electric field between the anode plate and the cathode plate of the electrode 62. Under the action of the electric field, the ions in the electrolyte solution of sodium sulfate undergo an electrochemical reaction on the surface of the diamond particles, making the surface of the diamond particles charged.
[0041] Furthermore, the feed assembly 7 includes a feed funnel 71, a valve 72 and a feed pipe 73. The feed pipe 73 is welded to the top of the chemical reaction tank 2 and connected to its interior. The valve 72 is fixed between the feed pipe 73 and the feed funnel 71 by bolts. The discharge assembly 8 includes a valve pipe 81, a filter 82 and a discharge pipe 83. One end of the valve pipe 81 is welded to the bottom center of the chemical reaction tank 2 and connected to its interior, and the other end is connected to the filter 82 through a flange. The filter 82 is a sintered metal filter. One end of the filter 82 is connected to the discharge pipe 83 through a flange.
[0042] After the reaction is completed, the control components are closed, the valve pipeline 81 and the discharge pipe 83 are opened, and the ultrafine diamond particles are filtered through the porous structure of the sintered metal filter 82 to filter out the agglomerated particles and other large reaction impurities, and are collected in a designated container, completing the modification process of making the surface of the diamond particles charged. Example 2
[0043] See also Figure 12 The difference between the second embodiment and the first embodiment is that an adsorbent release assembly 9 is provided between the electrode plates 62. The adsorbent release assembly 9 includes an adsorbent carrier 91, a bearing 92, a connecting shaft 93, a straight plate 94, and a linkage. The two ends of the straight plate 94 are welded to the inner wall of the chemical reaction tank 2. The bearing 92 is engaged with the middle of the straight plate 94 and fixed by bolts. A connecting shaft 93 is inserted through the center of the bearing 92 and is fastened by bolts. The bottom end of the connecting shaft 93 is connected to the adsorbent carrier 91 by a thread. The adsorbent carrier 91 has a porous structure.
[0044] Furthermore, the linkage member includes a linkage gear 95 and a shaft gear 96 . The linkage gear 95 is welded to the stirring shaft 51 . The linkage gear 95 engages with the shaft gear 96 and meshes with it. The shaft gear 96 is welded to the connecting shaft 93 .
[0045] When the device is required to adsorb a specific substance on the surface of diamond particles, a porous adsorbent carrier 91 is uniformly filled with Y-aminopropyltriethoxysilane adsorbent (APS). When the stirring shaft 51 rotates, the linkage gear 95 rotates, thereby driving the shaft gear 96 to rotate on the bearing 92. The shaft gear 96 drives the adsorbent carrier 91 on the connecting shaft 93 to rotate. Under the action of ultrasonic vibration and carrier rotation, the adsorbent is slowly released from the porous carrier and evenly dispersed in the solution, fully contacting the diamond particles. The siloxy group at one end of the APS molecule continuously reacts with the hydroxyl group on the surface of the diamond particles, achieving efficient adsorption of APS by the diamond particles. The amino group at the other end of the APS molecule can react with the metal coating in the subsequent electroplating process, thereby improving the interfacial affinity between the diamond particles and the metal coating, reducing the shedding phenomenon during the electroplating process, and enhancing the binding force of the diamond particles. After the reaction is completed, close all components, open the valve pipeline 81 and the discharge pipe 83 for collection.
[0046] The specific usage and function of this embodiment are as follows: When using the device to charge the surface of diamond particles, first, fix the chemical reaction tank 2 and connect the temperature control component 3, ultrasonic dispersion component 4, dispersion and stirring component 5, electrode assembly 6 and feeding and discharging system. Then, set the appropriate reaction temperature through the temperature control box 36. Then, add an appropriate amount of ultrafine diamond particles through the feeding funnel 71 and feed it into the chemical reaction tank 2 through the feeding pipe 73. Then, add a deionized water solution containing sodium sulfate at an appropriate concentration as an electrolyte solution. The solution volume covers two-thirds of the height of the chemical reaction tank 2. Then, close the valve 72 to seal the chemical reaction tank 2. Then, the temperature control box 36 is turned on, and the water in the oil tank 34 is heated by the heating rod 37. At the same time, the oil pump 35 is turned on to drive the water in the oil tank 34 to circulate in the semicircular coil 32. The hot oil in the semicircular coil 32 continuously transfers heat to the internal solution through close contact with the inner wall of the chemical reaction tank 2, and can heat it quickly and evenly. At the same time, the temperature sensor 31 monitors the reaction temperature of the solution in real time and transmits the temperature signal to the temperature control box 36. The temperature control box 36 automatically adjusts the power of the heating element according to the set temperature value. When the temperature exceeds the preset value, the temperature box 36 stops the heating of the heating rod 37 and turns on the fan 39 to accelerate the heat dissipation of the spiral tube 38, so that the temperature of the hot oil in the semicircular coil 32 is reduced, the reaction temperature is cooled, and the reaction temperature is accurately and quickly controlled, thereby greatly improving the quality and stability of the surface modification of ultrafine diamond particles. When the reaction temperature of the solution reaches a stable preset temperature, the motor 54 is started. When the motor 54 is running, it outputs rotational power. The rotational power is regulated by the speed reducer 55 to reduce speed and increase torque, and then transmitted to the stirring shaft 51 through the coupling 56. The stirring shaft 51 drives the stirring head 52 and the stirring paddle 53 installed at the end thereof to rotate, thereby achieving stirring of the material. The shaft seal 57 seals the connection between the stirring shaft 51 and the chemical reaction tank 2 to prevent material leakage or external impurities from entering and to ensure that the internal temperature is not affected by the outside world. The propeller-type structure of the stirring paddle 53 can generate strong axial and radial liquid flow during rotation, so that the chemical reagents and diamond particles in the chemical reaction tank 2 are fully mixed. During the reaction, the ultrasonic generator 41 and the DC power supply 61 are turned on simultaneously. The ultrasonic generator 41 converts industrial frequency alternating current into a high-frequency electrical signal. By adjusting the frequency and power of the high-frequency electrical signal, the output intensity of the ultrasonic wave can be controlled to adapt to the dispersion requirements of diamond particles of different particle sizes and properties. The ultrasonic transducer 42 converts the high-frequency electrical signal output by the ultrasonic generator 41 into ultrasonic waves and transmits them into the solution. Under the action of ultrasonic vibration, the ultrafine diamond particles in the reaction tank 2 can be fully dispersed to avoid agglomeration. At the same time, it can also promote the reaction between the chemical reagent and the surface of the diamond particles, improving the surface modification effect. The ultrasonic receiver 43 can monitor the propagation state of the ultrasonic wave in the solution, feedback it to the ultrasonic generator 41, and adjust the ultrasonic parameters to optimize the dispersion effect. After the DC power supply 61 is turned on, current is transmitted to the electrode plate 62 through the wire 63, generating an electric field between the anode and cathode plates of the electrode plate 62. Under the action of the electric field, the ions in the sodium sulfate electrolyte solution undergo an electrochemical reaction on the surface of the diamond particles, causing the diamond particles to have a surface charge. After the reaction is completed, the control components are closed, the valve pipe 81 and the discharge pipe 83 are opened, and the ultrafine diamond particles are filtered through the porous structure of the sintered metal filter 82 to filter out agglomerated particles and other large reaction impurities. The particles are then collected in a designated container, completing the modification process of making the diamond particles have a surface charge. When it is necessary to use the device to adsorb a specific substance on the surface of the diamond particles, an adsorbent carrier 91, a bearing 92, a connecting shaft 93, a straight plate 94, a linkage gear 95, and a shaft gear 96 are added to the chemical reaction tank 2. First, the porous structure of the adsorbent carrier 91 is evenly filled with Y-aminopropyltriethoxysilane adsorbent (APS). The adsorbent carrier 91 is installed in the reaction tank. Then, ultrafine diamond particles and anhydrous ethanol solution are added to the chemical reaction tank 2. The valve 72 is closed, and the temperature control component 3, the ultrasonic dispersion component 4, and the dispersion and stirring component 5 are started. When the stirring shaft 51 rotates, it drives the linkage gear 95 to rotate, thereby driving the shaft gear 96 to rotate on the bearing 92. The shaft gear 96 drives the adsorbent carrier 91 on the connecting shaft 93 to rotate. Under the action of ultrasonic vibration and carrier rotation, the adsorbent is slowly released from the porous carrier and evenly dispersed in the solution, fully contacting the diamond particles. The siloxy group at one end of the APS molecule continuously reacts with the hydroxyl group on the surface of the diamond particles, achieving efficient adsorption of APS by the diamond particles. The amino group at the other end of the APS molecule can react with the metal coating in the subsequent electroplating process, thereby improving the interfacial affinity between the diamond particles and the metal coating, reducing the shedding phenomenon during the electroplating process, and enhancing the binding force of the diamond particles. After the reaction is completed, close all components, open the valve pipeline 81 and the discharge pipe 83 for collection.
[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An ultrafine diamond particle surface modification chemical treatment reaction device, comprising a base (1), a chemical reaction tank (2) being provided above the base (1), and characterized in that: A temperature control component (3) is provided on one side of the chemical reaction tank (2), an ultrasonic dispersion component (4) is provided on the bottom of the chemical reaction tank (2), a dispersion stirring component (5) is provided at the center of the chemical reaction tank (2), electrode components (6) are provided on both sides of the dispersion stirring component (5), and the top and bottom of the chemical reaction tank (2) are respectively connected to a feed component (7) and a discharge component (8); A hollow box (11) and a symmetrically arranged bracket (12) are fixed to the base (1) by bolts, a connecting frame (21) is symmetrically welded to the outer wall of the chemical reaction tank (2), and the connecting frame (21) is fixed to the top of the bracket (12) by bolts, and a vacuum interlayer (22) is provided between the outer wall and the inner wall of the chemical reaction tank (2); The temperature control assembly (3) includes a temperature sensor (31), a semicircular coil (32), a circulation conduit (33), an oil tank (34), an oil pump (35) and a temperature control component. The temperature sensor (31) is fixed to the top of the chemical reaction tank (2) by bolts. One end of the temperature sensor (31) extends into the interior of the chemical reaction tank (2). The semicircular coil (32) is welded to the inner wall of the vacuum interlayer (22). The semicircular coil (32) is connected to one side of the oil tank (34) through the circulation conduit (33). The other side of the oil tank (34) is connected to the temperature control component. The temperature control component is connected to the oil pump (35). The oil pump (35) is connected to one end of the semicircular coil (32). The ultrasonic dispersion assembly (4) includes a plurality of ultrasonic generators (41), ultrasonic transducers (42) and ultrasonic receivers (43), wherein the ultrasonic generators (41) are electrically connected to the ultrasonic transducers (42) via cables, the ultrasonic transducers (42) are fixed to the bottom of the chemical reaction tank (2) via bolts, and the top of the ultrasonic transducer (42) is connected to the ultrasonic receiver (43) and is placed inside the chemical reaction tube (2).
2. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 1, characterized in that: The bracket (12) on one side is provided with support plates (121) arranged at equal intervals, the ultrasonic generator (41) is arranged on the support plate (121), an entry hole cover plate (23) is provided at an eccentric position on the top of the chemical reaction tank (2), an observation mirror (24) is provided on the entry hole cover plate (23), and a frame (25) is welded at the center position of the top of the chemical reaction tank (2).
3. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 1, characterized in that: The temperature control component includes a temperature control box (36), a heating rod (37), a spiral tube (38) and a fan (39). The temperature control box (36) is arranged on one side of the oil tank (34). The temperature control box (36) is electrically connected to the temperature sensor (31). One side of the temperature control box (36) is connected to the heating rod (37). The heating rod (37) passes through the oil tank (34) and extends into the interior thereof.
4. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 3, characterized in that: One end of the spiral tube (38) is connected to the oil tank (34), and the other end is connected to one end of the oil pump (35). The oil pump (35) is fixed in the hollow box (11) by screws. A fan (39) is provided just above the spiral tube (38). The fan (39) is electrically connected to the temperature control box (36). The temperature control box (36) and the oil tank (34) are both arranged in the hollow box (11).
5. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 1, characterized in that: The dispersion stirring assembly (5) comprises a stirring shaft (51), a stirring head (52), a stirring paddle (53), a motor (54) and a motor connector, wherein the motor (54) is arranged at the top, the stirring head (52) is a combined structure of a flat-top cone and a cone, the stirring paddle (53) is welded around the circumference of the stirring head (52) and is a propeller-type structure, and the stirring head (52) is connected to the bottom end of the stirring shaft (51) and is placed inside the chemical reaction tank (2).
6. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 5, characterized in that: The motor connecting member includes a reducer (55), a coupling (56) and a shaft seal (57). The reducer (55) is connected to the motor (54) shaft at the top and connected to the stirring shaft (51) at the bottom through the coupling (56). The stirring shaft (51) passes through the top of the chemical reaction tank (2) and a shaft seal (57) is embedded outside the penetration point. The reducer (55) is fixed to the top of the frame (25) by screws.
7. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 1, characterized in that: The electrode assembly (6) includes a DC power supply (61), a plate (62), an electric wire (63) and an insulating rod (64). The positive and negative poles of the DC power supply (61) are electrically connected to one end of the electric wire (63), and the other end of the electric wire (63) is electrically connected to the symmetrically arranged plate (62). An insulating sleeve (621) is provided on the outer side of the plate (62). The insulating sleeve (621) is nested in the insulating rod (64) and spirally fixed. The insulating rod (64) is welded to the inner wall of the chemical reaction tank (2). The DC power supply (61) is arranged on the bracket (12).
8. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 1, characterized in that: The feed assembly (7) includes a feed funnel (71), a valve (72) and a feed pipe (73), wherein the feed pipe (73) is welded to the top of the chemical reaction tank (2) and communicates with the interior thereof, and the valve (72) is fixed between the feed pipe (73) and the feed funnel (71) by bolts. The discharge assembly (8) includes a valve pipe (81), a filter (82) and a discharge pipe (83), wherein one end of the valve pipe (81) is welded to the bottom center of the chemical reaction tank (2) and communicates with the interior thereof, and the other end is connected to the filter (82) via a flange, wherein the filter (82) is a sintered metal filter, and one end of the filter (82) is connected to the discharge pipe (83) via a flange.
9. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 7, characterized in that: An adsorbent release assembly (9) is provided between the electrode plates (62), and the adsorbent release assembly (9) comprises an adsorbent carrier (91), a bearing (92), a connecting shaft (93), a straight plate (94) and a linkage member. Both ends of the straight plate (94) are welded to the inner wall of the chemical reaction tank (2), the bearing (92) is engaged with the middle of the straight plate (94) and is fixed by bolts, a connecting shaft (93) is inserted through the center of the bearing (92) and is fastened by bolts, and the bottom end of the connecting shaft (93) is connected to the adsorbent carrier (91) by a thread, and the adsorbent carrier (91) is a porous structure.
10. The ultrafine diamond particle surface modification chemical treatment reaction equipment according to claim 9, characterized in that: The linkage member comprises a linkage gear (95) and a shaft gear (96); the linkage gear (95) is welded to the stirring shaft (51); the linkage gear (95) engages with the shaft gear (96) and meshes with each other; the shaft gear (96) is welded to the connecting shaft (93).