Pump end cover die-casting production system
By designing the rotating mechanism and gripping mechanism of the mold unit and the blanking device, the problems of unstable gripping and cumbersome movements of the pump end cover are solved, stable and efficient transfer and delivery of the pump end cover are achieved, the control system is simplified, and production efficiency and maintenance convenience are improved.
Patent Information
- Application Number
- CN202511028198.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional pump end cover gripping solutions are prone to jaw slippage and cumbersome movements, and negative pressure adsorption is prone to air leakage, resulting in insufficient adsorption force, affecting production stability and rhythm.
A die-casting production system for a pump end cover is designed, which includes a mold unit, a blanking device, and an output conveyor. A rotating mechanism and a grasping mechanism are used to achieve stable grasping and transfer of the pump end cover. The pump end cover is ejected from the mold cavity by an ejection mechanism, and the gripping stability is ensured by the engagement between the clamping bead and the annular groove.
It achieves stable grasping and transfer of the pump end cover, simplifies the action process, reduces control complexity, and improves production efficiency and maintenance convenience.
Smart Images

Figure CN120662783A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a pump end cover die-casting production system. Background Art
[0002] In the current pump end cover die-casting production system, the formed pump end cover needs to be grabbed by a blanking device and transferred to a conveyor belt for transportation to a designated location.
[0003] However, traditional pump end cap gripping solutions have the following problems: Due to the disc-shaped structure of the pump end cap, the gripper of a traditional manipulator is prone to slipping when gripping the pump end cap, affecting gripping stability. Furthermore, the gripping and releasing of the pump end cap by the traditional manipulator is cumbersome, the control system design is complex, and debugging and maintenance are inconvenient. Furthermore, when gripping the pump end cap using negative pressure suction in the existing technology, it is prone to edge leakage, resulting in insufficient suction force, and the pump end cap is prone to falling off, affecting production cycle time. Therefore, it is necessary to design a corresponding technical solution to solve the above problems. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a pump end cover die-casting production system to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is to design a pump end cover die-casting production system, including a mold unit, a blanking device and an output conveyor belt; The mold unit includes a fixed mold, a movable mold and an ejection mechanism, wherein the movable mold is arranged above the fixed mold, and the movable mold and the fixed mold are closed to form a cavity for molding the pump end cover; The cam is connected to the movable mold and the movable mold is meshed with the movable mold, and the movable mold comprises a support base, a vertical rotating shaft, a horizontal rotating shaft, a vertical rack and a rotating plate. The support base is arranged on the side of the fixed mold, the vertical rotating shaft is rotatably connected to the top of the support base, and the top of the vertical rotating shaft is provided with a second bevel gear, the horizontal rotating shaft is rotatably connected to the top of the support base through the mounting plate, and the two ends of the horizontal rotating shaft are respectively provided with a first bevel gear and a circular gear, the first bevel gear is meshed with the second bevel gear, the vertical rack is arranged on the side of the movable mold, and the vertical rack is meshed with the circular gear, one end of the rotating plate is fixedly connected to the vertical rotating shaft, the grabbing mechanism is connected to the other end of the rotating plate, and the grabbing mechanism is used to grab or release the pump end cover; The output conveyor belt is arranged at the front side of the rotating mechanism.
[0006] Preferably, the ejection mechanism includes an ejection plate and an ejector pin, the ejection plate is arranged below the fixed mold, the ejector pin is arranged on the top of the ejection plate, and the top end of the ejector pin passes through the fixed mold and extends into the mold cavity.
[0007] Preferably, an annular groove is provided on the outer peripheral surface of the pump end cover, and the grabbing mechanism includes a bracket, a connecting disc, a grabbing disc and an electric telescopic rod, the bracket is arranged at the bottom of the rotating plate, the connecting disc is arranged at the bottom of the bracket, and two limit blocks are symmetrically provided at the bottom of the connecting disc, the grabbing disc is slidably connected between the two limit blocks, and two grabbing blocks are symmetrically provided at the bottom of the grabbing disc, the pump end cover is accommodated between the two grabbing blocks, and bead holes corresponding to the annular groove are respectively provided on the two grabbing blocks, the two bead holes are respectively located below the two limit blocks, and beads are movably provided in the two bead holes, the bead part protrudes from the side wall of the grabbing block, and the beads are used to engage with the annular groove, the electric telescopic rod is arranged at the bottom of the bracket, and the telescopic end of the electric telescopic rod passes through the connecting disc downward and is connected to the grabbing disc.
[0008] Preferably, vertical sliding grooves are respectively provided on the inner sides of the two limiting blocks facing each other, and sliding blocks that slidably cooperate with the vertical sliding grooves are respectively provided on both sides of the grabbing plate.
[0009] Preferably, the vertical rack is arranged on the side of the movable mold through a fixing plate.
[0010] The advantages and beneficial effects of the present invention are: providing a pump end cover die-casting production system with a reasonable structure. By improving the structure of the blanking device and relying on the opening and ejection actions of the die-casting mold, the pump end cover can be stably grasped and transferred; moreover, the grasping and releasing of the pump end cover are simple and fast, while the control complexity is simplified, and debugging and maintenance are more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the present invention.
[0012] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0013] Figure 3 yes Figure 1 Enlarged view of point B in the middle. DETAILED DESCRIPTION
[0014] The following embodiments are further described in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0015] The technical solution specifically implemented in the present invention is: In a specific embodiment, Figure 1 and Figure 2 As shown, the present invention provides a pump end cover die-casting production system, including a mold unit, a blanking device and an output conveyor belt 1; The mold unit includes a fixed mold 2, a movable mold 3 and an ejection mechanism. The movable mold 3 is arranged above the fixed mold 2, and the movable mold 3 and the fixed mold 2 are closed to form a cavity for molding the pump end cover 100; The unloading device includes a rotating mechanism and a grabbing mechanism, the rotating mechanism is used to drive the grabbing mechanism to move in or out between the movable mold 3 and the fixed mold 2, and the rotating mechanism includes a support seat 4, a vertical rotating shaft 5, a horizontal rotating shaft 6, a vertical rack 7 and a rotating plate 8. The support seat 4 is arranged on the side of the fixed mold 2, the vertical rotating shaft 5 is rotatably connected to the top of the support seat 4, and the top of the vertical rotating shaft 5 is provided with a second bevel gear 9, the horizontal rotating shaft 6 is rotatably connected to the top of the support seat 4 through the mounting plate 10, and the two ends of the horizontal rotating shaft 6 are respectively provided with a first bevel gear 11 and a circular gear 12, the first bevel gear 11 is meshed with the second bevel gear 9, the vertical rack 7 is arranged on the side of the movable mold 3, and the vertical rack 7 is meshed with the circular gear 12, one end of the rotating plate 8 is fixedly connected to the vertical rotating shaft 5, the grabbing mechanism is connected to the other end of the rotating plate 8, and the grabbing mechanism is used to grab or release the pump end cover 100; The output conveyor belt 1 is arranged on the front side of the rotating mechanism.
[0016] Adopting the above scheme, the working method of the pump end cover die-casting production system of the present invention comprises the following steps: When the movable mold 3 and the fixed mold 2 are in the mold closing state, the pump end cover 100 is formed in the mold cavity, and the grabbing mechanism is located above the output conveyor belt 1; The movable mold 3 and the fixed mold 2 are opened, and the vertical rack 7 is driven upward by the movable mold 3 to move a set distance, so that the vertical rack 7 drives the horizontal shaft 6 and the first bevel gear 11 to rotate by meshing with the circular gear 12. The first bevel gear 11 drives the vertical shaft 5 and the rotating plate 8 to rotate 90 degrees by meshing with the second bevel gear 9. The rotating plate 8 drives the grabbing mechanism to move between the movable mold 3 and the fixed mold 2, and then the ejection mechanism ejects the formed pump end cover 100 from the mold cavity, and the pump end cover 100 is grabbed by the grabbing mechanism; The movable mold 3 and the fixed mold 2 are closed again. During this process, the rotating plate 8 rotates 90 degrees in the opposite direction, and the rotating plate 8 drives the grabbing mechanism to move out from between the movable mold 3 and the fixed mold 2, so that the grabbing mechanism drives the grabbed pump end cover 100 to move above the output transmission belt 1; The grabbing mechanism releases the pump end cover 100 onto the output conveyor belt 1 , and the output conveyor belt 1 transports the pump end cover 100 to a designated location.
[0017] In another specific embodiment, Figure 1 As shown, the ejection mechanism includes an ejection plate 13 and an ejector pin 14. The ejection plate 13 is arranged below the fixed mold 2, and the ejector pin 14 is arranged on the top of the ejection plate 13. The top end of the ejector pin 14 penetrates the fixed mold 2 and extends into the cavity.
[0018] With the above solution, the ejection mechanism works as follows: when the ejection mechanism performs an ejection operation, the ejector plate 13 is driven to drive the ejector pin 14 upward, and the ejector pin 14 ejects the pump end cover 100 in the cavity; when the ejection mechanism resets, the ejector plate 13 is driven to drive the ejector pin 14 downward.
[0019] In another specific embodiment, Figure 1 and Figure 3 As shown, an annular groove 101 is provided on the outer circumferential surface of the pump end cover 100. When the pump end cover 100 is assembled, the annular groove 101 is used to install a seal; the grabbing mechanism includes a bracket 15, a connecting disc 16, a grabbing disc 17 and an electric telescopic rod 18. The bracket 15 is arranged at the bottom of the rotating plate 8, the connecting disc 16 is arranged at the bottom of the bracket 15, and two limit blocks 19 are symmetrically provided at the bottom of the connecting disc 16. The grabbing disc 17 is slidably connected between the two limit blocks 19, and two grabbing blocks 20 are symmetrically provided at the bottom of the grabbing disc 17. The pump end cover 100 is accommodated between the two grab blocks 20, and the two grab blocks 20 are respectively provided with a card bead hole 21 corresponding to the annular groove 101, the two card bead holes 21 are respectively located below the two limit blocks 19, and the two card bead holes 21 are movably provided with a card bead 22, the card bead 22 partially protrudes from the side wall of the grab block 20, and the card bead 22 is used to engage with the annular groove 101, the electric telescopic rod 18 is arranged at the bottom of the bracket 15, and the telescopic end of the electric telescopic rod 18 passes through the connecting plate 16 downward and is connected to the grab plate 17.
[0020] Adopting the above scheme, the grabbing mechanism in the present invention is designed according to the structural characteristics of the pump end cover 100. The specific operation process of the grabbing mechanism grabbing the pump end cover 100 is as follows: in the process of the ejection mechanism ejecting the pump end cover 100, the pump end cover 100 will move between the two grabbing blocks 20, and the top outer edge of the pump end cover 100 will push the card bead 22, so that the card bead 22 partially protrudes from the outer wall of the grab block 20, until the ejection mechanism is ejected into place, the top surface of the pump end cover 100 will fit with the bottom surface of the grab plate 17, and the card bead hole 21 is flush with the annular groove 101, and then the electric telescopic control is controlled. The rod 18 retracts and drives the grabbing plate 17 upward. During this process, the bottom inner edge of the limit block 19 will push the card bead 22, so that the card bead 22 partially protrudes from the inner side wall of the grab block 20 and engages with the annular groove 102 of the pump end cover 100, and the limit block 19 can block the outside of the card bead 22, so that the card bead 22 cannot move and maintains a firm engagement with the annular groove 101 to ensure the grabbing stability. After that, the grabbing plate 17 will drive the pump end cover 100 upward through the engagement between the card bead 22 and the annular groove 101, so that the pump end cover 100 is separated from the ejector pin 14. After completion, the ejection mechanism is reset.
[0021] The specific operation process of the grabbing mechanism releasing the pump end cover 100 is as follows: when the grabbing mechanism drives the grabbed pump end cover 100 to move above the output transmission belt 1, the electric telescopic rod 18 is controlled to extend and drive the grabbing plate 17 downward to place the pump end cover 100 on the output conveyor belt 1. During this process, the card bead 22 will move below the limit block 19 to release the obstruction of the limit block 19 on the card bead 22, and then release the card bead 22 from the annular groove 101, so that the pump end cover 100 can move under the drive of the output conveyor belt 1.
[0022] In another specific embodiment, Figure 1 and Figure 3 As shown, vertical sliding grooves 23 are respectively provided on the inner sides of the two limiting blocks 19 facing each other, and sliding blocks 24 that slide with the vertical sliding grooves 23 are respectively provided on both sides of the grabbing plate 17.
[0023] The above solution is adopted to achieve the sliding connection between the grabbing plate 17 and the two limiting blocks 19 .
[0024] In another specific embodiment, Figure 1 As shown, the vertical rack 7 is arranged on the side of the movable mold 3 through a fixing plate 25.
[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A pump end cover die-casting production system, comprising a die unit, a blanking device and an output conveyor belt, characterized in that: The mold unit includes a fixed mold, a movable mold and an ejection mechanism, wherein the movable mold is arranged above the fixed mold, and the movable mold and the fixed mold are closed to form a cavity for molding the pump end cover; The cam is connected to the movable mold and the movable mold is meshed with the movable mold, and the movable mold comprises a support base, a vertical rotating shaft, a horizontal rotating shaft, a vertical rack and a rotating plate. The support base is arranged on the side of the fixed mold, the vertical rotating shaft is rotatably connected to the top of the support base, and the top of the vertical rotating shaft is provided with a second bevel gear, the horizontal rotating shaft is rotatably connected to the top of the support base through the mounting plate, and the two ends of the horizontal rotating shaft are respectively provided with a first bevel gear and a circular gear, the first bevel gear is meshed with the second bevel gear, the vertical rack is arranged on the side of the movable mold, and the vertical rack is meshed with the circular gear, one end of the rotating plate is fixedly connected to the vertical rotating shaft, the grabbing mechanism is connected to the other end of the rotating plate, and the grabbing mechanism is used to grab or release the pump end cover; The output conveyor belt is arranged at the front side of the rotating mechanism.
2. The pump end cover die-casting production system according to claim 1, characterized in that: The ejection mechanism includes an ejection plate and an ejector pin. The ejection plate is arranged below the fixed mold, and the ejector pin is arranged on the top of the ejection plate. The top end of the ejector pin penetrates the fixed mold and extends into the mold cavity.
3. The pump end cover die-casting production system according to claim 2, characterized in that: An annular groove is provided on the outer peripheral surface of the pump end cover, and the grab mechanism includes a bracket, a connecting plate, a grab plate and an electric telescopic rod, the bracket is arranged at the bottom of the rotating plate, the connecting plate is arranged at the bottom of the bracket, and two limit blocks are symmetrically provided at the bottom of the connecting plate, the grab plate is slidably connected between the two limit blocks, and two grab blocks are symmetrically provided at the bottom of the grab plate, the two grab blocks are used to accommodate the pump end cover, and the two grab blocks are respectively provided with bead holes corresponding to the annular groove, the two bead holes are respectively located below the two limit blocks, and the two bead holes are movably provided with beads, the bead part protrudes from the side wall of the grab block, and the bead is used to engage with the annular groove, the electric telescopic rod is arranged at the bottom of the bracket, and the telescopic end of the electric telescopic rod passes through the connecting plate downward and is connected to the grab plate.
4. The pump end cover die-casting production system according to claim 3, characterized in that: Vertical sliding grooves are respectively provided on the inner sides of the two limiting blocks facing each other, and sliding blocks that slide in cooperation with the vertical sliding grooves are respectively provided on both sides of the grabbing plate.
5. The pump end cover die-casting production system according to claim 1, characterized in that: The vertical rack is arranged on the side of the movable mold through a fixing plate.