Novel inductance terminal feeding and discharging machine

By designing a new type of inductor terminal loading and unloading machine, the automatic loading, positioning, transportation and position correction of U-shaped inductor terminals, as well as the automatic unloading and plate placement of inductor products are realized, solving the problem that existing equipment cannot automatically process U-shaped inductor terminals, improving production efficiency and reducing costs.

CN120664328APending Publication Date: 2025-09-19DONGGUAN HUIDA MASCH TECH CO LTD
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Patent Information

Application Number
CN202511059081.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

Existing inductor terminal loading and unloading equipment cannot achieve automatic loading, positioning, transportation and position correction of U-shaped inductor terminals, and is not compatible with the automatic unloading and plate placement operations of formed capacitor products.

Method used

A new type of inductor terminal loading and unloading machine is designed, which includes a terminal loading mechanism, a material receiving and positioning mechanism, a material pushing and correction mechanism, an XZ-axis pick-up and unloading mobile drive mechanism, a pick-up and unloading robot, a Y-axis inductor transfer mechanism, an inductor unloading and swinging mechanism, a hopper mechanism and a tray in and out push-pull mechanism, which can realize the automatic loading, positioning, transportation and position correction of inductor terminals, as well as the automatic unloading and swinging of inductor products.

Benefits of technology

The automated operation of U-shaped inductor terminals is realized, which improves production efficiency, reduces production costs and ensures stable operation.

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Abstract

The invention discloses a novel inductance terminal feeding and discharging machine which comprises a rack, and the rack is provided with a terminal feeding mechanism, a terminal receiving and positioning mechanism, a terminal pushing and correcting mechanism, an XZ-axis material taking and discharging movement driving mechanism, a material taking and discharging mechanical arm, a Y-axis inductance transferring mechanism, an inductance discharging and plate placing mechanism, a stock bin mechanism and a material plate inlet and outlet push-pull mechanism. The U-shaped inductor terminal automatic feeding and positioning device is reasonable in structural design, can complete automatic operation such as automatic feeding, automatic positioning, automatic carrying and automatic position correction of U-shaped inductor terminals and automatic discharging and automatic plate placing of inductor products, is high in automation degree and stable in operation, greatly improves the production efficiency and reduces the production cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of inductor production equipment, and more particularly to a novel inductor terminal loading and unloading machine. Background Art

[0002] like Figure 1 As shown, some existing inductors are provided with an inductor body 200 and an inductor terminal 300 embedded in the inductor body. During the production process of the inductor, the inductor terminal 300 needs to be transferred to the molding cavity of a powder molding press. The powder molding press can compact the alloy powder and the inductor terminal 300 into a single piece. However, the existing inductor terminals are often arranged in special shapes, such as Figure 1 The U-shape shown in the figure cannot be automatically handled by the existing inductor terminal loading and unloading equipment, and the existing inductor terminal loading and unloading equipment is also not compatible with the automatic unloading and tray operation of the formed capacitor products. Summary of the Invention

[0003] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a new type of inductor terminal loading and unloading machine that can complete automatic loading, automatic positioning, automatic transportation and automatic position correction of U-shaped inductor terminals, as well as automatic unloading, automatic plate placement and other automated operations of inductor products.

[0004] To achieve the above-mentioned purpose, the present invention provides a novel inductor terminal loading and unloading machine, including a frame, on which a terminal loading mechanism, a terminal material connection positioning mechanism, a terminal material pushing correction mechanism, an XZ-axis material picking and unloading mobile drive mechanism, a material picking and unloading manipulator, a Y-axis inductor transfer mechanism, an inductor unloading swing plate mechanism, a hopper mechanism and a material tray in and out push-pull mechanism are respectively provided. The terminal loading mechanism, the terminal material connection positioning mechanism, the terminal material pushing correction mechanism and the Y-axis inductor transfer mechanism are respectively provided with two groups, and the two groups of terminal material connection positioning mechanisms are respectively located at the discharge ports of the two groups of terminal loading mechanisms, and the two groups of terminal material pushing correction mechanisms are respectively located at the discharge ports of the two groups of terminal loading mechanisms. On the outer side of the two sets of terminal material connection and positioning mechanisms, the feeding ends of the two sets of Y-axis inductive transfer mechanisms are respectively located on the inner side of the two sets of terminal material connection and positioning mechanisms, the XZ-axis material picking and unloading mobile drive mechanism and the inductive unloading swing plate mechanism are respectively mounted above the two sets of Y-axis inductive transfer mechanisms, the inductive unloading swing plate mechanism is located on the rear side of the XZ-axis material picking and unloading mobile drive mechanism, two material picking and unloading robots are provided and installed on the XZ-axis material picking and unloading mobile drive mechanism, the hopper mechanism is located between the discharge ends of the two sets of Y-axis inductive transfer mechanisms, and the hopper in and out push-pull mechanism is located in front of the entrance and exit of the hopper mechanism.

[0005] Preferably, the material picking and placing robot includes a first X-axis linear module, a robot bracket, a plurality of loading rods, a rod lifting drive device, a plurality of unloading suction cups and a suction cup lifting drive device. The first X-axis linear module is connected to the robot bracket and can drive it to move left and right. The rod lifting drive device and the suction cup lifting drive device are respectively installed on the top end of the robot bracket. The end of the robot bracket is provided with a plurality of rod unloading holes that pass through the upper and lower parts. The loading rod is longitudinally inserted into each rod unloading hole and is connected to the rod lifting drive device. The unloading suction cup is connected to the suction cup lifting drive device.

[0006] Preferably, the rod lifting drive device includes a rod lifting cylinder, a rod lifting seat and a rod lifting guide column. The rod lifting cylinder is installed at the top end of the manipulator bracket. The rod lifting cylinder is connected to the rod lifting seat and can drive it to move up and down. The upper end of the loading rod is installed on the rod lifting seat, and the rod lifting guide column is installed on one side or both sides of the rod lifting seat.

[0007] Preferably, the suction cup lifting drive device includes a suction cup lifting cylinder, a suction cup lifting seat and a suction cup lifting guide column. The suction cup lifting cylinder is installed at the top end of the manipulator bracket. The suction cup lifting cylinder is connected to the suction cup lifting seat and can drive it to move up and down. The suction cup is installed at the bottom of the suction cup lifting seat, and the suction cup lifting guide column is installed on one side or the side of the suction cup lifting seat.

[0008] Preferably, the loading rods and unloading suction cups are arranged alternately.

[0009] Preferably, an opening extending longitudinally upward is provided at the middle position of the bottom of the feeding rod, and inclined surfaces are provided on both sides of the bottom of the feeding rod.

[0010] Preferably, the terminal feeding mechanism includes a vibration plate, a feeding track and a direct vibration feeder, the outlet of the vibration plate is connected to the feeding track, and the direct vibration feeder is installed at the bottom of the feeding track;

[0011] Preferably, the XZ-axis material picking and placing moving drive mechanism is configured as an XZ-axis linear module with dual Z axes or two XZ-axis linear modules, and the XZ-axis material picking and placing moving drive mechanism is mounted on the frame via a first support frame.

[0012] Preferably, the terminal material receiving and positioning mechanism includes a material receiving positioning bracket, a material receiving lifting cylinder, a material receiving seat and a positioning clamp cylinder. The material receiving lifting cylinder is installed on the material receiving and positioning bracket. The material receiving lifting cylinder is connected to the positioning clamp cylinder and can drive it to move up and down. The positioning clamp cylinder is provided with two positioning clamps. The material receiving seat is installed at the top middle position of the positioning clamp cylinder. The material receiving seat is provided with a terminal positioning groove. The terminal positioning groove is located between the two positioning clamps of the positioning clamp cylinder. The two positioning clamps of the positioning clamp cylinder can move to the left and right sides of the terminal positioning groove to clamp and position the inductor terminal entering the terminal positioning groove.

[0013] Preferably, the terminal pushing correction mechanism includes a pushing correction bracket, a pushing correction support plate and a pushing correction cylinder, the pushing correction support plate is horizontally installed on the top of the pushing correction bracket, the pushing correction cylinder is horizontally installed on the pushing correction support plate, and the output rod of the pushing correction cylinder can extend to push the inductor terminal.

[0014] Preferably, the Y-axis inductance transfer mechanism includes a first Y-axis linear module and an inductance transfer seat. The inductance transfer seat is installed on the first Y-axis linear module. The first Y-axis linear module can drive the inductance transfer seat to move back and forth. Several inductance positioning grooves are provided on the top of the inductance transfer seat.

[0015] Preferably, the inductive unloading swing plate mechanism includes a second X-axis linear module, a unloading swing plate lifting cylinder and a plurality of unloading swing plate suction cups. The second X-axis linear module is installed on the frame through a second support frame. The unloading swing plate lifting cylinder is installed on the second X-axis linear module. The second X-axis linear module can drive the unloading swing plate lifting cylinder to move left and right. The unloading swing plate lifting cylinder is connected to all unloading swing plate suction cups and can drive them to move up and down.

[0016] Preferably, the silo mechanism includes a silo body, a silo body support plate, a silo body lifting cylinder, a silo body limiting plate, a silo body positioning pressure block and a silo body positioning cylinder. The inner cavity of the silo body can place multiple material trays in layers. The silo body lifting cylinder is connected to the silo body support plate and can drive it to move up and down. The silo body limiting plate is located on one side of the silo body support plate, and the silo body positioning cylinder is located on the other side of the silo body support plate. The silo body positioning cylinder is connected to the silo body positioning pressure block. The silo body is placed on the silo body support plate and is located between the silo body limiting plate and the silo body positioning pressure block.

[0017] Preferably, the tray in and out push-pull mechanism includes a tray bracket, a second Y-axis linear module and a push-pull clamp cylinder. The tray bracket is located at the entrance and exit of the silo mechanism. The push-pull clamp cylinder is installed on the second Y-axis linear module. The second Y-axis linear module can drive the push-pull clamp cylinder to move back and forth. The push-pull clamp cylinder is provided with two push-pull clamps for clamping the tray.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The structural design of the present invention is reasonable. The frame is provided with a terminal feeding mechanism for providing inductor terminals, a terminal material receiving and positioning mechanism for clamping and positioning the inductor terminals output by the terminal feeding mechanism, a terminal pushing and correcting mechanism for correcting the position of the inductor terminals transported after being inserted and inserted by a material taking and placing robot, an XZ-axis material taking and placing moving drive mechanism for driving the material taking and placing robot to move horizontally and upward, a terminal pushing and correcting mechanism for sequentially inserting and transferring the inductor terminals on the terminal material receiving and positioning mechanism to the terminal pushing and correcting mechanism and the powder forming press, and a terminal material transferring mechanism for sucking and transferring the inductor products formed by the powder forming press to the Y-axis inductor transferring mechanism. The present invention comprises a material picking and placing robot, a Y-axis inductor transfer mechanism for transferring the formed inductor products, an inductor unloading and tray swinging mechanism for transporting the inductor products to the tray, a silo mechanism for storing the trays, and a tray in and out push-pull mechanism for taking out the empty trays in the silo mechanism and pushing the trays filled with inductor products back into the silo mechanism. The present invention can complete automatic loading, automatic positioning, automatic transportation and automatic position correction of U-shaped inductor terminals, as well as automatic unloading, automatic tray swinging and other automated operations of inductor products. It has a high degree of automation and stable operation, greatly improving production efficiency and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is an exploded diagram of one type of inductor;

[0022] Figure 2 This is a schematic diagram of the structure of the new inductor terminal loading and unloading machine Figure 1 ;

[0023] Figure 3 This is a schematic diagram of the structure of the new inductor terminal loading and unloading machine Figure 2 ;

[0024] Figure 4It is a structural diagram of the terminal feeding mechanism;

[0025] Figure 5 It is a structural diagram of the terminal material connection positioning mechanism and the terminal material pushing correction mechanism;

[0026] Figure 6 It is a structural diagram of the terminal material positioning mechanism;

[0027] Figure 7 This is a structural diagram of the XZ-axis pick-up and place-down moving drive mechanism and the pick-up and place-down manipulator;

[0028] Figure 8 This is a schematic diagram of the end structure of the pick-up and unloading robot Figure 1 ;

[0029] Figure 9 This is a schematic diagram of the end structure of the pick-up and unloading robot Figure 2 ;

[0030] Figure 10 It is a schematic diagram of the local structure of the feeding rod;

[0031] Figure 11 It is a structural diagram of the Y-axis inductive transfer mechanism;

[0032] Figure 12 It is a structural diagram of the inductive unloading swing plate mechanism;

[0033] Figure 13 It is a structural diagram of the silo mechanism;

[0034] Figure 14 It is a structural diagram of the tray in and out push-pull mechanism. DETAILED DESCRIPTION

[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0036] Please refer to Figure 2 and Figure 3, an embodiment of the present invention provides a new type of inductor terminal loading and unloading machine, including a frame 1, on which are provided a terminal loading mechanism 2, a terminal material receiving and positioning mechanism 3, a terminal material pushing and correcting mechanism 4, an XZ-axis material taking and unloading moving drive mechanism 5, a material taking and unloading manipulator 6, a Y-axis inductor transfer mechanism 7, an inductor unloading plate swing mechanism 8, a hopper mechanism 9 and a plate in-and-out push-pull mechanism 10, the terminal loading mechanism 2, the terminal material receiving and positioning mechanism 3, the terminal material pushing and correcting mechanism 4 and the Y-axis inductor transfer mechanism 7 are respectively provided with two groups, the two groups of terminal material receiving and positioning mechanisms 3 are respectively located at the discharge ports of the two groups of terminal loading mechanisms 2, and the two groups of terminal material pushing and correcting mechanisms 4 are respectively located on the outer side of the two sets of terminal material receiving and positioning mechanisms 3, the feeding ends of the two sets of Y-axis inductive transfer mechanisms 7 are respectively located on the inner side of the two sets of terminal material receiving and positioning mechanisms 3, the XZ-axis material picking and unloading moving drive mechanism 5 and the inductive unloading swing plate mechanism 8 are respectively mounted above the two sets of Y-axis inductive transfer mechanisms 7, the inductive unloading swing plate mechanism 8 is located on the rear side of the XZ-axis material picking and unloading moving drive mechanism 5, two material picking and unloading manipulators 6 are provided and installed on the XZ-axis material picking and unloading moving drive mechanism 5, the hopper mechanism 9 is located between the discharging ends of the two sets of Y-axis inductive transfer mechanisms 7, and the material tray in-and-out push-pull mechanism 10 is located in front of the entrance and exit of the hopper mechanism 9.

[0037] The various components of this embodiment are described in detail below with reference to the accompanying drawings.

[0038] like Figure 4 As shown, the terminal loading mechanism 2 may include a vibration plate 21 , a feeding track 22 and a direct vibration feeder 23 . The outlet of the vibration plate 21 is connected to the feeding track 22 , and the direct vibration feeder 23 is installed at the bottom of the feeding track 22 .

[0039] During feeding, the vibration plate 21 can output the inductor terminal to the end outlet of the feeding track 22 .

[0040] like Figure 5 and Figure 6 As shown, the terminal material connection positioning mechanism 3 may include a material connection positioning bracket 31, a material connection lifting cylinder 32, a material connection seat 33 and a positioning clamp cylinder 34. The material connection lifting cylinder 32 is installed on the material connection positioning bracket 31. The material connection lifting cylinder 32 is connected to the positioning clamp cylinder 34 and can drive it to move up and down. Two positioning clamps 35 are provided on the positioning clamp cylinder 34. The material connection seat 33 is installed in the middle position of the top of the positioning clamp cylinder 34. A terminal positioning groove 36 is provided on the material connection seat 33. The terminal positioning groove 36 is located between the two positioning clamps 35 of the positioning clamp cylinder 34.

[0041] When the inductor terminal moves from the end outlet of the feeding track 22 to the terminal positioning groove 36, the two positioning clamps 35 of the positioning clamp cylinder 34 can move to the left and right sides of the terminal positioning groove 36 to clamp and position the inductor terminal entering the terminal positioning groove 36, so that the loading rod 62 of the material taking and unloading robot 6 can be accurately inserted into the middle notch of the U-shaped inductor terminal.

[0042] like Figure 5 As shown, the terminal pushing correction mechanism 4 includes a pushing correction bracket 41, a pushing correction support plate 42 and a pushing correction cylinder 43. The pushing correction support plate 42 is horizontally installed on the top of the pushing correction bracket 41, and the pushing correction cylinder 43 is horizontally installed on the pushing correction support plate 42.

[0043] When the loading rod 62 of the material picking and unloading robot 6 moves the inductor terminal over, the loading rod 62 and the inductor terminal stuck on the loading rod 62 are leaned against the top of the pushing correction support plate 42, and then the output rod 431 of the pushing correction cylinder 43 can be extended to push the inductor terminal, and the front and rear positions of the inductor terminal on the horizontal plane are corrected so that the middle part of the inductor terminal can be close to the loading rod 62, so that the loading rod 62 can accurately place the inductor terminal into the cavity of the powder molding press.

[0044] like Figure 7 As shown, the XZ-axis material pickup and placement movement drive mechanism 5 is mounted on the frame 1 via the first support frame 11. The XZ-axis material pickup and placement movement drive mechanism 5 can be configured as an XZ-axis linear module with dual Z axes, that is, one X-axis linear module 51 can drive the movement of two Z-axis linear modules 52. Of course, in other embodiments, the XZ-axis material pickup and placement movement drive mechanism 5 can also be configured as two independent XZ-axis linear modules.

[0045] like Figure 7 、 Figure 8 and Figure 9 As shown, the material picking and unloading robot 6 may include a first X-axis linear module 60, a robot bracket 61, a plurality of loading rods 62, a rod lifting drive device 63, a plurality of unloading suction cups 64 and a suction cup lifting drive device 65. The first X-axis linear module 60 is installed on the two Z-axis linear modules 52 of the XZ-axis material picking and unloading moving drive mechanism 5. The first X-axis linear module 60 is connected to the robot bracket 61 and can drive it to move left and right. The rod lifting drive device 63 and the suction cup lifting drive device 65 are respectively installed at the top end of the robot bracket 61. The end of the robot bracket 61 is provided with a plurality of rod unloading holes 66 that pass through the upper and lower parts. The loading rod 62 is longitudinally inserted into each rod unloading hole 66 and is connected to the rod lifting drive device 63. The unloading suction cup 64 is connected to the suction cup lifting drive device 65.

[0046] Furthermore, the rod lifting drive device 63 may include a rod lifting cylinder 631, a rod lifting seat 632 and a rod lifting guide column 633. The rod lifting cylinder 631 is installed at the top end of the manipulator bracket 61. The rod lifting cylinder 631 is connected to the rod lifting seat 632 and can drive it to move up and down. The upper end of the loading rod 62 is installed on the rod lifting seat 632, and the rod lifting guide column 633 is installed on one side or both sides of the rod lifting seat 632.

[0047] Furthermore, the suction cup lifting drive device 65 may include a suction cup lifting cylinder 651, a suction cup lifting seat 652 and a suction cup lifting guide column 653. The suction cup lifting cylinder 651 is installed at the top end of the manipulator bracket 61. The suction cup lifting cylinder 651 is connected to the suction cup lifting seat 652 and can drive it to move up and down. The suction cup is installed at the bottom of the suction cup lifting seat 652, and the suction cup lifting guide column 653 is installed on one side or side of the suction cup lifting seat 652.

[0048] Preferably, the loading rods 62 and the unloading suction cups 64 can be arranged alternately to avoid interference between the inductor terminals and the formed inductor.

[0049] like Figure 10 As shown, an upwardly extending opening 621 can be provided at the center of the bottom of the loading rod 62. This allows the bottom end of the loading rod 62 to deform to a certain extent, facilitating its insertion into the center notch of the U-shaped terminal. This prevents strong collisions between the loading rod 62 and the inductor terminal, thereby extending the service life of the loading rod 62 and preventing damage to the inductor terminal. Furthermore, inclined surfaces 622 are provided on both sides of the bottom of the loading rod 62.

[0050] After the terminal material connection and positioning mechanism 3 clamps and positions the inductor terminal, the XZ-axis material picking and unloading moving drive mechanism 5 drives the loading rod 62 to move to the top of the inductor terminal, and the loading rod 62 can be inserted into the middle notch of the U-shaped inductor terminal, so that the inductor terminal can be stuck in the bottom end of the loading rod 62. Then the XZ-axis material picking and unloading moving drive mechanism 5 drives the loading rod 62 and the inductor terminal to move to the terminal pushing correction mechanism 4. After correction, the loading rod 62 and the inductor terminal are driven to move to the powder molding press.

[0051] When the loading rod 62 and the inductor terminal are moved to the powder molding press, the unloading suction cup 64 will first suck away the molded inductor product, and then the loading rod 62 and the inductor terminal will be moved to the molding cavity position of the powder molding press, and then the rod lifting drive device 63 will drive the loading rod 62 to move upward, so that the inductor terminal will be separated from the loading rod 62 at the rod unloading hole 66, and then fall into the molding cavity of the powder molding press.

[0052] Subsequently, the XZ-axis material picking and placing movement drive mechanism 5 drives the unloading suction cup 64 and the formed inductor to move to the Y-axis inductor transfer mechanism 7 .

[0053] like Figure 11 As shown, the Y-axis inductance transfer mechanism 7 can include a first Y-axis linear module 71 and an inductance transfer seat 72. The inductance transfer seat 72 is installed on the first Y-axis linear module 71. The first Y-axis linear module 71 can drive the inductance transfer seat 72 to move back and forth. A number of inductance positioning grooves 73 are provided on the top of the inductance transfer seat 72.

[0054] After the unloading suction cup 64 places the inductor product into the inductor positioning groove 73 , the first Y-axis linear module 71 drives the inductor product to move backward to the working position of the inductor unloading plate mechanism 8 .

[0055] like Figure 12 As shown, the inductive unloading swing plate mechanism 8 can include a second X-axis linear module 81, a unloading swing plate lifting cylinder 82 and a plurality of unloading swing plate suction cups 83. The second X-axis linear module 81 is installed on the frame 1 through the second support frame 12. The unloading swing plate lifting cylinder 82 is installed on the second X-axis linear module 81. The second X-axis linear module 81 can drive the unloading swing plate lifting cylinder 82 to move left and right. The unloading swing plate lifting cylinder 82 is connected to all the unloading swing plate suction cups 83 and can drive them to move up and down.

[0056] When the Y-axis inductor transfer mechanism 7 transfers the inductor product over, under the drive of the second X-axis linear module 81 and the unloading swing plate lifting cylinder 82, the unloading swing plate suction cup 83 can suck the inductor product and transport it to the tray 90 pulled out by the tray in and out push-pull mechanism 10 for swinging.

[0057] like Figure 13 As shown, the silo mechanism 9 may include a silo body 91, a silo body support plate 92, a silo body lifting cylinder 93, a silo body limiting plate 94, a silo body positioning pressure block 95 and a silo body positioning cylinder 96. The inner cavity of the silo body 91 can place multiple material trays 90 in layers. The silo body lifting cylinder 93 is connected to the silo body support plate 92 and can drive it to move up and down. The silo body limiting plate 94 is located on one side of the silo body support plate 92, and the silo body positioning cylinder 96 is located on the other side of the silo body support plate 92. The silo body positioning cylinder 96 is connected to the silo body positioning pressure block 95. The silo body 91 is placed on the silo body support plate 92 and is located between the silo body limiting plate 94 and the silo body positioning pressure block 95. The bin lifting cylinder 93 can drive the bin 91 to move up and down, thereby switching different material trays. The bin positioning cylinder 96 can drive the bin positioning pressure block 95 to press the bin 91. When the bin positioning cylinder 96 drives the bin positioning pressure block 95 to loosen, it is convenient for the operator to replace the entire bin.

[0058] like Figure 14As shown, the tray in and out push-pull mechanism 10 may include a tray bracket 101, a second Y-axis linear module 102 and a push-pull clamp cylinder 103. The tray bracket 101 is located at the entrance and exit of the hopper mechanism 9. The push-pull clamp cylinder 103 is installed on the second Y-axis linear module 102. The second Y-axis linear module 102 can drive the push-pull clamp cylinder 103 to move forward and backward. The push-pull clamp cylinder 103 is provided with two push-pull clamps 104 for clamping the tray 90.

[0059] Driven by the second Y-axis linear module 102, the push-pull clamp cylinder 103 can pull out the empty tray in the warehouse body 91 and place the empty tray on the tray holder 101. When a tray is full of material, driven by the second Y-axis linear module 102, the push-pull clamp cylinder 103 can push the full tray back into the warehouse body 91.

[0060] In summary, the structural design of the present invention is reasonable, and it can complete automatic loading, automatic positioning, automatic transportation and automatic position correction of U-shaped inductor terminals, as well as automatic unloading and automatic plate placement of inductor products. It has a high degree of automation and stable operation, which greatly improves production efficiency and reduces production costs.

[0061] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. A new type of inductor terminal loading and unloading machine, including a frame, characterized by: The frame is provided with a terminal loading mechanism, a terminal material connection positioning mechanism, a terminal material pushing correction mechanism, an XZ axis material picking and unloading moving drive mechanism, a material picking and unloading manipulator, a Y axis inductive transfer mechanism, an inductive unloading swing plate mechanism, a hopper mechanism and a material tray in and out push-pull mechanism. The terminal loading mechanism, the terminal material connection positioning mechanism, the terminal material pushing correction mechanism and the Y axis inductive transfer mechanism are respectively provided with two groups. The two groups of terminal material connection positioning mechanisms are respectively located at the discharge ports of the two groups of terminal loading mechanisms. The two groups of terminal material pushing correction mechanisms are respectively located on the outer side of the two groups of terminal material connection positioning mechanisms. , the feeding ends of the two sets of Y-axis inductive transfer mechanisms are respectively located on one side of the inner side of the two sets of terminal material positioning mechanisms, the XZ-axis material picking and unloading mobile drive mechanism and the inductive unloading swing plate mechanism are respectively mounted above the two sets of Y-axis inductive transfer mechanisms, the inductive unloading swing plate mechanism is located on the rear side of the XZ-axis material picking and unloading mobile drive mechanism, two material picking and unloading manipulators are provided and installed on the XZ-axis material picking and unloading mobile drive mechanism, the hopper mechanism is located between the discharge ends of the two sets of Y-axis inductive transfer mechanisms, and the material tray in and out push-pull mechanism is located in front of the entrance and exit of the hopper mechanism; The material picking and placing robot includes a first X-axis linear module, a robot bracket, a plurality of loading rods, a rod lifting drive device, a plurality of unloading suction cups and a suction cup lifting drive device. The first X-axis linear module is connected to the robot bracket and can drive it to move left and right. The rod lifting drive device and the suction cup lifting drive device are respectively installed on the top end of the robot bracket. The end of the robot bracket is provided with a plurality of rod unloading holes that pass through the upper and lower ends. The loading rod is longitudinally arranged in each rod unloading hole and is connected to the rod lifting drive device. The unloading suction cup is connected to the suction cup lifting drive device.

2. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The plunger lifting drive device includes a plunger lifting cylinder, a plunger lifting seat and a plunger lifting guide column. The plunger lifting cylinder is installed at the top end of the manipulator bracket. The plunger lifting cylinder is connected to the plunger lifting seat and can drive it to move up and down. The upper end of the feeding plunger is installed on the plunger lifting seat, and the plunger lifting guide column is installed on one side or both sides of the plunger lifting seat. The suction cup lifting drive device includes a suction cup lifting cylinder, a suction cup lifting seat and a suction cup lifting guide column. The suction cup lifting cylinder is installed at the top end of the manipulator bracket. The suction cup lifting cylinder is connected to the suction cup lifting seat and can drive it to move up and down. The suction cup is installed at the bottom of the suction cup lifting seat. The suction cup lifting guide column is installed on one side or the side of the suction cup lifting seat. The loading rods and unloading suckers are arranged alternately.

3. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: An opening extending longitudinally upward is provided at the middle position of the bottom of the feeding insertion rod, and inclined surfaces are respectively provided on both sides of the bottom of the feeding insertion rod.

4. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The terminal feeding mechanism includes a vibration plate, a feeding track and a direct vibration feeder, the outlet of the vibration plate is connected to the feeding track, and the direct vibration feeder is installed at the bottom of the feeding track; The XZ-axis material picking and placing moving drive mechanism is configured as an XZ-axis linear module with dual Z axes or two XZ-axis linear modules, and the XZ-axis material picking and placing moving drive mechanism is mounted on the frame via a first support frame.

5. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The terminal material receiving and positioning mechanism includes a material receiving positioning bracket, a material receiving lifting cylinder, a material receiving seat and a positioning clamp cylinder. The material receiving lifting cylinder is installed on the material receiving and positioning bracket. The material receiving lifting cylinder is connected to the positioning clamp cylinder and can drive it to move up and down. The positioning clamp cylinder is provided with two positioning clamps. The material receiving seat is installed at the top middle position of the positioning clamp cylinder. The material receiving seat is provided with a terminal positioning groove. The terminal positioning groove is located between the two positioning clamps of the positioning clamp cylinder. The two positioning clamps of the positioning clamp cylinder can move to the left and right sides of the terminal positioning groove to clamp and position the inductor terminal entering the terminal positioning groove.

6. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The terminal pushing correction mechanism includes a pushing correction bracket, a pushing correction support plate and a pushing correction cylinder. The pushing correction support plate is horizontally installed on the top of the pushing correction bracket, and the pushing correction cylinder is horizontally installed on the pushing correction support plate. The output rod of the pushing correction cylinder can extend to push the inductor terminal.

7. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The Y-axis inductance transfer mechanism includes a first Y-axis linear module and an inductance transfer seat. The inductance transfer seat is installed on the first Y-axis linear module. The first Y-axis linear module can drive the inductance transfer seat to move back and forth. Several inductance positioning grooves are provided on the top of the inductance transfer seat.

8. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The inductive unloading swing plate mechanism includes a second X-axis linear module, a unloading swing plate lifting cylinder and several unloading swing plate suction cups. The second X-axis linear module is installed on the frame through a second support frame. The unloading swing plate lifting cylinder is installed on the second X-axis linear module. The second X-axis linear module can drive the unloading swing plate lifting cylinder to move left and right. The unloading swing plate lifting cylinder is connected to all unloading swing plate suction cups and can drive them to move up and down.

9. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The silo mechanism includes a silo body, a silo body support plate, a silo body lifting cylinder, a silo body limiting plate, a silo body positioning pressure block and a silo body positioning cylinder. The inner cavity of the silo body can place multiple material trays in layers. The silo body lifting cylinder is connected to the silo body support plate and can drive it to move up and down. The silo body limiting plate is located on one side of the silo body support plate, and the silo body positioning cylinder is located on the other side of the silo body support plate. The silo body positioning cylinder is connected to the silo body positioning pressure block. The silo body is placed on the silo body support plate and is located between the silo body limiting plate and the silo body positioning pressure block.

10. The novel inductor terminal loading and unloading machine according to claim 1 is characterized in that: The tray in and out push-pull mechanism includes a tray bracket, a second Y-axis linear module and a push-pull clamp cylinder. The tray bracket is located at the entrance and exit of the silo mechanism. The push-pull clamp cylinder is installed on the second Y-axis linear module. The second Y-axis linear module can drive the push-pull clamp cylinder to move back and forth. The push-pull clamp cylinder is provided with two push-pull clamps for clamping the tray.