Fabricated buckle suspended ceiling system and mounting method thereof

Abstract

The invention discloses an assembly type buckle ceiling system and a mounting method thereof. The assembly type buckle ceiling system comprises a keel and further comprises a plurality of clamping mechanisms arranged on the keel; the auxiliary clamping mechanism is fixedly connected with the clamping mechanism; the bottom plugging mechanism is arranged at the bottom end of the clamping mechanism; the two sides of each suspended ceiling buckle plate respectively comprise buckle edges, and the buckle edges are movably clamped in the clamping mechanisms; each clamping mechanism comprises a vertical plate which is movably inserted into the keel in a penetrating mode, the top end of each vertical plate is fixedly connected with a transverse plate, and the transverse plates are parallel to the keel; the two bent pressing plates are symmetrically and fixedly connected to the outer walls of the two sides of the transverse plate; the two side clamping plates are symmetrically and movably hinged to the outer wall of the bottom end of the keel and located on the two sides of the vertical plate; according to the assembly type buckle suspended ceiling system and the mounting method thereof, the functions of stable clamping and convenient disassembly can be achieved at the same time, and therefore the effect of guaranteeing the stability of the suspended ceiling buckle plate under long-term use is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of clip-on ceilings, and in particular to an assembled clip-on ceiling system and an installation method thereof. Background Art

[0002] A suspended ceiling is a type of decoration that adorn the top of a house. Simply put, it's the ceiling decoration, a crucial part of interior decor. It provides insulation, heat insulation, sound insulation, and sound absorption, and serves as a concealed layer for electrical, ventilation, air conditioning, communications, fire protection, and alarm systems.

[0003] Current clip-on ceiling systems generally utilize a keel clamping structure. The mainstream solution relies on a metal keel (typically an aluminum alloy T-shaped keel) to clamp the edge of the gusset plate. This structure can deform at the keel's clamping point after prolonged load, causing the gusset plate to fall off. If the clamping force is simply optimized structurally, the gusset plate will be impossible to open during daily operations. Summary of the Invention

[0004] The present invention discloses an assembled clip-on ceiling system and an installation method thereof, which aim to solve the technical problem that after long-term load, the clamping position of the keel will be deformed, thereby causing the gusset plate to fall off. If the clamping force is directly optimized from the structural perspective, it will be impossible to open the gusset plate when it is needed in daily life.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: An assembled clip-on ceiling system includes a keel, a plurality of clamping mechanisms disposed on the keel, an auxiliary clamping mechanism fixedly connected to the clamping mechanism, a bottom blocking mechanism disposed at the bottom end of the clamping mechanism, and a plurality of ceiling gussets, each of which includes a buckle edge on both sides, and the buckle edge is movably engaged with the clamping mechanism. Each of the clamping mechanisms comprises: a vertical plate, movably inserted into the keel, and the top ends of the vertical plates are respectively fixedly connected to the horizontal plates, and the horizontal plates are arranged parallel to the keel; a curved pressure plate, symmetrically fixedly connected to the outer walls of both sides of the horizontal plate; a side clamping plate, symmetrically and movably hinged to the outer wall of the bottom end of the keel, and located on both sides of the vertical plate; a triangular iron block, respectively fixedly connected to the outer walls of the opposite sides of the two side clamping plates, and the bottom ends of the curved pressure plates on both sides movably contact the outer walls of the triangular iron blocks; a plurality of springs, the bottom ends of which are fixedly connected to the outer wall of the top end of the keel, and the top ends of which are simultaneously fixedly connected to the outer wall of the bottom end of the horizontal plate; The clamping mechanism also includes: a square through-groove, which is set on the keel, and the vertical plate is movably inserted into the square through-groove; a mounting groove 1, which is respectively set at the tail end of the curved pressure plate; a magnetic strip, which is respectively fixedly connected to the mounting groove 1, and is magnetically adsorbed to the triangular iron block through the curved pressure plate.

[0006] By providing a clamping mechanism, in the clamping mechanism, the vertical plate, curved pressure plate and horizontal plate are driven downward by the downward pulling force of the spring, so that the curved pressure plate can clamp the side clamping plates on both sides and give an inward thrust. The stability of the clamping can be guaranteed by the thrust given, and the ceiling gusset plates can be effectively prevented from being separated from the keel during long-term use. If the ceiling gusset plates need to be removed, it is only necessary to apply upward force to weaken the clamping force of the side clamping plates and the vertical plates, thereby facilitating the removal of the ceiling gusset plates. Under this structure, it can provide the functions of stable clamping and convenient disassembly at the same time, thereby ensuring the stability of the ceiling gusset plates under long-term use.

[0007] In a preferred embodiment, the bottom blocking mechanism includes: groove 1, symmetrically arranged on both sides of the vertical plate; magnetic sheets, respectively fixedly attached to the inner side of the groove 1; groove 2, arranged on the inner wall of the bottom end of the vertical plate; The bottom blocking mechanism also includes: a second rubber pad fixedly attached to the top inner wall of the second groove; a U-shaped iron frame movably clamped in the first groove on both sides and attached to the inner wall of the first groove, and the U-shaped iron frame is adsorbed on the two magnetic sheets.

[0008] By providing a bottom blocking mechanism, the bottom blocking mechanism is mainly fixed by the movable clamping of the U-shaped iron frame and magnetic adsorption, and covers the groove two. When disassembly is required, the U-shaped iron frame can be adsorbed by auxiliary tools such as magnets to expose the position of the groove two, which can provide sufficient force points for the sheet tool and facilitate force bearing. Under the action of the rubber pad two, a buffer can be provided for the contact surface in the groove two to protect its service life.

[0009] In a preferred embodiment, the clamping mechanism further comprises: two supports symmetrically fixedly connected to the outer wall of the bottom end of the keel and located on both sides of the square through-slot; two hinged rods fixedly connected to the supports respectively; two hinged sleeves fixedly connected to the outer walls of the top ends of the two side clamping plates respectively, and hingedly connected to the two hinged rods accordingly; The auxiliary clamping mechanism includes: a second mounting groove, which is provided through the vertical plate; a rubber sleeve, which is fixedly connected to the inner wall of the vertical plate, and the two sides of the rubber sleeve protrude from the two sides of the vertical plate; a rubber pad, which is fixedly connected to the inner sides of the two side clamping plates; The auxiliary clamping mechanism also includes: a vertical partition, fixedly connected to the rubber sleeve and located in the middle position, with its two ends resting on the inner wall of the second installation groove; a filler, filled in the rubber sleeve, and the filler is made of inner thermoplastic vulcanized rubber.

[0010] An auxiliary clamping mechanism is provided, in which rubber sleeves and rubber pads are respectively provided on the contact surfaces of the vertical plate and the side clamping plate with the buckle edge, to increase the friction force, thereby ensuring a tight clamping of the buckle edge. Based on the setting of the filler in the rubber sleeve, it can reduce the difficulty and required force of upward insertion, and can also provide sufficient extrusion force to ensure the stability of the clamping and avoid dislocation of the ceiling buckle plate.

[0011] A method for installing an assembled clip-on ceiling system includes the following specific steps: S1: Fix the keel parallel to the boom with bolts; S2: Check whether the curved pressure plate on each keel covers the bottom of the triangular iron block; S3: Insert the U-shaped iron frame into the grooves on both sides and adsorb the U-shaped iron frame through the magnetic sheet; S4: Take the ceiling gusset plate and insert the gusset edges on both sides into the corresponding positions of the side clamping plate and the vertical plate respectively; S5: Check whether the bottoms of multiple ceiling panels are level.

[0012] The lockhole that is formed on the upper part of the support frame is formed on the upper part of the support frame, and the lockhole engages with the upper part of the support frame during the lifting of the bolt. The bolt has a round shank and a round shank to move relative to the locking nut. The bolt has a round shank to move relative to the locking nut. The assembled clip-on ceiling system and the installation method thereof provided by the present invention have the functions of simultaneously providing stable clamping and convenient disassembly, thereby ensuring the technical effect of the stability of the ceiling gusset plate during long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of an assembled clip-on ceiling system proposed by the present invention.

[0014] Figure 2 This is a schematic diagram of the overall structure of the clamping mechanism of an assembled clip-on ceiling system proposed by the present invention.

[0015] Figure 3 This is a schematic diagram of the disassembled clamping mechanism of the assembled clip-on ceiling system proposed in the present invention.

[0016] Figure 4 This is a schematic diagram of the disassembled auxiliary clamping mechanism of the assembled clip-on ceiling system proposed by the present invention.

[0017] Figure 5 This is a cross-sectional view of the central clamping pad of an assembled clip-on ceiling system proposed by the present invention.

[0018] Figure 6 This is a schematic diagram of the disassembled bottom blocking mechanism of the assembled clip-on ceiling system proposed by the present invention.

[0019] In the figure: 1. Clamping mechanism; 2. Ceiling gusset plate; 3. Buckle edge; 4. Purlin; 5. Auxiliary clamping mechanism; 6. Bottom blocking mechanism; 101. Horizontal plate; 102. Bent pressure plate; 103. Magnetic strip; 104. Triangular iron block; 105. Side clamping plate; 106. Spring; 107. Square through groove; 108. Articulated sleeve; 109. Support; 110. Articulated rod; 111. Installation groove 1; 112. Vertical plate; 501. Rubber pad 1; 502. Installation groove 2; 503. Rubber sleeve; 504. Filler; 505. Vertical partition; 601. Groove 1; 602. Groove 2; 603. Rubber pad 2; 604. Magnetic sheet; 605. U-shaped iron frame. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] The present invention discloses an assembled clip-on ceiling system and an installation method thereof, which are mainly used in the installation scenario of clip-on ceilings.

[0022] Reference Figure 1-Figure 4 , an assembled clip ceiling system, including a keel 4, and also including: Multiple clamping mechanisms 1 are arranged on the keel 4; Auxiliary clamping mechanism 5, fixedly connected to the clamping mechanism 1; A bottom blocking mechanism 6 is provided at the bottom end of the clamping mechanism 1; A plurality of ceiling panels 2, each of which includes a buckle edge 3 on both sides, and the buckle edge 3 is movably engaged in the clamping mechanism 1; Each clamping mechanism 1 comprises: The vertical plates 112 are movably inserted into the keel 4, and the top ends of the vertical plates 112 are fixedly connected to the horizontal plates 101, and the horizontal plates 101 are arranged parallel to the keel 4; Two curved pressing plates 102 are symmetrically fixedly connected to the outer walls of both sides of the horizontal plate 101; The two side clamping plates 105 are symmetrically hinged to the outer wall of the bottom end of the keel 4 and are located on both sides of the vertical plate 112; Two triangular iron blocks 104 are fixedly connected to the outer walls of the two side clamping plates 105 on the opposite sides. The triangular iron blocks 104 are designed to be narrow at the top and wide at the bottom. The bottom ends of the curved pressure plates 102 on both sides are in movable contact with the outer walls of the triangular iron blocks 104. Multiple springs 106, the bottom ends of which are fixedly connected to the top outer wall of the keel 4, and the top ends of which are fixedly connected to the bottom outer wall of the cross plate 101. In the clamping mechanism 1, the downward pulling force of the spring 106 is mainly used to drive the vertical plate 112, the curved pressure plate 102 and the cross plate 101 to be squeezed downward. The side clamping plates 105 on both sides are respectively hinged to the bottom of the keel 4, and the triangular iron block 104 is in contact with the bottom end of the curved pressure plate 102, and the triangular iron block 104 is set to be narrow at the top and wide at the bottom, so that the curved pressure plate 102 can clamp the side clamping plates 105 on both sides and give an inward thrust. By inserting the buckle edge 3 of the ceiling gusset plate 2 between the vertical plate 112 and the side clamping plate 105, the stability of the clamping can be ensured by the thrust given, which can effectively prevent the ceiling gusset plate 2 from separating from the keel 4 during long-term use. If the ceiling gusset plate 2 needs to be removed, it is only necessary to use a sheet tool to press against the bottom end of the vertical plate 112 and apply force upward to drive the curved pressure plate 102 to move upward, which can weaken the clamping force of the side clamping plate 105 and the vertical plate 112, thereby facilitating the removal of the ceiling gusset plate 2. Under this structure, it can provide stable clamping and convenient disassembly functions at the same time, thereby ensuring the stability of the ceiling gusset plate 2 under long-term use.

[0023] Reference Figure 2 and Figure 3 In a preferred embodiment, the clamping mechanism 1 further comprises: A square through-slot 107 is provided on the keel 4, and the vertical plate 112 is movably inserted into the square through-slot 107; Two mounting slots 111 are respectively provided through the tail ends of the two curved pressing plates 102; The two magnetic strips 103 are respectively fixedly connected to the two mounting grooves 111, and are magnetically adsorbed to the triangular iron block 104 via the curved pressure plate 102. The setting of the two magnetic strips 103 can adsorb to the triangular iron block 104 via the curved pressure plate 102, so that during the upward movement of the vertical plate 112, the side clamping plate 105 can be assisted to move outward with the upward movement of the curved pressure plate 102, thereby ensuring that the ceiling panel 2 can be smoothly detached.

[0024] Reference Figure 3 and Figure 4 In a preferred embodiment, the clamping mechanism 1 further comprises: Two supports 109 are symmetrically fixed to the outer wall of the bottom end of the keel 4 and are located on both sides of the square through slot 107; Two hinged rods 110 are fixedly connected to the support 109 respectively; The two hinge sleeves 108 are respectively fixedly connected to the top outer walls of the two side clamping plates 105 and are hinged to the two hinge rods 110 accordingly.

[0025] Reference Figure 4 and Figure 5 In a preferred embodiment, the auxiliary clamping mechanism 5 includes: The second mounting groove 502 is provided through the vertical plate 112; The rubber sleeve 503 is fixedly connected to the inner wall of the vertical plate 112, and the two sides of the rubber sleeve 503 protrude from the two sides of the vertical plate 112; The rubber pad 501 is fixedly connected to the inner side of the two side clamping plates 105. In the auxiliary clamping mechanism 5, the rubber sleeve 503 and the rubber pad 501 are mainly arranged on the contact surface of the vertical plate 112 and the side clamping plate 105 and the buckle edge 3 respectively, so as to increase the friction force and thus ensure the tight clamping of the buckle edge 3.

[0026] Reference Figure 5 In a preferred embodiment, the auxiliary clamping mechanism 5 further includes: The vertical partition 505 is fixedly connected to the rubber sleeve 503 and is located in the middle position, with its two ends resting on the inner wall of the second mounting groove 502; The filler 504 is filled in the rubber sleeve 503. The filler 504 is made of an inner thermoplastic vulcanized rubber material. Based on the setting of the filler in the rubber sleeve 503, the vertical partition 505 can divide the rubber sleeve 503 into two spaces on the left and right. When the buckle edge 3 is inserted upward, the lower rubber sleeve 503 is squeezed first, and the filler in the rubber sleeve 503 is squeezed upward. As the buckle edge 3 completely covers the side of the rubber sleeve 503, the filler will slide downward evenly when it cannot be squeezed upward, thereby increasing the clamping thickness below at the same time. Under this structure, while reducing the difficulty and required force of upward insertion, it can also provide sufficient extrusion force to ensure the stability of the clamping and avoid dislocation of the ceiling panel 2.

[0027] Reference Figure 6 In a preferred embodiment, the bottom blocking mechanism 6 includes: Two grooves 601 are symmetrically arranged on both sides of the vertical plate 112; Two magnetic sheets 604 are fixedly attached to the inner sides of the two grooves 601 respectively; The second groove 602 is disposed on the inner wall of the bottom end of the vertical plate 112 .

[0028] Reference Figure 6 In a preferred embodiment, the bottom blocking mechanism 6 further comprises: The second rubber pad 603 is fixedly attached to the top inner wall of the second groove 602; The U-shaped iron frame 605 is movably clamped in the groove 1 601 on both sides and fits the inner wall of the groove 1 601, and the U-shaped iron frame 605 is adsorbed by the two magnetic pieces 604. The bottom blocking mechanism 6 is mainly through the U-shaped iron frame 605 being movably clamped in the groove 1 601 position on both sides of the vertical plate 112, and the U-shaped iron frame 605 is adsorbed by the magnetic piece 604 to fix the position of the U-shaped iron frame 605 and cover the groove 2 602. The color and pattern of all U-shaped iron frames 605 are consistent and can be used as decorative strips. When disassembly is required, the U-shaped iron frame 605 can be adsorbed by auxiliary tools such as magnets. The iron frame 605 is separated from the magnetic sheet 604, so that the position of the groove 2 602 can be exposed. At this time, a sheet tool is used to be inserted into the groove 2 602 and pushed upward to realize the rising of the vertical plate 112. During the process, the setting of the groove 2 602 can provide sufficient force points for the sheet tool, and the contact surface will not slip during the pushing process. The vertical plate 112 can be lifted up more simply and the force can be easily received. Under the action of the rubber pad 2 603, a buffer is provided for the contact surface in the groove 2 602 to avoid scratches caused by direct contact with the groove 2 602 or cracks caused by long-term use, thereby protecting its service life.

[0029] Reference Figures 1-6 , a method for installing an assembled clip-on ceiling system, comprising the following specific steps: S1: Fix the keel 4 in parallel with the bolts and the hanger; S2: Observe whether the curved pressure plate 102 on each keel 4 covers the bottom of the triangular iron block 104; S3: Insert the U-shaped iron frame 605 into the groove 1 601 on both sides, and adsorb the U-shaped iron frame 605 through the magnetic sheet 604; S4: Take the ceiling gusset plate 2 and insert the gusset edges 3 on both sides into the corresponding positions of the side clamping plates 105 and the vertical plates 112 respectively; S5: Check whether the bottoms of the plurality of ceiling panels 2 are level.

[0030] Working principle: In the clamping mechanism 1, the downward pulling force of the spring 106 is mainly used to drive the vertical plate 112, the curved pressure plate 102 and the horizontal plate 101 to be squeezed downward. The side clamping plates 105 on both sides are hinged to the bottom of the keel 4 respectively, and the triangular iron block 104 is in contact with the bottom end of the curved pressure plate 102, and the triangular iron block 104 is set to be narrow at the top and wide at the bottom, so that the curved pressure plate 102 can clamp the side clamping plates 105 on both sides and give an inward thrust. At this time, the buckle edge 3 of the ceiling gusset plate 2 is clamped into the vertical plate 112 and the side clamping plate The holding force between the holding plates 105 can ensure the stability of the clamping, and effectively prevent the ceiling panel 2 from separating from the keel 4 during long-term use. If the ceiling panel 2 needs to be removed, it is only necessary to use a sheet tool to press against the bottom end of the vertical plate 112 and apply force upward to drive the curved pressure plate 102 to move upward, which can weaken the clamping force of the side clamping plate 105 and the vertical plate 112, thereby facilitating the falling off of the ceiling panel 2. Under this structure, it can provide stable clamping and convenient disassembly functions at the same time, thereby ensuring the stability of the ceiling panel 2 under long-term use.

[0031] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An assembled clip ceiling system, comprising a keel (4), characterized in that: Also includes: A plurality of clamping mechanisms (1) are arranged on the keel (4); An auxiliary clamping mechanism (5) fixedly connected to the clamping mechanism (1); A bottom blocking mechanism (6) is provided at the bottom end of the clamping mechanism (1); A plurality of ceiling gusset plates (2), each ceiling gusset plate (2) comprises a buckle edge (3) on both sides, and the buckle edge (3) is movably snap-connected in the clamping mechanism (1); Each of the clamping mechanisms (1) comprises: The vertical plates (112) are movably inserted into the keel (4), and the top ends of the vertical plates (112) are respectively fixedly connected to the horizontal plates (101), and the horizontal plates (101) are arranged in parallel with the keel (4); The curved pressing plate (102) is symmetrically fixedly connected to the outer walls of both sides of the horizontal plate (101); Side clamping plates (105) are symmetrically hinged to the outer wall of the bottom end of the keel (4) and are located on both sides of the vertical plate (112); The triangular iron block (104) is fixedly connected to the outer walls of the two side clamping plates (105) on the opposite sides, and the bottom ends of the curved pressure plates (102) on both sides are movably in contact with the outer wall of the triangular iron block (104); A plurality of springs (106) have bottom ends fixedly connected to the top outer wall of the keel (4), and top ends fixedly connected to the bottom outer wall of the transverse plate (101).

2. The assembled clip ceiling system according to claim 1, characterized in that: The clamping mechanism (1) further comprises: A square through-groove (107) is provided on the keel (4) through which the vertical plate (112) is movably inserted; The first mounting groove (111) is respectively provided through the tail end of the curved pressing plate (102); The magnetic strips (103) are respectively fixedly connected in the first mounting groove (111) and are magnetically adsorbed to the triangular iron block (104) via the curved pressing plate (102).

3. The assembled clip ceiling system according to claim 2, characterized in that: The clamping mechanism (1) further comprises: The support (109) is symmetrically fixedly connected to the outer wall of the bottom end of the keel (4) and is located on both sides of the square through groove (107); The hinge rods (110) are respectively fixedly connected to the supports (109); The hinge sleeves (108) are respectively fixedly connected to the top outer walls of the side clamping plates (105) and are correspondingly hinged to the hinge rods (110).

4. The assembled clip ceiling system according to claim 1, characterized in that: The auxiliary clamping mechanism (5) comprises: A second mounting groove (502) is provided on the vertical plate (112); A rubber sleeve (503) is fixedly connected to the inner wall of the vertical plate (112), and two sides of the rubber sleeve (503) protrude from two sides of the vertical plate (112); The rubber pad 1 (501) is fixedly connected to the inner sides of the two side clamping plates (105).

5. The assembled clip ceiling system according to claim 4, characterized in that: The auxiliary clamping mechanism (5) further comprises: The vertical partition (505) is fixedly connected to the rubber sleeve (503) and is located in the middle position, with its two ends resting against the inner wall of the second mounting groove (502); The filler (504) is filled in the rubber sleeve (503), and the filler (504) is made of an inner thermoplastic vulcanized rubber material.

6. The assembled clip ceiling system according to claim 1, characterized in that: The bottom blocking mechanism (6) comprises: Groove 1 (601), symmetrically arranged on both sides of the vertical plate (112); The magnetic sheets (604) are fixedly attached to the inner sides of the first grooves (601); The second groove (602) is provided on the inner wall of the bottom end of the vertical plate (112).

7. The assembled clip-on ceiling system according to claim 6, characterized in that: The bottom blocking mechanism (6) further comprises: The second rubber pad (603) is fixedly attached to the top inner wall of the second groove (602); The U-shaped iron frame (605) is movably clamped in the groove one (601) on both sides and fits against the inner wall of the groove one (601), and the U-shaped iron frame (605) is adsorbed on the two magnetic sheets (604).

8. A method for installing an assembled clip ceiling system, applied to an assembled clip ceiling system according to claims 5 and 7, characterized in that: The specific steps include: S1: Fix the keel (4) in parallel with the suspension rod through bolts; S2: Observe whether the position of the curved pressure plate (102) on each keel (4) covers the bottom of the triangular iron block (104); S3: Insert the U-shaped iron frame (605) into the grooves (601) on both sides, and adsorb the U-shaped iron frame (605) through the magnetic sheet (604); S4: Take the ceiling gusset plate (2) and insert the gusset edges (3) on both sides into the corresponding positions of the side clamping plate (105) and the vertical plate (112); S5: Check whether the bottoms of the multiple ceiling panels (2) are level.

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