Stress relieving device for waterproof roll
Through the design of the waterproof membrane stress relief device and the combination of heating tank and cooling tank, the stress release problem in the production of waterproof membrane is solved, and the durability and waterproof performance of the waterproof membrane are improved.
Patent Information
- Application Number
- CN202511128589.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-09-23
AI Technical Summary
During the existing production process of waterproof membranes, the interface residual stress caused by the difference in shrinkage rate of the material layers cannot be released, affecting the durability and waterproof performance of the membrane.
A stress relief device for waterproof membranes is used. By setting up a combination of multiple heating tanks and cooling tanks, the temperature of the waterproof membrane is gradually adjusted by utilizing the principle of thermal expansion and contraction to release internal stress. The device includes a stepper motor-driven transmission system, temperature control, and overheating protection mechanism.
Effectively reduce the internal stress of waterproof membrane, improve waterproof performance, reduce the risk of warping and cracking, and increase the yield rate.
Smart Images

Figure CN120680744A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waterproof coiled material stress, and in particular to a waterproof coiled material stress relief device. Background Art
[0002] The internal stress of waterproof membrane is the internal residual stress generated by deformation constraint during its production, construction or use, which directly affects the durability and failure risk of the waterproof layer. The performance of waterproof membrane under stress is a key indicator for evaluating its durability and waterproof effect. Moderate internal stress can improve the initial bonding strength between the membrane and the base layer. When the internal stress of the waterproof membrane exceeds the tensile strength of the material, it will cause cracking. Insufficient stress relaxation will lead to long-term creep, accelerating the peeling and failure of the lap joints.
[0003] In the existing waterproof membrane production technology, when producing waterproof membranes, most waterproof membranes are composite multi-layer structures. Therefore, during the membrane lamination or compounding process, the difference in shrinkage rates of different material layers leads to uncoordinated deformation, which causes interface residual stress in the waterproof membrane during the production process. The existing waterproof membrane production line usually adopts natural cooling when cooling the waterproof membrane after high-temperature molding. The difference in cooling rate between the surface and the core causes asynchronous shrinkage, triggering self-balancing thermal stress, making it impossible to release internal stress, causing the structure of the waterproof membrane to be destroyed, the waterproof performance to decay, and the crack propagation rate of the waterproof membrane to be accelerated, seriously affecting the quality of the waterproof membrane. Summary of the Invention
[0004] In view of the deficiencies in the prior art, the present invention provides a stress relief device for waterproof coiled material to solve the problems raised in the above background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A stress relief device for waterproof coiled material, comprising a collection box, wherein a waterproof coiled material body is provided inside the collection box, wherein a first heating tank, a first cooling tank, a second heating tank, a second cooling tank, a third heating tank, and a third cooling tank are respectively provided inside the collection box, a transmission rod is movably sleeved inside the first heating tank, a stepping motor is fixedly connected to the outside of the collection box, one end of the stepping motor drive shaft is fixedly connected to the transmission rod, an outer circular wall surface of the transmission rod is fixedly connected to a transmission wheel, a driven rod is provided inside the third heating tank, an outer circular wall surface of the driven rod is fixedly connected to a driven wheel, a synchronous belt is provided around the outer circular walls of the transmission wheel and the driven wheel, a waterproof coiled material body is provided around the outer circular walls of the transmission rod and the driven rod, one end of the transmission rod and the driven rod away from the stepping motor is respectively fixedly connected to a bearing, the outer circular walls of the two bearing outer rings are respectively fixedly connected to the collection box; a heating component for heating the waterproof coiled material body is provided on the top of the collection box; a rotating component for controlling the temperature of the waterproof coiled material body is provided inside the collection box.
[0007] By adopting the above technical solution, through the provided waterproof membrane body, when it is necessary to reduce the stress generated inside the waterproof membrane body during production, the waterproof membrane is first wound around the outer circular wall surface of the transmission rod, and then the stepper motor is started. The stepper motor drive shaft rotates clockwise to drive the transmission rod to rotate clockwise, and then the transmission wheel starts to rotate clockwise, and then the synchronous belt starts to rotate clockwise, and the synchronous belt drives the driven wheel to rotate clockwise, and then the driven rod starts to rotate clockwise. Then the waterproof membrane body, driven by the transmission rod, passes through the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank, and the third cooling tank in sequence. When passing through the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank, and the third cooling tank at a certain rate, the waterproof membrane body is heated to different temperatures. Through the principle of thermal expansion and contraction, the waterproof membrane body is continuously heated and cooled to release the internal stress, thereby improving the waterproof performance of the waterproof membrane body and reducing the risk of warping and cracking of the waterproof membrane body caused by the internal stress inside the waterproof membrane body.
[0008] Preferably, the heating assembly includes several protection boxes, several of the protection boxes are fixedly connected to the top of the collecting box, several blower bodies are fixedly connected to the top of the collecting box, a vent is opened on the outside of the protection box, the air outlet of the blower body is fixedly connected to a heating pipe, the inner circular wall of the heating pipe is fixedly connected to a resistance wire, the end of the heating pipe away from the blower body is fixedly connected to a guide pipe, and several of the guide pipes respectively correspond to the positions of the first heating groove, the first cooling groove, the second heating groove, the second cooling groove, the third heating groove and the third cooling groove.
[0009] By adopting the above technical solution, through the set resistance wire, when it is necessary to heat the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank, the resistance wire is first energized for heating, and then the blower body is started. The air outlet of the blower body transports the heated air to the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank through the heating pipe for heating, thereby facilitating heating the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank to the required temperature, and facilitating heating the waterproof membrane body to a suitable temperature.
[0010] Preferably, the rotating assembly includes several second filter discs, and several second filter discs are respectively arranged on the inner top surface of the collecting box, and several second filter discs respectively correspond to the positions of the first heating groove, the first cooling groove, the second heating groove, the second cooling groove, the third heating groove and the third cooling groove, the bottom of the guide tube is fixedly connected to the first filter disc, the first filter disc and the second filter disc are movably connected, and the top of the second filter disc is provided with several arc holes, and the interior of the arc hole located on the left side of the second filter disc is movably connected with a moving block, and the outer circular wall of the moving block is movably connected with a connecting plate, and a support block is provided on the side of the connecting plate away from the second filter disc, and an electric push rod is fixedly connected to the side of the support block away from the connecting plate, and a limiting groove is provided on the top of the collecting box, and the interior of the limiting groove is movably connected with the limiting block, and the bottom of the limiting block is movably connected with the arc hole located on the right side of the second filter disc.
[0011] By adopting the above technical solution, through the electric push rod, when the temperature in the tank exceeds the set temperature, the electric push rod is first started, and the telescopic rod of the electric push rod pushes the support block and the connecting plate to move toward the second filter disc. At this time, the limit rod rotates clockwise inside the limit groove to prevent the second filter disc from falling off during rotation, so that the moving block moves inside the arc hole. Then the second filter disc rotates clockwise to block the filter holes of the first filter disc, and stops the blower body from delivering hot air to the heating tank and the cooling tank, thereby achieving overheating protection and improving the quality of the waterproof membrane body.
[0012] Preferably, the first heating trough, the first cooling trough, the second heating trough, the second cooling trough, the third heating trough and the third cooling trough are all fixedly connected to an exhaust fan and a temperature sensor on one side of their interiors, the outside of the collection box is fixedly connected to a PLC controller, several of the electric push rods, several of the exhaust fans and several of the temperature sensors are electrically connected to the PLC controller, several of the blower bodies are electrically connected to the PLC controller, the first cooling trough, the second heating trough and the third cooling trough are all fixedly connected to connecting rods on their interiors, the first heating trough, the first cooling trough, the second heating trough, the second cooling trough, the third heating trough and the third cooling trough are all provided with transmission holes on one side of their interiors, and several of the transmission holes are slidably connected to the waterproof membrane body.
[0013] By adopting the above technical solution, through the set temperature sensor, when it is necessary to control the temperature of the heating tank and the cooling tank, the temperature sensor is turned on, and the temperature sensor can sense the temperature in each tank in real time. When the temperature in a certain tank exceeds the set temperature for heating the waterproof membrane body, the temperature sensor transmits the signal to the PLC controller, and then the PLC controller controls the start of the electric push rod and the exhaust fan, stops the heating supply and discharges the hot air in the heating tank or the cooling tank through the exhaust fan, so that the temperature in the heating tank or the cooling tank is reduced, avoiding the temperature in the tank being too high, so that the stress in the waterproof membrane body cannot be reduced in time, and the quality of the waterproof membrane body is reduced.
[0014] Preferably, the temperatures set for the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank are different, the temperature set for the first heating tank is 50°C, the temperature set for the first heating tank is greater than the temperature set for the second heating tank, the temperature set for the second heating tank is greater than the temperature set for the third heating tank, the temperature set for the first cooling tank is 25°C, the temperature set for the first cooling tank is less than the temperature set for the second cooling tank, and the temperature set for the second cooling tank is less than the temperature set for the third cooling tank.
[0015] By adopting the above technical solution, the heating and cooling of the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank are set to a constant temperature, and the waterproof membrane body is passed through the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank for the first time through the transmission rod. Through the temperature set in each tank, the waterproof membrane body undergoes three heating and cooling cycles. The first cycle can eliminate the forming stress generated in the production process, the second cycle can release the molecular chain orientation stress, and the third cycle can balance the shrinkage difference between the crystalline area and the amorphous area. The temperature gradient decreasing design effectively avoids thermal shock of the material.
[0016] Preferably, the first heating groove, the first cooling groove, the second heating groove, the second cooling groove, the third heating groove and the third cooling groove are respectively provided with entrances and exits on the side close to the stepping motor, a locking groove is provided on the inner side of the entrances and exits, a fixing rod is fixedly connected to the inside of the entrances and exits, a one-way door is movably sleeved on the outer circular wall of the fixing rod, a rectangular groove is provided on the outside of the one-way door, two return springs are fixedly connected to the inside of the rectangular groove, and a U-shaped block is fixedly connected to the end of the two return springs away from the rectangular groove, and the U-shaped block is movably engaged with the locking groove.
[0017] By adopting the above technical solution, through the one-way door, when it is necessary to perform regular inspection on the inside of each groove, the one-way door is pulled to rotate clockwise around the fixed rod, and then the U-shaped block moves toward the one-way door, the reset spring is compressed, and the one-way door is opened. When it is necessary to heat the waterproof membrane body, the one-way door is turned to rotate counterclockwise around the fixed rod, and then the U-shaped block moves toward the one-way door, the reset spring is compressed, and when the U-shaped block passes through the locking groove, the force generated by the deformation of the reset spring causes the U-shaped block to move away from the one-way door, and the one-way door is closed at this time, so that subsequent staff can heat the waterproof membrane body, thereby realizing dual-mode switching of the production and maintenance of the waterproof membrane body.
[0018] Preferably, a plurality of fixed blocks are provided inside the collection box, a support groove is provided on a side of the fixed block close to the electric push rod, a plurality of positioning blocks are fixedly connected inside the support groove, and the plurality of positioning blocks are fixedly connected to the electric push rod.
[0019] By adopting the above technical solution, through the set fixed block, when the electric push rod needs to be fixedly supported, the fixed block is first fixed to the internal top surface of the first heating groove, the first cooling groove, the second heating groove, the second cooling groove, the third heating groove and the third cooling groove, and then the positioning block is fixed inside the fixed block, and then the electric push rod is fixed on the surface of the positioning block, so that the electric push rod is fixedly supported, so that the electric push rod can subsequently push the connecting rod to work.
[0020] Preferably, a positioning groove is provided on one side of the support block close to the connecting plate, a positioning rod is fixedly connected to the interior of the positioning groove, and the outer circular wall surface of the positioning rod is movably connected to the two connecting plates.
[0021] By adopting the above technical solution, through the setting of the positioning rod, when the connecting rod needs to be fixed and supported, the positioning rod is first fixed inside the positioning groove, and then the positioning rod is movably sleeved on the outer circular wall surface of the positioning rod, so that the connecting rod is fixed and supported, preventing the connecting rod from slipping during operation, thereby realizing active anti-slip protection of the connecting rod.
[0022] In summary, the present invention mainly has the following beneficial effects:
[0023] 1. The present invention utilizes the waterproof membrane body, stepper motor, transmission rod, transmission wheel, synchronous belt, driven wheel and driven rod to cooperate with each other, so that the internal stress of the waterproof membrane body is released after three heating and cooling cycles, thereby improving the waterproof performance of the waterproof membrane body, reducing the risk of warping and cracking of the waterproof membrane body due to internal stress, and improving the yield rate of the waterproof membrane body;
[0024] 2. The present invention uses a resistance wire, a blower, a heating tube and a guide tube in conjunction with each other, thereby facilitating heating the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank to the required temperature, and facilitating the subsequent heating of the waterproof membrane body to an appropriate temperature;
[0025] 3. The present invention uses an electric push rod, a support block, a connecting plate, a first green disc, a second filter disc, a moving block, an arc-shaped hole, a limit rod and a limit slot to cooperate with each other. Then, the second filter disc rotates clockwise to block the filter holes of the first filter disc, stopping the blower body from delivering hot air to the heating tank and the cooling tank, achieving overheating protection and improving the quality of the waterproof membrane body.
[0026] 4. The present invention uses the one-way door, fixed rod, U-shaped block, return spring and locking groove to cooperate with each other. By opening and closing the one-way door, the heating tank and cooling tank can be heated, cooled and repaired, so that subsequent staff can heat the waterproof membrane body, realizing dual-mode switching between production and maintenance of the waterproof membrane body;
[0027] 5. The present invention flexibly adjusts the temperature in each heating tank and cooling tank through the coordinated use of temperature sensors, PLC controllers, electric push rods and exhaust fans, thereby preventing the temperature in the tank from being too high, which would cause the stress in the waterproof membrane body to fail to be reduced in time and reduce the quality of the waterproof membrane body;
[0028] 6. The present invention sets the heating and cooling of the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank to a constant temperature. The waterproof membrane body undergoes three heating and cooling cycles. The first cycle can eliminate the molding stress generated in the production process, the second cycle can release the molecular chain orientation stress, and the third cycle can balance the shrinkage difference between the crystalline area and the amorphous area. The temperature gradient decreasing design effectively avoids thermal shock of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic structural diagram of the collection box of the present invention;
[0030] Figure 2 It is a schematic structural diagram of the first heating tank of the present invention;
[0031] Figure 3 It is a schematic diagram of the protection box structure of the present invention;
[0032] Figure 4 1 is a schematic structural diagram of a stepping motor according to the present invention;
[0033] Figure 5 It is a schematic diagram of the heating tube structure of the present invention;
[0034] Figure 6 This invention Figure 5 A schematic diagram of the partially enlarged structure of the middle part;
[0035] Figure 7 It is a schematic diagram of the resistance wire structure of the present invention;
[0036] Figure 8 This invention Figure 7 A schematic diagram of the partially enlarged structure of B in the middle;
[0037] Figure 9 It is a schematic diagram of the exhaust fan structure of the present invention;
[0038] Figure 10 It is a schematic diagram of the one-way door structure of the present invention;
[0039] Figure 11 This invention Figure 10 Schematic diagram of the partially enlarged structure of C in the middle;
[0040] Figure 12 It is a schematic diagram of the U-shaped block structure of the present invention.
[0041] Figure numerals: 1, collecting box; 2, waterproof membrane body; 3, first heating tank; 4, first cooling tank; 5, second heating tank; 6, second cooling tank; 7, third heating tank; 8, third cooling tank; 9, stepping motor; 10, transmission rod; 11, transmission wheel; 12, synchronous belt; 13, driven wheel; 14, driven rod; 15, connecting rod; 16, protection box; 17, blower body; 18, heating tube; 19, resistance wire; 20, guide tube; 21, first filter disc; 22, second filter disc; 23, arc Hole; 24. Connecting plate; 25. Support block; 26. Electric push rod; 27. Fixed block; 28. Support slot; 29. Positioning block; 30. Positioning slot; 31. Positioning rod; 32. Moving block; 33. Limiting slot; 34. Locking slot; 35. One-way door; 36. Rectangular slot; 37. Return spring; 38. U-shaped block; 39. PLC controller; 40. Exhaust fan; 41. Transmission hole; 42. Bearing; 43. Ventilation port; 44. Entrance and exit; 45. Temperature sensor; 46. Limiting block; 47. Fixed rod. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] Example: Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 9 , a waterproof coil stress relief device, including a collecting box 1, a waterproof coil body 2 is arranged inside the collecting box 1, a first heating tank 3, a first cooling tank 4, a second heating tank 5, a second cooling tank 6, a third heating tank 7 and a third cooling tank 8 are respectively opened inside the collecting box 1, a transmission rod 10 is movably sleeved inside the first heating tank 3, a stepping motor 9 is fixedly connected to the outside of the collecting box 1, one end of the driving shaft of the stepping motor 9 is fixedly connected to the transmission rod 10, the outer circular wall surface of the transmission rod 10 is fixedly connected to a transmission wheel 11, a driven rod 14 is arranged inside the third heating tank 7, the outer circular wall surface of the driven rod 14 is fixedly connected to a driven wheel 13, the outer circular wall surfaces of the transmission wheel 11 and the driven wheel 13 are surrounded by a synchronous belt 12, the outer circular wall surfaces of the transmission rod 10 and the driven rod 14 are surrounded by the waterproof coil body 2, the transmission rod 10 and the driven rod 14 are fixedly connected to bearings 42 at one end away from the stepping motor 9, and the outer circular walls of the two bearings 42 are fixedly connected to the collecting box 1 respectively;
[0044] By setting the waterproofing coil body 2, when it is necessary to reduce the stress generated inside the waterproofing coil body 2 during production, the waterproofing coil body 2 is first wound around the outer wall of the transmission rod 10, and then the stepper motor 9 is started. The stepper motor 9 drives the drive shaft to rotate clockwise to drive the transmission rod 10 to rotate clockwise, and then the transmission wheel 11 starts to rotate clockwise, and then the synchronous belt 12 starts to rotate clockwise, and the synchronous belt 12 drives the driven wheel 13 to start rotating clockwise, and then the driven rod 14 starts to rotate clockwise. Then the waterproofing coil body 2 is driven by the transmission rod 10 and passes through the first heating tank in sequence. 3. The first cooling trough 4, the second heating trough 5, the second cooling trough 6, the third heating trough 7 and the third cooling trough 8. When the waterproof membrane body 2 passes through the first heating trough 3, the first cooling trough 4, the second heating trough 5, the second cooling trough 6, the third heating trough 7 and the third cooling trough 8 at a certain rate, the waterproof membrane body 2 is heated to different temperatures. Through the principle of thermal expansion and contraction, the internal stress of the waterproof membrane body 2 is released after continuous heating and cooling, thereby improving the waterproof performance of the waterproof membrane body 2 and reducing the risk of warping and cracking of the waterproof membrane body 2 caused by the internal stress inside the waterproof membrane body 2.
[0045] refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 5 A heating assembly for heating the waterproof membrane body 2 is provided on the top of the collecting box 1. The heating assembly includes several protection boxes 16. Several protection boxes 16 are fixedly connected to the top of the collecting box 1. Several blower bodies 17 are fixedly connected to the top of the collecting box 1. A vent 43 is opened on the outside of the protection box 16. A heating pipe 18 is fixedly connected to the air outlet of the blower body 17. A resistance wire 19 is fixedly connected to the inner circular wall of the heating pipe 18. A guide pipe 20 is fixedly connected to the end of the heating pipe 18 away from the blower body 17. The several guide pipes 20 correspond to the positions of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 respectively.
[0046] Through the set resistance wire 19, when it is necessary to heat the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8, the resistance wire 19 is first energized for heating, and then the blower body 17 is started. The air outlet of the blower body 17 transports the heated air to the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 through the heating pipe 18 for heating, thereby facilitating the heating of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 to the required temperature, and facilitating the heating of the waterproof membrane body 2 to a suitable temperature.
[0047] refer to Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , a rotating assembly for controlling the temperature of the waterproof membrane body 2 is provided inside the collection box 1, and the rotating assembly includes a plurality of second filter discs 22, and the plurality of second filter discs 22 are respectively provided on the inner top surface of the collection box 1, and the plurality of second filter discs 22 respectively correspond to the positions of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8. The bottom of the guide tube 20 is fixedly connected with the first filter disc 21, and the first filter disc 21 is movably connected with the second filter disc 22. A plurality of arc-shaped holes 23 are provided on the top of the second filter disc 22, and a moving block 32 is movably connected inside the arc-shaped hole 23 on the left side of the second filter disc 22, and a connecting plate 24 is movably connected to the outer circular wall of the moving block 32, and the connecting plate 24 is away from the second filter disc 22. A support block 25 is provided on one side of the collecting box 1, and an electric push rod 26 is fixedly connected to the side of the supporting block 25 away from the connecting plate 24. A limiting groove 33 is provided on the top of the collecting box 1, and the limiting block 46 is movably sleeved inside the limiting groove 33. The bottom of the limiting block 46 is movably sleeved with the arc-shaped hole 23 located on the right side of the second filter disc. A plurality of fixed blocks 27 are provided inside the collecting box 1, and a supporting groove 28 is provided on the side of the fixing block 27 close to the electric push rod 26. A plurality of positioning blocks 29 are fixedly connected to the inside of the supporting groove 28, and the plurality of positioning blocks 29 are fixedly connected to the electric push rod 26. A positioning groove 30 is provided on the side of the supporting block 25 close to the connecting plate 24, and a positioning rod 31 is fixedly connected to the inside of the positioning groove 30. The outer circular wall surface of the positioning rod 31 is movably sleeved with the two connecting plates 24;
[0048] Through the electric push rod 26, when the temperature in the tank exceeds the set temperature, the electric push rod 26 is first started, and the telescopic rod of the electric push rod 26 pushes the support block 25 and the connecting plate 24 to move in the direction close to the second filter disc 22. At this time, the limit rod rotates clockwise inside the limit groove 33 to prevent the second filter disc 22 from falling off during rotation, so that the moving block 32 moves inside the arc hole 23. Then the second filter disc 22 rotates clockwise to block the filter holes of the first filter disc 21, and stops the blower body 17 from delivering hot air to the heating tank and the cooling tank, thereby improving the quality of the waterproof membrane body 2.
[0049] refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 9, the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 are all fixedly connected to one side of their interiors with an exhaust fan 40 and a temperature sensor 45, the outside of the collection box 1 is fixedly connected to a PLC controller 39, a number of blower bodies 17, a number of electric push rods 26, a number of exhaust fans 40 and temperature sensors 45 are all electrically connected to the PLC controller 39, the first cooling tank 4, the second cooling tank 6 and the third cooling tank 8 are all fixedly connected to the interiors with a connecting rod 15, the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 are all provided with a transmission hole 41 on one side of their interiors, and the several transmission holes 41 are all slidably connected to the waterproof membrane body 2;
[0050] Through the set temperature sensor 45, when it is necessary to control the temperature of the heating tank and the cooling tank, the temperature sensor 45 is turned on. The temperature sensor 45 can sense the temperature in each tank in real time. When the temperature in a tank exceeds the set temperature for heating the waterproof membrane body 2, the temperature sensor 45 transmits a signal to the PLC controller 39, and then the PLC controller 39 controls the start of the electric push rod 26 and the exhaust fan 40, stops the heating supply and discharges the hot air in the heating tank or the cooling tank through the exhaust fan 40, so that the temperature in the heating tank or the cooling tank is reduced, avoiding the temperature in the tank being too high, so that the stress in the waterproof membrane body 2 cannot be reduced in time, and the quality of the waterproof membrane body 2 is reduced.
[0051] refer to Figure 1 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12 , the first heating groove 3, the first cooling groove 4, the second heating groove 5, the second cooling groove 6, the third heating groove 7 and the third cooling groove 8 are respectively provided with an entrance and exit 44 on one side close to the stepping motor 9, and a locking groove 34 is provided on one side of the entrance and exit 44. A fixing rod 47 is fixedly connected to the inside of the entrance and exit 44, and a one-way door 35 is movably sleeved on the outer circular wall of the fixing rod 47. A rectangular groove 36 is provided on the outside of the one-way door 35, and two return springs 37 are fixedly connected to the inside of the rectangular groove 36. The ends of the two return springs 37 away from the rectangular groove 36 are fixedly connected to a U-shaped block 38, and the U-shaped block 38 is movably engaged with the locking groove 34;
[0052] Through the one-way door 35, when it is necessary to perform regular inspection on the inside of each groove, the one-way door 35 is pulled to rotate clockwise around the fixing rod 47, and then the U-shaped block 38 moves toward the one-way door 35, and the return spring 37 is compressed. At this time, the one-way door 35 is opened. When it is necessary to heat the waterproof membrane body 2, the one-way door 35 is turned to rotate counterclockwise around the fixing rod 47, and then the U-shaped block 38 moves toward the one-way door 35, and the return spring 37 is compressed. When the U-shaped block 38 passes through the locking groove 34, the force generated by the deformation of the return spring 37 causes the U-shaped block 38 to move away from the one-way door 35. At this time, the one-way door 35 is closed, so that subsequent staff can heat the waterproof membrane body 2.
[0053] refer to Figure 1 ,and Figure 2 , the temperatures set for the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 are different, the temperature set for the first heating tank 3 is 50°C, the temperature set for the first heating tank 3 is lower than the temperature set for the second heating tank 5, the temperature set for the second heating tank 5 is lower than the temperature set for the third heating tank 7, the temperature set for the first cooling tank 4 is 25°C, the temperature set for the first cooling tank 4 is higher than the temperature set for the second cooling tank 6, and the temperature set for the second cooling tank 6 is higher than the temperature set for the third cooling tank 8;
[0054] By setting the heating tank and cooling tank, when the waterproof membrane body 2 needs to be heated and cooled in a cycle, the heating and cooling of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 are first set to a constant temperature, and the waterproof membrane body 2 is passed through the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 for the first time through the transmission rod 10. Through the temperatures set in each tank, the waterproof membrane body 2 undergoes three heating and cooling cycles. The first cycle can eliminate the forming stress generated in the production process, the second cycle can release the molecular chain orientation stress, and the third cycle can balance the shrinkage difference between the crystalline area and the amorphous area. The temperature gradient decreasing design effectively avoids thermal shock of the material.
[0055] Working principle: Please refer to Figures 1-12As shown, by adopting the above technical solution, by setting the waterproof roll body 2, when it is necessary to reduce the stress generated inside the waterproof roll body 2 during production, first the waterproof roll body 2 is wound around the outer wall of the transmission rod 10, and then the stepper motor 9 is started. The stepper motor 9 drives the drive shaft to rotate clockwise to drive the transmission rod 10 to rotate clockwise, and then the transmission wheel 11 starts to rotate clockwise, and then the synchronous belt 12 starts to rotate clockwise, and the synchronous belt 12 drives the driven wheel 13 to start rotating clockwise, and then the driven rod 14 starts to rotate clockwise, and then the waterproof roll body 2 is driven by the transmission rod 10, in sequence When passing through the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 at a certain rate, the waterproof membrane body 2 is heated to different temperatures. The internal stress of the waterproof membrane body 2 is released after continuous heating and cooling due to the principle of thermal expansion and contraction, thereby improving the waterproof performance of the waterproof membrane body 2 and reducing the risk of warping and cracking of the waterproof membrane body 2 caused by the internal stress inside the waterproof membrane body 2.
[0056] Through the set temperature sensor 45, when it is necessary to control the temperature of the heating tank and the cooling tank, the temperature sensor 45 is turned on. The temperature sensor 45 can sense the temperature in each tank in real time. When the temperature in a tank exceeds the set temperature for heating the waterproof membrane body 2, the temperature sensor 45 transmits a signal to the PLC controller 39, and then the PLC controller 39 controls the start of the electric push rod 26 and the exhaust fan 40, stops the heating supply and discharges the hot air in the heating tank or the cooling tank through the exhaust fan 40, so that the temperature in the heating tank or the cooling tank is reduced, avoiding the temperature in the tank being too high, so that the stress in the waterproof membrane body 2 cannot be reduced in time, and the quality of the waterproof membrane body 2 is reduced.
[0057] Through the set resistance wire 19, when it is necessary to heat the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8, the resistance wire 19 is first energized and then heated, and then the blower body 17 is started, and the air outlet of the blower body 17 transports the heated air to the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 through the heating pipe 18 for heating, thereby facilitating the heating of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 to the required temperature, and facilitating the heating of the waterproof membrane body 2 to a suitable temperature.
[0058] Through the one-way door 35, when it is necessary to perform regular inspection on the inside of each groove, the one-way door 35 is pulled to rotate clockwise around the fixing rod 47, and then the U-shaped block 38 moves toward the one-way door 35, and the return spring 37 is compressed. At this time, the one-way door 35 is opened. When it is necessary to heat the waterproof membrane body 2, the one-way door 35 is turned to rotate counterclockwise around the fixing rod 47, and then the U-shaped block 38 moves toward the one-way door 35, and the return spring 37 is compressed. When the U-shaped block 38 passes through the locking groove 34, the force generated by the deformation of the return spring 37 causes the U-shaped block 38 to move away from the one-way door 35. At this time, the one-way door 35 is closed, so that subsequent staff can heat the waterproof membrane body 2.
[0059] By setting the heating and cooling of the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 to a constant temperature, the waterproof membrane body 2 is passed through the first heating tank 3, the first cooling tank 4, the second heating tank 5, the second cooling tank 6, the third heating tank 7 and the third cooling tank 8 for the first time through the transmission rod 10. Through the temperatures set in each tank, the waterproof membrane body 2 undergoes three heating and cooling cycles. The first cycle can eliminate the forming stress generated in the production process, the second cycle can release the molecular chain orientation stress, and the third cycle can balance the shrinkage difference between the crystalline area and the amorphous area. The temperature gradient decreasing design effectively avoids thermal shock of the material.
[0060] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A stress relief device for waterproof coiled material, characterized in that: include: The invention comprises a collecting box, wherein a waterproof coiled material body is provided inside the collecting box, a first heating groove, a first cooling groove, a second heating groove, a second cooling groove, a third heating groove and a third cooling groove are respectively provided inside the collecting box, a transmission rod is movably sleeved inside the first heating groove, a stepping motor is fixedly connected to the outside of the collecting box, one end of the stepping motor driving shaft is fixedly connected to the transmission rod, an outer circular wall surface of the transmission rod is fixedly connected to a transmission wheel, a driven rod is provided inside the third heating groove, an outer circular wall surface of the driven rod is fixedly connected to the driven wheel, a synchronous belt is provided around the outer circular wall surfaces of the transmission wheel and the driven wheel, a waterproof coiled material body is provided around the outer circular wall surfaces of the transmission rod and the driven rod, an end of the transmission rod and the driven rod away from the stepping motor is respectively fixedly connected to a bearing, and the outer circular walls of the two bearing outer rings are respectively fixedly connected to the collecting box; A heating assembly for heating the heating tank and the cooling tank is provided on the top of the collection box; A rotating assembly for controlling the temperature of the heating tank and the cooling tank is provided inside the collection box.
2. The waterproof coil stress relief device according to claim 1, characterized in that: The heating assembly comprises: Several protection boxes are fixedly connected to the top of the collection box, several blower bodies are fixedly connected to the top of the collection box, a vent is opened on the outside of the protection box, the air outlet of the blower body is fixedly connected to a heating pipe, the inner circular wall of the heating pipe is fixedly connected to a resistance wire, and the end of the heating pipe away from the blower body is fixedly connected to a guide pipe, and the several guide pipes respectively correspond to the positions of the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank.
3. The waterproof coiled material stress relief device according to claim 2, characterized in that: The rotating assembly comprises: Several second filter discs are respectively arranged on the inner top surface of the collecting box, and several second filter discs respectively correspond to the positions of the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank. The bottom of the guide tube is fixedly connected with the first filter disc, and the first filter disc and the second filter disc are movably connected. A number of arc holes are provided on the top of the second filter disc, and a moving block is movably connected inside the arc hole on the left side of the second filter disc. A connecting plate is movably connected on the outer circular wall of the moving block. A support block is provided on the side of the connecting plate away from the second filter disc, and an electric push rod is fixedly connected to the side of the support block away from the connecting plate. A limiting groove is provided on the top of the collecting box, and the limiting block is movably connected inside the limiting groove. The bottom of the limiting block is movably connected to the arc hole on the right side of the second filter disc.
4. The waterproof coiled material stress relief device according to claim 1, characterized in that: The first heating trough, the first cooling trough, the second heating trough, the second cooling trough, the third heating trough and the third cooling trough are all fixedly connected to one side of their interiors with an exhaust fan and a temperature sensor, the outside of the collection box is fixedly connected to a PLC controller, several blower bodies, several electric push rods, several exhaust fans and several temperature sensors are all electrically connected to the PLC controller, the first cooling trough, the second cooling trough and the third cooling trough are all fixedly connected to the interiors with connecting rods, the first heating trough, the first cooling trough, the second heating trough, the second cooling trough, the third heating trough and the third cooling trough are all provided with transmission holes on one side of their interiors, and several transmission holes are all slidably connected to the waterproof membrane body.
5. The waterproof coiled material stress relief device according to claim 1, characterized in that: The temperatures set for the first heating tank, the first cooling tank, the second heating tank, the second cooling tank, the third heating tank and the third cooling tank are different. The temperature set for the first heating tank is 50°C, the temperature set for the first heating tank is lower than the temperature set for the second heating tank, the temperature set for the second heating tank is lower than the temperature set for the third heating tank, the temperature set for the first cooling tank is 25°C, the temperature set for the first cooling tank is higher than the temperature set for the second cooling tank, and the temperature set for the second cooling tank is higher than the temperature set for the third cooling tank.
6. The waterproof coiled material stress relief device according to claim 1, characterized in that: The first heating groove, the first cooling groove, the second heating groove, the second cooling groove, the third heating groove and the third cooling groove are respectively provided with an entrance and exit on the side close to the stepping motor, and a locking groove is provided on the inner side of the entrance and exit. A fixing rod is fixedly connected to the inside of the entrance and exit, and a one-way door is movably sleeved on the outer circular wall of the fixing rod. A rectangular groove is provided on the outside of the one-way door, and two return springs are fixedly connected to the inside of the rectangular groove. A U-shaped block is fixedly connected to the end of the two return springs away from the rectangular groove, and the U-shaped block is movably engaged with the locking groove.
7. The waterproof coiled material stress relief device according to claim 3, characterized in that: A plurality of fixed blocks are provided inside the collection box, a support groove is provided on a side of the fixed block close to the electric push rod, a plurality of positioning blocks are fixedly connected inside the support groove, and the plurality of positioning blocks are fixedly connected to the electric push rod.
8. The waterproof coiled material stress relief device according to claim 3, characterized in that: A positioning groove is provided on one side of the support block close to the connecting plate. A positioning rod is fixedly connected to the interior of the positioning groove. The outer circular wall surface of the positioning rod is movably sleeved with the connecting plate.