Portable powder tank truck sampling device
By designing a portable powder tanker sampling device and adopting a multi-section telescopic extension rod and a screw limit mechanism, the problem that traditional samplers are not portable is solved, and convenient and efficient detection of powder tanker sampling is achieved.
Patent Information
- Application Number
- CN202511122393.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-09-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional trough-shaped tubular samplers cannot be carried on conventional transportation vehicles in construction site laboratories, making it difficult to detect fly ash fineness.
A portable powder tanker sampling device is designed, which includes a partially hollow sampling rod and a multi-section telescopic extension rod structure. The sampling mechanism and the screw limit mechanism are combined to achieve the portability of the device and the control of sampling depth.
It realizes the convenience and efficiency of powder tanker sampling, shortens the detection cycle, improves work efficiency, and reduces the dependence on professional technicians.
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Figure CN120685382A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sampling, in particular to a portable powder tanker sampling device. Background Art
[0002] In order to ensure the quality of railway concrete, a strict vehicle inspection system is implemented for the fly ash used in high-speed railway concrete, and each vehicle of fly ash is subjected to detailed fineness testing.
[0003] The traditional slotted tubular sampler consists of two layers of steel pipes with slots on the side. By rotating the control switch of the inner tube of the sampler, it is inserted into the cement to a certain depth at the appropriate position, and then closed and carefully pulled out to complete the powder sampling. The commonly used specification on the construction site is 3 meters. However, the conventional transportation vehicles and pickup trucks in the construction site laboratory cannot carry and transport this sampler normally. Therefore, it is urgent to design a portable powder tanker sampling device. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a portable powder tank truck sampling device.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A portable powder tanker sampling device includes a sampling rod with a partially hollow interior and a tapered end, and further includes: The sampling mechanism is arranged inside the sampling rod and is used to sample the powder in the powder tank truck; The third extension rod is fixedly sleeved on the top of the sampling rod surface, the surface of the third extension rod is slidably sleeved with the second extension rod through a spline, the surface of the second extension rod is slidably sleeved with the first extension rod through a spline, the first extension rod, the second extension rod and the third extension rod are all hollow inside, the first extension rod, the second extension rod and the third extension rod are used for synchronous multi-section telescopic sampling rods, ensuring that they can be extended during use for easy sampling, and can be shortened when not in use for easy carrying.
[0006] As a further technical solution of the present invention, a first screw is vertically rotated inside the first extension rod, the top end of the first screw passes through the top end of the first extension rod, and the top surface of the first screw is rotatably installed inside the top end of the first extension rod, which is used to limit the positional relationship between the first extension rod and the first screw, so that the first extension rod and the first screw can rotate relative to each other. The surface of the first screw is also connected to the inner wall of the top end of the second extension rod through a thread, which is used to drive the second extension rod to move when the first screw rotates.
[0007] As a further technical solution of the present invention, a second screw is vertically arranged inside the second extension rod, the interior of the second screw is hollow, and the surface of the first screw is arranged inside the second screw, which is used to limit the positional relationship between the first screw and the second screw. The surface of the second screw is connected to the inner wall of the top end of the third extension rod through a thread, so that the third extension rod can move when the second screw rotates.
[0008] As a further technical solution of the present invention, two symmetrically arranged strip plates are vertically fixed inside the second screw, two symmetrically arranged vertical grooves are opened on the surface of the first screw, and the two strip plates are slidably arranged inside the two vertical grooves respectively, which are used to limit the second screw, ensuring that when the first screw rotates, the second screw will also rotate accordingly, and the first screw and the second screw will slide relative to each other.
[0009] As a further technical solution of the present invention, a fixed disk is fixedly installed at the top end of the second extension rod, an annular groove is provided on the surface of the fixed disk, and four U-shaped rods evenly distributed in a ring shape are fixed to the end of the surface of the second screw rod, and the other four ends of the four U-shaped rods are slidably installed inside the annular groove, realizing two functions. The first is that it can limit the second screw rod to ensure that the second screw rod can move with the second extension rod, and the second is that the second extension rod can also rotate relative to the second screw rod.
[0010] As a further technical solution of the present invention, the sampling mechanism includes: a dividing plate, which is fixedly installed at the center of the sampling rod, and sampling barrels are rotatably installed on the bottom of the sampling rod and the top surface of the dividing plate. The dividing plate is used to divide the inside of the sampling rod into two spaces, so that sampling of powders of different depths can be realized. A rectangular opening is provided on the surface of each sampling barrel, and a feeding port symmetrically arranged with the two rectangular openings is provided on the surface of the sampling rod, and the two feeding ports are centrally symmetrically arranged, which are used to sample and temporarily store the powder inside the powder tank truck. The rectangular opening facilitates the powder to enter the sampling barrel after passing through the feeding port.
[0011] As a further technical solution of the present invention, one-way bearings are embedded in the top surfaces of the two sampling barrels, and the two one-way bearings are in opposite directions. A telescopic rod is vertically arranged inside the sampling rod. The fixed end and the telescopic end of the telescopic rod are connected by a spline sliding connection, indicating that the length of the telescopic rod is adjustable, and the end of the telescopic rod passes through the sampling barrel and the dividing plate located above. The inner rings of the two one-way bearings are fixedly sleeved on the surface of the telescopic rod, which is used to drive the two sampling barrels to rotate separately when the telescopic rod rotates in different directions, so as to enable the two sampling barrels to sample powders of different depths.
[0012] As a further technical solution of the present invention, two insertion rods are horizontally arranged in a centrally symmetrical manner inside the sampling rod. The surface of the insertion rod slides through the surface of the sampling rod through a spline. A sleeve is fixedly sleeved on the surface of the insertion rod, and an L-shaped plate for limiting the movement of the sleeve is also adapted to be provided inside the sampling rod. Two conical blocks are fixed on the surface of the telescopic rod, and a spring is sleeved on the surface of the insertion rod. The two ends of the spring are respectively installed on the inner wall of the sampling rod and the side of the corresponding sleeve. The insertion rod is used to insert into the interior of the tank truck, so that the powder material at the sampling point breaks the arch, so as to achieve good fluidity of the powder material at the feeding port and smooth material collection.
[0013] As a further technical solution of the present invention, the top end of the telescopic rod passes through the interior of the first screw and the second screw, the telescopic rod and the interior of the second screw do not contact each other, the surface of the telescopic rod and the inner wall of the first screw are rotatably arranged, the top end surface of the first screw is fixedly sleeved with a first knob, and the top end surface of the telescopic rod is fixedly sleeved with a second knob, and the first screw and the telescopic rod can be controlled respectively by the first knob and the second knob.
[0014] As a further technical solution of the present invention, two symmetrically arranged handles are fixed on the surface of the first extension rod, and the handles are convenient for workers to hold in hand while working.
[0015] The beneficial effects of the present invention are: The present invention, through the arrangement of the sampling mechanism and the third extension rod, the second extension rod and the third extension rod are divided into multiple sections of movement, so that the length of the sampling device can be extended longer to facilitate sampling. Similarly, when not in use, the length of the device can be reduced to a short enough length for easy carrying, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a portable powder tanker sampling device proposed by the present invention; Figure 2 This is a schematic structural diagram of the first and second extension rods of a portable powder tanker sampling device proposed by the present invention after cross-section; Figure 3 for Figure 2 A magnified schematic diagram of part A; Figure 4 This is a schematic structural diagram of a cross-section of the third extension rod of a portable powder tanker sampling device proposed by the present invention; Figure 5 for Figure 4 An enlarged schematic diagram of part B; Figure 6 for Figure 4 A magnified schematic diagram of part C; Figure 7 This is a schematic structural diagram of a cross-section of the second screw of a portable powder tanker sampling device proposed by the present invention; Figure 8 This is a schematic structural diagram of a cross-section of a sampling rod of a portable powder tanker sampling device proposed by the present invention; Figure 9 This is a structural schematic diagram of a portable powder tanker sampling device proposed by the present invention with the sampling rod removed.
[0017] In the figure: 1. First extension rod; 2. Second extension rod; 3. Third extension rod; 4. Sampling rod; 5. Handle; 6. First knob; 7. Second knob; 8. Feed port; 9. First screw; 10. Vertical slot; 11. Second screw; 12. Telescopic rod; 13. Fixed plate; 14. Annular slot; 15. U-shaped rod; 16. Strip plate; 17. Sampling tube; 18. Splitting plate; 19. One-way bearing; 20. Rectangular opening; 21. Conical block; 22. Insert rod; 23. Sleeve plate; 24. Spring; 25. L-shaped plate. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Please see the attached Figure 1 -Attached Figure 9 , a portable powder tanker sampling device, including a sampling rod 4 with a partially hollow interior, the end of the sampling rod 4 is tapered, and also includes: a sampling mechanism and a third extension rod 3, the sampling mechanism is arranged inside the sampling rod 4, the sampling mechanism is used to sample the powder in the powder tanker, the third extension rod 3 is fixedly sleeved on the top of the sampling rod 4 surface, the surface of the third extension rod 3 is slidably sleeved with the second extension rod 2 through a spline, the surface of the second extension rod 2 is slidably sleeved with the first extension rod 1 through a spline, the first extension rod 1, the second extension rod 2 and the third extension rod 3 are all hollow inside, the first extension rod 1, the second extension rod 2 and the third extension rod 3 are used for synchronous multi-section telescopic sampling rod 4, which ensures that it can be extended during use for easy sampling, and can be shortened when not in use for easy carrying; The present invention takes into account the convenience of on-site operation. It has a compact structure and is easy to carry and use. At the site of the high-speed railway concrete mixing station, workers can quickly sample and test the powder, greatly shortening the detection cycle and improving work efficiency. In addition, the use of the device also reduces dependence on professional technicians, making on-site operation easier.
[0021] Please see the attached Figure 1 -Attached Figure 8 In a preferred embodiment, a first screw rod 9 is vertically rotated inside the first extension rod 1, the top end of the first screw rod 9 passes through the top end of the first extension rod 1, and the top surface of the first screw rod 9 is rotatably installed inside the top end of the first extension rod 1, for limiting the positional relationship between the first extension rod 1 and the first screw rod 9, so that the first extension rod 1 and the first screw rod 9 can rotate relative to each other. The surface of the first screw 9 is also connected to the inner wall of the top end of the second extension rod 2 through a thread, so that when the first screw 9 rotates, it can drive the second extension rod 2 to follow and move.
[0022] Please see the attached Figure 2 -Attached Figure 9 In a preferred embodiment, a second screw rod 11 is vertically arranged inside the second extension rod 2, the interior of the second screw rod 11 is hollow, and the surface of the first screw rod 9 is arranged inside the second screw rod 11, which is used to limit the positional relationship between the first screw rod 9 and the second screw rod 11. The surface of the second screw rod 11 is connected to the inner wall of the top end of the third extension rod 3 through a thread, so that the third extension rod 3 can move when the second screw rod 11 rotates.
[0023] Please see the attached Figure 2 -Attached Figure 9 In a preferred embodiment, two symmetrically arranged strip plates 16 are vertically fixed inside the second screw 11, and two symmetrically arranged vertical grooves 10 are opened on the surface of the first screw 9, and the two strip plates 16 are respectively slidably arranged inside the two vertical grooves 10 to limit the second screw 11, ensuring that when the first screw 9 rotates, the second screw 11 will also rotate accordingly, and the first screw 9 and the second screw 11 will slide relative to each other.
[0024] Please see the attached Figure 2 -Attached Figure 8 In a preferred embodiment, a fixed plate 13 is fixedly installed at the top end of the second extension rod 2, and an annular groove 14 is opened on the surface of the fixed plate 13, and four U-shaped rods 15 evenly distributed in a ring shape are fixed to the end of the surface of the second screw rod 11. The other four ends of the four U-shaped rods 15 are slidably installed inside the annular groove 14, realizing two functions. The first is that it can limit the second screw rod 11 to ensure that the second screw rod 11 can move with the second extension rod 2. The second is that the second extension rod 2 can also rotate relative to the second screw rod 11.
[0025] Please see the attached Figure 1 -Attached Figure 9In a preferred embodiment, the sampling mechanism includes: a partition plate 18, which is fixedly installed at the center of the sampling rod 4, and a sampling barrel 17 is rotatably installed on the bottom of the sampling rod 4 and the top surface of the partition plate 18. The partition plate 18 is used to divide the interior of the sampling rod 4 into two spaces, so as to realize sampling of powders of different depths. A rectangular opening 20 is provided on the surface of each sampling barrel 17, and a feeding port 8 symmetrically arranged with the two rectangular openings 20 is provided on the surface of the sampling rod 4, and the two feeding ports 8 are centrally symmetrically arranged, which are used to sample and temporarily store the powder inside the powder tank truck. The rectangular opening 20 facilitates the powder to enter the sampling barrel 17 after passing through the feeding port 8.
[0026] Please see the attached Figure 1 -Attached Figure 9 In a preferred embodiment, the top surfaces of the two sampling barrels 17 are embedded with one-way bearings 19, and the two one-way bearings 19 are in opposite directions. A telescopic rod 12 is vertically arranged inside the sampling rod 4. The fixed end and the telescopic end of the telescopic rod 12 are connected by a spline sliding connection, indicating that the length of the telescopic rod 12 is adjustable, and the end of the telescopic rod 12 passes through the sampling barrel 17 and the dividing plate 18 located above. The inner rings of the two one-way bearings 19 are fixedly sleeved on the surface of the telescopic rod 12, so that when the telescopic rod 12 rotates in different directions, the two sampling barrels 17 can be driven to rotate respectively, so that the two sampling barrels 17 can sample powders of different depths.
[0027] Please see the attached Figure 1 -Attached Figure 9 In a preferred embodiment, two insertion rods 22 are horizontally arranged in a centrally symmetrical manner inside the sampling rod 4. The surface of the insertion rod 22 slides through the surface of the sampling rod 4 through a spline. A sleeve 23 is fixedly sleeved on the surface of the insertion rod 22, and an L-shaped plate 25 is also adapted to limit the movement of the sleeve 23 inside the sampling rod 4. Two conical blocks 21 are fixed on the surface of the telescopic rod 12, and a spring 24 is sleeved on the surface of the insertion rod 22. The two ends of the spring 24 are respectively installed on the inner wall of the sampling rod 4 and the side of the corresponding sleeve 23. The insertion rod 22 is used to be inserted into the interior of the tank truck, so that the powder at the sampling point breaks the arch, and the powder at the feeding port 8 has good fluidity and can be smoothly taken.
[0028] Please see the attached Figure 1 -Attached Figure 7 In a preferred embodiment, the top end of the telescopic rod 12 passes through the first screw 9 and the second screw 11, the telescopic rod 12 and the second screw 11 do not contact each other, the surface of the telescopic rod 12 and the inner wall of the first screw 9 are rotatably arranged, the top surface of the first screw 9 is fixedly sleeved with a first knob 6, and the top surface of the telescopic rod 12 is fixedly sleeved with a second knob 7. The first screw 9 and the telescopic rod 12 can be controlled respectively by the first knob 6 and the second knob 7.
[0029] Please see the attached Figure 1In a preferred embodiment, two symmetrically arranged handles 5 are fixed on the surface of the first extension rod 1, and the handles 5 are convenient for workers to hold while working.
[0030] When it is necessary to sample and test the powder in the powder tank truck, the first extension rod 1 is lifted by the handle 5, and then the first knob 6 is turned to drive the first screw 9 to rotate. The rotation of the first screw 9 drives the second extension rod 2 to move and extend the first extension rod 1. At the same time, the rotation of the first screw 9 also drives the second screw 11 to rotate; The second extension rod 2 moves through the fixed plate 13 to drive the U-shaped rod 15 to move, and the movement of the U-shaped rod 15 drives the second screw rod 11 to move. The movement of the second screw rod 11 at this time will drive the third extension rod 3 to move. This is one-stage movement of the third extension rod 3. In addition, the rotation of the second screw rod 11 will also drive the third extension rod 3 to move. This is a two-stage movement of the third extension rod 3. Therefore, the second extension rod 2 and the third extension rod 3 can be synchronously extended from the inside of the first extension rod 1, and the second extension rod 2 and the third extension rod 3 are divided into multiple stages of movement, so that the length of the sampling device is extended longer for convenient sampling. Similarly, when not in use, the length of the device can be reduced to a short enough length for easy carrying; When the third extension rod 3 drives the sampling rod 4 to the position where sampling is required, the telescopic rod 12 is rotated by twisting the second knob 7 180 degrees in the forward direction. The rotation of the telescopic rod 12 drives the sampling barrel 17 connected thereto to rotate through the one-way bearing 19 located below. Since the two one-way bearings 19 are arranged in opposite directions, the telescopic rod 12 will not drive the sampling barrel 17 above to rotate. When the sampling barrel rotates until the rectangular opening 20 coincides with the material removal port 8, the powder inside the tanker will enter the sampling barrel 17 through the rectangular opening 20; In addition, the rotation of the telescopic rod 12 will also drive the rotation of the conical block 21, and the rotation of the conical block 21 will drive the insertion rod 22 to move and make the spring 24 generate elastic force. The movement of the insertion rod 22 will extend the sampling rod 4, and further squeeze the powder near the sampling inside the tank truck, thereby breaking the arch of the powder inside the tank truck, ensuring the smoothness of the powder sampling of the feeding port 8 and the rectangular opening 20. Finally, the second knob 7 is rotated forward 180 degrees again to block the rectangular opening 20, and the conical block 21 and the insertion rod 22 will also separate, and the tip of the insertion rod 22 will be reset to the inner wall of the sampling rod 4, and will not bring resistance when the equipment is lifted; By the same token, when the second knob 7 is twisted 180 degrees in the opposite direction to rotate the telescopic rod 12, the sampling cylinder 17 at the top will rotate to sample the powder, while the sampling cylinder 17 at the bottom will not rotate; In summary, the powder inside the powder tank truck can be sampled quickly, stably and efficiently, and the volume of the sampling object can be reduced after sampling, ensuring the portability of the sampling object, thereby improving the use effect of the equipment.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A portable powder tanker sampling device, comprising a sampling rod (4) with a partially hollow interior, the end of the sampling rod (4) being tapered, characterized in that: Also includes: A sampling mechanism, the sampling mechanism being arranged inside the sampling rod (4), and the sampling mechanism being used to sample the powder in the powder tank truck; A third extension rod (3) is fixedly sleeved on the top end of the sampling rod (4); the surface of the third extension rod (3) is slidably sleeved with the second extension rod (2) via a spline; the surface of the second extension rod (2) is slidably sleeved with the first extension rod (1) via a spline; the first extension rod (1), the second extension rod (2) and the third extension rod (3) are all hollow inside.
2. A portable powder tanker sampling device according to claim 1, characterized in that: A first screw rod (9) is vertically rotatably provided inside the first extension rod (1), the top end of the first screw rod (9) passes through the top end of the first extension rod (1), and the top end surface of the first screw rod (9) is rotatably mounted inside the top end of the first extension rod (1), and the surface of the first screw rod (9) is also connected to the inner wall of the top end of the second extension rod (2) through a thread.
3. A portable powder tanker sampling device according to claim 2, characterized in that: A second screw rod (11) is vertically arranged inside the second extension rod (2), the interior of the second screw rod (11) is hollow, and the surface of the first screw rod (9) is arranged inside the second screw rod (11), and the surface of the second screw rod (11) is connected to the inner wall of the top end of the third extension rod (3) through a thread.
4. A portable powder tanker sampling device according to claim 3, characterized in that: Two symmetrically arranged strip plates (16) are vertically fixed inside the second screw (11), and two symmetrically arranged vertical grooves (10) are opened on the surface of the first screw (9), and the two strip plates (16) are respectively slidably arranged inside the two vertical grooves (10).
5. A portable powder tanker sampling device according to claim 4, characterized in that: A fixing plate (13) is fixedly installed at the top end of the second extension rod (2), and an annular groove (14) is provided on the surface of the fixing plate (13). Four U-shaped rods (15) evenly distributed in an annular shape are fixed to the end of the surface of the second screw rod (11), and the other four ends of the four U-shaped rods (15) are slidably installed inside the annular groove (14).
6. A portable powder tanker sampling device according to claim 5, characterized in that: The sampling mechanism comprises: a partition plate (18), the partition plate (18) is fixedly mounted at the inner center of the sampling rod (4), and a sampling tube (17) is rotatably mounted on the inner bottom of the sampling rod (4) and the top surface of the partition plate (18), each sampling tube (17) is provided with a rectangular opening (20) on the surface, and a material taking port (8) is provided on the surface of the sampling rod (4) and is symmetrically arranged with respect to the two rectangular openings (20), and the two material taking ports (8) are centrally symmetrically arranged.
7. A portable powder tanker sampling device according to claim 6, characterized in that: The top surfaces of the two sampling tubes (17) are both embedded with one-way bearings (19), and the two one-way bearings (19) are in opposite directions. A telescopic rod (12) is vertically arranged inside the sampling rod (4), and the end of the telescopic rod (12) passes through the sampling tube (17) and the dividing plate (18) located above. The inner rings of the two one-way bearings (19) are fixedly sleeved on the surface of the telescopic rod (12).
8. The portable powder tanker sampling device according to claim 7, characterized in that: Two insertion rods (22) are horizontally arranged in a centrally symmetrical manner inside the sampling rod (4). The surface of the insertion rod (22) slides through the surface of the sampling rod (4) through a spline. A sleeve (23) is fixedly sleeved on the surface of the insertion rod (22), and an L-shaped plate (25) is also adapted to be provided inside the sampling rod (4) to limit the movement of the sleeve (23). Two conical blocks (21) are fixed on the surface of the telescopic rod (12). A spring (24) is sleeved on the surface of the insertion rod (22). The two ends of the spring (24) are respectively installed on the inner wall of the sampling rod (4) and the side of the corresponding sleeve (23).
9. The portable powder tanker sampling device according to claim 8, characterized in that: The top end of the telescopic rod (12) passes through the interior of the first screw rod (9) and the second screw rod (11), the telescopic rod (12) and the interior of the second screw rod (11) do not contact each other, the surface of the telescopic rod (12) and the inner wall of the first screw rod (9) are rotatably arranged, the top end surface of the first screw rod (9) is fixedly sleeved with a first knob (6), and the top end surface of the telescopic rod (12) is fixedly sleeved with a second knob (7).
10. The portable powder tanker sampling device according to claim 9, characterized in that: Two symmetrically arranged handles (5) are fixed on the surface of the first extension rod (1).