Flat steel bending device for pulley block base

Abstract

The invention discloses a pulley block base flat steel bending device, and relates to the technical field of pulley block base flat steel bending, the pulley block base flat steel bending device comprises a base, and formed round steel is arranged at the top of the base; a rotating arm part is arranged on the outer side of the bottom of the formed round steel, a movable die part is arranged on one side of the top of the formed round steel, and a flat steel pressing part is arranged on the other side of the top of the formed round steel. A holding rod is arranged at the other end of the rotating arm part; a sliding pressing wheel component is arranged above the end, close to the formed round steel, of the holding rod, and a motor lead screw component is arranged below the end, close to the formed round steel, of the holding rod. By means of the structure, dies of different shapes and sizes can be rapidly disassembled and assembled according to more different machining requirements, the applicability of the device is improved, the sliding pressing wheel component can be driven by the motor lead screw component to move and roll and flatten flat steel repeatedly, and the probability that the flat steel rebounds, deforms and the like can be reduced.

Description

Technical Field

[0001] The invention relates to the technical field of flat steel bending of a pulley block base, and in particular to a flat steel bending device for a pulley block base. Background Art

[0002] Flat steel is a type of steel with a width ranging from 12-300mm and a thickness of 3-60mm. It has a rectangular cross-section and slightly blunt edges. Based on the material, flat steel can be divided into two categories: carbon flat steel and alloy flat steel. Alloy flat steel is made by adding one or more alloying elements to carbon steel. The addition of these elements significantly improves key properties such as strength, hardness, wear resistance, and corrosion resistance. For this reason, alloy flat steel is often used in the manufacture of components requiring high strength and special properties, such as automotive shaft components and pulley bases.

[0003] In the existing flat steel bending process for pulley block bases, operators often need to bend flat steel of varying sizes, specifications, and widths at various angles and shapes. However, existing forming molds are fixed in shape and size, making it difficult to flexibly adapt to diverse processing requirements. Furthermore, after the bending process, the flat steel is prone to springback and deformation, which undoubtedly negatively impacts the final bending result. Therefore, we propose a flat steel bending device for pulley block bases to address these issues. Summary of the Invention

[0004] The purpose of the present invention is to provide a flat steel bending device for a pulley block base, so as to solve the problem proposed in the above background technology that the shape and size of the existing forming molds are fixed and difficult to flexibly adapt to diverse processing requirements, and the flat steel is very likely to rebound and deform after completing the bending process, which affects the bending effect.

[0005] To achieve the above object, the present invention provides the following technical solutions: A flat steel bending device for a pulley block base comprises a base, a formed round steel is provided on the top of the base, a rotating arm component is provided on the outer side of the bottom of the formed round steel, a movable mold component is provided on one side of the top of the formed round steel, a flat steel pressing component is provided on the other side of the top of the formed round steel, a holding rod is provided on the other end of the rotating arm component, a sliding pressure wheel component is provided above the holding rod near one end of the formed round steel, and a motor screw component is provided below the holding rod near one end of the formed round steel; The base includes a mounting plate, a plurality of support blocks are symmetrically arranged on both sides of the bottom ends of the mounting plate, a round steel mounting hole is arranged at the center position of the mounting plate, and a plurality of mold positioning holes are evenly spaced on both sides of the round steel mounting hole.

[0006] Furthermore, a slot is vertically provided on the top of the formed round steel, a nut fastening surface is vertically provided on one side of the outside of the formed round steel, the formed round steel is fixedly connected to the mounting plate through the round steel mounting hole, and the nut fastening surface is horizontally provided with the slot.

[0007] Furthermore, the flat steel clamping component includes an adjusting screw, a clamping nut is threadedly connected to the adjusting screw, one end of the adjusting screw passes through the formed round steel and is rotatably connected to a clamping plate, the adjusting screw is threadedly connected to the formed round steel, one side of the clamping nut is in contact with the nut fastening surface, and the bottom of the clamping plate is slidably connected to the bottom inner side of the slot.

[0008] Furthermore, the rotating arm component includes a rotating block, the outer side of the rotating block is fixedly connected to the mounting arm plate, the inner side of the rotating block is rotatably connected to the outer side of the bottom of the formed round steel through a bearing, the bottom of the rotating block is rotatably connected to the upper surface of the mounting plate, and two sliding grooves are symmetrically provided on both sides of the mounting arm plate.

[0009] Furthermore, the holding rod includes a mounting rod, the top of the mounting rod is rotatably connected to a holding sleeve, and the bottom of the mounting rod is fixedly connected to the other end of the upper surface of the mounting arm plate.

[0010] Furthermore, the sliding pressure wheel component includes a sliding plate, two sliders are symmetrically fixedly connected at both ends of the lower surface of the sliding plate, a pressure wheel is rotatably connected to the upper surface of the sliding plate, the lower surface of the sliding plate is slidingly connected to the mounting arm plate, and the two sliders are slidingly connected to the mounting arm plate through two sliding grooves respectively.

[0011] Furthermore, the motor screw component includes a motor fixing seat, one side of the motor fixing seat is fixedly connected to the motor, the other side of the motor fixing seat is rotatably connected to the screw, the top of the motor fixing seat is fixedly connected to the lower surface of the mounting arm plate, the output end of the motor passes through the motor fixing seat and is fixedly connected to the screw, a threaded block is threaded on the screw, the other end of the screw is rotatably connected to the rotating block, and the two ends of the top of the threaded block are respectively fixedly connected to the bottom of the two sliders.

[0012] Furthermore, the movable mold component includes a forming mold, a mold fixing plate is fixedly connected to the bottom of the forming mold, one side of the forming mold is tightly fitted with the outer side of the forming round steel, and two positioning pins are fixedly connected at both ends of the lower surface of the mold fixing plate. The two positioning pins are respectively threaded through two mold positioning holes and are connected to two mold fixing nuts. The positioning pins are slidably connected to the mounting plate through the mold positioning holes.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a plurality of mold positioning holes on the mounting plate, so that the two positioning pins on the lower surface of the mold fixing plate can be quickly inserted, and then the molding mold can be quickly installed. Then, the positioning pins are fixed by the mold fixing nut, and then the molding mold is fixed. It can quickly disassemble and assemble molds of different shapes and sizes according to more different processing requirements, thereby improving the applicability of the device.

[0014] 2. The present invention is capable of driving the rotating arm component to rotate around the formed round steel by setting a holding rod, and then driving the sliding pressure wheel component on the upper surface of the mounting arm plate to move, so that the pressure wheel presses and fits the flat steel and the forming mold, and then drives the lead screw to rotate through the motor, thereby driving the two sliders on the top of the threaded block to slide along the slide groove, and further driving the pressure wheel on the top of the sliding plate to move, so that the pressure wheel can press the flat steel and the forming mold during the movement, thereby gradually forming the flat steel, and through repeated rolling, the probability of the flat steel having problems such as rebound and deformation can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the base structure of the present invention; Figure 3 This is a schematic diagram of the formed round steel structure of the present invention; Figure 4 This is a schematic diagram of the installation structure of the rotating arm component of the present invention; Figure 5 This is a schematic diagram of the top installation structure of the movable mold component of the present invention; Figure 6 This is a schematic diagram of the bottom installation structure of the movable mold component of the present invention; Figure 7 This is a schematic diagram of the installation structure of the flat steel pressing component of the present invention; Figure 8 This is a schematic diagram of the installation structure of the grip rod of the present invention; Figure 9 This is a schematic diagram of the installation structure of the sliding pressure wheel component of the present invention; Figure 10 This is a schematic diagram of the installation structure of the motor screw component of the present invention; Figure markings: 1. base; 101. mounting plate; 102. support block; 103. round steel mounting hole; 104. mold positioning hole; 2. formed round steel; 201. slot; 202. nut fastening surface; 3. rotating arm component; 301. rotating block; 302. mounting arm plate; 303. slide groove; 4. movable mold component; 401. forming mold; 402. mold fixing plate; 403. positioning pin; 404. mold fixing nut; 5. flat steel clamping component; 501. adjusting screw; 502. clamping nut; 503. clamping plate; 6. holding rod; 601. mounting rod; 602. holding sleeve; 7. sliding pressure wheel component; 701. sliding plate; 702. slider; 703. pressure wheel; 8. motor screw component; 801. motor fixing seat; 802. motor; 803. screw; 804. threaded block. DETAILED DESCRIPTION

[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example 1: See also Figure 2 、 Figure 5-Figure 6 The present invention provides a technical solution: a flat steel bending device for a pulley block base, comprising a base 1, a formed round steel 2 is provided on the top of the base 1, a rotating arm component 3 is provided on the outer side of the bottom of the formed round steel 2, a movable mold component 4 is provided on one side of the top of the formed round steel 2, a flat steel pressing component 5 is provided on the other side of the top of the formed round steel 2, a holding rod 6 is provided on the other end of the rotating arm component 3, a sliding pressure wheel component 7 is provided above the holding rod 6 near one end of the formed round steel 2, and a motor screw component 8 is provided below the holding rod 6 near one end of the formed round steel 2; The base 1 includes a mounting plate 101, and a plurality of support blocks 102 are symmetrically arranged on both sides of the bottom ends of the mounting plate 101. A round steel mounting hole 103 is provided at the center position of the mounting plate 101, and a plurality of mold positioning holes 104 are evenly spaced on both sides of the round steel mounting hole 103. By providing a plurality of mold positioning holes 104, it is convenient to quickly locate and install movable mold parts 4 of different shapes and sizes, thereby improving the adaptability of the device.

[0018] The movable mold component 4 includes a forming mold 401, and a mold fixing plate 402 is fixedly connected to the bottom of the forming mold 401. One side of the forming mold 401 fits tightly with the outer side of the forming round steel 2. Two positioning pins 403 are fixedly connected at both ends of the lower surface of the mold fixing plate 402. The two positioning pins 403 pass through two mold positioning holes 104 and are threadedly connected to two mold fixing nuts 404. The positioning pins 403 are slidingly connected to the mounting plate 101 through the mold positioning holes 104. By setting the mold fixing nuts 404, the positioning pins 403 can be fixed, and then the forming mold 401 on the upper surface of the mold fixing plate 402 can be fixed, so as to facilitate more stable flat steel bending processing.

[0019] Working principle: By aligning the two positioning pins 403 on the lower surface of the mold fixing plate 402 with the multiple mold positioning holes 104 on the mounting plate 101 and inserting them, and then tightening the mold fixing nut 404, the forming mold 401 on the upper surface of the mold fixing plate 402 is fixed to complete the replacement.

[0020] Example 2: See also Figure 1 、 Figure 3-Figure 4 、 Figure 7-10 The present invention provides a technical solution: a flat steel bending device for a pulley block base, comprising a base 1, a formed round steel 2 is provided on the top of the base 1, a rotating arm component 3 is provided on the outer side of the bottom of the formed round steel 2, a movable mold component 4 is provided on one side of the top of the formed round steel 2, a flat steel pressing component 5 is provided on the other side of the top of the formed round steel 2, a holding rod 6 is provided on the other end of the rotating arm component 3, a sliding pressure wheel component 7 is provided above the holding rod 6 near one end of the formed round steel 2, and a motor screw component 8 is provided below the holding rod 6 near one end of the formed round steel 2; The base 1 includes a mounting plate 101, and a plurality of support blocks 102 are symmetrically arranged on both sides of the bottom ends of the mounting plate 101. A round steel mounting hole 103 is provided at the center position of the mounting plate 101, and a plurality of mold positioning holes 104 are evenly spaced on both sides of the round steel mounting hole 103. By setting up a plurality of support blocks 102, it can contact with the ground and provide supporting force, which facilitates more stable flat steel bending processing.

[0021] A card slot 201 is vertically set on the top of the formed round steel 2, and a nut fastening surface 202 is vertically set on the outer side of the formed round steel 2. The formed round steel 2 is fixedly connected to the mounting plate 101 through the round steel mounting hole 103. The nut fastening surface 202 and the card slot 201 are horizontally set. By setting the nut fastening surface 202, it is convenient to tighten the nut 502 to fit with the nut fastening surface 202, so as to better fix the adjusting screw 501.

[0022] The flat steel pressing component 5 includes an adjusting screw 501, on which a clamping nut 502 is threadedly connected. One end of the adjusting screw 501 passes through the formed round steel 2 and is rotatably connected to a clamping plate 503. The adjusting screw 501 is threadedly connected to the formed round steel 2. One side of the clamping nut 502 is in contact with the nut fastening surface 202. The bottom of the clamping plate 503 is slidably connected to the inner bottom of the slot 201. By setting the flat steel pressing component 5, the flat steel can be fixed, which facilitates better flat steel bending processing.

[0023] The rotating arm component 3 includes a rotating block 301, and the outer side of the rotating block 301 is fixedly connected to the mounting arm plate 302. The inner side of the rotating block 301 is rotatably connected to the outer side of the bottom of the formed round steel 2 through a bearing. The bottom of the rotating block 301 is rotatably connected to the upper surface of the mounting plate 101. Two slide grooves 303 are symmetrically arranged on both sides of the mounting arm plate 302. By setting the rotating arm component 3, it is convenient to drive the sliding pressure wheel component 7 to perform flat steel bending processing.

[0024] The holding rod 6 includes a mounting rod 601, the top of which is rotatably connected to a holding sleeve 602, and the bottom of the mounting rod 601 is fixedly connected to the other end of the upper surface of the mounting arm plate 302. By setting the holding sleeve 602, it can rotate with the mounting rod 601, thereby driving the rotating arm component 3 to rotate around the formed round steel 2 for flat steel bending processing.

[0025] The sliding pressure wheel component 7 includes a sliding plate 701, two sliders 702 are symmetrically fixedly connected at both ends of the lower surface of the sliding plate 701, and a pressure wheel 703 is rotatably connected to the upper surface of the sliding plate 701. The lower surface of the sliding plate 701 is slidingly connected to the mounting arm plate 302, and the two sliders 702 are slidingly connected to the mounting arm plate 302 through two sliding grooves 303 respectively. By setting two sliders 702, the pressure wheel 703 on the upper surface of the sliding plate 701 can be driven to slide more stably, thereby more stably performing flat steel bending processing.

[0026] The motor screw component 8 includes a motor fixing seat 801, one side of the motor fixing seat 801 is fixedly connected to the motor 802, and the other side of the motor fixing seat 801 is rotatably connected to the screw 803, the top of the motor fixing seat 801 is fixedly connected to the lower surface of the mounting arm plate 302, the output end of the motor 802 passes through the motor fixing seat 801 and is fixedly connected to the screw 803, a threaded block 804 is threadedly connected to the screw 803, the other end of the screw 803 is rotatably connected to the rotating block 301, and the two ends of the top of the threaded block 804 are respectively fixedly connected to the bottom of the two sliders 702. By setting the motor screw component 8, the sliding pressure wheel component 7 can be driven to move, which is convenient for driving the pressure wheel 703 to roll along the forming mold 401 to perform flat steel bending processing.

[0027] Working principle: Insert the flat steel into the slot 201 of the formed round steel 2, rotate the adjusting screw 501, and then drive the clamping plate 503 to clamp the flat steel, then tighten the clamping nut 502 to fix the flat steel, and move the holding sleeve 602 to move, thereby driving the mounting arm plate 302 at the bottom of the mounting rod 601, and then drive the rotating block 301 at the other end of the mounting arm plate 302 to rotate around the formed round steel 2, so that the pressure wheel 703 presses and fits the flat steel and the forming mold 401. During this process, the holding rod 6 always applies a clamping force to the sliding pressure wheel component 7, so that the pressure wheel 703 always fits the flat steel and the forming mold 401. The motor 802 drives the lead screw 803 to rotate, and then drives the two sliders 702 at the top of the threaded block 804 to move along the slide groove 303, further driving the pressure wheel 703 on the top of the sliding plate 701 to move, and move along the side of the forming mold 401 to perform flat steel bending processing.

[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A flat steel bending device for a pulley block base, characterized by: The invention comprises a base (1), wherein a shaped round steel (2) is provided on the top of the base (1), a rotating arm component (3) is provided on the outer side of the bottom of the shaped round steel (2), a movable mold component (4) is provided on one side of the top of the shaped round steel (2), a flat steel pressing component (5) is provided on the other side of the top of the shaped round steel (2), a holding rod (6) is provided on the other end of the rotating arm component (3), a sliding pressure wheel component (7) is provided above the holding rod (6) near one end of the shaped round steel (2), and a motor screw component (8) is provided below the holding rod (6) near one end of the shaped round steel (2); The base (1) comprises a mounting plate (101), a plurality of support blocks (102) are symmetrically arranged on both sides of the bottom ends of the mounting plate (101), a round steel mounting hole (103) is arranged at the center position of the mounting plate (101), and a plurality of mold positioning holes (104) are evenly spaced on both sides of the round steel mounting hole (103).

2. The flat steel bending device for a pulley block base according to claim 1, characterized in that: A slot (201) is vertically provided on the top of the formed round steel (2), a nut fastening surface (202) is vertically provided on one side of the outside of the formed round steel (2), the formed round steel (2) is fixedly connected to the mounting plate (101) through the round steel mounting hole (103), and the nut fastening surface (202) and the slot (201) are horizontally arranged.

3. The flat steel bending device for a pulley block base according to claim 2, characterized in that: The flat steel pressing component (5) includes an adjusting screw (501), a pressing nut (502) is threadedly connected to the adjusting screw (501), one end of the adjusting screw (501) passes through the formed round steel (2) and is rotatably connected to the pressing plate (503), the adjusting screw (501) is threadedly connected to the formed round steel (2), one side of the pressing nut (502) is in contact with the nut fastening surface (202), and the bottom of the pressing plate (503) is slidably connected to the bottom inner side of the slot (201).

4. The flat steel bending device for a pulley block base according to claim 2, characterized in that: The rotating arm component (3) includes a rotating block (301), the outer side of the rotating block (301) is fixedly connected to a mounting arm plate (302), the inner side of the rotating block (301) is rotatably connected to the outer side of the bottom of the formed round steel (2) through a bearing, the bottom of the rotating block (301) is rotatably connected to the upper surface of the mounting plate (101), and two sliding grooves (303) are symmetrically provided on both sides of the mounting arm plate (302).

5. The flat steel bending device for a pulley block base according to claim 4, characterized in that: The holding rod (6) includes a mounting rod (601), the top of the mounting rod (601) is rotatably connected to a holding sleeve (602), and the bottom of the mounting rod (601) is fixedly connected to the other end of the upper surface of the mounting arm plate (302).

6. The flat steel bending device for a pulley block base according to claim 4, characterized in that: The sliding pressure wheel component (7) comprises a sliding plate (701), two sliding blocks (702) are symmetrically fixedly connected at both ends of the lower surface of the sliding plate (701), a pressure wheel (703) is rotatably connected to the upper surface of the sliding plate (701), the lower surface of the sliding plate (701) is slidably connected to the mounting arm plate (302), and the two sliding blocks (702) are slidably connected to the mounting arm plate (302) via two sliding grooves (303) respectively.

7. The flat steel bending device for a pulley block base according to claim 6, characterized in that: The motor screw component (8) includes a motor fixing seat (801), one side of the motor fixing seat (801) is fixedly connected to the motor (802), the other side of the motor fixing seat (801) is rotatably connected to the screw (803), the top of the motor fixing seat (801) is fixedly connected to the lower surface of the mounting arm plate (302), the output end of the motor (802) passes through the motor fixing seat (801) and is fixedly connected to the screw (803), the screw (803) is threadedly connected to a threaded block (804), the other end of the screw (803) is rotatably connected to the rotating block (301), and the top ends of the threaded block (804) are respectively fixedly connected to the bottoms of the two sliders (702).

8. The flat steel bending device for a pulley block base according to claim 1, characterized in that: The movable mold component (4) includes a forming mold (401), the bottom of the forming mold (401) is fixedly connected to a mold fixing plate (402), one side of the forming mold (401) is tightly fitted with the outer side of the forming round steel (2), and two positioning pins (403) are fixedly connected to the two ends of the lower surface of the mold fixing plate (402), the two positioning pins (403) respectively pass through two mold positioning holes (104) and are threadedly connected to two mold fixing nuts (404), and the positioning pins (403) are slidably connected to the mounting plate (101) through the mold positioning holes (104).

Images