Flexible supporting device of modular power device

By designing a modular flexible support device for the power unit, the problem that the bracket in the existing technology cannot be universally used is solved, and efficient installation and testing of multi-tonnage, serialized and various forms of power units are achieved, thereby improving the efficiency of armored vehicle research and development.

CN120697873APending Publication Date: 2025-09-26CHINA NORTH VEHICLE RES INST
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Patent Information

Application Number
CN202511154600.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-09-26

AI Technical Summary

Technical Problem

The brackets of modular power units in the existing technology cannot be universalized, resulting in low installation efficiency and failure to meet the requirements for efficient research and development and use of multi-tonnage, serialized, and multi-form modular power units.

Method used

A modular power unit flexible support device is designed, including a power unit bracket and a transmission unit bracket. It has flexible adjustment and locking functions of multi-directional mounting points, supports horizontal, vertical and single use modes, and realizes multi-process parallel assembly and bench testing.

Benefits of technology

It has achieved efficient assembly and adjustment of modular power units with multiple tonnages, serialization and various forms, supported the parallel operation of multiple processes of power units and transmission units, and improved the efficiency of armored vehicle research and development.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of armored vehicle propelling systems, and particularly relates to a modular power device flexible supporting device which comprises a power unit support and a transmission unit support. The modularized power device flexible supporting device corresponds to the integrated and distributed use requirements of a power transmission device and is divided into a transverse arrangement mode, a longitudinal arrangement mode and an independent use mode of each unit. According to the invention, multi-tonnage, serialized, universal and multi-form (the power transmission device is transversely arranged, the power transmission device is longitudinally arranged, the power transmission device is independently used and the like) modularized power devices are efficiently assembled and adjusted, and the test use requirements of the power unit, the transmission unit multi-process parallel and the test bench are met; and the research and development efficiency of different types of power devices of the armored vehicle is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of armored vehicle propulsion systems, and in particular relates to a modular power unit flexible support device. Background Art

[0002] The propulsion system, the core system for ensuring the mobility of armored vehicles, comprises the powertrain, transmission, auxiliary systems, and battery system. To meet the overall design requirements for high power density, high mobility, and environmental adaptability within the vehicle powertrain's spatial constraints, modular powertrains with multiple tonnages, serialization, universality, and various configurations (including transverse and longitudinal powertrain placement, and standalone powertrains) within the propulsion system have become a research hotspot. However, during assembly and commissioning, dedicated support brackets are required for each vehicle architecture. These brackets, designed for powertrains of varying tonnages and modular configurations, are not universal and are fixed to the powertrain at fixed points, preventing flexible adjustment. Due to operational space constraints, the assembly process must be performed sequentially, from power unit to transmission unit (or vice versa), preventing parallel assembly steps. After assembly, the test bench must be refitted with test fixtures, hindering assembly and commissioning efficiency and failing to meet the requirements for the efficient development and use of modular powertrains with multiple tonnages, serialization, universality, and various configurations.

[0003] Therefore, those skilled in the art need to design a modular flexible support device that can not only meet the requirements of modular power unit assembly with multiple tonnage, universality, serialization, and various forms (horizontal power transmission device, longitudinal power transmission device, etc.), but also meet the requirements of parallel multi-process of power unit and transmission unit and test bench testing, so as to solve the above-mentioned problems existing in the prior art. Summary of the Invention

[0004] (1) Technical issues to be solved

[0005] The technical problem to be solved by the present invention is: how to provide a modular power unit flexible support device that meets the multi-tonnage, serialization, universalization, and multi-form (horizontally placed power transmission device, longitudinally placed power transmission device, and power transmission device used alone, etc.) modular power unit multi-process parallel assembly, after the assembly is completed, it can be directly used as a bench test tool and connected to a dynamometer to complete the test, thereby improving the efficiency of assembly and adjustment.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the present invention provides a modular power unit flexible support device, the flexible support device comprising: a power unit bracket and a transmission unit bracket;

[0008] The flexible support device of the modular power plant is divided into a transverse layout, a longitudinal layout, and a mode of individual use of each unit to meet the integrated and distributed use requirements of the power transmission device;

[0009] The power unit support includes a power unit main support, a power unit transverse guide rail support, and a power unit longitudinal guide rail support; the power unit transverse guide rail support is installed on the transverse guide rail of the power unit main support; the power unit longitudinal guide rail support is installed on the power unit transverse guide rail support; to achieve flexible adjustment of the installation point positions in two directions, namely, horizontally and vertically, for the power unit support. The number of installation points is set according to the components to be installed for the power unit transverse guide rail support and the power unit longitudinal guide rail support, and flexible adjustment from single-point to multi-point installation is achieved by expanding the number of installations; and it has an original position locking function for the installation to quickly locate the main design scheme, and also has a locking position expansion function;

[0010] The transmission unit support includes a transmission unit main support and a transmission unit suspension support; the transmission unit suspension support is installed on the transmission unit main support, achieving flexible adjustment of the horizontal position of the transmission unit suspension support on the transmission unit main support, and it has an original position locking function for the installation to quickly locate the main design scheme, and also has a locking position expansion function.

[0011] Among them, the power unit main support is the main body of the power unit support, with a "day" character shape in a top view, welded from square profiles, and steel or lightweight metal materials are selected according to the load-bearing requirements. A power unit horizontal connection flange, a power unit longitudinal connection flange, power unit legs, and a transverse guide rail are provided on it; among them, the power unit horizontal connection flange and the power unit longitudinal connection flange are respectively arranged in the horizontal and vertical directions of the power unit main support, and the number of flanges is set according to the layout form and connection strength requirements; the bottom of the power unit legs is milled flat, and relevant structures are provided for the fixed use and locking of the laboratory pressing plate; the transverse guide rail is used to connect the power unit transverse guide rail support, and its upper surface is milled flat according to the requirements of guide rail sliding and precision, and lubricating grease is applied.

[0012] Among them, the lateral guide rail of the power unit is welded and formed by square profiles, including a lateral guide rail groove and a square beam of the lateral guide rail support. Two lateral guide rail grooves are welded on both sides of the two square beams of the lateral guide rail support; the lateral guide rail groove is a square profile with an open bottom, which is used to cooperate with the lateral guide rail to form a guide rail system for the lateral guide rail support of the power unit to slide on the lateral guide rail, realizing flexible adjustment of the lateral position; a lateral guide rail handle, a lateral guide rail pressing plate, a lateral guide rail locking pin and a lateral guide rail locking screw are arranged outside the lateral guide rail groove. The lateral guide rail pressing plate is installed at the open bottom of the lateral guide rail groove by bolts to prevent the lateral guide rail support of the power unit from loosening from the main support of the power unit; longitudinal locking holes are arranged on both sides of the square beam of the lateral guide rail support, which are used to cooperate with the longitudinal guide rail locking pin to lock the longitudinal guide rail support of the power unit at the original position of the lateral guide rail support of the power unit.

[0013] Among them, the longitudinal guide rail support of the power unit includes a longitudinal guide rail main body, a longitudinal guide rail support interface, a longitudinal guide rail handle, a longitudinal guide rail locking pin, a longitudinal guide rail pressing plate and a longitudinal guide rail locking screw; the longitudinal guide rail support interface is used to connect the installation structure of the power transmission device, and the circular opening arranged thereon matches the installed power transmission device structure, and can be welded or installed on the longitudinal guide rail main body using a threaded structure; the longitudinal guide rail locking screw and the longitudinal guide rail locking pin are used to cooperate with the longitudinal guide rail support of the power unit and the longitudinal locking hole to lock the original position of the longitudinal guide rail support of the power unit; the longitudinal guide rail pressing plate is installed at the open bottom of the longitudinal guide rail main body by bolts to prevent the longitudinal guide rail support of the power unit from loosening from the lateral guide rail support of the power unit.

[0014] Among them, the main support of the transmission unit is the main body of the transmission unit support, and its top view shape is "day". It is welded and formed by square profiles, and steel or lightweight metal materials are selected according to the load-bearing requirements. A lateral guide rail of the transmission unit, an auxiliary support of the transmission unit, a first flange, a second flange, a third flange and a leg of the transmission unit are arranged thereon; the lateral guide rail of the transmission unit is used to connect the suspension support of the transmission unit, and its upper surface is milled flat according to the requirements of guide rail sliding and precision, and lubricating grease is applied; the auxiliary support of the transmission unit is used for the third-point auxiliary support of the installed components, and an oblong hole is arranged thereon to realize flexible adjustment of the third-point installation position, and it can be updated to a movable connection according to the component requirements to support large-range flexible installation of the third point or expansion of the multi-point support scheme; the first flange, the second flange and the third flange of the transmission unit connection are used to connect with the longitudinal connection flange and the lateral connection flange of the power unit, and the number of flanges is set according to the layout form and the connection strength requirements; the bottom of the leg of the transmission unit is milled flat, and relevant structures are arranged for the fixing and locking of the laboratory pressing plate.

[0015] Among them, the transmission unit suspension support includes a suspension support body, a transmission guide rail interface, a suspension support handle, a suspension support locking pin, a suspension support pressure plate and a suspension support locking screw; the suspension support body is a semicircular connection structure, and a guide structure is provided for cooperating with the suspension structure of the installed component; the transmission guide rail interface is a "mouth"-shaped square profile, and a suspension support locking screw and a suspension support locking pin are also provided to cooperate with the transmission unit bracket and the locking hole thereon to realize locking the original position of the transmission unit suspension support; the suspension support pressure plate is installed at the bottom opening of the transmission guide rail interface with bolts to prevent the transmission unit suspension support from loosening from the transmission unit main bracket.

[0016] The power unit bracket and the transmission unit bracket have modular usage functions to meet the support requirements of different power transmission devices or other complex components.

[0017] The layout and use modes of the power unit bracket and the transmission unit bracket include: a power unit bracket single use mode, a transmission unit bracket single use mode, a horizontal layout mode, a vertical layout mode and a dual group mode.

[0018] wherein, the transverse layout mode is that the power unit bracket and the transmission unit bracket are arranged in parallel; the power unit bracket is fastened together by bolts and nuts through the power unit transverse connecting flange, the transmission unit connecting first flange and the transmission unit connecting third flange; it is used to support the transverse layout mode of the power transmission device, and the power unit and transmission device axes are arranged in parallel; and it has the functions of being adjustable in the length direction of the transmission device, the distance between the power unit and the transmission device is adjustable, and the length and width of the power unit are adjustable; if necessary, the height of the power unit transmission axis can be adjusted by changing the height of the transmission unit suspension support; the flexible support function of the module port power transmission device is realized; and the original point position control is realized through locking pins, locking screws and locking holes, and rapid reset and tightening; the height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, realizing integrated assembly and adjustment, and after the final assembly is completed, it is moved to the dynamometer bench, and the power unit legs and transmission unit legs are locked, which reduces the tooling replacement time, simplifies the final assembly and debugging process, and realizes efficient assembly of the power transmission device;

[0019] The longitudinal layout mode comprises a T-shaped arrangement of the power unit bracket and the transmission unit bracket. The power unit bracket is fastened together using bolts and nuts through the power unit longitudinal connecting flange, the transmission unit connecting first flange, and the transmission unit connecting second flange. It supports the longitudinal layout of the power transmission device, with the power unit and transmission unit axes arranged in a normal orientation. It is adjustable along the length of the transmission device, the spacing between the power unit and transmission device, and the length and width of the power unit. If necessary, the height of the power unit and transmission unit axes can be adjusted by changing the height of the transmission unit suspension support. If necessary, the position of the power unit and transmission unit can be adjusted by adding a transmission unit connecting flange. This provides flexible support for the power transmission device at the module port. Locking pins, locking screws, and locking holes enable initial position control, allowing for rapid reset and tightening. The height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, achieving integrated assembly and adjustment. After final assembly, the device can be moved to the dynamometer bench and the power unit and transmission unit legs can be locked. This reduces tooling replacement time, simplifies final assembly and commissioning, and achieves efficient installation of the power transmission device.

[0020] Among them, the double-group mode is a grouping mode of the power unit bracket or the transmission unit bracket itself; the power unit bracket is fastened together with bolts and nuts through the power unit longitudinal connection flange; it is used to support high-load multi-point complex devices; and has flexible adjustment and locking functions at each point.

[0021] (3) Beneficial effects

[0022] Compared with the existing technology, the present invention provides a modular power unit flexible support device, which realizes the efficient assembly and adjustment of modular power units with multiple tonnage, serialization, universality, and various forms (such as horizontal placement of power transmission devices, longitudinal placement of power transmission devices, and separate use of power transmission devices), and meets the requirements of parallel use of multiple processes of power units and transmission units and test bench testing, thereby improving the research and development efficiency of different types of power units for armored vehicles. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Schematic diagram of the modular power unit flexible support device of the present invention; 1-power unit bracket, 2-transmission unit bracket;

[0024] Figure 2 Schematic diagram of the power unit bracket of the present invention; 11-power unit main bracket, 12-power unit transverse guide rail bracket, 13-power unit longitudinal guide rail bracket;

[0025] Figure 3Schematic diagram of the power unit main bracket of the present invention; 111 – power unit transverse connecting flange, 112 – power unit longitudinal connecting flange, 113 – power unit support leg, 114 – power unit transverse guide rail, 115 – transverse guide rail locking pin hole;

[0026] Figure 4 Schematic diagram of the transverse guide rail bracket of the power unit of the present invention; 121 – transverse guide rail groove, 122 – transverse guide rail bracket square beam, 123 – transverse guide rail handle, 124 – transverse guide rail pressure plate, 125 – transverse guide rail locking pin, 126 – transverse guide rail locking screw, 127 – longitudinal locking hole;

[0027] Figure 5 Schematic diagram of the longitudinal guide rail bracket of the power unit of the present invention; 131 – longitudinal guide rail body, 132 – longitudinal guide rail support interface, 133 – longitudinal guide rail handle, 134 – longitudinal guide rail locking pin, 135 – longitudinal guide rail pressure plate, 136 – longitudinal guide rail locking screw;

[0028] Figure 6 Schematic diagram of the transmission unit bracket of the present invention; 21-transmission unit main bracket, 22-transmission unit suspension support;

[0029] Figure 7 Schematic diagram of the transmission unit main support of the present invention; 211 – transmission unit transverse guide rail, 212 – transmission unit auxiliary support, 213 – transmission unit connected to the first flange, 214 – transmission unit connected to the second flange, 215 – transmission unit connected to the third flange, 216 – transmission unit support leg, 217 – transmission unit support leg;

[0030] Figure 8 Schematic diagram of the transmission unit suspension support of the present invention; 221-suspension support body, 222-transmission guide rail interface, 223-transmission guide rail interface;

[0031] Figure 9 This is a schematic diagram of the horizontal layout mode of the present invention;

[0032] Figure 10 It is a schematic diagram of the vertical layout mode of the present invention;

[0033] Figure 11 It is a schematic diagram of the dual-group mode of the present invention;

[0034] Figure 12 It is a schematic diagram of the use of the dynamometer stand of the present invention. DETAILED DESCRIPTION

[0035] In order to make the purpose, content, and advantages of the present invention more clear, the specific implementation methods of the present invention are further described in detail below with reference to the accompanying drawings and examples.

[0036] To solve the above technical problems, the present invention provides a flexible support device for a modular power device. The flexible support device includes: a power unit bracket and a transmission unit bracket;

[0037] The flexible support device for the modular power device is divided into a transverse layout, a longitudinal layout, and a mode of individual use of each unit according to the integrated and distributed use requirements of the power transmission device;

[0038] The power unit bracket includes a power unit main bracket, a power unit transverse guide rail bracket, and a power unit longitudinal guide rail bracket; the power unit transverse guide rail bracket is installed on the transverse guide rail of the power unit main bracket; the power unit longitudinal guide rail bracket is installed on the power unit transverse guide rail bracket; to achieve flexible adjustment of the installation point positions in the transverse and longitudinal directions of the power unit bracket, the number of installation points is set according to the components to be installed for the number of the power unit transverse guide rail bracket and the power unit longitudinal guide rail bracket, and flexible adjustment from single-point to multi-point installation is achieved by expanding the installation quantity; and it has an original position locking function for the installation to achieve quick positioning of the main design scheme, and has a locking position expansion function;

[0039] The transmission unit bracket includes a transmission unit main bracket and a transmission unit suspension support; the transmission unit suspension support is installed on the transmission unit main bracket, achieving flexible adjustment of the transverse position of the transmission unit suspension support on the transmission unit main bracket, and having an original position locking function for the installation to achieve quick positioning of the main design scheme, and having a locking position expansion function.

[0040] Among them, the power unit main bracket is the main body of the power unit bracket, with a "day" shape in a top view, welded from square profiles, and steel or lightweight metal materials are selected according to the load-bearing requirements, and power unit transverse connection flanges, power unit longitudinal connection flanges, power unit legs, and transverse guide rails are provided thereon; among them, the power unit transverse connection flanges and the power unit longitudinal connection flanges are respectively arranged in the transverse and longitudinal directions of the power unit main bracket, and the number of flanges is set according to the layout form and connection strength requirements; the bottom of the power unit legs is milled flat, and relevant structures are provided for fixing and locking with a laboratory pressing plate; the transverse guide rail is used to connect the power unit transverse guide rail bracket, and its upper surface is milled flat according to the requirements of guide rail sliding and accuracy, and lubricating grease is applied.

[0041] Among them, the lateral guide rail of the power unit is welded and formed by square profiles, and includes a lateral guide rail groove and a square beam of the lateral guide rail support. Two lateral guide rail grooves are welded on both sides of the two square beams of the lateral guide rail support. The lateral guide rail groove is a square profile with an open bottom, which is used to cooperate with the lateral guide rail to form a guide rail system for the lateral guide rail support of the power unit to slide on the lateral guide rail, realizing flexible adjustment of the lateral position. A lateral guide rail handle, a lateral guide rail pressing plate, a lateral guide rail locking pin and a lateral guide rail locking screw are arranged outside the lateral guide rail groove. The lateral guide rail pressing plate is installed at the open bottom of the lateral guide rail groove with bolts to prevent the lateral guide rail support of the power unit from loosening from the main support of the power unit. Longitudinal locking holes are arranged on both sides of the square beam of the lateral guide rail support, which are used to cooperate with the longitudinal guide rail locking pin to lock the longitudinal guide rail support of the power unit at the original position of the lateral guide rail support of the power unit.

[0042] Among them, the longitudinal guide rail support of the power unit includes a longitudinal guide rail main body, a longitudinal guide rail support interface, a longitudinal guide rail handle, a longitudinal guide rail locking pin, a longitudinal guide rail pressing plate and a longitudinal guide rail locking screw. The longitudinal guide rail support interface is used to connect the installation structure of the power transmission device, and the circular opening arranged thereon matches the installed power transmission device structure, and can be welded or installed on the longitudinal guide rail main body using a threaded structure. The longitudinal guide rail locking screw and the longitudinal guide rail locking pin are used to cooperate with the longitudinal guide rail support of the power unit and the longitudinal locking hole to lock the longitudinal guide rail support of the power unit at the original position. The longitudinal guide rail pressing plate is installed at the open bottom of the longitudinal guide rail main body with bolts to prevent the longitudinal guide rail support of the power unit from loosening from the lateral guide rail support of the power unit.

[0043] Among them, the main support of the transmission unit is the main body of the transmission unit support, and its top view shape is "day". It is welded and formed by square profiles, and steel or lightweight metal materials are selected according to the load-bearing requirements. A lateral guide rail of the transmission unit, an auxiliary support of the transmission unit, a first flange, a second flange, a third flange and a leg of the transmission unit are arranged thereon. The lateral guide rail of the transmission unit is used to connect the suspension support of the transmission unit, and its upper surface is milled flat according to the requirements of guide rail sliding and accuracy, and lubricating grease is applied. The auxiliary support of the transmission unit is used for the third-point auxiliary support of the installed components, and an oblong hole is arranged thereon to realize flexible adjustment of the third-point installation position, and can be updated to a movable connection according to the component requirements to support large-range flexible installation of the third point or expansion of the multi-point support scheme. The first flange, the second flange and the third flange of the transmission unit connection are used to connect with the longitudinal connection flange and the lateral connection flange of the power unit, and the number of flanges is set according to the layout form and the connection strength requirements. The bottom of the leg of the transmission unit is milled flat, and relevant structures are arranged for fixing and locking the laboratory pressing plate.

[0044] Among them, the transmission unit suspension support includes a suspension support body, a transmission guide rail interface, a suspension support handle, a suspension support locking pin, a suspension support pressure plate and a suspension support locking screw; the suspension support body is a semicircular connection structure, and a guide structure is provided for cooperating with the suspension structure of the installed component; the transmission guide rail interface is a "mouth"-shaped square profile, and a suspension support locking screw and a suspension support locking pin are also provided to cooperate with the transmission unit bracket and the locking hole thereon to realize locking the original position of the transmission unit suspension support; the suspension support pressure plate is installed at the bottom opening of the transmission guide rail interface with bolts to prevent the transmission unit suspension support from loosening from the transmission unit main bracket.

[0045] The power unit bracket and the transmission unit bracket have modular usage functions to meet the support requirements of different power transmission devices or other complex components.

[0046] The layout and use modes of the power unit bracket and the transmission unit bracket include: a power unit bracket single use mode, a transmission unit bracket single use mode, a horizontal layout mode, a vertical layout mode and a dual group mode.

[0047] wherein, the transverse layout mode is that the power unit bracket and the transmission unit bracket are arranged in parallel; the power unit bracket is fastened together by bolts and nuts through the power unit transverse connecting flange, the transmission unit connecting first flange and the transmission unit connecting third flange; it is used to support the transverse layout mode of the power transmission device, and the power unit and transmission device axes are arranged in parallel; and it has the functions of being adjustable in the length direction of the transmission device, the distance between the power unit and the transmission device is adjustable, and the length and width of the power unit are adjustable; if necessary, the height of the power unit transmission axis can be adjusted by changing the height of the transmission unit suspension support; the flexible support function of the module port power transmission device is realized; and the original point position control is realized through locking pins, locking screws and locking holes, and rapid reset and tightening; the height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, realizing integrated assembly and adjustment, and after the final assembly is completed, it is moved to the dynamometer bench, and the power unit legs and transmission unit legs are locked, which reduces the tooling replacement time, simplifies the final assembly and debugging process, and realizes efficient assembly of the power transmission device;

[0048] The longitudinal layout mode comprises a T-shaped arrangement of the power unit bracket and the transmission unit bracket. The power unit bracket is fastened together using bolts and nuts through the power unit longitudinal connecting flange, the transmission unit connecting first flange, and the transmission unit connecting second flange. It supports the longitudinal layout of the power transmission device, with the power unit and transmission unit axes arranged in a normal orientation. It is adjustable along the length of the transmission device, the spacing between the power unit and transmission device, and the length and width of the power unit. If necessary, the height of the power unit and transmission unit axes can be adjusted by changing the height of the transmission unit suspension support. If necessary, the position of the power unit and transmission unit can be adjusted by adding a transmission unit connecting flange. This provides flexible support for the power transmission device at the module port. Locking pins, locking screws, and locking holes enable initial position control, allowing for rapid reset and tightening. The height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, achieving integrated assembly and adjustment. After final assembly, the device can be moved to the dynamometer bench and the power unit and transmission unit legs can be locked. This reduces tooling replacement time, simplifies final assembly and commissioning, and achieves efficient installation of the power transmission device.

[0049] Among them, the double-group mode is a grouping mode of the power unit bracket or the transmission unit bracket itself; the power unit bracket is fastened together with bolts and nuts through the power unit longitudinal connection flange; it is used to support high-load multi-point complex devices; and has flexible adjustment and locking functions at each point.

[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A modular power plant flexible support device, characterized in that: The flexible support device includes: a power unit bracket and a transmission unit bracket; The modular power device flexible support device is divided into a horizontal layout, a vertical layout, and a separate use mode for each unit to meet the integrated and distributed use requirements of the power transmission device; The power unit bracket includes a power unit main bracket, a power unit horizontal guide rail bracket, and a power unit vertical guide rail bracket; the power unit horizontal guide rail bracket is installed on the horizontal guide rail of the power unit main bracket; the power unit vertical guide rail bracket is installed on the power unit horizontal guide rail bracket; to achieve flexible adjustment of the installation point positions in the horizontal and vertical directions of the power unit bracket, the number of installation points is set according to the components to be installed for the number of power unit horizontal guide rail brackets and power unit vertical guide rail brackets, and flexible adjustment from single-point to multi-point installation is achieved by expanding the installation quantity; and it has an original position locking function for the installation to achieve rapid positioning of the main design scheme, and has a locking position expansion function; The transmission unit bracket includes a transmission unit main bracket and a transmission unit suspension support; the transmission unit suspension support is installed on the transmission unit main bracket, achieving flexible adjustment of the horizontal position of the transmission unit suspension support on the transmission unit main bracket, and has an original position locking function for the installation to achieve rapid positioning of the main design scheme, and has a locking position expansion function.

2. The modular power plant flexible support device according to claim 1, characterized in that: The power unit main bracket is the main body of the power unit bracket, with a "day" shape in top view, welded from square profiles, and steel or lightweight metal materials are selected according to the load-bearing requirements, and power unit horizontal connection flanges, power unit vertical connection flanges, power unit legs, and horizontal guide rails are provided thereon; among them, the power unit horizontal connection flange and the power unit vertical connection flange are respectively arranged in the horizontal and vertical directions of the power unit main bracket, and the number of flanges is set according to the layout form and connection strength requirements; the bottom of the power unit legs is milled flat, and relevant structures are provided for laboratory pressing plate fixing and locking; the horizontal guide rail is used to connect the power unit horizontal guide rail bracket, and its upper surface is milled flat according to the requirements of guide rail sliding and precision, and lubricating grease is applied.

3. The modular power plant flexible support device according to claim 2, characterized in that: The power unit horizontal guide rail is welded from square profiles, including a horizontal guide rail groove and a horizontal guide rail bracket square beam, and two horizontal guide rail grooves are welded on both sides of the two horizontal guide rail bracket square beams; the horizontal guide rail groove is a square profile with an open bottom, used to cooperate with the horizontal guide rail to form a guide rail system for the power unit horizontal guide rail bracket to slide on the horizontal guide rail to achieve flexible adjustment of the horizontal position; a horizontal guide rail handle, a horizontal guide rail pressing plate, a horizontal guide rail locking pin, and a horizontal guide rail locking screw are arranged outside the horizontal guide rail groove, and the horizontal guide rail pressing plate is installed at the open bottom of the horizontal guide rail groove with bolts to prevent the power unit horizontal guide rail bracket from loosening from the power unit main bracket; longitudinal locking holes are provided on both sides of the horizontal guide rail bracket square beam for cooperating with the longitudinal guide rail locking pin to achieve the original position locking of the power unit vertical guide rail bracket on the power unit horizontal guide rail bracket.

4. The modular power plant flexible support device according to claim 3, characterized in that: The longitudinal guide rail bracket of the power unit includes a longitudinal guide rail main body, a longitudinal guide rail support interface, a longitudinal guide rail handle, a longitudinal guide rail locking pin, a longitudinal guide rail pressing plate, and a longitudinal guide rail locking screw; the longitudinal guide rail support interface is used to connect the installation structure of the power transmission device, and the circular opening provided thereon matches the installed power transmission device structure, and can be welded or installed on the longitudinal guide rail main body using a threaded structure; the longitudinal guide rail locking screw and the longitudinal guide rail locking pin are used in cooperation with the longitudinal guide rail bracket of the power unit and the longitudinal locking hole to achieve the locking of the original position of the longitudinal guide rail bracket of the power unit; the longitudinal guide rail pressing plate is installed at the bottom opening of the longitudinal guide rail main body using bolts to prevent the longitudinal guide rail bracket of the power unit from loosening from the transverse guide rail bracket of the power unit.

5. The modular power plant flexible support device according to claim 4, characterized in that: The main bracket of the transmission unit is the main body of the transmission unit bracket, and its top view shape is "day" character, which is welded and formed using square profiles. Steel or lightweight metal materials are selected according to the load-bearing requirements, and a transverse guide rail of the transmission unit, an auxiliary support of the transmission unit, a first flange, a second flange, a third flange, and a leg of the transmission unit are provided thereon; the transverse guide rail of the transmission unit is used to connect the suspension support of the transmission unit, and its upper surface is milled flat according to the requirements of rail sliding and accuracy, and lubricating grease is applied; the auxiliary support of the transmission unit is used for the third-point auxiliary support of the installed component, and an oblong hole is provided thereon to achieve flexible adjustment of the third-point installation position, and it can be updated to a movable connection according to the component requirements to support large-range flexible installation of the third point or expansion of the multi-point support scheme; the first flange, the second flange, and the third flange of the transmission unit connection are used to connect with the longitudinal connection flange and the transverse connection flange of the power unit, and the number of flanges is set according to the layout form and the connection strength requirements; the bottom of the leg of the transmission unit is milled flat, and relevant structures are provided for the fixing and locking of the test bench pressing plate.

6. The modular power plant flexible support device according to claim 5, characterized in that: The suspension support of the transmission unit includes a suspension support main body, a transmission rail interface, a suspension support handle, a suspension support locking pin, a suspension support pressing plate, and a suspension support locking screw; the suspension support main body is a semi-circular connection structure, and a guiding structure is provided for cooperation with the suspension structure of the installed component; the transmission rail interface is a square profile in the shape of "mouth", and the suspension support locking screw and the suspension support locking pin are also provided to cooperate with the transmission unit bracket and the locking hole thereon to achieve the locking of the original position of the suspension support of the transmission unit; the suspension support pressing plate is installed at the bottom opening of the transmission rail interface using bolts to prevent the suspension support of the transmission unit from loosening from the main bracket of the transmission unit.

7. The modular power plant flexible support device according to claim 6, characterized in that: The power unit bracket and the transmission unit bracket have a modular usage function to meet the support requirements of different power transmission devices or other complex components.

8. The modular power plant flexible support device according to claim 7, characterized in that: The arrangement and usage modes of the power unit bracket and the transmission unit bracket include: the single-use mode of the power unit bracket, the single-use mode of the transmission unit bracket, the horizontal layout mode, the vertical layout mode, and the double-group mode.

9. The modular power plant flexible support device according to claim 8, characterized in that: The horizontal layout mode is that the power unit bracket and the transmission unit bracket are arranged in parallel; the power unit bracket is fastened together by bolts and nuts through the power unit horizontal connecting flange, the transmission unit connecting first flange and the transmission unit connecting third flange; it is used to support the horizontal layout of the power transmission device, and the power unit and transmission device axes are arranged in parallel; and it has the functions of being adjustable in the length direction of the transmission device, the distance between the power unit and the transmission device is adjustable, and the length and width of the power unit are adjustable; if necessary, the height of the power unit transmission device axis can be adjusted by changing the height of the transmission unit suspension support; the flexible support function of the module port power transmission device is realized; and the original point position control is realized through locking pins, locking screws and locking holes, and rapid reset and tightening; the height of the transmission unit output axis is consistent with the height of the test bench dynamometer axis, realizing integrated assembly and adjustment. After the final assembly is completed, it is moved to the dynamometer bench, and the power unit legs and transmission unit legs are locked, which reduces the tooling replacement time, simplifies the final assembly and debugging process, and realizes efficient assembly of the power transmission device; The longitudinal layout mode features a "T"-shaped arrangement of the power unit bracket and the transmission unit bracket. The power unit bracket is fastened together using bolts and nuts through the power unit longitudinal connecting flange, the transmission unit connecting first flange, and the transmission unit connecting second flange. It supports the longitudinal layout of the power transmission device, with the power unit and transmission unit axes arranged in a normal orientation. It is adjustable along the length of the transmission device, the spacing between the power unit and transmission device, and the length and width of the power unit. If necessary, the height of the power unit and transmission unit axes can be adjusted by changing the height of the transmission unit suspension support. If necessary, the position of the power unit and transmission unit can be adjusted by adding a transmission unit connecting flange. This provides flexible support for the power transmission device at the module port. Locking pins, locking screws, and locking holes enable control of the original point position, allowing for rapid reset and tightening. The height of the transmission unit output axis is aligned with the height of the test bench dynamometer axis, enabling integrated assembly and adjustment. After final assembly, the unit can be moved to the dynamometer bench and the power unit and transmission unit legs can be locked. This reduces tooling replacement time, simplifies final assembly and commissioning, and achieves efficient installation of the power transmission device.

10. The modular power plant flexible support device according to claim 8, characterized in that: The double-group mode is a grouping mode of the power unit bracket or the transmission unit bracket itself; the power unit bracket is fastened together with bolts and nuts through the power unit longitudinal connection flange; it is used to support high-load multi-point complex devices; and has flexible adjustment and locking functions at each point.

Citation Information

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