Blade surface UT detection equipment
By introducing wire management components into UT testing equipment, the problem of cable and pipe entanglement is solved, the operating stability and detection accuracy of the equipment are improved, the equipment life is extended, and efficient testing is achieved.
Patent Information
- Application Number
- CN202510716783.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the operation of existing blade surface UT detection equipment, cables and pipes are prone to dragging and entanglement, affecting the detection accuracy and equipment life.
A UT testing equipment with a cable management component was designed, including a fixed frame, a lifting detection component, a suspension mechanism, a rotating rod, a limit fixing mechanism and a cable management component. It automatically organizes and stores cables, air pipes and water pipes to prevent entanglement and wear.
It improves the operating stability and detection accuracy of the detection equipment, shortens the detection time, extends the service life of the equipment, and ensures the continuous and efficient operation of the equipment.
Smart Images

Figure CN120703232A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field related to wind turbine blade detection, and in particular to a blade surface UT detection device. Background Art
[0002] As a core component of a wind turbine generator system, the health of wind turbine blades is directly related to the stable operation of the entire system. If internal defects in blades, such as cracks, delamination, and debonding, are not discovered and addressed promptly, they can lead to serious accidents such as blade breakage or detachment, posing a significant threat to the safety of wind farms. Therefore, ultrasonic testing (UT) equipment is required for blade surface testing. UT testing can detect these potential defects in advance, allowing measures to be taken for repair or replacement, thereby effectively preventing major accidents. Existing UT testing equipment on the market generally uses an AGV to move along a preset path across the surface of the wind turbine blade. Its position is precisely controlled by a navigation system. Once it reaches the appropriate position, a lifting mechanism controls the height of the ultrasonic testing mechanism. The extension mechanism adjusts the lateral position of the ultrasonic testing mechanism to adapt to different locations on the blade surface. The ultrasonic probe on the ultrasonic testing mechanism then emits high-frequency ultrasonic waves and receives the reflected signals. Signal analysis determines whether there are defects within the blade, completing the inspection. For example, the detection principle disclosed in Application No. 202420837761.1, a blade surface UT testing device. During the UT inspection of the blades mentioned above, the ultrasonic inspection mechanism will need to use the cooperation of cables when working, and the coupling agent spraying system will need to use the cooperation of water pipes when spraying coupling agent, and the vacuum suction work of the air pipe will also be involved in the entire device. The above-mentioned water pipes, air pipes and cables will all change with the position of the ultrasonic inspection mechanism. Therefore, it is very easy for the pipes and cables to become entangled with each other when the equipment moves and the ultrasonic inspection mechanism is adjusted. This will not only hinder the operation of the equipment, but also affect the normal inspection work of the entire device, causing the probe to be unable to move accurately along the predetermined path, thereby affecting the inspection accuracy. In addition, the entangled pipes and cables may be excessively pulled during the operation of the equipment, resulting in pipe rupture or cable breakage. For example, a ruptured pipe in the spray system will cause the coupling agent to leak, pollute the inspection environment, and affect the inspection effect; a broken cable will cause signal transmission to be interrupted, making the inspection equipment unable to work properly. Summary of the Invention
[0003] One of the purposes of the present application is to provide a blade surface UT detection device to solve the problem that cables and pipes on the detection mechanism may be dragged and entangled when the blade surface UT detection device currently on the market is in operation.
[0004] In order to achieve the above purpose, the technical solution adopted in this application is: a blade surface UT detection equipment, including an AGV trolley, a fixed frame is fixed at the middle position of the top of the AGV trolley, a lifting detection component is arranged in the middle of the fixed frame, and the lifting detection component is driven to lift and lower by a suspension mechanism, and the suspension mechanism is symmetrically arranged with two groups at the top of the AGV trolley, the top of the lifting detection component is connected to the connecting seat, a fixed seat is arranged at the middle position of the top of the connecting seat, and rotating rods are arranged on both sides of the fixed seat, and the top of the rotating rod is connected to the limit fixing mechanism through an angle adjustment mechanism. , and a movable moving mechanism is provided on the outside of the limiting and fixing mechanism, and a detection head that moves up and down is provided in the middle of the moving mechanism, and a connecting cable is provided at the bottom of the detection head, and the connecting cable passes through the wire management assembly and is connected to the bottom of the lifting detection assembly, and vacuum adsorption disks are provided on the top of both sides of the limiting and fixing mechanism, and a connecting pipe is connected to the back of the vacuum adsorption disk, and the other top of the connecting pipe is connected to the vacuum machine, and the wire management assembly is provided with 3 groups, and it includes a protective frame and a wire-passing mechanism, and the wire-passing mechanism is provided in a reserved groove at the top of the AGV trolley, and the outside of the wire-passing mechanism is engaged with the protective frame.
[0005] Preferably, the fixed frame is arranged in a rectangular frame structure, and the four top corners of the rectangular frame are provided with limiting rollers. The lifting detection assembly includes a detection body, a lifting frame and a sliding frame. The outer side of the detection body is connected to the lifting frame, and the four top corners of the lifting frame are connected to the sliding frame, and the sliding frame slides on the four support rods outside the fixed frame.
[0006] Preferably, the interior of the fixed seat is set to a hollow structure, and a rotating shaft is set inside the hollow structure, and the two sides of the rotating shaft are respectively connected to two rotating rods, and a belt transmission mechanism is set on the outside of the rotating shaft and connected to the servo motor, and the belt transmission mechanism includes two pulleys and a transmission belt, and a transmission belt is set outside the two pulleys, and the two pulleys are coaxially connected to the driving shaft of the servo motor and the rotating shaft inside the fixed seat.
[0007] Preferably, the limiting and fixing mechanism includes a limiting rod, a sliding box and an active component, the outside of the limiting rod is provided with a sliding box connected by a slide rail groove, and the middle of the sliding box is provided with an active component, the active component includes an active motor and a driving gear, the top of the active motor is coaxially connected to the driving gear, and the outer side of the driving gear is engaged with the tooth blocks at equal intervals on the outer side of the limiting rod, the top ends of both sides of the limiting rod are connected to the vacuum adsorption disk, the top end of the sliding box is provided with an active motor, and the outer side of the sliding box is connected to the moving mechanism.
[0008] Preferably, the moving mechanism includes a moving frame and a rotating screw inside the moving frame, the top end of the rotating screw is coaxially connected to the control motor, and the outside of the rotating screw is threadedly connected to the sliding seat, and the top end of the sliding seat is connected to the detection head.
[0009] Preferably, the angle adjustment mechanism includes a mounting frame, a driving gear, a driving motor, a meshing gear, an intermediate shaft and a connecting block. The mounting frame is arranged at the top of the rotating rod, and a support seat is provided on the outside of the mounting frame. A driving motor is provided above the support seat, and the top of the driving motor is coaxially connected with the driving gear, the outside of the driving gear is connected to the meshing gear, an intermediate shaft is provided in the middle of the meshing gear, and the middle of the intermediate shaft is connected to the connecting block, and the top of the connecting block is connected to the outside of the limiting rod.
[0010] Preferably, the wire passing mechanism includes a trigger component, a transmission component, an external wire managing mechanism and an intermediate wire managing mechanism. The trigger component and the external wire managing mechanism are symmetrically arranged in two groups inside the reserved groove, and an intermediate wire managing mechanism is arranged in the middle of the two groups of external wire managing mechanisms. The trigger component includes rotating rollers arranged at equal intervals, and a transmission component is arranged on the outside of the rotating roller. The transmission component includes a connecting gear, an engaging toothed belt, a winding shaft and a functional gear. The connecting gear is coaxially connected to the outside of the rotating roller, and an engaging toothed belt is arranged on the outside of the connecting gear. A functional gear is arranged on the inner side of the top of the engaging toothed belt, and the top of the functional gear is coaxially connected to the winding shaft, and a connecting pull wire is wound around the outside of the winding shaft.
[0011] Preferably, the suspension mechanism includes a rotating motor, a winding shaft and a connecting cable. The top end of the rotating motor is coaxially connected to the winding shaft, and two groups of connecting cables are wound around the outside of the winding shaft. The top ends of the two groups of connecting cables respectively pass around the limiting rollers at the corresponding positions of the fixed frame and are connected to the lifting detection assembly.
[0012] Preferably, the external wire management mechanism includes two groups of external fixing frames, a first fixed plate is provided at the bottom of the external fixing frame, and a first return spring is provided at the top of the first fixed plate and connected to the first sliding rectangular block, a first wire management roller connected to a bearing is provided in the middle of the two first sliding rectangular blocks, the bottom of the first sliding rectangular block is connected to one side of the connecting wire, and the other side of the connecting wire passes through the first fixed plate and is wrapped around the outside of the winding shaft.
[0013] Preferably, the intermediate wire-managing mechanism includes an intermediate fixed frame, a second fixed plate, a second return spring, a second sliding rectangular block and a second wire-managing roller. The intermediate fixed frame is provided with two groups, and a second fixed plate is provided at the top inner side thereof. The bottom of the second fixed plate is provided with a second return spring connected to the second sliding rectangular block, and the intermediate bearings of the two second sliding rectangular blocks are connected to the second wire-managing roller.
[0014] Compared with the prior art, the present invention has the following advantages: A cable management component is provided, of which there are 3 groups. It can timely organize and store the cables, air pipes and water pipes during the operation of the entire device, so that the pipes and cables will not be dragged on the ground, so that it can run at a higher speed and a more stable posture, significantly shortening the detection time. At the same time, it also prevents the pipes and cables from rubbing against the ground or other components, reducing mechanical wear, thereby achieving the purpose of extending the service life of the entire equipment and avoiding damage to the pipes and cables, thereby ensuring that the entire device can perform efficient detection work for a long time; Trigger components are provided at the front and rear positions of the reserved slots, which can automatically trigger the middle and outer cable management mechanisms to automatically move up and down when the pipelines and cables move, thereby achieving the purpose of cable management and reducing manual intervention. It also ensures that when the entire cable and pipeline are moving, the middle and outer cable management mechanisms will inevitably perform automatic cable management work, and no cable management failure will occur, thereby ensuring that the entire device works continuously and efficiently, and there will be no internal mechanism failure that affects the detection work of the entire equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0016] Figure 2 It is a side structural schematic diagram of the present invention.
[0017] Figure 3 It is a schematic diagram of the top structure of the present invention.
[0018] Figure 4 It is a structural schematic diagram of the fixed frame of the present invention and the suspension mechanisms on both sides thereof.
[0019] Figure 5 It is an enlarged structural schematic diagram of the lifting detection component of the present invention located inside the fixed frame.
[0020] Figure 6 It is a partially enlarged structural schematic diagram of the suspension mechanism of the present invention.
[0021] Figure 7 It is a schematic diagram of the connection structure of the connecting seat, the rotating rod and the limiting fixing mechanism of the present invention.
[0022] Figure 8 It is a partially enlarged structural diagram of the limiting and fixing mechanism of the present invention.
[0023] Figure 9 It is a structural schematic diagram of the angle adjustment mechanism of the present invention.
[0024] Figure 10 This is a schematic diagram of the disassembled structure of the cable management component of the present invention.
[0025] Figure 11 It is an enlarged structural schematic diagram of the wire-passing mechanism of the present invention.
[0026] Figure 12 It is an enlarged structural diagram of the transmission component of the present invention.
[0027] In the figure: 1. AGV trolley; 2. Fixed frame; 21. Limit roller; 3. Lifting detection assembly; 31. Detection body; 32. Lifting frame; 33. Sliding frame; 4. Connecting seat; 5. Fixed seat; 6. Rotating rod; 7. Limit fixing mechanism; 71. Limit rod; 72. Sliding box; 73. Active assembly; 731. Active motor; 732. Active gear; 8. Moving mechanism; 81. Rotating screw; 9. Detection head; 91. Connecting cable; 92. Sliding seat; 10. Vacuum machine; 11. Angle adjustment mechanism; 111. Mounting frame; 112. Drive gear; 113. Drive motor; 114. Meshing gear; 115. Intermediate shaft; 116. Connecting block; 12. Cable management assembly; 121. Protective frame; 122 , wire-passing mechanism; 13, suspension mechanism; 131, rotating motor; 132, winding shaft; 133, connecting cable; 14, reserved groove; 15, vacuum adsorption disk; 151, connecting pipe; 16, transmission component; 161, connecting gear; 162, meshing toothed belt; 163, winding shaft; 164, functional gear; 17, rotating roller; 18, external wire-managing mechanism; 181, external fixed frame; 182, first return spring; 183, first sliding rectangular block; 184, first wire-managing roller; 185, first fixed plate; 19, intermediate wire-managing mechanism; 191, intermediate fixed frame; 192, second fixed plate; 193, second return spring; 194, second sliding rectangular block; 195, second wire-managing roller; 20, connecting cable. DETAILED DESCRIPTION
[0028] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] In the description of this application, it should be noted that for directional words, such as the terms "center", "horizontal", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and so on, indicating the orientation and position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of this application.
[0030] It should be noted that the terms "first", "second", etc. in the description and claims of this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0031] One of the preferred embodiments of this application is as follows: Figures 1 to 12 As shown, a blade surface UT detection device includes an AGV trolley 1, a fixed frame 2 is fixed at the middle position of the top of the AGV trolley 1, a lifting detection component 3 is arranged in the middle of the fixed frame 2, and the lifting detection component 3 is driven to lift by a suspension mechanism 13, and the suspension mechanism 13 is symmetrically arranged in two groups at the top of the AGV trolley 1, the top of the lifting detection component 3 is connected to the connecting seat 4, a fixed seat 5 is arranged at the middle position of the top of the connecting seat 4, and rotating rods 6 are arranged on both sides of the fixed seat 5, and the top of the rotating rod 6 is connected to the limit fixing mechanism 7 through an angle adjustment mechanism 11, and a movable moving mechanism is arranged on the outside of the limit fixing mechanism 7. Structure 8, a detection head 9 that moves up and down is provided in the middle of the moving mechanism 8, a connecting cable 91 is provided at the bottom of the detection head 9, and the connecting cable 91 passes through the wire management component 12 and is connected to the bottom of the lifting detection component 3, vacuum adsorption disks 15 are provided at the top ends of both sides of the limiting and fixing mechanism 7, and a connecting tube 151 is connected to the back end of the vacuum adsorption disk 15, and the top end of the other side of the connecting tube 151 is connected to the vacuum machine 10, the wire management component 12 is provided with 3 groups, and it includes a protective frame 121 and a wire-passing mechanism 122, the wire-passing mechanism 122 is provided in the reserved groove 14 at the top of the AGV trolley 1, and the outside of the wire-passing mechanism 122 is engaged with the protective frame 121.
[0032] The present application provides a blade surface UT detection device with a wire management component 12. Specifically, when in use, first, the entire detection device moves with the AGV trolley 1 above the AGV trolley 1 according to the set degree. When it moves to the vicinity of the blade, (external staff need to clean the fan blade in advance. After the cleaning is completed, according to the movement of the AGV trolley 1, the coupling agent needs to be applied to the cleaned blade surface) start the suspension mechanism 13, so that it drives the lifting detection component 3 to move up and down in the middle of the fixed frame 2. When it moves up and down to the appropriate position, it is necessary to The rotating rods 6 on both sides of the control fixing seat 5 are controlled to change their angles. After rotating to the appropriate position, the limiting fixing mechanism 7 at its top is controlled again under the action of the angle adjustment mechanism 11 to drive the detection head 9 on its top moving mechanism 8 to be in a state of contact with the blade. After the position is determined, the vacuum machine 10 is started so that it controls the adsorption work between the vacuum adsorption disk 15 and the blade. Finally, the detection head 9 is controlled to move up and down above the moving mechanism 8 to complete the up and down detection work of the fixed position. At the same time, the moving mechanism 8 can also move back and forth above the limiting fixing mechanism 7, thereby driving the detection head 9 to move back and forth to complete the detection work. In this application, the AGV 1 achieves automated material handling and task execution through the coordinated work of a navigation system, a drive system, a control system, a safety system, a communication system, and an energy system. The specific system coordination principle is the same as that of the AGV disclosed in application number 202110388144.9. The detection principle of the detection head 9 is that the pulse generator in the lifting detection component 3 generates a high-frequency electrical pulse signal, which excites the piezoelectric chip in the ultrasonic detection head 9, causing it to generate mechanical vibration and emit high-frequency ultrasonic waves. The emitted ultrasonic waves propagate in the material of the wind turbine blade. When encountering defects or interfaces between different media, reflection, refraction, or scattering occurs. The ultrasonic probe receives the ultrasonic signal reflected from the inside of the material and converts it into an electrical signal. By analyzing the time difference of the reflected wave, the waveform change, and other data, the specific location, size, and nature of the defect are calculated. Finally, the processed signal is presented to the operator in graphical or digital form through the display on the AGV 1. The data processing system generates a detailed inspection report, recording information such as the location, size, and nature of the defect, completing the inspection work.
[0033] As a further preferred embodiment of the present invention, when controlling the lifting detection component 3 to move up and down, according to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6As shown, the fixed frame 2 is arranged in a rectangular frame type structure, and the four top corners of the rectangular frame are provided with limit rollers 21. The lifting detection component 3 includes a detection body 31, a lifting frame 32 and a sliding frame 33. The outer side of the detection body 31 is connected to the lifting frame 32, and the four top corners of the lifting frame 32 are connected to the sliding frame 33, and the sliding frame 33 slides on the four support rods outside the fixed frame 2.
[0034] The suspension mechanism 13 includes a rotating motor 131, a winding shaft 132 and a connecting cable 133. The top end of the rotating motor 131 is coaxially connected to the winding shaft 132. Two groups of connecting cables 133 are wound around the outside of the winding shaft 132. The top ends of the two groups of connecting cables 133 respectively pass around the limiting rollers 21 at the corresponding positions of the fixed frame 2 and are connected to the lifting detection component 3.
[0035] Specifically, first, it is necessary to simultaneously start the rotating motor 131 on the two sets of suspension mechanisms 13, so that it drives the winding shaft 132 at its top to rotate. When it rotates, it will reel in the connecting cable 133. When it reels in, the connecting cable 133 will pull the lifting frame 32 up and down under the limiting action of the limiting roller 21, and then the outer side of the lifting frame 32 will drive the sliding frame 33 to slide on the outer support rod of the fixed frame 2, and the middle will drive the entire detection body 31 to move up and down. At the same time, since the top of the lifting frame 32 is still connected to the connecting seat 4, when the lifting frame 32 is lifted, the connecting seat 4 and the fixed seat 5 at its top and the limiting fixing mechanism 7 at the top of the rotating rod 6 are also lifted and lowered, completing the height adjustment of the limiting fixing mechanism 7, and then the limiting fixing mechanism 7 can drive the moving mechanism 8 and the detection head 9 to reach the appropriate detection height.
[0036] Among them, when the rotating rod 6 rotates, according to Figure 1 、 Figure 2 、 Figure 3 and Figure 7 As shown, the interior of the fixed seat 5 is set as a hollow structure, and a rotating shaft is set inside the hollow structure, and the two sides of the rotating shaft are respectively connected to two rotating rods 6, and a belt transmission mechanism is set on the outside of the rotating shaft to be connected to the servo motor. The belt transmission mechanism includes two pulleys and a transmission belt. The transmission belt is set outside the two pulleys, and the two pulleys are coaxially connected to the driving shaft of the servo motor and the rotating shaft inside the fixed seat 5 respectively. Specifically, first, the servo motor needs to be started so that it drives the pulley at its top to rotate. When the pulley rotates, the belt transmission work will cause the pulley coaxially connected to the outside of the rotating shaft to rotate, and the pulley drives the rotating shaft to rotate. Therefore, when the rotating shaft rotates, the purpose of driving the two rotating rods 6 to change the angle is achieved.
[0037] Furthermore, when the angle of the limiting fixing mechanism 7 is changed, according to Figure 7 and Figure 9 As shown, the angle adjustment mechanism 11 includes a mounting frame 111, a driving gear 112, a driving motor 113, an engaging gear 114, an intermediate shaft 115 and a connecting block 116. The mounting frame 111 is arranged at the top of the rotating rod 6, and a support seat is provided on the outside of the mounting frame 111. A driving motor 113 is provided above the support seat, and the top of the driving motor 113 is coaxially connected with the driving gear 112, the outer side of the driving gear 112 is connected to the engaging gear 114, the middle of the engaging gear 114 is provided with an intermediate shaft 115, and the middle of the intermediate shaft 115 is connected to the connecting block 116, and the top of the connecting block 116 is connected to the outer side of the limiting rod 71.
[0038] Specifically, it is necessary to start the driving motor 113 on the mounting frame 111 so that it drives the driving gear 112 at its top to rotate. When rotating, it will engage with the meshing gear 114, thereby causing the meshing gear 114 to rotate and drive the intermediate shaft 115 to rotate. Therefore, when the intermediate shaft 115 rotates, it drives the connecting block 116 to rotate, and the connecting block 116 drives the limiting fixing mechanism 7 to change its angle.
[0039] As a further preferred embodiment of the present invention, according to Figure 7 and Figure 8 As shown, the limiting and fixing mechanism 7 includes a limiting rod 71, a sliding box 72 and an active component 73. The outside of the limiting rod 71 is provided with a sliding box 72 connected by a slide rail groove, and the middle of the sliding box 72 is provided with an active component 73. The active component 73 includes an active motor 731 and a driving gear 732. The top of the active motor 731 is coaxially connected to the driving gear 732, and the outer side of the driving gear 732 is engaged with the tooth blocks at equal intervals on the outer side of the limiting rod 71. The top ends of both sides of the limiting rod 71 are connected to the vacuum adsorption disk 15. The top of the sliding box 72 is provided with an active motor 731, and the outer side of the sliding box 72 is connected to the moving mechanism 8.
[0040] The moving mechanism 8 includes a moving frame and a rotating screw 81 inside the moving frame. The top end of the rotating screw 81 is coaxially connected to the control motor, and the outside of the rotating screw 81 is threadedly connected to the sliding seat 92, and the top end of the sliding seat 92 is connected to the detection head 9.
[0041] Specifically, when the position of the limit fixing mechanism 7 is determined and the vacuum adsorption disk 15 is adsorbed and fixed to the blade, the position of the detection head 9 can be changed. First, the control motor is started to drive the rotating screw 81 to rotate, which will cause the rotating screw 81 to be threadedly connected to the sliding seat 92 on the back of the detection head 9. As a result, under the action of the sliding seat 92, the detection head 9 is driven to move up and down. Afterwards, the active motor 731 is started to drive the active gear 732 at its bottom to rotate, so that the active gear 732 and the tooth block on the limit rod 71 are engaged with each other. As a result, the entire active component 73 drives the sliding box 72 to move outside the limit rod 71. When the sliding box 72 moves, it drives the moving frame as a whole to move, thereby completing the purpose of driving the detection head 9 on the rotating screw 81 inside the moving frame to move together.
[0042] As a further preferred embodiment of the present invention, when the position limiting fixing mechanism 7 moves and drives the detection head 9 and the vacuum adsorption plate 15 to change their positions, the connecting cable 91 at the bottom of the detection head 9 and the connecting tube 151 at the bottom of the vacuum adsorption plate 15 will also be driven to move together, so it is necessary to use the wire management component 12 for sorting work. Figure 10 、 Figure 11 and Figure 12 As shown, the wire passing mechanism 122 includes a trigger component, a transmission component 16, an external wire-managing mechanism 18 and an intermediate wire-managing mechanism 19. The trigger component and the external wire-managing mechanism 18 are symmetrically arranged in two groups inside the reserved groove 14, and an intermediate wire-managing mechanism 19 is arranged in the middle of the two groups of external wire-managing mechanisms 18. The trigger component includes rotating rollers 17 arranged at equal intervals, and a transmission component 16 is arranged on the outside of the rotating roller 17. The transmission component 16 includes a connecting gear 161, an engaging toothed belt 162, a winding shaft 163 and a functional gear 164. The connecting gear 161 is coaxially connected to the outside of the rotating roller 17, and an engaging toothed belt 162 is arranged on the outside of the connecting gear 161. A functional gear 164 is arranged on the inner side of the top of the engaging toothed belt 162, and the top of the functional gear 164 is coaxially connected to the winding shaft 163, and a connecting pull wire 20 is wound around the outside of the winding shaft 163.
[0043] The external wire management mechanism 18 includes two groups of external fixing frames 181, a first fixed plate 185 is provided at the bottom of the external fixing frame 181, and a first return spring 182 is provided at the top of the first fixed plate 185 and is connected to the first sliding rectangular block 183, a first wire management roller 184 connected by a bearing is provided in the middle of the two first sliding rectangular blocks 183, the bottom of the first sliding rectangular block 183 is connected to one side of the connecting wire 20, and the other side of the connecting wire 20 passes through the first fixed plate 185 and is wound around the outside of the winding shaft 163.
[0044] The intermediate wire-managing mechanism 19 includes an intermediate fixed frame 191, a second fixed plate 192, a second return spring 193, a second sliding rectangular block 194 and a second wire-managing roller 195. The intermediate fixed frame 191 is provided with two groups, and a second fixed plate 192 is provided at the top inner side thereof. The bottom of the second fixed plate 192 is provided with a second return spring 193 connected to the second sliding rectangular block 194, and the intermediate bearings of the two second sliding rectangular blocks 194 are connected to the second wire-managing roller 195.
[0045] Specifically, at the beginning of the entire device, the protective frame 121 needs to be opened so that the entire wire-passing mechanism 122 is completely exposed, so that the middle of the connecting cable 91 and the connecting tube 151 pass through the outside of the first wire-winding roller 184 and the second wire-winding roller 195 at the corresponding positions respectively, and then the protective frame 121 is engaged. Since grooves are provided on the front and back sides of the protective frame 121, the connecting cable 91 and the connecting tube 151 can be limited to the top of the trigger mechanism inside the reserved groove 14. When the connecting cable 91 and the connecting tube 151 move, the friction force causes the rotating rollers 17 arranged at equal intervals on the trigger mechanism to rotate. When the rotating rollers 17 rotate, they cause the various connecting gears 161 coaxially connected thereto to rotate. When the connecting gears 161 rotate, The meshing toothed belt 162 rotates, thereby causing the meshing toothed belt 162 to drive the functional gear 164 to rotate. When the functional gear 164 rotates, it will drive the winding shaft 163 coaxially connected thereto to rotate, thereby the winding shaft 163 will take up and unwind the connecting wire 20. When taking up the wire, it will pull the first sliding rectangular block 183 to squeeze the first return spring 182 to descend, thereby driving the first wire-winding roller 184 to descend, thereby shortening the path of the connecting cable 91 and the connecting tube 151 moving between the two first wire-winding rollers 184, thereby also providing for external movement. On the contrary, if the path becomes longer, the excess length of the connecting cable 91 and the connecting tube 151 will be automatically recovered to ensure that the connecting cable 91 and the connecting tube 151 will not be entangled, dragged or damaged.
[0046] Furthermore, when the height of the two first cable-managing rollers 184 changes, the middle of the connecting cable 91 and the connecting tube 151 will apply force to the second cable-managing roller 195, thereby causing the second cable-managing roller 195 to squeeze the second sliding rectangular block 194, causing the second sliding rectangular block 194 to squeeze the second return spring 193, thereby achieving the purpose of further shortening the length of the connecting cable 91 and the connecting tube 151 inside the cable-managing assembly 12, thereby facilitating the position change work of the external detection head 9 and the vacuum adsorption disk 15.
[0047] The above describes the basic principles, main features, and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-described embodiments. The above-described embodiments and the specification merely illustrate the principles of the present application. Various changes and improvements may be made to the present application without departing from the spirit and scope of the present application. These changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.
Claims
1. A blade surface UT detection device, characterized in that: The invention comprises an AGV trolley (1), wherein a fixed frame (2) is fixed at the middle position of the top of the AGV trolley (1), a lifting detection component (3) is arranged in the middle of the fixed frame (2), and the lifting detection component (3) is driven to lift by a suspension mechanism (13), and two groups of the suspension mechanism (13) are symmetrically arranged at the top of the AGV trolley (1), the top of the lifting detection component (3) is connected to a connecting seat (4), a fixed seat (5) is arranged at the middle position of the top of the connecting seat (4), rotating rods (6) are arranged on both sides of the fixed seat (5), the top of the rotating rod (6) is connected to a limit fixing mechanism (7) through an angle adjustment mechanism (11), and a movable mechanism (8) is arranged outside the limit fixing mechanism (7), and the movable mechanism (8) A detection head (9) that moves up and down is provided in the middle, a connecting cable (91) is provided at the bottom of the detection head (9), and the connecting cable (91) passes through the wire management component (12) and is connected to the bottom of the lifting detection component (3), the top ends of both sides of the limiting fixing mechanism (7) are provided with vacuum adsorption disks (15), and the back of the vacuum adsorption disk (15) is connected with a connecting pipe (151), the top end of the other side of the connecting pipe (151) is connected to the vacuum machine (10), the wire management component (12) is provided with 3 groups, and it includes a protective frame (121) and a wire passing mechanism (122), the wire passing mechanism (122) is provided in a reserved groove (14) at the top of the AGV trolley (1), and the outside of the wire passing mechanism (122) is engaged with the protective frame (121).
2. The blade surface UT detection device according to claim 1, characterized in that: The fixed frame (2) is arranged in a rectangular frame-type structure, and the four top corners of the rectangular frame are all provided with limit rollers (21). The lifting detection assembly (3) comprises a detection body (31), a lifting frame (32) and a sliding frame (33). The outer side of the detection body (31) is connected to the lifting frame (32), and the four top corners of the lifting frame (32) are all connected to the sliding frame (33), and the sliding frame (33) slides on four support rods outside the fixed frame (2).
3. The blade surface UT detection device according to claim 2, characterized in that: The interior of the fixed seat (5) is set as a hollow structure, and a rotating shaft is set inside the hollow structure, and the two sides of the rotating shaft are respectively connected to two rotating rods (6), and a belt transmission mechanism is set on the outside of the rotating shaft and connected to the servo motor. The belt transmission mechanism includes two pulleys and a transmission belt. The transmission belt is set outside the two pulleys, and the two pulleys are coaxially connected to the driving shaft of the servo motor and the rotating shaft inside the fixed seat (5).
4. The blade surface UT detection device according to claim 3, characterized in that: The limiting fixing mechanism (7) comprises a limiting rod (71), a sliding box (72) and an active component (73). The outside of the limiting rod (71) is provided with a sliding box (72) connected via a slide rail slot, and the middle of the sliding box (72) is provided with an active component (73). The active component (73) comprises an active motor (731) and an active gear (732). The top end of the active motor (731) is coaxially connected to the active gear (732), and the outer side of the active gear (732) is meshed with tooth blocks at equal intervals on the outer side of the limiting rod (71). The top ends of both sides of the limiting rod (71) are connected to the vacuum adsorption disk (15). The top end of the sliding box (72) is provided with an active motor (731), and the outer side of the sliding box (72) is connected to the moving mechanism (8).
5. The blade surface UT detection device according to claim 4, characterized in that: The moving mechanism (8) includes a moving frame and a rotating screw (81) inside the moving frame. The top end of the rotating screw (81) is coaxially connected to the control motor, and the outside of the rotating screw (81) is threadedly connected to the sliding seat (92). The top end of the sliding seat (92) is connected to the detection head (9).
6. The blade surface UT detection device according to claim 5, characterized in that: The angle adjustment mechanism (11) comprises a mounting frame (111), a driving gear (112), a driving motor (113), an engaging gear (114), an intermediate shaft (115) and a connecting block (116). The mounting frame (111) is arranged at the top end of the rotating rod (6), and a support seat is arranged on the outside of the mounting frame (111). A driving motor (113) is arranged above the support seat, and the top end of the driving motor (113) is coaxially connected to the driving gear (112). The outside of the driving gear (112) is connected to the engaging gear (114). An intermediate shaft (115) is arranged in the middle of the engaging gear (114), and the middle of the intermediate shaft (115) is connected to the connecting block (116). The top end of the connecting block (116) is connected to the outside of the limiting rod (71).
7. The blade surface UT detection device according to claim 2, characterized in that: The wire-passing mechanism (122) includes a trigger assembly, a transmission assembly (16), an external wire-managing mechanism (18), and an intermediate wire-managing mechanism (19). The trigger assembly and the external wire-managing mechanism (18) are symmetrically arranged in two groups inside the reserved groove (14). The intermediate wire-managing mechanism (19) is arranged in the middle of the two groups of external wire-managing mechanisms (18). The trigger assembly includes rotating rollers (17) arranged at equal intervals, and a transmission assembly (16) is arranged on the outside of the rotating rollers (17). The transmission assembly (16) includes a connecting gear. (161), a meshing toothed belt (162), a winding shaft (163) and a functional gear (164), wherein the connecting gear (161) is coaxially connected to the outer side of the rotating roller (17), and a meshing toothed belt (162) is provided on the outer side of the connecting gear (161), a functional gear (164) is provided on the inner side of the top end of the meshing toothed belt (162), and the top end of the functional gear (164) is coaxially connected to the winding shaft (163), and a connecting wire (20) is wound around the outside of the winding shaft (163).
8. The blade surface UT detection device according to claim 7, characterized in that: The suspension mechanism (13) comprises a rotating motor (131), a winding shaft (132) and a connecting cable (133). The top end of the rotating motor (131) is coaxially connected to the winding shaft (132). Two groups of connecting cables (133) are wound around the outside of the winding shaft (132). The top ends of the two groups of connecting cables (133) respectively pass through the limiting rollers (21) at corresponding positions of the fixed frame (2) and are connected to the lifting detection component (3).
9. The blade surface UT detection device according to claim 7, characterized in that: The external wire-managing mechanism (18) includes two sets of external fixing frames (181), a first fixing plate (185) is provided at the bottom of the external fixing frame (181), and a first return spring (182) is provided at the top of the first fixing plate (185) and is connected to a first sliding rectangular block (183), a first wire-managing roller (184) connected to a bearing is provided in the middle of the two first sliding rectangular blocks (183), the bottom of the first sliding rectangular block (183) is connected to one side of the connecting wire (20), and the other side of the connecting wire (20) passes through the first fixing plate (185) and is wound around the outside of the winding shaft (163).
10. The blade surface UT detection device according to claim 7, characterized in that: The intermediate wire-managing mechanism (19) comprises an intermediate fixed frame (191), a second fixed plate (192), a second return spring (193), a second sliding rectangular block (194) and a second wire-managing roller (195). The intermediate fixed frame (191) is provided with two groups, and a second fixed plate (192) is provided at the top end of the inner side thereof. A second return spring (193) is provided at the bottom of the second fixed plate (192) and is connected to the second sliding rectangular block (194). The intermediate bearings of the two second sliding rectangular blocks (194) are connected to the second wire-managing roller (195).
Citation Information
Patent Citations
AGV cart
CN113023620B
Blade surface UT detection equipment
CN222689695U