Titanate hydrogel preparation device with auxiliary structure

Abstract

The invention provides a titanate hydrogel preparation device with an auxiliary structure, and relates to the technical field of titanate hydrogel preparation. The base is placed on the ground, two first connecting blocks are symmetrically welded to the top end face of the base, and a mixing box is rotationally arranged on the two first connecting blocks; a base block is fixed to the top end face of the base, and a second connecting block slides on the base block. The motor drives the driving block to rotate, and the mixing box is in a reciprocating swing state through extrusion, so that primary mixing of liquid is macroscopically realized; a mixing plate in the mixing box slides on a guide rod, and when the mixing box swings, the mixing plate gradually moves leftwards to carry out secondary stirring and mixing on the liquid; a mixing pipe in the mixing mechanism is connected with an external air supply pump, air is exhausted through exhaust holes which are annularly arrayed and inclined by 45 degrees, liquid mixing can be assisted, a mixing plate can be driven to move rightwards through the counter-acting force of air injection, and liquid remixing is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of titanate hydrogel preparation, in particular to a titanate hydrogel preparation device with an auxiliary structure. Background Art

[0002] Titanate hydrogel is a hydrogel material formed with titanate as the main component or key structural unit. Its properties and applications are closely related to the characteristics of titanate and the network structure of the hydrogel. When preparing titanate hydrogel, the preparation liquid needs to be heated and mixed.

[0003] The existing mixing devices used for preparing titanate hydrogels still have the following shortcomings: Although the existing device can mix gases, the gas used for mixing cannot drive other parts for auxiliary mixing; the motor used for reciprocating mixing drive of the existing device cannot be driven for emergency after being damaged, and the fault tolerance rate is low. Summary of the Invention

[0004] The present invention relates to a titanate hydrogel preparation device with an auxiliary structure, which solves the problems that although the existing device can perform gas mixing, the gas used for mixing cannot drive other parts for auxiliary mixing; the motor used for reciprocating mixing drive in the existing device cannot perform emergency drive after being damaged, and the fault tolerance rate is low.

[0005] The present invention provides a titanate hydrogel preparation device with an auxiliary structure, specifically comprising: a base; the base is placed on the ground, two first connecting blocks are symmetrically welded to the top surface of the base, and a mixing box is rotatably arranged on the two first connecting blocks; a base block is fixed to the top surface of the base, a second connecting block is slid on the base block, a motor is fixed to the rear end surface of the second connecting block, a driving block is fixed to the output shaft of the motor, and the driving block is in contact with the bottom end surface of the mixing box.

[0006] Furthermore, two guide rods are welded in the mixing box, and a mixing plate slides on the two guide rods. The mixing plate is an auxiliary mixing structure for the liquid in the mixing box. Two heating tubes are installed on the mixing plate, and both heating tubes are electrically connected to an external power supply.

[0007] Furthermore, a force-bearing block is fixed to the bottom end face of the inner wall of the mixing box. The force-bearing block is a right-angled trapezoidal block structure, and the right end face of the force-bearing block is an inclined structure. The force-bearing block is located on the left side of the driving block, and contacts the force-bearing block when the driving block moves to the left; a first hydraulic cylinder is fixed on the base block, and the protruding end of the first hydraulic cylinder is fixed on the second connecting block.

[0008] Furthermore, the base block, the second connecting block, the motor, the driving block, the force-bearing block and the first hydraulic cylinder together constitute a driving mechanism; a mixing mechanism is installed on the mixing box, and the mixing mechanism consists of a mixing pipe, a connecting pipe and an exhaust hole.

[0009] Furthermore, the mixing tube is fixed inside the mixing box and passes through the mixing plate. A connecting tube is connected to the mixing tube, which is connected to an external air supply pump. The mixing tube is a cylindrical tubular structure, and the outer wall of the mixing tube is provided with exhaust holes in a circular array.

[0010] Furthermore, the exhaust hole is opened in an inclined shape, the inclination angle of the exhaust hole is 45 degrees, and the exhaust hole serves as a driving structure of the mixing plate.

[0011] Furthermore, a cover plate is buckled on the mixing box, and the cover plate has a stepped structure. The outer wall of the lower half of the cover plate contacts the inner wall of the mixing box, and the bottom end surface of the upper half of the cover plate contacts the top end surface of the mixing box.

[0012] Furthermore, an auxiliary mechanism is installed on the mixing box, which consists of an auxiliary mechanism, a base body, a sliding block, a second hydraulic cylinder and a third hydraulic cylinder. A base body is fixed to the left end face and the right end face of the mixing box, a sliding block slides on each base body, two third hydraulic cylinders are fixed to the top surface of each sliding block, and the protruding ends of the four third hydraulic cylinders are fixed on the cover plate.

[0013] Furthermore, a second hydraulic cylinder is fixed on each of the base bodies, and the protruding ends of the two second hydraulic cylinders are respectively fixed on the two sliding blocks.

[0014] Furthermore, a drain pipe is welded on the mixing box; a liquid inlet pipe and an exhaust pipe are welded on the top of the cover plate, a filter box for gas filtration is fixed on the top of the cover plate, the exhaust pipe is connected to the filter box, and the filter box is connected to a discharge pipe.

[0015] Furthermore, two support blocks are symmetrically welded to the bottom end surface of the base, and both support blocks are rectangular block structures. Under the support of the two support blocks, there is a gap between the bottom end surface of the base and the ground.

[0016] The present invention provides a titanate hydrogel preparation device with an auxiliary structure, which has the following beneficial effects: In terms of liquid mixing efficiency, the device of this application adopts multiple innovative designs that work together. The motor in the drive mechanism drives the drive block to rotate, and the mixing box is made to swing back and forth through extrusion, thereby achieving preliminary mixing of the liquid from a macro perspective; the mixing plate in the mixing box slides on the guide rod, and when the mixing box swings, the mixing plate gradually moves to the left to perform secondary stirring and mixing of the liquid; the mixing tube in the mixing mechanism is connected to an external air supply pump, and the gas is discharged through the exhaust holes in the circular array and inclined at 45 degrees, which not only assists in mixing the liquid, but also uses the reaction force of the gas injection to drive the mixing plate to move to the right to achieve re-mixing of the liquid; multiple mixing methods cooperate with each other and act on the liquid from different angles and levels, greatly improving the uniformity and efficiency of mixing.

[0017] In terms of dealing with equipment failure, when the motor is damaged and cannot rotate, the first hydraulic cylinder can drive the second connecting block and the driving block to move to the left, so that the driving block contacts the force-bearing block, and the tilting and reciprocating movement of the mixing box are achieved by squeezing the force-bearing block. The auxiliary mixing work of the liquid can still be completed, ensuring that the production task is not seriously affected by sudden equipment failure, reducing the economic losses caused by equipment downtime, and improving the stability and reliability of the device operation.

[0018] In terms of the convenience of equipment maintenance, this application controls the third hydraulic cylinder to lift the cover plate, and then the second hydraulic cylinder drives the sliding block and the cover plate to move backward, so that the cover plate can be completely moved to the rear side of the mixing box, so that the interior of the mixing box is completely exposed. The staff can easily inspect, clean and repair the interior of the mixing box, which reduces the difficulty of maintenance, shortens the maintenance time, and improves the maintainability of the equipment.

[0019] In terms of the practicality and versatility of the device of this application, the cover adopts a stepped structure, which can significantly improve the sealing performance between the cover and the mixing box, preventing liquid leakage and the entry of external impurities; the filter box filters the excess gas generated during the mixing process to ensure the cleanliness of the exhaust gas and meet environmental protection requirements; the support block at the bottom of the base creates a gap between the base and the ground, making it convenient for the forklift arm to be inserted into the lifting device, thereby realizing convenient transfer of the device, meeting the needs of different work sites, and enhancing the applicability and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.

[0021] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0022] In the attached figure: Figure 1 A schematic diagram of the axial structure of a titanate hydrogel preparation device with an auxiliary structure according to the present invention is shown; Figure 2 A schematic diagram of the main structure of a titanate hydrogel preparation device with an auxiliary structure according to the present invention is shown; Figure 3 A schematic diagram of the partially cutaway axial structure of the titanate hydrogel preparation device with auxiliary structures of the present invention is shown; Figure 4 The present invention is shown Figure 3 A schematic diagram of the enlarged structure at point A; Figure 5 The schematic diagram of the axial structure of the mixing tube of the present invention after partial cross-section is shown; Figure 6 The present invention is shown Figure 5 A schematic diagram of the enlarged structure at point B; Figure 7 The figure shows the axial structural diagram of the auxiliary mechanism of the present invention; Figure 8 A schematic diagram of the axial split structure of the auxiliary mechanism of the present invention is shown.

[0023] Reference Signs List 1. Base; 101. First connecting block; 102. Support block; 2. Mixing box; 201. Cover plate; 202. Guide rod; 203. Mixing plate; 204. Heating tube; 205. Liquid inlet tube; 206. Liquid discharge tube; 207. Exhaust tube; 208. Filter box; 209. Discharge tube; 3. Driving mechanism; 301. Base block; 302. Second connecting block; 303. Motor; 304. Driving block; 305. Force block; 306. First hydraulic cylinder; 4. Mixing mechanism; 401. Mixing tube; 402. Connecting tube; 403. Exhaust hole; 5. Auxiliary mechanism; 501. Base body; 502. Sliding block; 503. Second hydraulic cylinder; 504. Third hydraulic cylinder. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0025] Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the present invention have the same meaning as commonly understood by those skilled in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or highly formal sense, unless explicitly defined in this manner in the embodiments of the present invention.

[0026] The terms "first," "second," and similar terms used in the embodiments of the present invention do not indicate any order, quantity, or importance, but are simply used to distinguish different components. Terms such as "a," "an," or "the" do not indicate a limit on quantity, but rather indicate the presence of at least one. Similarly, terms such as "include" or "comprise" mean that the element or object preceding the term encompasses the elements or objects listed after the term, and their equivalents, without excluding other elements or objects. In the following description, spatial and directional terms such as "upper," "lower," "front," "back," "top," "bottom," "vertical," and "horizontal" may be used to describe embodiments of the present invention. However, it should be understood that these terms are used solely to facilitate the description of the embodiments shown in the figures and do not require that the actual device be constructed or operated in a specific orientation. In the following description, terms such as "connect," "couple," "fixed," and "attached" may refer to a direct connection between two elements or structures without any other elements or structures between them, or an indirect connection between two elements or structures through an intermediate element or structure, unless otherwise expressly stated herein.

[0027] Example 1: Please refer to Figures 1 to 8 : The present invention proposes a titanate hydrogel preparation device with an auxiliary structure, comprising: a base 1; the base 1 is placed on the ground, two first connecting blocks 101 are symmetrically welded to the top surface of the base 1, and a mixing box 2 is rotated on the two first connecting blocks 101; a base block 301 is fixed to the top surface of the base 1, a second connecting block 302 is slid on the base block 301, a motor 303 is fixed to the rear end surface of the second connecting block 302, a driving block 304 is fixed to the output shaft of the motor 303, and the driving block 304 is in contact with the bottom end surface of the mixing box 2. When preparing liquid mixing in the mixing box 2, the motor 303 is driven to rotate, and the motor 303 drives the driving block 304 to rotate. Under the extrusion of the driving block 304, the mixing box 2 is in a reciprocating swinging state, and at this time, mixing of the prepared liquid in the mixing box 2 is achieved.

[0028] Among them, two guide rods 202 are welded in the mixing box 2, and a mixing plate 203 is slid on the two guide rods 202. The mixing plate 203 is an auxiliary mixing structure for the liquid in the mixing box 2. Two heating tubes 204 are installed on the mixing plate 203. The two heating tubes 204 are electrically connected to an external power supply. During use, when the mixing box 2 swings back and forth, the mixing plate 203 gradually moves to the left. The leftward movement of the mixing plate 203 can achieve auxiliary mixing of the prepared liquid in the mixing box 2, and connecting the power of the two heating tubes 204 can heat the prepared liquid in the mixing box 2; four through holes are opened on the mixing plate 203, and the four through holes are all rectangular hole structures. When the mixing plate 203 moves left and right, the through holes are in an accelerated flow state, and the accelerated flow of the liquid at the through holes can better achieve the mixing of the prepared liquid.

[0029] Among them, a force-bearing block 305 is fixed on the bottom end face of the inner wall of the mixing box 2. The force-bearing block 305 is a right-angled trapezoidal block structure, and the right end face of the force-bearing block 305 is an inclined structure. The force-bearing block 305 is located on the left side of the driving block 304. When the driving block 304 moves to the left, it contacts the force-bearing block 305; a first hydraulic cylinder 306 is fixed on the base block 301, and the protruding end of the first hydraulic cylinder 306 is fixed on the second connecting block 302. When the motor 303 is damaged and cannot rotate, the first hydraulic cylinder 306 is driven to contract. The first hydraulic cylinder 306 drives the second connecting block 302 and the driving block 304 to move to the left, and the driving block 304 contacts the right end face of the force-bearing block 305. Under the squeezing of the driving block 304 on the force-bearing block 305, the mixing box 2 can be tilted, and the reciprocating movement of the mixing box 2 can be achieved in this way, and finally the auxiliary mixing of the prepared liquid in the mixing box 2 is achieved.

[0030] Among them, the base block 301, the second connecting block 302, the motor 303, the driving block 304, the force block 305 and the first hydraulic cylinder 306 together constitute the driving mechanism 3; the mixing box 2 is equipped with a mixing mechanism 4, which consists of a mixing tube 401, a connecting tube 402 and an exhaust hole 403.

[0031] Among them, the mixing tube 401 is fixed inside the mixing box 2, the mixing tube 401 passes through the mixing plate 203, and a connecting tube 402 is connected to the mixing tube 401, and the connecting tube 402 is connected to the external air supply pump. The mixing tube 401 is a cylindrical tubular structure, and the outer wall of the mixing tube 401 is provided with exhaust holes 403 in a ring array. During use, the external air supply pump is started, and the air supply pump transports the gas to the mixing tube 401 and finally discharges it through the exhaust holes 403 to achieve auxiliary mixing of the prepared liquid. Because the exhaust holes 403 are opened in a ring array, the exhaust holes 403 opened in the ring array can better achieve the mixing of the prepared liquid during subsequent mixing.

[0032] Among them, the exhaust hole 403 is opened in an inclined shape, and the inclination angle of the exhaust hole 403 is 45 degrees. The exhaust hole 403 is the driving structure of the mixing plate 203. During use, when gas is ejected from the exhaust hole 403, the gas contacts the mixing plate 203. Under the drive of the gas at the exhaust hole 403, the mixing plate 203 can be driven to the right. The rightward movement of the mixing plate 203 can realize the re-mixing of the prepared liquid in the mixing box 2.

[0033] Among them, a cover plate 201 is buckled on the mixing box 2, and the cover plate 201 has a stepped structure. The outer wall of the lower half of the cover plate 201 contacts the inner wall of the mixing box 2, and the bottom end surface of the upper half of the cover plate 201 contacts the top surface of the mixing box 2. During use, the stepped structure cover plate 201 can improve the sealing performance between the cover plate 201 and the mixing box 2. During the entire sealing process, it can be sealed through the lower half of the cover plate 201, and it can also be sealed through the bottom end surface of the upper half of the cover plate 201, and the sealing effect is good.

[0034] Among them, an auxiliary mechanism 5 is installed on the mixing box 2, which consists of the auxiliary mechanism 5, a base body 501, a sliding block 502, a second hydraulic cylinder 503 and a third hydraulic cylinder 504. A base body 501 is fixed on the left end face and the right end face of the mixing box 2. A sliding block 502 slides on each base body 501, and two third hydraulic cylinders 504 are fixed on the top surface of each sliding block 502. The protruding ends of the four third hydraulic cylinders 504 are fixed on the cover plate 201.

[0035] Among them, a second hydraulic cylinder 503 is fixed on each seat body 501, and the protruding ends of the two second hydraulic cylinders 503 are respectively fixed on the two sliding blocks 502. During subsequent maintenance, the four third hydraulic cylinders 504 are driven to lift the cover 201, and the two second hydraulic cylinders 503 are driven to extend. The two second hydraulic cylinders 503 drive the sliding blocks 502 and the cover 201 to move backward. At this time, the cover 201 moves to the rear side of the mixing box 2, which is convenient for maintenance of the mixing box 2.

[0036] Among them, two support blocks 102 are symmetrically welded on the bottom end surface of the base 1. Both support blocks 102 are rectangular block structures. Under the support of the two support blocks 102, there is a gap between the bottom end surface of the base 1 and the ground. When transferring the position, the forklift arm is inserted into the bottom of the base 1 to lift the base 1, which facilitates the position transfer of the device.

[0037] Example 2, based on Example 1, Figures 1-8As shown, a drain pipe 206 is welded on the mixing box 2. During use, the liquid in the mixing box 2 can be discharged through the drain pipe 206; a liquid inlet pipe 205 and an exhaust pipe 207 are welded on the top of the cover plate 201, and a filter box 208 for gas filtration is fixed on the top of the cover plate 201. The exhaust pipe 207 is connected to the filter box 208, and the filter box 208 is connected to a discharge pipe 209. During use, excess gas in the mixing box 2 enters the filter box 208 through the exhaust pipe 207 and is then discharged through the discharge pipe 209 to achieve gas filtration.

[0038] The working principle of this embodiment is as follows: when transferring the position, the forklift arm is inserted into the bottom of the base 1 to lift the base 1, which facilitates the position transfer of the device; when mixing, the liquid to be prepared is added to the mixing box 2 through the liquid inlet pipe 205, the driving motor 303 rotates, the motor 303 drives the driving block 304 to rotate, and the mixing box 2 is in a reciprocating swing state under the extrusion of the driving block 304, at this time, the mixing of the prepared liquid in the mixing box 2 is achieved; at the same time, when the mixing box 2 swings back and forth, the mixing plate 203 is gradually moving to the left, and the leftward movement of the mixing plate 203 can achieve auxiliary mixing of the prepared liquid in the mixing box 2; at the same time, the power supply of the two heating tubes 204 is turned on to heat the prepared liquid in the mixing box 2; at the same time, the external air supply pump is started, and the air supply pump delivers gas to the mixing tube 401 and finally discharges it through the exhaust holes 403 opened in a ring array to achieve auxiliary mixing of the prepared liquid; at the same time, the excess gas in the mixing box 2 enters the filter box 208 through the exhaust pipe 207 and then passes through the discharge pipe 20 9 to achieve gas filtration; at the same time, when the gas is ejected from the exhaust hole 403, the gas contacts the mixing plate 203, and the mixing plate 203 can be driven to the right by the gas at the exhaust hole 403. The rightward movement of the mixing plate 203 can achieve re-mixing of the prepared liquid in the mixing box 2; when the motor 303 is damaged and cannot rotate, the first hydraulic cylinder 306 can be driven to contract, and the first hydraulic cylinder 306 drives the second connecting block 302 and the driving block 304 to move to the left, and the driving block 304 and the force block The right end face of 305 is in contact, and the mixing box 2 can be tilted under the squeezing of the driving block 304 on the force-bearing block 305. The reciprocating movement of the mixing box 2 can be realized in this way, and finally the auxiliary mixing of the prepared liquid in the mixing box 2 is realized; during subsequent maintenance, the four third hydraulic cylinders 504 are driven to lift the cover plate 201, and the two second hydraulic cylinders 503 are driven to extend. The two second hydraulic cylinders 503 drive the sliding blocks 502 and the cover plate 201 to move backward. At this time, the cover plate 201 moves to the rear side of the mixing box 2, and maintenance can be carried out at this time.

Claims

1. A titanate hydrogel preparation device with an auxiliary structure, characterized in that: include: A base (1); the base (1) is placed on the ground, two first connecting blocks (101) are symmetrically welded to the top surface of the base (1), and a mixing box (2) is rotatably mounted on the two first connecting blocks (101); a base block (301) is fixed to the top surface of the base (1), a second connecting block (302) is slidably mounted on the base block (301), a motor (303) is fixed to the rear end surface of the second connecting block (302), a driving block (304) is fixed to the output shaft of the motor (303), and the driving block (304) is in contact with the bottom end surface of the mixing box (2); two guide rods (202) are welded inside the mixing box (2), and a mixing plate (203) is slidably mounted on the two guide rods (202) The mixing plate (203) is an auxiliary mixing structure for the liquid in the mixing box (2). Two heating tubes (204) are installed on the mixing plate (203). Both heating tubes (204) are electrically connected to an external power supply. A force-bearing block (305) is fixed to the bottom end face of the inner wall of the mixing box (2). The force-bearing block (305) is a right-angled trapezoidal block structure. The right end face of the force-bearing block (305) is an inclined structure. The force-bearing block (305) is located on the left side of the driving block (304). When the driving block (304) moves to the left, it contacts the force-bearing block (305). A first hydraulic cylinder (306) is fixed on the base block (301). The protruding end of the first hydraulic cylinder (306) is fixed to the second connecting block (302).

2. The titanate hydrogel preparation device with an auxiliary structure according to claim 1, characterized in that: The base block (301), the second connecting block (302), the motor (303), the driving block (304), the force-bearing block (305) and the first hydraulic cylinder (306) together constitute a driving mechanism (3); a mixing mechanism (4) is mounted on the mixing box (2), and the mixing mechanism (4) is composed of a mixing pipe (401), a connecting pipe (402) and an exhaust hole (403).

3. The titanate hydrogel preparation device with an auxiliary structure according to claim 2, characterized in that: The mixing tube (401) is fixed inside the mixing box (2), and passes through the mixing plate (203). A connecting tube (402) is connected to the mixing tube (401), and the connecting tube (402) is connected to an external air supply pump. The mixing tube (401) is a cylindrical tubular structure, and the outer wall of the mixing tube (401) is provided with exhaust holes (403) in a circular array.

4. The titanate hydrogel preparation device with an auxiliary structure according to claim 3, characterized in that: The exhaust hole (403) is opened in an inclined shape, and the inclination angle of the exhaust hole (403) is 45 degrees. The exhaust hole (403) is a driving structure of the mixing plate (203).

5. The titanate hydrogel preparation device with an auxiliary structure according to claim 4, characterized in that: A cover plate (201) is buckled onto the mixing box (2). The cover plate (201) has a stepped structure. The outer wall of the lower half of the cover plate (201) contacts the inner wall of the mixing box (2), and the bottom end surface of the upper half of the cover plate (201) contacts the top end surface of the mixing box (2).

6. The titanate hydrogel preparation device with an auxiliary structure according to claim 5, characterized in that: The mixing box (2) is equipped with an auxiliary mechanism (5), which is composed of a base (501), a sliding block (502), a second hydraulic cylinder (503), and a third hydraulic cylinder (504). A base (501) is fixed to the left and right end faces of the mixing box (2). A sliding block (502) slides on each base (501). Two third hydraulic cylinders (504) are fixed to the top end face of each sliding block (502). The protruding ends of the four third hydraulic cylinders (504) are fixed to the cover plate (201).

7. The titanate hydrogel preparation device with an auxiliary structure according to claim 6, characterized in that: A second hydraulic cylinder (503) is fixed on each of the base bodies (501), and the protruding ends of the two second hydraulic cylinders (503) are respectively fixed on the two sliding blocks (502).

8. The titanate hydrogel preparation device with an auxiliary structure according to claim 7, characterized in that: A liquid discharge pipe (206) is welded to the mixing box (2); a liquid inlet pipe (205) and an exhaust pipe (207) are welded to the top of the cover plate (201); a filter box (208) for gas filtration is fixed to the top of the cover plate (201); the exhaust pipe (207) is connected to the filter box (208); and a discharge pipe (209) is connected to the filter box (208).

9. The titanate hydrogel preparation device with an auxiliary structure according to claim 8, characterized in that: Two support blocks (102) are symmetrically welded to the bottom end surface of the base (1), and both support blocks (102) are rectangular block structures. Under the support of the two support blocks (102), a gap exists between the bottom end surface of the base (1) and the ground.

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