Welding device and welding method for electric power iron tower production
The robotic arm, positioning mechanism and angle adjustment mechanism of the welding device for power tower production solve the problem of angle deviation during the welding process of the diagonal brace, achieve high-precision welding effects, and improve the structural stability and service life of the power tower.
Patent Information
- Application Number
- CN202511035103.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2025-09-30
AI Technical Summary
During the production of power towers, during the welding process of the intersection of the diagonal bracing plates, the angle of the diagonal bracing plates is prone to deviation, which affects the welding effect.
A welding device for power tower production is used, which includes a robotic arm, first and second positioning mechanisms, an angle adjustment mechanism, etc. The motor drives the screw and the gears to engage to achieve clamping, position adjustment and angle adjustment of the diagonal support plate, thereby ensuring welding accuracy.
It effectively avoids the angular deviation of the diagonal bracing plate during the welding process, improves the welding accuracy and stability, and ensures the structural stability and service life of the power tower.
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Figure CN120715548A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the technical field of welding devices, and in particular, to a welding device and a welding method for producing power towers. Background Art
[0002] During the manufacturing process of power towers, diagonal braces are key components for ensuring the tower's structural stability. The quality of their welding directly impacts the tower's overall mechanical properties and service life. Because power towers must adapt to complex outdoor environments and withstand loads such as strong winds and icing, diagonal braces are often welded to the main frame in a cross pattern, forming a triangular stabilization system. This places extremely high demands on the welding precision and strength at the intersection of the two diagonal braces. At present, the welding operation at the intersection of two diagonal braces is mostly completed by manual handheld welding guns or semi-automatic welding equipment. However, during the welding process, the two diagonal braces need to be crossed and the angle maintained fixed. During the contact between the welding gun and the diagonal brace plates, the pressure of the welding gun on the diagonal brace plates can easily cause the angle between the diagonal brace plates to deviate, thereby affecting the welding effect between the diagonal brace plates. Summary of the Invention
[0003] To overcome the above-mentioned defects, the present invention provides a welding device and a welding method for producing power towers, which are used to solve the technical problem in the prior art that the relative angle deviation of the two diagonal support plates during the welding process is prone to affect the welding effect.
[0004] According to one aspect, at least one embodiment of the present invention provides a welding device for producing power towers, comprising a workbench, a robotic arm, a first support seat, an electric slide, a first positioning mechanism, a support column, a second positioning mechanism and an angle adjustment mechanism, wherein the robotic arm is mounted on the workbench, a welding gun is mounted on the robotic arm, two first support seats are slidingly provided on the top side wall of the workbench, a first support opening is provided on the first support seat, the electric slide is fixedly provided on one side of the workbench located at the first support seat, the output end of the electric slide is fixedly connected to the first support seat, the first positioning mechanism is provided on the first support seat, for positioning the diagonal support plate, the support column is rotatably provided on the workbench, a cross plate is fixedly provided on the support column, second support seats are fixedly provided at both ends of the top side wall of the cross plate, a second support opening is provided on the second support seat, the second positioning mechanism is provided on the second support seat, for positioning another diagonal support plate, and the angle adjustment mechanism is provided on the workbench, for adjusting the rotation angle of the support column.
[0005] Preferably, the first positioning mechanism includes a first positioning groove, a first positioning block, a first movable groove, a first movable mechanism and a first rotating mechanism, the two opposite side walls of the first support opening are provided with the first positioning groove, two first positioning blocks are provided in the first support opening, the first positioning block extends into the first positioning groove and is slidably connected to the first positioning groove, the first movable groove is provided on the first positioning block, a first movable wheel is rotatably provided in the first movable groove, the first movable mechanism is provided on the first support seat, and is used to drive the two first positioning blocks to move relative to each other, and the first rotating mechanism is provided on the first positioning block, and is used to drive the first movable wheel to rotate.
[0006] Furthermore, the first moving mechanism includes a first bidirectional screw and a first motor. The first bidirectional screw is rotatably set in the first positioning groove. The first bidirectional screw passes through two adjacent first positioning blocks through threaded cooperation. The first motor is installed on the first support seat, and the output end of the first motor is fixedly connected to the first bidirectional screw.
[0007] Furthermore, the first rotating mechanism includes a first cavity, a second bevel gear, a first driving prism and a second motor, the first positioning block is located on one side of the first moving groove and the first cavity is opened, the inner top wall of the first cavity is rotatably provided with a first bevel gear, a first connecting rod is fixedly provided between the first bevel gear and the first moving wheel, the second bevel gear is rotatably provided on the side wall of the first cavity, the second bevel gear is meshed with the first bevel gear, the first driving prism is rotatably provided in the first positioning groove, the first driving prism passes through the first positioning block and the second bevel gear, the first driving prism is slidably connected to the second bevel gear, the second motor is mounted on the first support seat, and the output end of the second motor is fixedly connected to the first driving prism.
[0008] Furthermore, the second positioning mechanism includes a second positioning groove, a second positioning block, a second movable groove, a second movable mechanism and a second rotation mechanism. The two opposite side walls of the second support opening are provided with the second positioning groove, and two second positioning blocks are provided in the second support opening. The second positioning blocks extend into the second positioning groove and are slidably connected to the second positioning groove. The second movable groove is provided on the second positioning block, and a second movable wheel is rotatably provided in the second movable groove. The second movable mechanism is provided on the second support seat for driving the two second positioning blocks to move relative to each other. The second rotation mechanism is provided on the second positioning block for driving the second movable wheel to rotate.
[0009] Based on the above scheme, the second moving mechanism includes a second bidirectional screw and a third motor. The second bidirectional screw is rotatably set in the second positioning groove. The second bidirectional screw passes through two adjacent second positioning blocks through threaded cooperation. The third motor is installed on the second support seat, and the output end of the third motor is fixedly connected to the second bidirectional screw.
[0010] On the basis of the above scheme, the second rotating mechanism includes a second cavity, a fourth bevel gear, a second driving prism and a fourth motor, the second positioning block is located on one side of the second moving groove and is provided with a second cavity, the inner top wall of the second cavity is rotatably provided with a third bevel gear, a second connecting rod is fixedly provided between the third bevel gear and the second moving wheel, the fourth bevel gear is rotatably provided on the side wall of the second cavity, the fourth bevel gear is meshed with the third bevel gear, the second driving prism is rotatably provided in the second positioning groove, the second driving prism passes through the second positioning block and the fourth bevel gear, the second driving prism is slidably connected to the fourth bevel gear, the fourth motor is mounted on the second support seat, and the output end of the fourth motor is fixedly connected to the second driving prism.
[0011] On the basis of the above solution, a push plate is provided in the second support opening, an electric push rod is installed on the second support seat, and an output end of the electric push rod is fixedly connected to the push plate.
[0012] Based on the above scheme, the angle adjustment mechanism includes a protective cover, a first gear ring, a first gear and a fifth motor. The protective cover is fixedly set on the workbench, the support column passes through the protective cover, the first gear ring is fixedly set on the support column, the first gear is rotatably set in the protective cover, the first gear is meshed with the first gear ring, the fifth motor is installed on the protective cover, and the output end of the fifth motor is fixedly connected to the first gear.
[0013] A welding method for producing an electric power tower, using a welding device for producing an electric power tower according to the above-mentioned solution, comprises the following steps: Step 1: Clamping the diagonal support plate. After the operator inserts one diagonal support plate into the two first support openings, the first motor can be used to drive the first bidirectional screw to rotate. At the same time, the first bidirectional screw and the first positioning block can be used to drive the two first positioning blocks in the same first support seat to move relative to each other through the threaded engagement of the first bidirectional screw and the first positioning block, so that the diagonal support plate can be clamped by the first moving wheel. Step 2: Adjust the position of the diagonal support plate. The second motor can drive the first driving prism to rotate. At the same time, the sliding cooperation between the first driving prism and the second bevel gear drives the second bevel gear to rotate. Then, the meshing of the second bevel gear and the first bevel gear drives the first bevel gear and the first moving wheel to rotate. Therefore, the position of the diagonal support plate can be adjusted by the friction force between the first moving wheel and the diagonal support plate, and the welding position of the diagonal support plate is aligned with the support column. The third bevel gear and the third bevel gear are engaged with each other to drive the third bevel gear and the third bevel gear to rotate, and the friction force between the second moving wheel and the other bevel plate drives the other bevel plate to move and aligns the welding position with the welding position of the bevel plate; Step 4: Angle adjustment: The fifth motor drives the first gear to rotate, and the meshing of the first gear and the first gear ring drives the support column and the cross plate to rotate, so that the angle of the other diagonal support plate can be adjusted by rotating the cross plate, thereby adjusting the intersection angle of the two diagonal support plates; Step 5: Press and fix. The electric push rod can drive the push plate to move, and at the same time, the push plate pushes the other diagonal support plate to be pressed on the diagonal support plate; Step 6: Welding: The two diagonal support plates are welded and fixed through the work of the robotic arm and the welding gun.
[0014] The beneficial effects of the embodiments of the present invention are: 1. In the present invention, by providing an angle adjustment mechanism, the operation of the fifth motor can drive the first gear to rotate, and the engagement of the first gear with the first gear ring can simultaneously drive the support column and the cross plate to rotate. Thus, the angle of the other diagonal support plate can be adjusted by rotating the cross plate, thereby achieving adjustment of the intersection angle of the two diagonal support plates. 2. In the present invention, the first and second positioning mechanisms are provided to adjust and fix the positions of the two diagonal bracing plates, thereby ensuring that the intersection angle between the diagonal bracing plates is fixed and avoiding angular deviation between the diagonal bracing plates during welding; 3. In the present invention, through the setting of the push plate and the electric push rod, the operation of the electric push rod can drive the push plate to move, and at the same time, the push plate pushes another diagonal support plate to be pressed on the diagonal support plate, thereby further improving the angle stability and welding stability between the diagonal support plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for describing the embodiments of the present invention. Obviously, the drawings described below are merely exemplary embodiments of the present invention. Those skilled in the art can, without inventive effort, derive other drawings based on the contents of the exemplary embodiments of the present invention and these drawings.
[0016] Figure 1 This is a schematic structural diagram of a welding device for producing power towers according to one embodiment of the present invention; Figure 2 A schematic structural diagram of a welding device for producing power towers according to an embodiment of the present invention from another perspective; Figure 3 This is a schematic structural diagram of a cross-section of a first positioning mechanism in one embodiment of the present invention; Figure 4 It is a schematic structural diagram of a cross-section of the first rotating mechanism in one embodiment of the present invention; Figure 5 This is a schematic structural diagram of a cross-section of an angle adjustment mechanism in one embodiment of the present invention; Figure 6 This is a schematic structural diagram of a cross-section of a second positioning mechanism in one embodiment of the present invention; Figure 7 It is a schematic structural diagram of a cross-section of the second rotating mechanism in one embodiment of the present invention; In the figure: 1. workbench; 2. robotic arm; 3. welding gun; 4. first support seat; 5. first support opening; 6. electric slide; 7. support column; 8. cross plate; 9. second support seat; 10. first positioning groove; 11. first positioning block; 12. first moving wheel; 13. first bidirectional screw; 14. first motor; 15. first cavity; 16. first bevel gear; 17. second bevel gear; 18. first driving prism; 19. second motor; 20. second positioning groove; 21. second positioning block; 22. second moving wheel; 23. second bidirectional screw; 24. third motor; 25. second cavity; 26. third bevel gear; 27. fourth bevel gear; 28. second driving prism; 29. fourth motor; 30. push plate; 31. electric push rod; 32. protective cover; 33. first gear ring; 34. first gear; 35. fifth motor. DETAILED DESCRIPTION The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention.
[0017] To simplify the drawings, only portions relevant to the invention are schematically depicted in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one component with the same structure or function is schematically depicted or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."
[0018] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.
[0019] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0020] In the description of this embodiment, the terms "up", "down", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.
[0021] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0022] Example 1 like Figure 1-Figure 7As shown, it shows a welding device for producing power towers in one embodiment of the present invention, including a workbench 1, a robotic arm 2, a first support seat 4, an electric slide 6, a first positioning mechanism, a support column 7, a second positioning mechanism and an angle adjustment mechanism. The robotic arm 2 is installed on the workbench 1, and a welding gun 3 is installed on the robotic arm 2. Two first support seats 4 are slidingly provided on the top side wall of the workbench 1, and a first support opening 5 is provided on the first support seat 4. An electric slide 6 is fixedly provided on one side of the first support seat 4 on the workbench 1, and the output end of the electric slide 6 is fixedly connected to the first support seat 4. The first positioning mechanism is provided on the first support seat 4 for positioning the diagonal support plate, the support column 7 is rotatably provided on the workbench 1, and a cross plate 8 is fixedly provided on the support column 7. Second support seats 9 are fixedly provided at both ends of the top side wall of the cross plate 8, and a second support opening is provided on the second support seat 9. The second positioning mechanism is provided on the second support seat 9 for positioning another diagonal support plate, and the angle adjustment mechanism is provided on the workbench 1 for adjusting the rotation angle of the support column 7.
[0023] Reference Figure 1-Figure 4 , the first positioning mechanism includes a first positioning groove 10, a first positioning block 11, a first moving groove, a first moving mechanism and a first rotating mechanism. The two opposite side walls of the first support opening 5 are provided with a first positioning groove 10, and two first positioning blocks 11 are provided in the first support opening 5. The first positioning block 11 extends into the first positioning groove 10 and is slidably connected with the first positioning groove 10. The first moving groove is opened on the first positioning block 11, and a first moving wheel 12 is rotatably provided in the first moving groove. The first moving mechanism is provided on the first support seat 4 for driving the two first positioning blocks 11 to move relative to each other. The first rotating mechanism is provided on the first positioning block 11 for driving the first moving wheel 12 to rotate. The first moving mechanism includes a first The bidirectional screw 13 and the first motor 14, the first bidirectional screw 13 is rotatably arranged in the first positioning groove 10, the first bidirectional screw 13 passes through the two adjacent first positioning blocks 11 through threaded cooperation, the first motor 14 is installed on the first support seat 4, and the output end of the first motor 14 is fixedly connected to the first bidirectional screw 13. Specifically, after the operator extends a diagonal support plate into the two first support openings 5, the first bidirectional screw 13 can be driven to rotate by the work of the first motor 14, and at the same time, the two first positioning blocks 11 in the same first support seat 4 are driven to move relative to each other through the threaded cooperation of the first bidirectional screw 13 and the first positioning block 11, so that the diagonal support plate can be clamped by the first moving wheel 12.
[0024] Reference Figure 3 and Figure 4The first rotating mechanism includes a first cavity 15, a second bevel gear 17, a first driving prism 18 and a second motor 19. The first positioning block 11 is located on one side of the first moving groove and has a first cavity 15. The inner top wall of the first cavity 15 is rotatably provided with a first bevel gear 16. A first connecting rod is fixedly provided between the first bevel gear 16 and the first moving wheel 12. The second bevel gear 17 is rotatably provided on the side wall of the first cavity 15. The second bevel gear 17 is meshed with the first bevel gear 16. The first driving prism 18 is rotatably provided in the first positioning groove 10. The first driving prism 18 passes through the first positioning block 11 and the second bevel gear 17. The first driving prism 18 and the first driving prism 18 are connected. The second bevel gear 17 is slidably connected, and the second motor 19 is installed on the first support seat 4. The output end of the second motor 19 is fixedly connected to the first driving prism 18. Specifically, the operation of the second motor 19 can drive the first driving prism 18 to rotate, and at the same time, the sliding cooperation between the first driving prism 18 and the second bevel gear 17 drives the second bevel gear 17 to rotate, and then the engagement of the second bevel gear 17 with the first bevel gear 16 drives the first bevel gear 16 and the first moving wheel 12 to rotate, so that the position of the diagonal support plate can be adjusted by the friction force between the first moving wheel 12 and the diagonal support plate, and the welding position of the diagonal support plate is aligned with the support column 7.
[0025] Reference Figure 5 and Figure 6 The second positioning mechanism includes a second positioning groove 20, a second positioning block 21, a second movable groove, a second movable mechanism and a second rotating mechanism. The two side walls opposite to the second support opening are provided with a second positioning groove 20. Two second positioning blocks 21 are provided in the second support opening. The second positioning blocks 21 extend into the second positioning groove 20 and are slidably connected with the second positioning groove 20. The second movable groove is provided on the second positioning block 21. A second movable wheel 22 is rotatably provided in the second movable groove. The second movable mechanism is provided on the second support seat 9 for driving the two second positioning blocks 21 to move relative to each other. The second rotating mechanism is provided on the second positioning block 21 for driving the second movable wheel 22 to rotate. The second movable mechanism includes The second bidirectional screw 23 and the third motor 24, the second bidirectional screw 23 is rotatably arranged in the second positioning groove 20, the second bidirectional screw 23 passes through the two adjacent second positioning blocks 21 through threaded cooperation, the third motor 24 is installed on the second support seat 9, and the output end of the third motor 24 is fixedly connected to the second bidirectional screw 23. Specifically, after the operator extends the other diagonal support plate into the two second support openings, the second bidirectional screw 23 can be driven to rotate through the work of the third motor 24, and at the same time, the second positioning block 21 and the second moving wheel 22 are driven to move through the threaded cooperation of the second bidirectional screw 23 and the second positioning block 21, so that the other diagonal support plate is clamped by the second moving wheel 22.
[0026] Reference Figure 6 and Figure 7 The second rotating mechanism includes a second cavity 25, a fourth bevel gear 27, a second driving prism 28 and a fourth motor 29. The second positioning block 21 is located on one side of the second moving groove and has a second cavity 25. The inner top wall of the second cavity 25 is rotatably provided with a third bevel gear 26. A second connecting rod is fixedly provided between the third bevel gear 26 and the second moving wheel 22. The fourth bevel gear 27 is rotatably provided on the side wall of the second cavity 25. The fourth bevel gear 27 is meshed with the third bevel gear 26. The second driving prism 28 is rotatably provided in the second positioning groove 20. The second driving prism 28 passes through the second positioning block 21 and the fourth bevel gear 27. The second driving prism 28 is connected to the first The four-bevel gear 27 is slidably connected, and the fourth motor 29 is installed on the second support seat 9. The output end of the fourth motor 29 is fixedly connected to the second driving prism 28. Specifically, the operation of the fourth motor 29 can drive the second driving prism 28 to rotate. At the same time, the sliding cooperation between the second driving prism 28 and the fourth bevel gear 27 drives the fourth bevel gear 27 to rotate, and then the engagement between the fourth bevel gear 27 and the third bevel gear 26 drives the third bevel gear 26 and the second moving wheel 22 to rotate. At the same time, the friction force between the second moving wheel 22 and the other diagonal support plate drives the other diagonal support plate to move and align the welding position with the welding position of the diagonal support plate.
[0027] Reference Figure 6 and Figure 7 A push plate 30 is provided in the second support opening, and an electric push rod 31 is installed on the second support seat 9. The output end of the electric push rod 31 is fixedly connected to the push plate 30. Specifically, the push plate 30 can be driven to move through the operation of the electric push rod 31, and at the same time, the push plate 30 pushes the other diagonal support plate to be pressed on the diagonal support plate.
[0028] Reference Figure 5 The angle adjustment mechanism includes a protective cover 32, a first gear ring 33, a first gear 34 and a fifth motor 35. The protective cover 32 is fixedly set on the workbench 1, and the support column 7 passes through the protective cover 32. The first gear ring 33 is fixedly set on the support column 7. The first gear 34 is rotatably set in the protective cover 32, and the first gear 34 is engaged with the first gear ring 33. The fifth motor 35 is installed on the protective cover 32, and the output end of the fifth motor 35 is fixedly connected to the first gear 34. Specifically, the first gear 34 can be driven to rotate by the work of the fifth motor 35, and the support column 7 and the cross plate 8 are driven to rotate through the engagement of the first gear 34 and the first gear ring 33, so that the angle of the other diagonal support plate can be adjusted by the rotation of the cross plate 8, thereby realizing the adjustment of the crossing angle of the two diagonal support plates.
[0029] Example 2 The second embodiment of the present application is supplemented on the basis of the first embodiment. It is a welding method for producing a power tower, comprising the following steps: Step 1: Clamping the diagonal support plate. After the operator inserts one diagonal support plate into the two first support openings 5, the first motor 14 can be used to drive the first bidirectional screw 13 to rotate. At the same time, the first bidirectional screw 13 and the first positioning block 11 are engaged with each other through the threads to drive the two first positioning blocks 11 in the same first support seat 4 to move relative to each other, so that the diagonal support plate can be clamped by the first moving wheel 12. Step 2: Adjust the position of the diagonal support plate. The second motor 19 can drive the first driving prism 18 to rotate. At the same time, the sliding cooperation between the first driving prism 18 and the second bevel gear 17 drives the second bevel gear 17 to rotate. Then, the meshing of the second bevel gear 17 and the first bevel gear 16 drives the first bevel gear 16 and the first moving wheel 12 to rotate. Therefore, the position of the diagonal support plate can be adjusted by the friction between the first moving wheel 12 and the diagonal support plate, and the welding position of the diagonal support plate is aligned with the support column 7. The third bevel gear 26 and the second bevel gear 27 are engaged with each other, and the friction force between the second moving wheel 22 and the other bevel plate drives the other bevel plate to move and aligns the welding position with the welding position of the bevel plate. Step 4: Angle adjustment: The fifth motor 35 drives the first gear 34 to rotate, and the engagement of the first gear 34 with the first gear ring 33 drives the support column 7 and the cross plate 8 to rotate. Thus, the angle of the other diagonal support plate can be adjusted by rotating the cross plate 8, thereby adjusting the intersection angle of the two diagonal support plates. Step 5: Press and fix. The electric push rod 31 can drive the push plate 30 to move, and at the same time, the push plate 30 pushes the other diagonal support plate to be pressed on the diagonal support plate; Step 6: Welding: The two diagonal support plates are welded and fixed together through the operation of the robot arm 2 and the welding gun 3.
[0030] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A welding device for producing power towers, comprising a workbench (1), characterized in that: Also includes: A robotic arm (2), the robotic arm (2) being mounted on the workbench (1), and a welding gun (3) being mounted on the robotic arm (2); A first support seat (4), wherein two first support seats (4) are slidably provided on the top side wall of the workbench (1), and a first support opening (5) is provided on the first support seat (4); An electric slide (6), the electric slide (6) is fixedly provided on the workbench (1) at one side of the first support seat (4), and the output end of the electric slide (6) is fixedly connected to the first support seat (4); A first positioning mechanism, the first positioning mechanism being arranged on the first support seat (4) and being used for positioning the diagonal support plate; A support column (7), wherein the support column (7) is rotatably arranged on the workbench (1), a horizontal plate (8) is fixedly arranged on the support column (7), and second support seats (9) are fixedly arranged on both ends of the top side wall of the horizontal plate (8), and a second support opening is opened on the second support seat (9); a second positioning mechanism, the second positioning mechanism being arranged on the second support seat (9) and being used for positioning another diagonal support plate; An angle adjustment mechanism is provided on the workbench (1) and is used to adjust the rotation angle of the support column (7).
2. A welding device for producing power towers according to claim 1, characterized in that: The first positioning mechanism includes: A first positioning groove (10), wherein the first positioning groove (10) is provided on two opposite side walls of the first supporting opening (5); A first positioning block (11), two first positioning blocks (11) are provided in the first supporting opening (5), and the first positioning blocks (11) extend into the first positioning groove (10) and are slidably connected to the first positioning groove (10); A first movable groove, the first movable groove is provided on the first positioning block (11), and a first movable wheel (12) is rotatably arranged in the first movable groove; a first moving mechanism, the first moving mechanism being arranged on the first supporting seat (4) and being used for driving the two first positioning blocks (11) to move relative to each other; A first rotating mechanism, the first rotating mechanism is arranged on the first positioning block (11) and is used to drive the first moving wheel (12) to rotate.
3. A welding device for producing power towers according to claim 2, characterized in that: The first moving mechanism includes: a first bidirectional screw (13), the first bidirectional screw (13) being rotatably disposed in the first positioning groove (10), the first bidirectional screw (13) penetrating two adjacent first positioning blocks (11) through threaded engagement; A first motor (14), wherein the first motor (14) is mounted on the first support seat (4), and an output end of the first motor (14) is fixedly connected to the first bidirectional screw (13).
4. A welding device for producing power towers according to claim 3, characterized in that: The first rotating mechanism comprises: A first cavity (15), wherein the first positioning block (11) is located on one side of the first movable groove and is provided with the first cavity (15); a first bevel gear (16) is rotatably provided on the inner top wall of the first cavity (15); and a first connecting rod is fixedly provided between the first bevel gear (16) and the first movable wheel (12); a second bevel gear (17), the second bevel gear (17) being rotatably disposed on a side wall of the first cavity (15), the second bevel gear (17) being meshed with the first bevel gear (16); a first driving prism (18), wherein the first driving prism (18) is rotatably disposed in the first positioning groove (10), the first driving prism (18) passes through the first positioning block (11) and the second bevel gear (17), and the first driving prism (18) is slidably connected to the second bevel gear (17); A second motor (19), wherein the second motor (19) is mounted on the first support seat (4), and an output end of the second motor (19) is fixedly connected to the first driving prism (18).
5. A welding device for producing power towers according to claim 4, characterized in that: The second positioning mechanism includes: A second positioning groove (20), wherein the second positioning groove (20) is provided on two side walls opposite to the second supporting opening; A second positioning block (21), two second positioning blocks (21) are provided in the second supporting opening, and the second positioning blocks (21) extend into the second positioning groove (20) and are slidably connected to the second positioning groove (20); A second movable groove, the second movable groove is provided on the second positioning block (21), and a second movable wheel (22) is rotatably provided in the second movable groove; a second moving mechanism, the second moving mechanism being arranged on the second supporting seat (9) and being used for driving the two second positioning blocks (21) to move relative to each other; A second rotating mechanism, the second rotating mechanism is arranged on the second positioning block (21) and is used to drive the second moving wheel (22) to rotate.
6. A welding device for producing electric power towers according to claim 5, characterized in that: The second moving mechanism includes: a second bidirectional screw (23), the second bidirectional screw (23) being rotatably disposed in the second positioning groove (20), and the second bidirectional screw (23) penetrating two adjacent second positioning blocks (21) through threaded engagement; A third motor (24), the third motor (24) is mounted on the second support seat (9), and the output end of the third motor (24) is fixedly connected to the second bidirectional screw (23).
7. A welding device for producing power towers according to claim 6, characterized in that: The second rotating mechanism includes: A second cavity (25), the second positioning block (21) is located on one side of the second movable groove and is provided with the second cavity (25), a third bevel gear (26) is rotatably provided on the inner top wall of the second cavity (25), and a second connecting rod is fixedly provided between the third bevel gear (26) and the second movable wheel (22); a fourth bevel gear (27), the fourth bevel gear (27) being rotatably disposed on a side wall of the second cavity (25), the fourth bevel gear (27) being meshed with the third bevel gear (26); a second driving prism (28), the second driving prism (28) being rotatably disposed in the second positioning groove (20), the second driving prism (28) penetrating the second positioning block (21) and the fourth bevel gear (27), and the second driving prism (28) being slidably connected to the fourth bevel gear (27); A fourth motor (29), the fourth motor (29) is mounted on the second support seat (9), and the output end of the fourth motor (29) is fixedly connected to the second driving prism (28).
8. A welding device for producing power towers according to claim 7, characterized in that: A push plate (30) is provided in the second support opening, an electric push rod (31) is installed on the second support seat (9), and an output end of the electric push rod (31) is fixedly connected to the push plate (30).
9. A welding device for producing electric power towers according to claim 8, characterized in that: The angle adjustment mechanism comprises: A protective cover (32), the protective cover (32) is fixedly arranged on the workbench (1), and the support column (7) passes through the protective cover (32); a first toothed ring (33), the first toothed ring (33) being fixedly disposed on the support column (7); a first gear (34), the first gear (34) being rotatably disposed in the protective cover (32), the first gear (34) being meshed with the first gear ring (33); A fifth motor (35), the fifth motor (35) is mounted on the protective cover (32), and an output end of the fifth motor (35) is fixedly connected to the first gear (34).
10. A welding method for producing a power tower, using the welding device for producing a power tower according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, diagonal support plate clamping, after the operator inserts a diagonal support plate into the two first support openings (5), the first motor (14) can be used to drive the first bidirectional screw (13) to rotate, and at the same time, the first bidirectional screw (13) and the first positioning block (11) are engaged with each other through the threads to drive the two first positioning blocks (11) in the same first support seat (4) to move relative to each other, so that the diagonal support plate can be clamped by the first moving wheel (12); S2, the position of the diagonal support plate is adjusted, and the first driving prism (18) can be driven to rotate by the operation of the second motor (19), and the second bevel gear (17) is driven to rotate by the sliding fit between the first driving prism (18) and the second bevel gear (17), and then the first bevel gear (16) and the first moving wheel (12) are driven to rotate by the meshing of the second bevel gear (17) and the first bevel gear (16), so that the position of the diagonal support plate can be adjusted by the friction between the first moving wheel (12) and the diagonal support plate and the welding position of the diagonal support plate is aligned with the support column (7); S3. Clamping and position adjustment of another diagonal support plate. After the operator extends the other diagonal support plate into the two second support openings, the operation of the third motor (24) can drive the second bidirectional screw (23) to rotate, and at the same time, the second bidirectional screw (23) and the second positioning block (21) are engaged by the thread of the second bidirectional screw (23) and the second positioning block (21) to drive the second positioning block (21) and the second moving wheel (22) to move, thereby clamping the other diagonal support plate through the second moving wheel (22). Then, the operation of the fourth motor (29) can drive the second driving prism (28) to rotate, and at the same time, the sliding engagement of the second driving prism (28) and the fourth bevel gear (27) drives the fourth bevel gear (27) to rotate, and then the meshing of the fourth bevel gear (27) and the third bevel gear (26) drives the third bevel gear (26) and the second moving wheel (22) to rotate, and at the same time, the friction between the second moving wheel (22) and the other diagonal support plate drives the other diagonal support plate to move and aligns the welding position with the welding position of the diagonal support plate; S4, angle adjustment, the operation of the fifth motor (35) can drive the first gear (34) to rotate, and at the same time, the engagement of the first gear (34) with the first gear ring (33) drives the support column (7) and the cross plate (8) to rotate, so that the angle of the other diagonal support plate can be adjusted by the rotation of the cross plate (8), thereby achieving the adjustment of the cross angle of the two diagonal support plates; S5, pressing and fixing, the push plate (30) can be driven to move by the operation of the electric push rod (31), and at the same time, the push plate (30) pushes the other diagonal support plate to be pressed on the diagonal support plate; S6, welding, achieving welding and fixing between the two diagonal support plates through the operation of the robot arm (2) and the welding gun (3).