Production line and manufacturing method for building interior wall water emulsion paint
By combining fully automated production lines with online color matching software, the problems of low production efficiency and unstable quality in paint production have been solved, enabling efficient and flexible paint production to meet diverse market demands.
Patent Information
- Application Number
- CN202511091500.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2025-10-03
AI Technical Summary
Existing coating production processes are inefficient and have difficulty in ensuring quality stability, failing to meet the high efficiency and low energy consumption requirements of modern industrial production.
A fully automated production line was designed, comprising a material supply module, a premixing module, a grinding module, a filtration module, a blending module, and a packaging module. Each module is controlled by a control module, and combined with a high-speed mixer, a wet sand mill, a precision filter, and online color matching software, automated production and flexible product blending are achieved.
It significantly improves the automation level of coating production, reduces labor intensity and human error rate, enhances product cleanliness and quality stability, and adapts to the ever-changing product demands of the market.
Smart Images

Figure CN120733609A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of coating production, and in particular to a production line and a manufacturing method for water-emulsion paint for interior walls of buildings. Background Art
[0002] Water-based latex paint is a widely used coating, primarily made from a synthetic resin emulsion, pigments and fillers, additives, and water through a specific process. It is a mixture of solid particles of synthetic resin (latex) dispersed in water, and pigment and filler particles dispersed in water. Water-based latex paint is widely used due to its environmentally friendly, pollution-free nature, breathability, alkali resistance, ease of application, and rich color palette.
[0003] The current paint production process primarily involves raw material preparation, mixing, dispersion, grinding, filtration, color matching, and filling. These steps typically rely on manual labor or semi-automatic equipment, resulting in low production efficiency and difficulty ensuring consistent quality. As people's pursuit of a more refined residential environment continues to rise, the market demand for high-quality, personalized interior wall coatings is increasing. Traditional production models are no longer able to meet the high efficiency and low energy consumption requirements of modern industrialized production. Summary of the Invention
[0004] In order to improve the production efficiency of coatings, the present application provides a production line and a manufacturing method for water-emulsion paint for interior walls of buildings.
[0005] The present application provides a production line for water-emulsion paint for interior walls of buildings, which adopts the following technical solutions: A production line for water-emulsion paint for interior building walls includes a material supply module, a premixing module, a grinding module, a filtration module, a blending module, a packaging module, and a control module. The control module is used to regulate all other modules. The material supply module, the premixing module, the grinding module, the filtration module, and the blending module are connected via a connecting pipe. The material supply module includes multiple material storage tanks and a delivery pump, the premixing module includes a high-speed agitator, the grinding module includes a wet sand mill, the filtration module includes a precision filter, the blending module includes multiple color paste reservoirs, an addition device, and a mixing device, and the packaging module includes a conveyor belt, a labeling machine, and a capping device.
[0006] By adopting the above technical solution, during the paint production process, the staff controls the supply module, premixing module, grinding module, filtration module, mixing module, packaging module, etc. through the operation control module. The supply module controls the ratio of the principle, the premixing module mixes the raw materials, the grinding module further refines the product and improves the quality of the product, the filtration module screens the qualified products, removes the coarse particles that may remain through the filter, removes the unqualified products, strengthens the quality control, the mixing module can mix different colors of paint, increase the application of paint and meet the needs of different customers, and the packaging module packages the products, thereby significantly improving the automation level of the production of water-emulsion paint for interior walls of buildings, reducing labor intensity, and reducing the error rate caused by human factors; at the same time, the fully automated production line improves the cleanliness of the product and reduces the possibility of product contamination during production.
[0007] Preferably, the high-speed agitator contains a premixing tank, and a plurality of input pipes are provided on the high-speed agitator. The connecting pipe is inserted into the input pipe, a first sealing cover is provided at the port of the input pipe, a second sealing cover is provided on the connecting pipe, a first switch component for opening the first sealing cover is provided in the input pipe, and a second switch component for opening the second sealing cover is provided on the connecting pipe.
[0008] By adopting the above technical solution, the ports of the input pipe and the connecting pipe are sealed when not connected to each other, thereby reducing the possibility of contamination. Materials are input into the high-speed agitator through the connecting pipe for mixing. When faced with complex and changing product ratios, the staff can adjust the ratio of raw materials in the mixing tank by removing the corresponding connecting pipe for removing raw materials or adding a new connecting pipe for connecting new materials, thereby increasing the flexibility of the production line, allowing the same set of equipment to meet the processing requirements of various types of coating products and adapt to market changes.
[0009] Preferably, the first sealing cover is composed of a plurality of baffles, the connecting tube abuts against the baffles, and each of the baffles is provided with the first switch assembly; the first switch assembly includes a first rotating rod and a torsion spring, and the inner wall of the output tube is fixedly connected with a plurality of connecting blocks, the two ends of the first rotating rod are respectively fixedly connected to two adjacent connecting blocks, the baffle is rotatably connected to the first rotating rod, the torsion spring is fixedly sleeved on the first rotating rod and the two ends are respectively fixedly connected to the baffle and the first rotating rod, and the connecting tube is provided with a fixing part fixedly connected to the input tube.
[0010] By adopting the above technical solution, when the connecting tube is inserted into the input tube, the port of the connecting tube will abut against the baffle plate and push the baffle plate to overcome the torsion spring and rotate downward, thereby opening the first sealing cover to allow the connecting tube to be inserted into the input tube, and fixing the connecting tube and the input tube by the fixing member; when the connecting tube is taken out of the input tube, the baffle plate rotates to its original position under the action of the torsion spring, and multiple baffle plates abut against each other, thereby sealing the port of the input tube.
[0011] Preferably, the fixing member is a fixing cover, the fixing cover is fixedly connected to the outer side wall of the connecting pipe, and the fixing cover is interference-connected to the outer side wall of the input pipe.
[0012] By adopting the above technical solution, when the connecting tube is inserted into the input tube, the fixing block abuts against the side wall of the port of the input tube. The staff pushes the fixing cover with force, thereby inserting the port of the input tube into the fixing cover. The fixing cover and the side wall of the port of the input tube achieve an interference fit, thereby reducing the possibility of the connecting tube being separated from the input tube.
[0013] Preferably, the second switch assembly includes a second rotating rod, a gear, and a rack. A rotating groove is provided on the inner wall of the connecting tube. The second rotating rod is rotatably connected to the inner wall of the rotating groove. The second sealing cover is fixedly sleeved on the second rotating rod. The second sealing cover abuts against the inner wall of the rotating groove. A placement groove is provided in the connecting tube. One end of the second rotating rod is passed through and rotates in the placement groove and the gear is fixedly sleeved thereon. The rack slides in the placement groove and engages with the gear. A spring is provided in the placement groove. The two ends of the spring are respectively fixedly connected to the rack and the inner wall of the placement groove. A through groove is provided on the inner wall of the placement groove. A connecting rod is fixedly connected to the rack. The connecting rod slides in the through groove. An abutment block is fixedly connected to the inner wall of the input tube, and the connecting rod abuts against the abutment block.
[0014] By adopting the above technical solution, the second sealing cover is in a horizontal state under the action of the elastic force of the spring and abuts against the inner wall of the connecting pipe. When the connecting pipe is inserted into the input pipe, the abutment block will abut against the connecting rod. The connecting rod moves relative to the connecting pipe under the limitation of the abutment block. The movement of the connecting rod drives the rack to pull the spring to move. The movement of the rack drives the gear to rotate. The rotation of the gear drives the second rotating rod to rotate. The rotation of the second rotating rod drives the second sealing cover to open and abut against the inner wall of the rotating groove, thereby facilitating the transportation of materials.
[0015] Preferably, a rubber pad is fixedly connected to the second sealing door, and the rubber pad abuts against the inner wall of the connecting pipe.
[0016] By adopting the above technical solution, when the second sealing cover is in the closed state, the rubber pad can increase the sealing performance of the inner wall of the connecting pipe.
[0017] Preferably, the mixing device includes a mixing tank, a stirring rod is rotatably arranged in the mixing tank, a support plate is fixedly connected to the stirring rod, scrapers are fixedly connected to both ends of the support plate, the scrapers are slidably connected to the inner wall of the mixing tank, and two sets of cleaning components for cleaning the scrapers and the support plate are provided in the mixing tank.
[0018] By adopting the above technical solution, when the staff needs to change the color of the product, they first need to clean the mixing tank. After supplying clean water, the stirring rod is started. The rotation of the stirring rod drives the scraper to rotate, so that the residual paint on the inner wall of the mixing tank can be cleaned, thereby reducing color pollution.
[0019] The two wheels are connected to each other with a plurality of gears, and the two gears are connected with each other with a plurality of gears, and the two gears are connected with each other with a plurality of gears.
[0020] By adopting the above technical solution, when cleaning the mixing tank, the micro motor starts to drive the second worm to rotate, the rotation of the second worm drives the first worm to rotate through the second turbine, the rotation of the first worm drives the first turbine to rotate, thereby driving the screw to rotate, and the rotation of the screw drives the scraper to move along the scraper, thereby removing the residual paint on the scraper surface; when the stirring plate rotates and drives the support plate to rotate, the scraper ring on the support plate moves to both sides under the action of centrifugal force, thereby removing the residual paint on the surfaces of both sides of the support plate, and when the support plate is stationary or the rotation speed is low, the scraper rings on both sides approach each other due to the mutual attraction between them.
[0021] Preferably, S1, start the control system to start the device, and start the corresponding module units in sequence according to the pre-set program; S2. Various raw materials are installed in set proportions and flow into the premixing tank through connecting pipes; S3, the high-speed stirrer is started to evenly mix the substances inside; S4, the material mixed by the high-speed stirrer flows into the wet sand mill for further refinement; S5. The material after being ground by the wet sand mill flows into the filtration module for filtration treatment to remove unqualified materials; S6. Qualified products then enter the blending module, where appropriate amount of color paste is added and the color matching is monitored in real time using online color matching software until the target parameters are fully met. S7. The color-adjusted finished product is transported to the filling station and packaged into barrels or bags for sale.
[0022] By adopting the above technical solution, the automation level of the production of water-emulsion paint for interior walls of buildings is improved, the labor intensity is reduced, and the error rate caused by human factors is reduced.
[0023] In summary, this application includes at least one of the following beneficial technical effects: 1. During the paint production process, staff control the supply module, premixing module, grinding module, filtration module, mixing module, and packaging module through the operation control module. The supply module controls the mixing ratio of the principle, the premixing module mixes the raw materials, the grinding module further refines the product and improves the quality of the product, the filtration module screens the qualified products, removes the coarse particles that may remain through the filter, and rejects the unqualified products to strengthen quality control. The mixing module can mix different colors of paint to increase the application of the paint and meet the needs of different customers. The packaging module packages the products, thereby significantly improving the automation level of the production of water-emulsion paint for interior walls of buildings, reducing labor intensity, and reducing the error rate caused by human factors. At the same time, the fully automated production line improves the cleanliness of the product and reduces the possibility of product contamination during production. 2. When the input pipe and the connecting pipe are not connected to each other, their ports are in a sealed device, thereby reducing the possibility of contamination. The materials are input into the high-speed agitator through the connecting pipe for mixing. When faced with complex and changing product ratios, the staff can adjust the ratio of the raw materials in the mixing tank by removing the corresponding connecting pipe for removing raw materials or adding a new connecting pipe for connecting new materials, thereby increasing the flexibility of the production line and enabling the same set of equipment to meet the processing and production requirements of various types of coating products and adapt to market changes. 3. After the connecting tube is inserted into the input tube, the staff rotates the fixing cover to fix the fixing cover on the input tube, thereby lowering the connecting tube from the input tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 The present invention is a flow chart of a production line for water-emulsion paint for interior walls of buildings.
[0025] Figure 2It is a schematic diagram of the overall structure of the high-speed agitator in the premixing module in the embodiment of the present application.
[0026] Figure 3 This is a top cross-sectional view of the input tube in the embodiment of the present application.
[0027] Figure 4 It is a structural schematic diagram of the protruding second sealing cover in an embodiment of the present application.
[0028] Figure 5 It is a schematic structural diagram of the protruding shielding plate in an embodiment of the present application.
[0029] Figure 6 It is a structural schematic diagram of the protruding connecting rod in an embodiment of the present application.
[0030] Figure 7 It is a schematic diagram of the cross-sectional structure of the mixing tank in the embodiment of the present application.
[0031] Figure 8 It is a schematic structural diagram of the protruding cleaning component in an embodiment of the present application.
[0032] Description of reference numerals: 1. Material supply module; 2. Premixing module; 3. Grinding module; 4. Filtration module; 5. Blending module; 6. Packaging module; 7. Control module; 8. Connecting pipe; 9. High-speed agitator; 10. Torsion spring; 11. Input pipe; 12. First sealing cover; 13. Second sealing cover; 14. First switch assembly; 15. Second switch assembly; 16. Shielding plate; 17. First rotating rod; 18. Connecting block; 19. Fixed cover; 20. Second rotating rod; 21. Gear; 22, rack; 23, through groove; 24, placement groove; 25, connecting rod; 26, abutment block; 27, rubber pad; 28, mixing tank; 29, stirring rod; 30, support plate; 31, scraper; 32, cleaning component; 33, scraper block; 34, screw; 35, scraper ring; 36, first turbine; 37, first vortex rod; 38, placement groove; 39, second turbine; 40, extension groove; 41, second vortex rod; 42, micro motor; 43, bracket. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-8 This application is described in further detail.
[0034] The present application embodiment discloses a production line for water-emulsion paint for interior walls of buildings, such as Figure 1 and Figure 2As shown, it includes a material supply module 1, a premixing module 2, a grinding module 3, a filtering module 4, a blending module 5, a packaging module 6 and a control module 7. The control module 7 is used to control all other modules. The material supply module 1, the premixing module 2, the grinding module 3, the filtering module 4 and the blending module 5 are connected through a connecting pipe 8. The material supply module 1 includes multiple material storage tanks and a delivery pump. The premixing module 2 includes a high-speed stirrer 9. The material storage tank transfers the material to the high-speed stirrer 9 through the connecting pipe 8. After high-speed stirring, the material is evenly mixed. The mixture in the high-speed stirrer 9 then enters the grinding module 3 through the connecting pipe 8. The grinding module 3 includes a wet sand mill, which can make the material more refined and of high quality. The filtering module 4 includes a precision filter to filter the ground material to remove any coarse particles that may remain, and then re-transmit it to the grinding module 3 for re-grinding, thereby reducing material waste. The qualified materials after filtration are transferred to the mixing module 5, which includes a variety of color paste storages, adding devices and mixing devices. The color paste storages and adding devices are installed on the mixing device and are connected to the mixing device. The adding device controls the addition of different color pastes into the mixing device according to the proportion, and after being evenly mixed with the materials in the mixing device, it is transferred to the packaging module 6 for packaging. The packaging module 6 includes a conveyor belt, a labeling machine and a capping device.
[0035] The manufacturing method of the coating based on the above production line: S1. Turn on the control system to start the equipment and start the corresponding module units in sequence according to the pre-set program; S2, the various raw materials are installed in the set proportion and flow into the premixing tank through the connecting pipe 8; S3, high-speed stirrer 9 is started to evenly mix the substances inside it; S4, the material mixed by the high-speed stirrer 9 flows into the wet sand mill for further refinement; S5, the material after being ground by the wet sand mill flows into the filter module 4 for filtration treatment to remove unqualified materials; S6. Then, qualified products enter the blending module 5, where an appropriate amount of color paste is added and the color matching is monitored in real time by the online color matching software until the target parameters are fully met; S7. The color-adjusted finished product is transported to the filling station and packaged into barrels or bags for sale.
[0036] like Figure 1As shown, during the paint production process, the staff regulates the supply module, premixing module 2, grinding module 3, filtering module 4, mixing module 5, packaging module 6, etc. through the operation control module 7. The supply module controls the ratio of the principle, the premixing module 2 mixes the raw materials, the grinding module 3 further refines the product and improves the quality of the product, the filtering module 4 screens the qualified products, removes the coarse particles that may remain through the filter, removes the unqualified products, strengthens the quality control, the mixing module 5 can mix different colors of paint, increase the application of the paint and meet the needs of different customers, and the packaging module 6 packages the products, thereby significantly improving the automation level of the production of water-emulsion paint for interior walls of buildings, reducing labor intensity, and reducing the error rate caused by human factors; at the same time, the fully automated production line improves the cleanliness of the product and reduces the possibility of product contamination during production.
[0037] like Figure 2 and Figure 3 As shown, combined with Figure 4 As shown, the high-speed agitator 9 contains a premixing tank for mixing materials. The agitator 9 is provided with multiple inlet pipes 11, into which connecting pipes 8 are inserted and connected. Both the inlet pipes 11 and the connecting pipes 8 have square cross-sections, and the diameter of the connecting pipe 8 is smaller than that of the inlet pipe 11. A first sealing cap 12 is provided at the end of the inlet pipe 11, and a second sealing cap 13 is provided on the connecting pipe 8. When the connecting pipes 8 and the inlet pipe 11 are not connected, the first and second sealing caps 12 and 13 seal the connecting pipes 8 and 11, reducing the ingress of dust and impurities. The first sealing cap 12 is composed of four shielding plates 16, which are rectangular and triangular in shape. The end of the connecting pipe 8 abuts against the shielding plates 16, and each shielding plate 16 is provided with a first switch assembly 14.
[0038] like Figure 2 and Figure 3 As shown, combined with Figure 5As shown, the first switch assembly 14 includes a first rotating rod 17 and a torsion spring 10. Connecting blocks 18 are fixedly welded to the four corners of the inner wall of the output tube. The connecting blocks 18 are square in shape. The two ends of the first rotating rod 17 are respectively fixedly welded to two adjacent connecting blocks 18. A baffle 16 is provided with cavities at both ends. The baffle 16 is rotatably connected to the first rotating rod 17. The torsion spring 10 is disposed in the cavity at the end of the baffle 16 and is fixedly sleeved on the first rotating rod 17. Its two ends are respectively fixedly welded to the baffle 16 and the first rotating rod 17. The sidewalls of the directional portion of the baffle 16 abut against the sidewalls of the connecting blocks 18. The four baffles 16 abut against each other to form a square shape, thereby blocking and sealing the inlet of the input tube 11. The connecting tube 8 is provided with a fixing member fixedly connected to the input tube 11. The fixing member is a fixed cover 19. The diameter of the fixing cover 19 is larger than that of the input tube 11. The fixing cover 19 is fixedly welded to the outer wall of the connecting tube 8 and has an interference fit with the sidewall of the port of the input tube 11. After the connecting pipe 8 is inserted into the input pipe 11 , the worker makes the fixing cover 19 interference fit on the connecting pipe 8 , thereby lowering the connecting pipe 8 to separate from the input pipe 11 .
[0039] like Figure 4 As shown, the connecting tube 8 is provided with a second switch assembly 15 for opening the second sealing cover 13. The second switch assembly 15 includes a second rotating rod 20, a gear 21, and a rack 22. A rotating groove is defined on the inner wall of the connecting tube 8, and the second rotating rod 20 is rotatably connected to the inner wall of the rotating groove. The second sealing cover 13 is fixedly mounted on the second rotating rod 20 and abuts the inner wall of the rotating groove. A rubber pad 27 is fixedly connected to the second sealing door and abuts the inner wall of the connecting tube 8. When the second sealing cover 13 is in the closed state, the rubber pad 27 can enhance the sealing performance of the inner wall of the connecting tube 8.
[0040] like Figure 4 and Figure 6 As shown, a placement slot 24 is provided in the connecting tube 8, one end of the second rotating rod 20 is passed through and rotated in the placement slot 24 and the gear 21 is fixedly sleeved thereon, the rack 22 slides in the placement slot 24 along the vertical direction and engages with the gear 21, a spring is provided in the placement slot 24 along the vertical direction, and the two ends of the spring are respectively fixedly welded to the rack 22 and the inner wall of the placement slot 24, a through slot 23 is provided in the inner wall of the placement slot 24, a connecting rod 25 is fixedly welded on the rack 22, the connecting rod 25 slides in the through slot 23, the side wall of the rack 22 completely abuts against and blocks the through slot 23, an abutment block 26 is fixedly welded on the inner wall of the input tube 11, and the connecting rod 25 abuts against the abutment block 26.
[0041] like Figure 3 and Figure 4As shown, when the formula needs to be adjusted, the staff can add, reduce, or replace the connecting tube 8 to adjust the type and ratio of the materials, thereby increasing the flexibility of the production line and enabling the same set of equipment to meet the processing and production requirements of various types of coating products. Adapting to market changes. When the connecting tube 8 is inserted into the input tube 11, the end of the connecting tube 8 will abut against the baffle 16, and push the baffle 16 to overcome the torsion spring 10 and rotate downward, thereby opening the first sealing cover 12 and allowing the connecting tube 8 to be inserted into the input tube 11. At the same time, when the connecting tube 8 is inserted into the input tube 11, the abutment block 26 will abut against the connecting rod 25. The connecting rod 25 moves relative to the connecting tube 8 under the restriction of the abutment block 26. The movement of the connecting rod 25 drives the rack 22 to pull the spring to move. The movement of the rack 22 drives the gear 21 to rotate. The rotation of the gear 21 drives the second rotating rod 20 to rotate. The rotation of the second rotating rod 20 drives the second sealing cover 13 to open and abut against the inner wall of the rotating groove, thereby facilitating the transportation of materials. When the fixing cover 19 abuts against the port of the input pipe 11, the staff rotates the fixing cover 19 to fix the fixing cover 19 to the input pipe 11, thereby fixing the connecting pipe 8 and the input pipe 11, reducing the possibility of the connecting pipe 8 falling off when inputting materials.
[0042] like Figure 3 and Figure 4 As shown, when the staff removes the connection between the connecting pipe 8 and the input pipe 11, the staff first pulls out the fixed cover 19 from the connecting pipe 8, and then drives the connecting pipe 8 to move. When the connecting pipe 8 moves, the connecting rod 25 moves away from the abutment block 26, and the rack 22 moves under the elastic force of the spring and drives the gear 21 to rotate, thereby closing the second sealing cover 13. When the connecting pipe 8 is away from the baffle 16, the baffle 16 rotates under the action of the torsion spring 10 to close the first sealing cover 12.
[0043] like Figure 7As shown, the mixing device includes a mixing tank 28, in which a stirring rod 29 is rotatably arranged, a support plate 30 is fixedly welded to the middle of the stirring rod 29, and scrapers 31 are fixedly welded at both ends of the support plate 30, and the scrapers 31 are slidably connected to the inner wall of the mixing tank 28. Two sets of cleaning components 32 for cleaning the scrapers 31 and the support plate 30 are arranged in the mixing tank 28. Two groups of cleaning components 32 are symmetrically arranged along the stirring rod 29. The cleaning component 32 includes two scrapers 33, a screw rod 34, a scraper ring 35, a first turbine 36 and a first vortex rod 37. The scraper block 33 is U-shaped. The two scrapers 33 are slidably connected to the scraper 31 on both sides of the support plate 30 in the vertical direction. The screw rod 34 is passed through and rotatably connected to the support plate 30. The scraper block 33 is threadedly connected to the screw rod 34. The scraper ring 35 is slidably connected to the support plate 30 on one side of the stirring rod 29, and the scraper ring 35 is magnetic. The scraper rings 35 on both sides of the stirring rod 29 on the support plate 30 attract each other under the action of magnetism. When the support plate 30 rotates at high speed, the scraper ring 35 moves toward the scraper 31 under the action of centrifugal force, thereby cleaning the residual paint on the support plate 30.
[0044] like Figure 8 As shown, a placement groove 38 is opened in the support plate 30 along the horizontal direction, the first turbine 36 rotates in the end of the placement groove 38 and is fixedly sleeved on the screw 34, the first worm 37 rotates in the placement groove 38 and meshes with the first turbine 36, a drive rod is rotatably arranged in the placement groove 38, both ends of the drive rod are fixedly welded to the first worm, and a second turbine 39 is fixedly sleeved on the drive rod, an extension groove 40 is opened in the stirring rod 29 along the vertical direction, the extension groove 40 is communicated with the placement groove 38, a second worm is rotatably arranged in the extension groove 40, the second worm is meshed with the second turbine 39, the end of the second worm away from the second turbine 39 is penetrated by the stirring rod 29 and is fixedly connected to a micro motor 42, a bracket 43 is fixedly installed on the mixing tank 28, the micro motor 42 is fixedly installed on the bracket 43, and the bracket 43 is also provided with a power part for driving the stirring rod 29 to rotate.
[0045] like Figure 7 and Figure 8As shown, when the staff needs to change the color of the product, they first need to clean the mixing tank 28 by supplying clean water. Then, they start the stirring rod 29 to rotate. The rotation of the stirring rod 29 drives the scraper 31 to rotate, thereby cleaning the residual paint on the inner wall of the mixing tank 28, thereby reducing color contamination. When the stirring rod 29 rotates, the support plate 30 rotates along with it, thereby using centrifugal force to drive the scraper ring 35 to scrape and clean the paint from the side surface of the support plate 30. Subsequently, the micro motor 42 starts to drive the second worm to rotate. The rotation of the second worm drives the drive rod to rotate. The rotation of the drive rod drives the first worm through the second turbine 39 to rotate. The rotation of the first worm drives the first turbine 36 to rotate, thereby driving the screw 34 to rotate. The rotation of the screw 34 drives the scraper 33 to move along the scraper 31, thereby cleaning the residual paint on the surface of the scraper 31, reducing the color contamination of the new paint by the residual paint.
[0046] The implementation principle of the embodiment of the present application is as follows: during the paint production process, the staff controls the supply module, premixing module 2, grinding module 3, filtering module 4, mixing module 5, packaging module 6, etc. by operating the control module 7, thereby significantly improving the automation level of the production of water-emulsion paint for interior walls of buildings, reducing labor intensity, and reducing the error rate caused by human factors; at the same time, the fully automated production line improves the cleanliness of the product and reduces the possibility of product contamination during production; when faced with different, complex and changeable product ratios, the staff controls the type and ratio of raw materials in the mixing tank by adjusting the connection between the connecting pipe 8 and the input pipe 11, thereby increasing the flexibility of the production line.
[0047] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A production line for water-emulsion paint for interior walls of buildings, characterized by: The invention comprises a material supply module (1), a premixing module (2), a grinding module (3), a filtering module (4), a blending module (5), a packaging module (6) and a control module (7), wherein the control module (7) is used to regulate all other modules, and the material supply module (1), the premixing module (2), the grinding module (3), the filtering module (4) and the blending module (5) are connected via a connecting pipe (8); the material supply module (1) comprises a plurality of material storage tanks and a delivery pump, the premixing module (2) comprises a high-speed agitator (9), the grinding module (3) comprises a wet sand mill, the filtering module (4) comprises a precision filter, the blending module (5) comprises a plurality of color paste storages, an adding device and a mixing device, and the packaging module (6) comprises a conveyor belt, a labeling machine and a capping device.
2. A production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The high-speed stirrer (9) contains a premixing tank. A plurality of input pipes (11) are provided on the high-speed stirrer (9). The connecting pipe (8) is inserted into the input pipe (11). A first sealing cover (12) is provided at the end of the input pipe (11). A second sealing cover (13) is provided on the connecting pipe (8). A first switch component (14) for opening the first sealing cover (12) is provided in the input pipe (11), and a second switch component (15) for opening the second sealing cover (13) is provided on the connecting pipe (8).
3. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The first sealing cover (12) is composed of a plurality of baffles (16), the connecting pipe (8) is in contact with the baffles (16), the first switch assembly (14) includes a first rotating rod (17) and a torsion spring (10), the inner wall of the output pipe is fixedly connected with a plurality of connecting blocks (18), the two ends of the first rotating rod (17) are respectively fixedly connected to two adjacent connecting blocks (18), the baffle (16) is rotatably connected to the first rotating rod (17), the torsion spring (10) is fixedly sleeved on the first rotating rod (17) and the two ends are respectively fixedly connected to the baffle (16) and the connecting block (18).
4. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The fixing member is a fixing cover (19), the fixing cover (19) is fixedly connected to the outer wall of the connecting pipe (8), and the fixing cover (19) is interference-connected to the outer wall of the input pipe (11).
5. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The second switch assembly (15) includes a second rotating rod (20), a gear (21), and a rack (22). The inner wall of the connecting tube (8) is provided with a rotating groove. The second rotating rod (20) is rotatably connected to the inner wall of the rotating groove. The second sealing cover (13) is fixedly sleeved on the second rotating rod (20). The second sealing cover (13) abuts against the inner wall of the rotating groove. A placement groove (24) is provided in the connecting tube (8). One end of the second rotating rod (20) is passed through and rotates on the placement groove. The rack (22) is arranged in the placement groove (24) and the gear (21) is fixedly sleeved thereon. The rack (22) slides in the placement groove (24) and meshes with the gear (21). A through groove (23) is provided on the inner wall of the placement groove (24). A connecting rod (25) is fixedly connected to the rack (22). The connecting rod (25) slides in the through groove (23). An abutment block (26) is fixedly connected to the inner wall of the input pipe (11), and the connecting rod (25) abuts against the abutment block (26).
6. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: A rubber pad (27) is fixedly connected to the second sealing door, and the rubber pad (27) abuts against the inner wall of the connecting pipe (8).
7. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The mixing device comprises a mixing tank (28), a stirring rod (29) is rotatably arranged in the mixing tank (28), a support plate (30) is fixedly connected to the stirring rod (29), scrapers (31) are fixedly connected to both ends of the support plate (30), the scrapers (31) are slidably connected to the inner wall of the mixing tank (28), and two groups of cleaning components (32) for cleaning the scrapers (31) and the support plate (30) are arranged in the mixing tank (28).
8. The production line and manufacturing method for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: The two groups of cleaning components (32) are symmetrically arranged along the stirring rod (29), and the cleaning components (32) include two scrapers (33), a screw (34), a scraper ring (35), a first turbine (36) and a first vortex rod (37). The two scrapers (33) are respectively slidably connected to the scraper (31) and are located on both sides of the support plate (30). The screw (34) is rotatably connected to the support plate (30). The scraper (33) is threadedly connected to the screw (34). The scraper ring (35) is slidably connected to the support plate (30) and is located on one side of the stirring rod (29), and the scraper ring (35) is magnetic. A placement groove (38) is provided in the support plate (30). The first turbine (31) is rotatably connected to the support plate (30). 6) rotates in the placement groove (38) and is fixedly sleeved on the screw (34), the first worm (37) rotates in the placement groove (38) and is engaged with the first turbine (36), the first worm (37) is fixedly connected to a driving rod at one end away from the first turbine (36), a second turbine (39) is fixedly sleeved on the driving rod, an extension groove (40) is provided inside the stirring rod (29), the extension groove (40) is connected to the placement groove (38), a second worm is rotatably arranged in the extension groove (40), the second worm is engaged with the second turbine (39), and the second worm is fixedly connected to a micro motor (42) at one end away from the second turbine (39).
9. The production line for water-emulsion paint for interior walls of buildings according to claim 1, characterized in that: S1. Turn on the control system to start the equipment and start the corresponding module units in sequence according to the pre-set program; S2, various raw materials are installed in a set ratio and flow into the premixing tank through the connecting pipe (8); S3, the high-speed stirrer (9) is started to uniformly mix the substances inside it; S4, the material mixed by the high-speed stirrer (9) flows into the wet sand mill for further refinement; S5, the material after being ground by the wet sand mill flows into the filtration module (4) for filtration treatment to remove unqualified materials; S6. Subsequently, the qualified products enter the blending module (5), where an appropriate amount of color paste is added and the color matching is monitored in real time through the online color matching software until the target parameters are fully met; S7. The color-adjusted finished product is transported to the filling station and packaged into barrels or bags for sale.