Assembling device and machining method for oversized composite half-shell structure

By designing the rear end frame positioning device, the overall support device and the front end frame positioning device of the barrel section, the flat-lying assembly of the extra-large satellite fairing shell is achieved, which solves the shell deformation problem, ensures the assembly accuracy and improves the success rate of rocket launch.

CN120735344AActive Publication Date: 2025-10-03SHANGHAI AEROSPACE EQUIPMENTS MANUFACTURER CO LTD
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Patent Information

Application Number
CN202511220923.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-10-03
Estimated Expiration
2045-08-29

AI Technical Summary

Technical Problem

In the existing technology, the oversized composite satellite fairing shell is easily deformed during the assembly process, making it difficult to ensure assembly accuracy and affecting the success of rocket launch.

Method used

The rear end frame positioning device of the barrel segment, the overall support device of the barrel segment, the front end frame positioning device of the barrel segment and the von Karman segment positioning support device are used to realize the flat assembly of the shell. These devices are connected to form a 1/4 ring shell structure, which reduces deformation and ensures assembly accuracy.

Benefits of technology

It effectively reduces shell deformation, achieves docking between shell segments, ensures assembly accuracy, and improves the success rate of rocket launches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an assembling device and a machining method for an oversized composite half-shell structure. The assembling device comprises a barrel section rear end frame positioning device, a barrel section overall supporting device, a barrel section front end frame positioning device and a von Karman section positioning and supporting device. The cylinder section rear end frame positioning device, the cylinder section overall supporting device, the cylinder section front end frame positioning device and the von Karman section positioning and supporting device are sequentially and linearly arranged. The axis direction of the cylinder section shell and the von Karman section shell is parallel to the arrangement direction of the straight line where the cylinder section rear end frame positioning device, the cylinder section overall supporting device, the cylinder section front end frame positioning device and the von Karman section positioning and supporting device are located. According to assembly of a large-size satellite fairing shell such as a 5200 rocket satellite, flat-type assembly of the fairing shell can be achieved, deformation can be effectively reduced through the supporting device, butt joint between shell sections can be achieved, and the assembly precision is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the field of rocket and satellite fairing assembly, and in particular to an assembly device and a processing method for an oversized composite material semi-shell structure. Background Art

[0002] The 5200 rocket's satellite fairing barrel has a diameter of 5.2 meters, making it the largest composite satellite fairing in China. Its von Karman section and barrel are composed of a composite skin surrounded by metal profiles. The sections are then docked together to form the satellite fairing. The poor overall stiffness and easy deformation of the pre-segmented fairing create significant difficulties during assembly. Assembly accuracy also affects fairing separation, ultimately impacting the success of the rocket launch.

[0003] In the past, satellite fairing shells were relatively small, and assembly was performed while they were lying flat on the ground. However, if the 5200 satellite fairing shell were assembled while lying flat on the ground, the shell would be too large, and gravity would cause deformation. Therefore, an assembly device was invented that allows the fairing shell to be assembled while lying flat on the ground. While lying flat on the ground, the shell has a support structure that effectively reduces deformation and allows for docking between shell segments, ensuring assembly accuracy. Summary of the Invention

[0004] In view of the defects in the prior art, the purpose of the present invention is to provide an assembly device and a processing method for an oversized composite material half-shell structure.

[0005] According to the present invention, an assembly device for an oversized composite material half-shell structure comprises: a barrel section rear end frame positioning device, a barrel section integral support device, a barrel section front end frame positioning device, and a von Karman section positioning and support device; The barrel section rear end frame positioning device, the barrel section overall support device, the barrel section front end frame positioning device and the von Karman section positioning support device are sequentially arranged in a straight line; The barrel section shell is assembled through the barrel section rear end frame positioning device, the barrel section overall support device and the barrel section front end frame positioning device. The von Karman section shell is assembled through the barrel section front end frame positioning device and the von Karman section positioning and support device. The barrel section shell and the von Karman section shell are butted together through the barrel section rear end frame positioning device, the barrel section overall support device, the barrel section front end frame positioning device and the von Karman section positioning and support device. The axial directions of the barrel section housing and the von Karman section housing are parallel to the linear arrangement direction of the barrel section rear end frame positioning device, the barrel section integral support device, the barrel section front end frame positioning device and the von Karman section positioning support device.

[0006] Preferably, the barrel section rear end frame positioning device comprises: a barrel section rear end frame supporting chassis, a barrel section rear end frame slide rail, a barrel section rear end frame chuck, a barrel section rear end frame driving hand wheel, a barrel section housing rear end frame positioning block and a barrel section housing rear end frame clamping plate; The barrel section rear end frame support chassis is provided with a barrel section rear end frame slide rail, and the barrel section rear end frame chuck is slidably installed on the barrel section rear end frame slide rail; The cylinder rear end frame driving hand wheel is rotatably mounted on the cylinder rear end frame supporting chassis, and the cylinder rear end frame driving hand wheel is connected to and drives the cylinder rear end frame chuck to perform linear motion; The rear end frame chuck of the driving cylinder segment is provided with a cylinder segment housing rear end frame positioning block and a cylinder segment housing rear end frame clamping plate.

[0007] Preferably, the barrel section integral support device comprises: a support device chassis, a barrel section shell docking truss positioning clamping plate, a barrel section support device guide wheel and a barrel section shell docking truss positioning clamping block; One or more supporting structures are installed on the chassis of the supporting device, and the supporting structure is provided with a barrel section support device guide wheel. Both sides of the supporting structure are provided with barrel section shell docking truss positioning clamping plates, and the barrel section shell docking truss positioning clamping plates are provided with multiple barrel section shell docking truss positioning clamping blocks.

[0008] Preferably, the barrel section front end frame positioning device comprises: a barrel section front end frame chassis, a barrel section front end frame driving hand wheel, a barrel section front end frame slide rail, a barrel section front end frame chuck, a barrel section front end frame positioning block, a barrel section front end frame clamping plate, a von Karman section housing positioning block and a von Karman section housing clamping plate; The front end frame chassis of the barrel section is provided with a barrel section front end frame slide rail, and the barrel section front end frame chuck is slidably provided on the barrel section front end frame slide rail; The front end frame driving hand wheel of the barrel section is rotatably installed on the chassis of the front end frame of the barrel section, and the front end frame driving hand wheel of the barrel section is connected to and drives the front end frame chuck of the barrel section to perform linear motion; The front end frame chuck of the barrel section is provided with a barrel section front end frame positioning block and a barrel section front end frame clamping plate on the side facing the barrel section integral support device, and the front end frame chuck of the barrel section is provided with a von Karman section shell positioning block and a von Karman section shell clamping plate on the side facing the von Karman section positioning support device.

[0009] Preferably, the von Karman segment positioning and supporting device comprises: a von Karman segment chassis, a von Karman segment chuck, a von Karman segment guide wheel, a von Karman segment docking truss positioning clamping plate, a von Karman segment front end frame chuck, a von Karman segment front end frame positioning block, and a von Karman segment front end frame pressing plate; The von Karman segment chuck and the von Karman segment front end frame chuck are installed on the von Karman segment chassis; The von Karman segment chuck is provided with a von Karman segment guide wheel, and both sides of the von Karman segment chuck are provided with von Karman segment docking truss positioning clamping plates; The von Karman segment front end frame chuck is provided with a von Karman segment front end frame positioning block and a von Karman segment front end frame pressing plate.

[0010] Preferably, the barrel section shell rear end frame positioning block, the barrel section front end frame positioning block, the von Karman section shell positioning block and the von Karman section front end frame positioning block are all provided in plurality and adapted to the outer contour shape of the barrel section shell or the von Karman section shell, and arranged in an arc shape.

[0011] Preferably, the rolling directions of the guide wheels of the barrel section support device and the von Karman section guide wheels are parallel to the axial direction of the barrel section shell or the von Karman section shell.

[0012] Preferably, the barrel section shell comprises: a barrel section butt beam, a barrel section rear end frame, a barrel section front end frame and a barrel section composite material skin; Two ends of the barrel section composite material skin are respectively connected to the barrel section rear end frame and the barrel section front end frame, and both sides of the barrel section composite material skin are connected to the barrel section butt girders.

[0013] Preferably, the von Karman section shell comprises: a von Karman section butt girder, a von Karman section rear end frame, a von Karman section front end frame and a von Karman section composite material skin; The two ends of the von Karman section composite material skin are respectively connected to the von Karman section rear end frame and the von Karman section front end frame, and both sides of the von Karman section composite material skin are connected to the von Karman section butt girder.

[0014] Compared with the prior art, the present invention has the following beneficial effects: This application is aimed at the assembly of large-sized satellite fairing shells such as the 5200 rocket satellite. It can realize the flat-lying assembly of the fairing shell. Through the support device, it can effectively reduce deformation and realize docking between shell segments to ensure assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings: Figure 1 It is a schematic diagram of the overall structure of the assembly device; Figure 2 A schematic diagram of the barrel section housing and the von Karman section housing being installed through an assembly device; Figure 3 This is a schematic diagram of the structure of the positioning device for the rear end frame of the barrel section (I); Figure 4 This is a schematic diagram of the structure of the positioning device for the rear end frame of the barrel section (II); Figure 5 This is a schematic diagram of the structure of the integral support device for the barrel section; Figure 6 This is a schematic diagram of the structure of the barrel section front end frame positioning device (I); Figure 7 This is a schematic diagram of the structure of the barrel section front end frame positioning device (II); Figure 8This is a schematic diagram of the structure of the positioning support device for the von Karman segment; Figure 9 Schematic diagram of the overall structure of the barrel section shell and the von Karman section shell; Figure 10 This is a schematic diagram of the assembly of the barrel section shell and the von Karman section shell; As shown in the figure: DETAILED DESCRIPTION

[0016] The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the scope of the present invention. These all fall within the scope of protection of the present invention.

[0017] like Figure 1-Figure 2 As shown, this embodiment includes: a barrel rear end frame positioning device 1, a barrel integral support device 2, a barrel front end frame positioning device 3, and a von Karman section positioning and support device 4. The oversized composite half-shell structure assembled using the device of this embodiment includes: a barrel shell 5 and a von Karman section shell 6. The barrel shell 5 and the von Karman section shell 6 are a quarter-annular shell structure, coaxially butt-jointed. The barrel rear end frame positioning device 1, the barrel integral support device 2, the barrel front end frame positioning device 3, and the von Karman section positioning and support device 4 are arranged in a straight line, parallel to the axis of the barrel shell 5 and the von Karman section shell 6. The barrel section shell 5 is assembled through the barrel section rear end frame positioning device 1, the barrel section overall support device 2 and the barrel section front end frame positioning device 3, and the von Karman section shell 6 is assembled through the barrel section front end frame positioning device 3 and the von Karman section positioning and support device 4. The barrel section shell 5 and the von Karman section shell 6 are docked through the barrel section rear end frame positioning device 1, the barrel section overall support device 2, the barrel section front end frame positioning device 3 and the von Karman section positioning and support device 4.

[0018] like Figure 3-Figure 4As shown, the barrel section rear end frame positioning device 1 includes: a barrel section rear end frame supporting chassis 101, a barrel section rear end frame slide rail 102, a barrel section rear end frame chuck 103, a barrel section rear end frame driving hand wheel 104, a barrel section housing rear end frame positioning block 105 and a barrel section housing rear end frame clamping plate 106; the barrel section rear end frame supporting chassis 101 is installed with the barrel section rear end frame slide rail 102, and the barrel section rear end frame chuck 103 is slidably installed on the barrel section rear end frame slide rail 102; the barrel section rear end frame driving hand wheel 104 is rotatably installed on the barrel section rear end frame supporting chassis 101, and the barrel section rear end frame driving hand wheel 104 is connected to and drives the barrel section rear end frame chuck 103 to perform linear motion; and the barrel section housing rear end frame positioning block 105 and the barrel section housing rear end frame clamping plate 106 are installed on the driving barrel section rear end frame chuck 103. More specifically, there are four sets of barrel section rear end frame slide rails 102, and barrel section rear end frame chucks 103 are installed on the mounting seats of the barrel section rear end frame slide rails 102. The barrel section rear end frame driving handwheel 104 is a device that converts rotational motion into linear motion. One end of the barrel section rear end frame driving handwheel 104 is fixed to the barrel section rear end frame support chassis 101, and the other end is installed on the barrel section rear end frame chuck 103. When the barrel section rear end frame driving handwheel 104 is rotated, the barrel section rear end frame chuck 103 will undergo linear displacement along the motion axis of the barrel section rear end frame slide rails 102. The barrel section housing rear end frame positioning blocks 105 are arranged in an arc shape according to the outer contour shape of the product, and there are 5-10 of them. The barrel section housing rear end frame clamping plate 106 is used to press the barrel section rear end frame 502 of the barrel section housing 5.

[0019] like Figure 5 As shown, the barrel section integral support device 2 includes: a support device chassis 201, a barrel section shell docking truss positioning clamping plate 202, a barrel section support device guide wheel 203 and a barrel section shell docking truss positioning clamping block 204; one or more support structures are installed on the support device chassis 201, and the barrel section support device guide wheel 203 is provided on the support structure. The barrel section shell docking truss positioning clamping plates 202 are provided on both sides of the support structure, and a plurality of barrel section shell docking truss positioning clamping blocks 204 are provided on the barrel section shell docking truss positioning clamping plates 202.

[0020] like Figure 6-Figure 7As shown, the barrel section front end frame positioning device 3 includes: a barrel section front end frame chassis 301, a barrel section front end frame driving hand wheel 302, a barrel section front end frame slide rail 303, a barrel section front end frame chuck 304, a barrel section front end frame positioning block 305, a barrel section front end frame clamping plate 306, a von Karman section housing positioning block 307, and a von Karman section housing clamping plate 308; the barrel section front end frame slide rail 303 is installed on the barrel section front end frame chassis 301, and the barrel section front end frame chuck 304 is slidably installed on the barrel section front end frame slide rail 303; A barrel section front end frame driving hand wheel 302 is rotatably installed on the barrel section front end frame chassis 301, and the barrel section front end frame driving hand wheel 302 is connected to and drives the barrel section front end frame chuck 304 to perform linear motion; the barrel section front end frame chuck 304 is provided with a barrel section front end frame positioning block 305 and a barrel section front end frame clamping plate 306 on the side facing the barrel section integral support device 2, and the barrel section front end frame chuck 304 is provided with a von Karman section shell positioning block 307 and a von Karman section shell clamping plate 308 on the side facing the von Karman section positioning support device 4.

[0021] like Figure 8 As shown, the von Karman section positioning and supporting device 4 includes: a von Karman section chassis 401, a von Karman section chuck 402, a von Karman section guide wheel 403, a von Karman section docking truss positioning and clamping plate 404, a von Karman section front end frame chuck 405, a von Karman section front end frame positioning block 406 and a von Karman section front end frame pressing plate 407; the von Karman section chuck 402 and the von Karman section front end frame chuck 405 are installed on the von Karman section chassis 401; the von Karman section guide wheel 403 is provided on the von Karman section chuck 402, and the von Karman section docking truss positioning and clamping plates 404 are provided on both sides of the von Karman section chuck 402; the von Karman section front end frame positioning block 406 and the von Karman section front end frame pressing plate 407 are provided on the von Karman section front end frame chuck 405.

[0022] In one embodiment, the barrel section shell rear end frame positioning block 105, the barrel section front end frame positioning block 305, the von Karman section shell positioning block 307 and the von Karman section front end frame positioning block 406 are all provided in plurality and adapted to the outer contour shape of the barrel section shell 5 or the von Karman section shell 6, and arranged in an arc shape for positioning the barrel section shell 5 or the von Karman section shell 6.

[0023] In one embodiment, the rolling directions of the barrel section support device guide wheel 203 and the von Karman section guide wheel 403 are parallel to the axial direction of the barrel section housing 5 or the von Karman section housing 6 .

[0024] In one embodiment, the barrel section rear end frame driving hand wheel 104 and the barrel section front end frame driving hand wheel 302 can use a screw nut pair to achieve the target linear movement.

[0025] like Figure 9-10As shown, the barrel section shell 5 includes: a barrel section butt joint girder 501, a barrel section rear end frame 502, a barrel section front end frame 503, and a barrel section composite material skin 504. The two ends of the barrel section composite material skin 504 are respectively connected to the barrel section rear end frame 502 and the barrel section front end frame 503, and both sides of the barrel section composite material skin 504 are connected to the barrel section butt joint girder 501. The von Karman section shell 6 includes: a von Karman section butt joint girder 601, a von Karman section rear end frame 602, a von Karman section front end frame 603, and a von Karman section composite material skin 604. The two ends of the von Karman section composite material skin 604 are respectively connected to the von Karman section rear end frame 602 and the von Karman section front end frame 603, and both sides of the von Karman section composite material skin 604 are connected to the von Karman section butt joint girder 601.

[0026] The processing method of the barrel section shell 5 and the von Karman section shell 6 of the device of this embodiment can adopt the following steps: positioning the barrel section rear end frame 502 on the barrel section rear end frame chuck 103, and positioning and clamping it by using the barrel section shell rear end frame positioning block 105 and the barrel section shell rear end frame clamping plate 106; positioning the barrel section front end frame 503 on the barrel section front end frame chuck 304, and positioning and clamping it by using the barrel section front end frame positioning block 305 and the barrel section front end frame clamping plate 306; using a sling to place the barrel section composite material skin 504 on the barrel section integral support device 2; placing the barrel section docking truss 501 on the barrel section shell docking truss positioning clamping plate 202, positioning and clamping it; adjusting the barrel section rear end frame chuck 103 and the barrel section front end frame by rotating the barrel section rear end frame driving hand wheel 104 The distance between the chucks 304 is adjusted, and then the distance between the rear end frame 502 and the front end frame 503 of the barrel section is adjusted; after the adjustment is completed, drilling and assembly connection are carried out to connect the barrel section docking beam 501, the rear end frame 502 of the barrel section, the front end frame 503 of the barrel section and the barrel section composite material skin 504 to form the barrel section shell 5; the rear end frame 602 of the von Karman section is positioned on the barrel section front end frame chuck 304, and the von Karman section shell positioning block 307 and the von Karman section shell clamping plate 308 are used for positioning and clamping; the front end frame 603 of the von Karman section is positioned on the front end frame chuck 405 of the von Karman section, and the front end frame positioning block 406 and the front end frame clamping plate 407 of the von Karman section are used for positioning and clamping; the von Karman section composite material skin 604 is placed on the von Karman section positioning support device using a sling 4; place the von Karman section docking truss 601 on the von Karman section docking truss positioning clamping plate 404, and position and clamp it; adjust the distance between the barrel section front end frame chuck 304 and the von Karman section front end frame chuck 405 by rotating the barrel section front end frame driving hand wheel 302, and then adjust the distance between the von Karman section rear end frame 602 and the von Karman section front end frame 603; after the adjustment is completed, perform drilling and assembly connection, connect the von Karman section docking truss 601, the von Karman section rear end frame 602, the von Karman section front end frame 603 and the von Karman section composite material skin 604 to form the von Karman section shell 6; remove the connection between the barrel section front end frame 503 and the barrel section front end frame clamping plate 306, and remove the connection between the von Karman section rear end frame 602 and the von Karman section shell clamping plate 308; adjust the barrel The rear end frame driving hand wheel 104 of the segment and the front end frame driving hand wheel 302 of the barrel segment make space and lift out the front end frame chuck 304 of the barrel segment. At this time, there is no obstruction between the barrel segment shell 5 and the von Karman segment shell 6; the connection between the barrel segment docking truss 501 and the barrel segment shell docking truss positioning clamping plate 202 is removed, and the rear end frame driving hand wheel 104 of the barrel segment is adjusted so that the barrel segment shell 5 is docked with the von Karman segment shell 6 under the action of the guide wheel 203 of the barrel segment support device; when the front end frame 503 of the barrel segment and the rear end frame 602 of the von Karman segment are in contact and docked, they are tightened using standard parts to form an assembly of the barrel segment shell 5 and the von Karman segment shell 6 with a 1 / 4 ring shell structure; finally, the four groups of barrel segment shells 5 and the von Karman segment shell 6 assemblies can be combined into a cylindrical satellite fairing cabin body.

[0027] In the description of this application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0028] The above describes specific embodiments of the present invention. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. The embodiments of this application and the features in the embodiments may be combined with each other in any manner unless there is a conflict.

Claims

1. An assembly device for an oversized composite material half-shell structure, characterized in that: include: A barrel section rear end frame positioning device (1), a barrel section overall support device (2), a barrel section front end frame positioning device (3), and a von Karman section positioning support device (4); The barrel section rear end frame positioning device (1), the barrel section integral support device (2), the barrel section front end frame positioning device (3), and the von Karman section positioning support device (4) are sequentially arranged in a straight line; The barrel section shell (5) is assembled through the barrel section rear end frame positioning device (1), the barrel section integral support device (2) and the barrel section front end frame positioning device (3); the von Karman section shell (6) is assembled through the barrel section front end frame positioning device (3) and the von Karman section positioning support device (4); the barrel section shell (5) and the von Karman section shell (6) are butted together through the barrel section rear end frame positioning device (1), the barrel section integral support device (2), the barrel section front end frame positioning device (3) and the von Karman section positioning support device (4); The axial directions of the barrel section housing (5) and the von Karman section housing (6) are parallel to the linear arrangement direction of the barrel section rear end frame positioning device (1), the barrel section integral support device (2), the barrel section front end frame positioning device (3), and the von Karman section positioning support device (4).

2. The super-large composite material half-shell structure assembly device according to claim 1, characterized in that: The barrel section rear end frame positioning device (1) comprises: a barrel section rear end frame supporting chassis (101), a barrel section rear end frame slide rail (102), a barrel section rear end frame chuck (103), a barrel section rear end frame driving hand wheel (104), a barrel section housing rear end frame positioning block (105), and a barrel section housing rear end frame clamping plate (106); The barrel section rear end frame support chassis (101) is mounted with a barrel section rear end frame slide rail (102), and the barrel section rear end frame chuck (103) is slidably mounted on the barrel section rear end frame slide rail (102); The barrel section rear end frame driving hand wheel (104) is rotatably mounted on the barrel section rear end frame supporting chassis (101), and the barrel section rear end frame driving hand wheel (104) is connected to and drives the barrel section rear end frame chuck (103) to perform linear motion; The drive cylinder segment rear end frame chuck (103) is mounted with a cylinder segment housing rear end frame positioning block (105) and a cylinder segment housing rear end frame clamping plate (106).

3. The super-large composite material half-shell structure assembly device according to claim 2, characterized in that: The barrel section integral support device (2) comprises: a support device chassis (201), a barrel section shell docking truss positioning clamping plate (202), a barrel section support device guide wheel (203), and a barrel section shell docking truss positioning clamping block (204); One or more supporting structures are installed on the supporting device chassis (201), and a barrel section supporting device guide wheel (203) is provided on the supporting structure. Barrel section shell docking truss positioning clamping plates (202) are provided on both sides of the supporting structure, and a plurality of barrel section shell docking truss positioning clamping blocks (204) are provided on the barrel section shell docking truss positioning clamping plates (202).

4. The super-large composite material half-shell structure assembly device according to claim 3, characterized in that: The barrel section front end frame positioning device (3) comprises: a barrel section front end frame chassis (301), a barrel section front end frame driving hand wheel (302), a barrel section front end frame slide rail (303), a barrel section front end frame chuck (304), a barrel section front end frame positioning block (305), a barrel section front end frame clamping plate (306), a von Karman section shell positioning block (307), and a von Karman section shell clamping plate (308); The barrel section front end frame slide rail (303) is installed on the barrel section front end frame chassis (301), and the barrel section front end frame chuck (304) is slidably installed on the barrel section front end frame slide rail (303); A barrel section front end frame driving hand wheel (302) is rotatably mounted on the barrel section front end frame chassis (301), and the barrel section front end frame driving hand wheel (302) is connected to and drives the barrel section front end frame chuck (304) to perform linear motion; The barrel section front end frame chuck (304) is provided with a barrel section front end frame positioning block (305) and a barrel section front end frame clamping plate (306) on the side facing the barrel section integral support device (2), and the barrel section front end frame chuck (304) is provided with a von Karman section shell positioning block (307) and a von Karman section shell clamping plate (308) on the side facing the von Karman section positioning support device (4).

5. The super-large composite material half-shell structure assembly device according to claim 4, characterized in that: The von Karman segment positioning support device (4) comprises: a von Karman segment chassis (401), a von Karman segment chuck (402), a von Karman segment guide wheel (403), a von Karman segment docking truss positioning clamping plate (404), a von Karman segment front end frame chuck (405), a von Karman segment front end frame positioning block (406), and a von Karman segment front end frame pressing plate (407); The von Karman segment chassis (401) is mounted with a von Karman segment chuck (402) and a von Karman segment front end frame chuck (405); The von Karman segment chuck (402) is provided with a von Karman segment guide wheel (403), and von Karman segment docking truss positioning clamping plates (404) are provided on both sides of the von Karman segment chuck (402); The von Karman segment front end frame chuck (405) is provided with a von Karman segment front end frame positioning block (406) and a von Karman segment front end frame pressing plate (407).

6. The oversized composite material half-shell structure assembly device according to claim 5, characterized in that: The barrel section housing rear end frame positioning block (105), the barrel section front end frame positioning block (305), the von Karman section housing positioning block (307), and the von Karman section front end frame positioning block (406) are all provided in plurality and adapted to the outer contour shape of the barrel section housing (5) or the von Karman section housing (6), and are arranged in an arc shape.

7. The oversized composite material half-shell structure assembly device according to claim 5, characterized in that: The rolling directions of the barrel section support device guide wheel (203) and the von Karman section guide wheel (403) are parallel to the axial direction of the barrel section housing (5) or the von Karman section housing (6).

8. The super-large composite material half-shell structure assembly device according to claim 5, characterized in that: The barrel section shell (5) comprises: a barrel section butt-jointing truss (501), a barrel section rear end frame (502), a barrel section front end frame (503), and a barrel section composite material skin (504); The two ends of the barrel section composite material skin (504) are respectively connected to the barrel section rear end frame (502) and the barrel section front end frame (503), and both sides of the barrel section composite material skin (504) are connected to the barrel section butt joint girder (501).

9. The super-large composite material half-shell structure assembly device according to claim 8, characterized in that: The von Karman section shell (6) comprises: a von Karman section butt girder (601), a von Karman section rear end frame (602), a von Karman section front end frame (603), and a von Karman section composite material skin (604); The two ends of the von Karman section composite material skin (604) are respectively connected to the von Karman section rear end frame (602) and the von Karman section front end frame (603), and both sides of the von Karman section composite material skin (604) are connected to the von Karman section docking beam (601).

10. A processing method using the super-sized composite material half-shell structure assembly device according to claim 9, characterized in that: The following steps are involved: Step S1, positioning the barrel section rear end frame (502) on the barrel section rear end frame chuck (103), and positioning and clamping it using the barrel section housing rear end frame positioning block (105) and the barrel section housing rear end frame clamping plate (106); Positioning the barrel section front end frame (503) on the barrel section front end frame chuck (304), and positioning and clamping it using the barrel section front end frame positioning block (305) and the barrel section front end frame clamping plate (306); Step S2, using a sling to place the barrel section composite material skin (504) onto the barrel section integral support device (2); The barrel section butt joint truss (501) is placed on the barrel section shell butt joint truss positioning clamping plate (202) and positioned and clamped; Step S3, adjusting the distance between the barrel segment rear end frame chuck (103) and the barrel segment front end frame chuck (304) by rotating the barrel segment rear end frame driving hand wheel (104), thereby adjusting the distance between the barrel segment rear end frame (502) and the barrel segment front end frame (503); Step S4, after the adjustment is completed, drilling and assembly connection are performed to connect the barrel section butt girders (501), the barrel section rear end frame (502), the barrel section front end frame (503) and the barrel section composite material skin (504) to form the barrel section shell (5); Step S5, positioning the rear end frame (602) of the von Karman segment on the front end frame chuck (304) of the barrel segment, and positioning and clamping it using the von Karman segment shell positioning block (307) and the von Karman segment shell clamping plate (308); Positioning the von Karman segment front end frame (603) on the von Karman segment front end frame chuck (405), and positioning and clamping it using the von Karman segment front end frame positioning block (406) and the von Karman segment front end frame clamping plate (407); Step S6, using a sling to place the von Karman section composite material skin (604) onto the von Karman section positioning support device (4); Placing the von Karman section butt joint truss (601) on the von Karman section butt joint truss positioning clamping plate (404) and clamping it in position; Step S7, adjusting the distance between the barrel section front end frame chuck (304) and the von Karman section front end frame chuck (405) by rotating the barrel section front end frame driving hand wheel (302), thereby adjusting the distance between the von Karman section rear end frame (602) and the von Karman section front end frame (603); Step S8, after the adjustment is completed, drilling and assembly connection are performed to connect the von Karman section docking girders (601), the von Karman section rear end frame (602), the von Karman section front end frame (603) and the von Karman section composite material skin (604) to form the von Karman section shell (6); Step S9, removing the connection between the front end frame (503) of the barrel section and the clamping plate (306) of the front end frame of the barrel section, and removing the connection between the rear end frame (602) of the von Karman section and the clamping plate (308) of the von Karman section shell; Step S10, adjusting the barrel section rear end frame driving hand wheel (104) and the barrel section front end frame driving hand wheel (302) to make room and lift out the barrel section front end frame chuck (304), at which point there is no obstruction between the barrel section housing (5) and the von Karman section housing (6); Step S11, dismantling the connection between the barrel segment docking truss (501) and the barrel segment shell docking truss positioning clamping plate (202), adjusting the barrel segment rear end frame driving hand wheel (104), so that the barrel segment shell (5) is docked with the von Karman segment shell (6) under the action of the barrel segment support device guide wheel (203); Step S12, when the front end frame (503) of the barrel section and the rear end frame (602) of the von Karman section are in contact and docked, they are tightened using standard parts to form a combination of the barrel section shell (5) and the von Karman section shell (6) of a 1 / 4 annular shell structure; Step S13: Finally, the four groups of barrel section shells (5) and von Karman section shells (6) can be combined into a cylindrical satellite fairing cabin body.

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