Channel dredging mud solidification device and method

The centrifugal rotation, spiral conveying and stirring blade structures of the channel dredging mud solidification device solve the problems of uneven mud mixing and long solidification time, and achieve efficient mud-water separation and solidification effects.

CN120736772AActive Publication Date: 2025-10-03CCCC GUANGHANG DREDGING CO
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Patent Information

Application Number
CN202511235061.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2025-10-03
Estimated Expiration
2045-09-01

AI Technical Summary

Technical Problem

In the prior art, when the filter plate or filter screen is filtering the mud, part of the mud enters the filter holes, resulting in reduced water filtration performance, uneven mud mixing, long solidification time and easy collapse.

Method used

A channel dredging mud solidification device is used, which includes a mixing cylinder, a separation cylinder, a cylinder dredging component and a powder mixing component. Through centrifugal rotation, spiral conveying, electric push rod drive and stirring blades and other structures, mud and water separation and uniform mixing of the solidifier are achieved.

Benefits of technology

It improves the efficiency of mud-water separation, ensures that the curing agent and mud blocks are fully mixed, shortens the curing time, and improves the curing effect and stability of the mud.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a channel dredging mud solidification device and method, and belongs to the technical field of channel dredging. A channel dredging mud solidification device comprises a mixing barrel, a separation barrel, a barrel dredging assembly and a powder mixing assembly, a stirring structure is arranged in the mixing barrel, the separation barrel is arranged in the mixing barrel, a first electric push rod is arranged between the separation barrel and the inner wall of the mixing barrel, and a feeding port and a discharging port are formed in the top and the bottom of the separation barrel correspondingly; a bottom plate is rotationally arranged at the discharge hole; a second electric push rod is movably arranged between the bottom plate and the separation cylinder; the filter screen cylinder is dredged through the cylinder dredging assembly, the subsequent mud-water separation efficiency and separation effect of the filter screen cylinder are guaranteed, the powder mixing assembly is driven to work when the cylinder dredging assembly works, the annular powder box is made to shake, the situation that lime powder in the annular powder box is caked to affect the mixing effect of mud blocks after filter pressing is avoided, and the mud-water separation efficiency and the mud-water separation effect are improved. Therefore, the slurry curing efficiency and the curing effect are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of waterway dredging, and in particular to a waterway dredging mud solidification device and method. Background Art

[0002] The construction and maintenance of ports (increasing port throughput), ensuring the flood discharge capacity of rivers, ensuring the smooth flow of waterways, and enhancing the flood storage capacity of lakes all require dredging of rivers and lakes, which generates large amounts of dredged mud. At the same time, with the acceleration of industrialization and urbanization, water pollution is becoming increasingly serious, and dredging of bottom sediment is necessary to eliminate internal sources of water pollution. Therefore, when repairing and treating polluted rivers and lakes, ecological dredging is necessary, which also generates large amounts of dredged mud.

[0003] Most existing slurry solidification processes typically begin with filter pressing the slurry through a filter plate or screen, followed by adding a curing agent to the filtered slurry and using a stirring rod to solidify it. However, in actual use, when the filter plates and screens filter the slurry, some slurry enters the filter holes, reducing the subsequent water filtration performance of the filter plates or screens. Furthermore, the stirring process ignores the slurry's inherent heavy solute content, poor fluidity, and tendency to stratify. This makes it difficult to achieve a good mixing effect after adding a curing additive during the mixing process, resulting in prolonged curing time and easy disintegration of the slurry during the solidification process. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a channel dredging mud solidification device and method.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A channel dredging mud solidification device includes a mixing cylinder, a stirring structure is provided in the mixing cylinder, and further includes: A separation cylinder is provided in the mixing cylinder, a first electric push rod is provided between the separation cylinder and the inner wall of the mixing cylinder, a feed port and a discharge port are provided at the top and bottom of the separation cylinder respectively, a bottom plate is rotatably provided at the discharge port, and a second electric push rod is movably provided between the bottom plate and the separation cylinder; A barrel dredging assembly, wherein the barrel dredging assembly is arranged in the mixing barrel, and the two ends of the barrel dredging assembly are respectively connected to the mixing barrel and the separation barrel; and a powder mixing assembly, which is arranged on the lower side of the separation cylinder and is used for mixing lime powder and mud blocks after filter pressing.

[0006] Preferably, the separation cylinder includes a water receiving shell fixedly connected to the first electric push rod, a filter cylinder rotatably connected to the inner side of the water receiving shell, a discharge mechanism arranged in the filter cylinder, a first motor fixed in the water receiving shell, a driving gear arranged on the output shaft of the first motor, and a driven gear fixedly connected to the top of the filter cylinder, the feed port and the discharge port are respectively arranged at the top and bottom of the filter cylinder, and a wire mesh frame is provided on the discharge port.

[0007] Preferably, the discharging mechanism includes a second motor fixed on the top of the filter cylinder, a conveying shaft connected to the output shaft of the second motor and rotatably connected in the filter cylinder, and a spiral conveying blade fixed on the conveying shaft. The spiral conveying blade is movably opposed to the inner wall of the filter cylinder, and the diameter of the filter cylinder gradually decreases from top to bottom.

[0008] Preferably, the cylinder clearing assembly includes a fixed rod fixed on the inner wall of the mixing cylinder and slidably connected to the water receiving shell. The fixed rod is arranged on the side of the mixing cylinder away from the first electric push rod. An abutment plate is fixed on the end of the fixed rod away from the mixing cylinder, and the abutment plate is movably abutted against the filter cylinder.

[0009] Preferably, the cylinder dredging assembly also includes a fixed tube fixedly arranged on the outside of the fixed rod, a piston is slidably connected in the fixed tube, the piston divides the fixed tube into a left cavity and a right cavity, and an air inlet valve is provided in both the left cavity and the right cavity, a connecting tube is provided between the piston and the outer wall of the water receiving shell, the connecting tube is slidably connected to the fixed rod and the fixed tube, an exhaust telescopic tube is provided between the left cavity of the fixed tube and the abutment plate, a first air outlet valve is provided in the exhaust telescopic tube, a cavity connected to the exhaust telescopic tube is provided on the abutment plate, and a plurality of air jets connected to the cavity are provided on the side of the abutment plate close to the filter cylinder.

[0010] Preferably, the powder mixing assembly includes an annular powder box fixed to the bottom of the separation cylinder, the inner wall of the annular powder box is provided with a plurality of through holes, an exhaust pipe is connected between the right cavity of the fixed tube and the annular powder box, and a second air outlet valve is provided in the exhaust pipe.

[0011] Preferably, a connecting rod is fixedly provided on the inner side wall of the mixing barrel, a swing rod is rotatably connected to the connecting rod, an end of the swing rod away from the connecting rod is rotatably connected to a lifting rod through a pin shaft, the lifting rod is slidably connected to the annular powder box, and the bottom of the lifting rod is connected to a movable plate that moves inside the annular powder box.

[0012] Preferably, a plurality of positioning rods sliding with the movable plate are fixed in a circular shape in the annular powder box, a spiral track groove is provided on the positioning rod, and the upper and lower sides of the movable plate are rotatably connected with rings through bearings, and a plurality of stirring blades are evenly arranged in a circular shape on the ring, and a guide block slidingly connected to the spiral track groove is fixed on the inner wall of the ring.

[0013] Preferably, a protective tube is fixedly provided on the outside of the collar and is sleeved on the outside of the positioning rod to shield and cover the spiral track groove.

[0014] The present invention also discloses a waterway dredging mud solidification method, which is processed by applying the waterway dredging mud solidification device described above, and includes the following steps: S1: Connect the mud discharge pipe to the feed port on the top of the separation cylinder, and then discharge the mud into the separation cylinder; S2: Control the operation of the first motor. When the first motor is running, it drives the driving gear to engage with the driven gear on the filter drum, thereby causing the filter drum to drive the mud to rotate centrifugally, so that the mud is initially separated from the water. S3: Then the second electric push rod is controlled to retract to drive the bottom plate to flip. The bottom of the filter drum is now open. The second motor is controlled to operate. The second motor drives the spiral conveying blades on the outer side of the conveying shaft to rotate, so that the spiral conveying blades press down the mud blocks that have been initially separated from the mud and water in the filter drum. As the inner diameter of the filter drum gradually decreases, the water in the mud blocks is further squeezed out and enters the water receiving shell. The mud blocks removed from the filter drum are cut into several strips by the wire mesh frame, and then the cut mud blocks fall to the bottom of the mixing drum; S4: Then control the first electric push rod to push the separation cylinder to move back and forth in the mixing cylinder, control the cylinder dredging component to work, dredge the filter holes of the filter cylinder, and remove the mud in the filter holes; S5: When the separation cylinder moves back and forth, it drives the annular powder box to move, so that the curing agent powder in the annular powder box is shaken and loosened, and when the cylinder dredging component works, it drives the powder mixing component to work, so that the curing agent powder in the annular powder box is fully mixed with the mud blocks removed from the filter cylinder.

[0015] It can be seen from the above technical solutions that the present invention has the following beneficial effects: 1. In the present invention, the filter cylinder is dredged by the cylinder dredging component to ensure the subsequent separation efficiency and separation effect of the filter cylinder on mud and water, and the cylinder dredging component drives the powder mixing component to work when working, so that the annular powder box is shaken to avoid the lime powder in the annular powder box from agglomerating and affecting the mixing effect with the mud blocks after filtration, thereby ensuring the mud solidification efficiency and solidification effect.

[0016] 2. In the present invention, when the separation cylinder is driven to move left and right in the mixing cylinder by the first electric push rod, the filter cylinder in the separation cylinder and the abutment plate at the end of the fixed rod are intermittently abutted. When the filter cylinder abuts, it is subjected to force vibration, so that the mud blocks on the inner wall of the mesh of the filter cylinder are loosened, and when the separation cylinder moves left and right, the piston is driven to move in the fixed tube through the connecting tube, so that the air in the fixed tube is discharged to the abutment plate through the exhaust telescopic tube, and is sprayed to the filter cylinder through the air jet port of the abutment plate, so that the mud blocks on the mesh of the filter cylinder are quickly cleared, thereby ensuring the subsequent mud-water separation effect and separation efficiency of the filter cylinder.

[0017] 3. In the present invention, a steel wire frame is provided at the discharge port, so that the mud blocks moved out of the discharge port are divided into a number of strip-shaped mud blocks. When the first electric push rod drives the separation cylinder to move left and right in the mixing cylinder, the several strip-shaped mud blocks moved out of the discharge port swing, thereby increasing the distance between the strip-shaped mud blocks, so that the lime powder sprayed out of the annular powder box is fully attached to the strip-shaped mud blocks, increasing the contact area between the lime powder and the mud blocks after filtration, and then the lime powder and the mud blocks are quickly and evenly mixed, thereby reducing the mud solidification time and ensuring the mud solidification effect.

[0018] 4. In the present invention, when the separation cylinder is driven to move left and right in the mixing cylinder by the first electric push rod, the lifting rod drives the movable plate to move back and forth up and down in the annular powder box to stir the lime powder. When the movable plate moves up and down, it drives the collar to move relative to the positioning rod. The guide block cooperates with the spiral track groove, so that when the collar moves up and down with the movable plate, it drives the stirring blades to further stir the lime powder in the annular powder box, thereby avoiding agglomeration of the lime powder and ensuring that the lime powder and the mud blocks are fully mixed.

[0019] 5. In the present invention, the piston slides back and forth frequently in the fixed tube, causing the inner wall of the fixed tube to heat up, and the fixed tube heats the air drawn into it. The heated air is discharged into the annular powder box through the exhaust pipe, so that the lime powder in the annular powder box remains dry, effectively preventing it from agglomerating, and further ensuring that the lime powder and mud blocks are evenly mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 Schematic diagram of the cross-sectional structure of the present invention Figure 1 ; Figure 3 For the present invention Figure 2 A partial enlarged structural diagram of the middle part; Figure 4 Schematic diagram of the cross-sectional structure of the present invention Figure 2 ; Figure 5 It is a partial cross-sectional structural schematic diagram of the separation cylinder of the present invention; Figure 6 For the present invention Figure 5 A schematic diagram of the partially enlarged structure of part B in the middle; Figure 7 For the present invention Figure 5 Schematic diagram of the partially enlarged structure of the middle C part; Figure 8 It is a structural schematic diagram of the abutment plate of the present invention; Figure 9 Schematic diagram of the external structure of the filter cartridge of the present invention; Figure 10 Schematic diagram of the cross-sectional structure of the filter cartridge of the present invention; Figure 11 It is a partial structural schematic diagram of the movable plate of the present invention; Figure 12 It is a schematic diagram of the cross-sectional structure of the collar of the present invention.

[0021] In the figure: 1. Mixing cylinder; 2. Separating cylinder; 201. Feed port; 202. Discharge port; 2021. Bottom plate; 2022. Wire mesh frame; 3. First electric push rod; 4. Second electric push rod; 5. Water receiving housing; 6. Filter cylinder; 7. First motor; 701. Driving gear; 702. Driven gear; 8. Second motor; 801. Conveying shaft; 802. Spiral conveying blade; 9. Fixing rod; 901. Abutment Plate; 9011, air jet; 10, fixed tube; 1001, piston; 1002, connecting tube; 11, exhaust telescopic tube; 12, annular powder box; 121, through hole; 122, exhaust pipe; 13, connecting rod; 131, swing rod; 132, lifting rod; 133, movable plate; 14, positioning rod; 141, spiral track groove; 15, collar; 151, stirring blade; 152, guide block; 16, protective tube. DETAILED DESCRIPTION

[0022] A preferred embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

[0023] To achieve the above objectives, the embodiments of the present invention adopt the following technical solutions: Reference Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 9As shown, this embodiment proposes a waterway dredging mud solidification device, including a mixing barrel 1, a stirring structure is provided in the mixing barrel 1, and also includes: a separation barrel 2, a barrel dredging assembly and a powder mixing assembly; the separation barrel 2 is arranged in the mixing barrel 1, and a first electric push rod 3 is provided between the separation barrel 2 and the inner wall of the mixing barrel 1, and the top and bottom of the separation barrel 2 are respectively provided with a feed port 201 and a discharge port 202, and a bottom plate 2021 is rotatably provided at the discharge port 202, and a second electric push rod 4 is movably provided between the bottom plate 2021 and the separation barrel 2; the barrel dredging assembly is arranged in the mixing barrel 1, and the two ends of the barrel dredging assembly are respectively connected to the mixing barrel 1 and the separation barrel 2; the powder mixing assembly is arranged on the lower side of the separation barrel 2, for mixing lime powder and mud blocks after filter pressing.

[0024] Specifically, the mud discharge pipe is connected to the feed port 201 at the top of the separation cylinder 2, and then the mud is discharged into the separation cylinder 2, and the separation cylinder 2 is controlled to rotate, so that the filter cylinder 6 drives the mud to rotate centrifugally, so that the mud is initially separated from the water. Then, the second electric push rod 4 is controlled to contract to drive the bottom plate 2021 to flip. The bottom of the filter cylinder 6 is open at this time, and the mud blocks that have been initially separated from the water in the filter cylinder 6 fall to the bottom of the mixing cylinder 1. Then, the first electric push rod 3 is controlled to push the separation cylinder 2 to move back and forth left and right in the mixing cylinder 1, and the cylinder dredging component is controlled to work, and the filter holes of the filter cylinder 6 are dredged to remove the mud blocks in the filter holes, thereby ensuring the subsequent separation efficiency and separation effect of the filter cylinder 6 for mud and water, and the cylinder dredging component drives the powder mixing component to work when working, effectively avoiding the influence of lime powder agglomeration on the mixing effect with the mud blocks after filtration, thereby ensuring the mud solidification efficiency and solidification effect.

[0025] Reference Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 、 Figure 9 and Figure 10 As shown, as a preferred embodiment, on the basis of the above method, the separation cylinder 2 further includes a water receiving shell 5 fixedly connected to the first electric push rod 3, a filter cylinder 6 rotatably connected to the inner side of the water receiving shell 5, a discharge mechanism arranged in the filter cylinder 6, a first motor 7 fixed in the water receiving shell 5, a driving gear 701 arranged on the output shaft of the first motor 7 and a driven gear 702 fixed to the top of the filter cylinder 6, the feed port 201 and the discharge port 202 are respectively arranged at the top and bottom of the filter cylinder 6, and a wire mesh frame 2022 is provided on the discharge port 202.

[0026] Furthermore, the discharging mechanism includes a second motor 8 fixed on the top of the filter cylinder 6, a conveying shaft 801 connected to the output shaft of the second motor 8 and rotatably connected in the filter cylinder 6, and a spiral conveying blade 802 fixed on the conveying shaft 801. The spiral conveying blade 802 is movably opposed to the inner wall of the filter cylinder 6, and the diameter of the filter cylinder 6 gradually decreases from top to bottom.

[0027] Specifically, after the mud is discharged into the separation drum 2, the first motor 7 is controlled to operate. When the first motor 7 is running, it drives the driving gear 701 to engage with the driven gear 702 on the filter drum 6, thereby causing the filter drum 6 to drive the mud to rotate centrifugally, so that the mud is initially separated from the water. The separated water enters the water receiving shell 5. Then, the second electric push rod 4 is controlled to contract so as to drive the bottom plate 2021 to flip. At this time, the bottom of the filter drum 6 is open, and the second motor 8 is controlled to operate. The second motor 8 drives the spiral conveying blade 802 on the outer side of the conveying shaft 801 to rotate, so that the spiral conveying blade 802 presses down the mud blocks that have been initially separated from the water in the filter drum 6. As the inner diameter of the filter cylinder 6 gradually decreases, the water in the mud blocks is further squeezed out and enters the water receiving shell 5. The mud blocks removed from the filter cylinder 6 are cut into several strips by the wire mesh frame 2022, and then the cut mud blocks fall to the bottom of the mixing cylinder 1. When the first electric push rod 3 drives the separation cylinder 2 to move left and right in the mixing cylinder 1, the several strips of mud blocks removed from the discharge port 202 swing, thereby increasing the distance between the strips of mud blocks, so that the lime powder is fully attached to the strips of mud blocks, increasing the contact area between the lime powder and the mud blocks after filtration, and then the lime powder and the mud blocks are quickly and evenly mixed, reducing the mud solidification time and ensuring the mud solidification effect.

[0028] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 8 As shown, as a preferred embodiment, on the basis of the above method, the cylinder dredging assembly further includes a fixed rod 9 fixed on the inner wall of the mixing cylinder 1 and slidingly connected to the water receiving shell 5, the fixed rod 9 is arranged on the side of the mixing cylinder 1 away from the first electric push rod 3, and the end of the fixed rod 9 away from the mixing cylinder 1 is fixed with an abutment plate 901, and the abutment plate 901 is movably abutted against the filter cylinder 6.

[0029] Furthermore, the cylinder dredging assembly also includes a fixed tube 10 fixed to the outside of the fixed rod 9, and a piston 1001 is slidably connected in the fixed tube 10. The piston 1001 divides the fixed tube 10 into a left cavity and a right cavity. An air inlet valve is provided in both the left cavity and the right cavity. A connecting tube 1002 is provided between the piston 1001 and the outer wall of the water receiving shell 5. The connecting tube 1002 is slidably connected to the fixed rod 9 and the fixed tube 10. An exhaust telescopic tube 11 is provided between the left cavity of the fixed tube 10 and the abutment plate 901. A first air outlet valve is provided in the exhaust telescopic tube 11. A cavity connected to the exhaust telescopic tube 11 is provided on the abutment plate 901, and a plurality of air jets 9011 connected to the cavity are provided on the side of the abutment plate 901 close to the filter cylinder 6.

[0030] Specifically, by controlling the first electric push rod 3 to push the separation cylinder 2 to move back and forth left and right in the mixing cylinder 1, the filter cylinder 6 in the separation cylinder 2 is intermittently abutted against the abutment plate 901 at the end of the fixed rod 9. When the filter cylinder 6 abuts, it is subjected to force vibration, so that the mud blocks blocked on the inner wall of the mesh of the filter cylinder 6 are loosened. At the same time, the filter cylinder 6 can be driven to rotate during this period, so that the abutment plate 901 can abut and collide with different positions of the filter cylinder 6, ensuring that the filter cylinder 6 is subjected to uniform force, avoiding that it is always subjected to force at the same position and affecting its service life. When the separation cylinder 2 moves left and right, the piston 1001 is driven to move in the fixed pipe 10 through the connecting pipe 1002, so that the air in the fixed pipe 10 is discharged to the abutment plate 901 through the exhaust telescopic pipe 11, and is sprayed to the filter cylinder 6 through the air jet port 9011 of the abutment plate 901, so that the mud blocks blocked at the mesh of the filter cylinder 6 are quickly cleared, ensuring the subsequent mud-water separation effect and separation efficiency of the filter cylinder 6.

[0031] Reference Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, as a preferred embodiment, on the basis of the above method, the powder mixing assembly further includes an annular powder box 12 fixedly mounted at the bottom of the separation cylinder 2, and a plurality of through holes 121 are opened on the inner wall of the annular powder box 12. An exhaust pipe 122 is connected between the right cavity of the fixed tube 10 and the annular powder box 12, and a second air outlet valve is provided in the exhaust pipe 122.

[0032] Furthermore, a connecting rod 13 is fixedly provided on the inner wall of the mixing barrel 1, and a swing rod 131 is rotatably connected to the connecting rod 13. The end of the swing rod 131 away from the connecting rod 13 is rotatably connected to a lifting rod 132 through a pin shaft. The lifting rod 132 is slidably connected to the annular powder box 12, and the bottom of the lifting rod 132 is connected to a movable plate 133 that moves inside the annular powder box 12.

[0033] Specifically, when the first electric push rod 3 is controlled to push the separation cylinder 2 to move back and forth left and right in the mixing cylinder 1, the annular powder box 12 moves synchronously, so that the curing agent powder in the annular powder box 12 is shaken and loosened, and during this period, the swing rod 131 cooperates with the lifting rod 132 to drive the movable plate 133 to move in the annular powder box 12, so that the movable plate 133 further stirs the curing agent powder in the annular powder box 12 to avoid the curing agent powder from agglomerating, and the piston 1001 slides back and forth frequently in the fixed tube 10, so that the inner wall of the fixed tube 10 is heated, and the fixed tube 10 heats the air drawn into it, and the heated air is discharged into the annular powder box 12 through the exhaust pipe 122, so that the curing agent powder in the annular powder box 12 remains dry, effectively avoiding its agglomeration, and further ensuring that the lime powder and the mud block are evenly mixed.

[0034] Reference Figure 5 、 Figure 7 、 Figure 11 and Figure 12 As shown, as a preferred embodiment, on the basis of the above method, further, a plurality of positioning rods 14 sliding with the movable plate 133 are fixed in a circle in the annular powder box 12, and a spiral track groove 141 is provided on the positioning rod 14. The upper and lower sides of the movable plate 133 are rotatably connected with a ring 15 through a bearing. A plurality of stirring blades 151 are evenly arranged in a circle on the ring 15, and a guide block 152 slidingly connected with the spiral track groove 141 is fixed on the inner wall of the ring 15.

[0035] Furthermore, a protective tube 16 is fixedly provided on the outside of the collar 15 and sleeved on the outside of the positioning rod 14 to shield and cover the spiral track groove 141 .

[0036] Specifically, when the powder mixing assembly is active, the lifting rod 132 drives the movable plate 133 to move up and down in the annular powder box 12 to stir the lime powder. When the movable plate 133 moves up and down, it drives the collar 15 to move relative to the positioning rod 14. The guide block 152 cooperates with the spiral track groove 141, so that when the collar 15 moves up and down with the movable plate 133, it drives the stirring blade 151 to further stir the lime powder in the annular powder box 12, thereby avoiding the lime powder from agglomerating and ensuring that the lime powder and the mud block are fully mixed. The protective tube 16 is sleeved on the outside of the positioning rod 14 to prevent the powder from entering the spiral track groove 141 and affecting the normal sliding of the guide block 152, thereby ensuring the stable stirring work of the stirring blade 151.

[0037] The present invention also discloses a waterway dredging mud solidification method, which is processed by applying the waterway dredging mud solidification device described above, and includes the following steps: S1: Connect the mud discharge pipe to the feed port 201 at the top of the separation drum 2, and then discharge the mud into the separation drum 2; S2: Control the first motor 7 to operate. When the first motor 7 operates, it drives the driving gear 701 to engage with the driven gear 702 on the filter drum 6, thereby causing the filter drum 6 to drive the mud to rotate centrifugally, so that the mud is initially separated from the water. S3: Then the second electric push rod 4 is controlled to retract so as to drive the bottom plate 2021 to flip. The bottom of the filter drum 6 is now open. The second motor 8 is controlled to operate. The second motor 8 drives the spiral conveying blade 802 outside the conveying shaft 801 to rotate, so that the spiral conveying blade 802 presses down the mud blocks that have been preliminarily separated from the mud and water in the filter drum 6. As the inner diameter of the filter drum 6 gradually decreases, the water in the mud blocks is further squeezed out and enters the water receiving housing 5. The mud blocks removed from the filter drum 6 are cut into a plurality of strips by the wire mesh frame 2022. The cut mud blocks then fall to the bottom of the mixing drum 1. S4: Then control the first electric push rod 3 to push the separation cylinder 2 to move back and forth in the mixing cylinder 1, control the cylinder dredging component to work, dredge the filter holes of the filter cylinder 6, and remove the mud in the filter holes; S5: When the separation cylinder 2 moves back and forth, it drives the annular powder box 12 to move, so that the curing agent powder in the annular powder box 12 is shaken and loosened, and when the cylinder dredging component works, it drives the powder mixing component to work, so that the curing agent powder in the annular powder box 12 is fully mixed with the mud blocks removed from the filter cylinder 6.

[0038] The drawings in this application are for illustrative purposes only. The sizes and shapes of the components shown are not intended to be limiting, but are merely for illustrative purposes. In actual implementation, the components may be appropriately configured and adjusted based on specific needs and actual conditions.

[0039] The above-described embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A channel dredging mud solidification device, comprising a mixing drum (1), wherein a stirring structure is provided in the mixing drum (1), characterized in that: Also includes: A separation cylinder (2), the separation cylinder (2) being arranged in the mixing cylinder (1), a first electric push rod (3) being arranged between the separation cylinder (2) and the inner wall of the mixing cylinder (1), a feed port (201) and a discharge port (202) being respectively arranged at the top and bottom of the separation cylinder (2), a bottom plate (2021) being rotatably arranged at the discharge port (202), and a second electric push rod (4) being movably arranged between the bottom plate (221) and the separation cylinder (2); A barrel dredging assembly, wherein the barrel dredging assembly is arranged in the mixing barrel (1), and the two ends of the barrel dredging assembly are respectively connected to the mixing barrel (1) and the separation barrel (2); And a powder mixing assembly, which is arranged on the lower side of the separation cylinder (2) and is used to mix lime powder and mud blocks after filter pressing.

2. A waterway dredging mud solidification device according to claim 1, characterized in that: The separation cylinder (2) comprises a water receiving housing (5) fixedly connected to a first electric push rod (3), a filter cylinder (6) rotatably connected to the inner side of the water receiving housing (5), a discharge mechanism arranged in the filter cylinder (6), a first motor (7) fixedly arranged in the water receiving housing (5), a driving gear (701) arranged on the output shaft of the first motor (7), and a driven gear (702) fixedly connected to the top of the filter cylinder (6), the feed port (201) and the discharge port (202) are respectively arranged at the top and bottom of the filter cylinder (6), and a steel wire mesh frame (2022) is provided on the discharge port (202).

3. A waterway dredging mud solidification device according to claim 2, characterized in that: The discharging mechanism comprises a second motor (8) fixedly mounted on the top of the filter cylinder (6), a conveying shaft (801) connected to the output shaft of the second motor (8) and rotatably connected to the filter cylinder (6), and a spiral conveying blade (802) fixedly mounted on the conveying shaft (801), wherein the spiral conveying blade (802) movably contacts the inner wall of the filter cylinder (6), and the diameter of the filter cylinder (6) gradually decreases from top to bottom.

4. A waterway dredging mud solidification device according to claim 3, characterized in that: The barrel dredging assembly comprises a fixed rod (9) fixed on the inner wall of the mixing barrel (1) and slidably connected to the water receiving shell (5); the fixed rod (9) is arranged on a side of the mixing barrel (1) away from the first electric push rod (3); an abutment plate (901) is fixed on one end of the fixed rod (9) away from the mixing barrel (1); the abutment plate (901) is movably abutted against the filter barrel (6).

5. A waterway dredging mud solidification device according to claim 4, characterized in that: The cylinder dredging assembly further comprises a fixed tube (10) fixedly arranged on the outside of the fixed rod (9), a piston (1001) being slidably connected in the fixed tube (10), the piston (1001) dividing the fixed tube (10) into a left cavity and a right cavity, both of which are provided with an air inlet valve, a connecting tube (1002) being provided between the piston (1001) and the outer wall of the water receiving housing (5), the connecting tube (1002) being slidably connected to the fixed rod (9) and the fixed tube (10), an exhaust telescopic tube (11) being provided between the left cavity of the fixed tube (10) and the abutment plate (901), a first air outlet valve being provided in the exhaust telescopic tube (11), a cavity being provided on the abutment plate (901) and communicating with the exhaust telescopic tube (11), and a plurality of air jets (9011) communicating with the cavity being provided on a side of the abutment plate (901) close to the filter cylinder (6).

6. A waterway dredging mud solidification device according to claim 5, characterized in that: The powder mixing assembly comprises an annular powder box (12) fixedly mounted at the bottom of the separation cylinder (2); a plurality of through holes (121) are provided on the inner side wall of the annular powder box (12); an exhaust pipe (122) is connected between the right cavity of the fixed pipe (10) and the annular powder box (12); a second exhaust valve is provided in the exhaust pipe (122).

7. The channel dredging mud solidification device according to claim 6, characterized in that: A connecting rod (13) is fixedly provided on the inner side wall of the mixing barrel (1), and a swing rod (131) is rotatably connected to the connecting rod (13). An end of the swing rod (131) away from the connecting rod (13) is rotatably connected to a lifting rod (132) via a pin shaft. The lifting rod (132) is slidably connected to the annular powder box (12), and the bottom of the lifting rod (132) is connected to a movable plate (133) that moves inside the annular powder box (12).

8. The channel dredging mud solidification device according to claim 7, characterized in that: A plurality of positioning rods (14) sliding with the movable plate (133) are fixedly provided in a circular shape in the annular powder box (12), and a spiral track groove (141) is provided on the positioning rod (14). The movable plate (133) is rotatably connected to a sleeve ring (15) on both the upper and lower sides via a bearing. A plurality of stirring blades (151) are evenly provided in a circular shape on the sleeve ring (15), and a guide block (152) slidingly connected with the spiral track groove (141) is fixedly provided on the inner side wall of the sleeve ring (15).

9. The channel dredging mud solidification device according to claim 8, characterized in that: A protective tube (16) is fixedly provided on the outside of the collar (15) and sleeved on the outside of the positioning rod (14) for shielding and covering the spiral track groove (141).

10. A method for solidifying waterway dredging mud, which is processed by applying the waterway dredging mud solidification device according to claim 9, characterized in that: The following steps are involved: S1: Connect the slurry discharge pipe to the feed port (201) at the top of the separation cylinder (2), and then discharge the slurry into the separation cylinder (2); S2: Controlling the operation of the first motor (7), when the first motor (7) is in operation, drives the driving gear (701) to engage with the driven gear (702) on the filter cylinder (6), thereby causing the filter cylinder (6) to drive the mud to rotate centrifugally, thereby performing preliminary mud-water separation on the mud; S3: Then, the second electric push rod (4) is controlled to contract so as to drive the bottom plate (2021) to flip, and the bottom of the filter cylinder (6) is opened at this time. The second motor (8) is controlled to operate, and the second motor (8) drives the spiral conveying blade (802) on the outside of the conveying shaft (801) to rotate, so that the spiral conveying blade (802) presses down the mud blocks that have been initially separated from the mud and water in the filter cylinder (6) and conveys them. As the inner diameter of the filter cylinder (6) gradually decreases, the water in the mud blocks is further squeezed out and enters the water receiving shell (5). The mud blocks removed from the filter cylinder (6) are cut into a plurality of strips by the wire mesh frame (2022), and then the cut mud blocks fall to the bottom of the mixing cylinder (1); S4: Then, the first electric push rod (3) is controlled to push the separation cylinder (2) to move back and forth in the mixing cylinder (1), and the cylinder dredging component is controlled to work, so as to dredge the filter holes of the filter cylinder (6) and remove the mud blocks in the filter holes; S5: When the separation cylinder (2) moves back and forth, it drives the annular powder box (12) to move, so that the curing agent powder in the annular powder box (12) is shaken and loosened, and when the cylinder dredging component works, it drives the powder mixing component to work, so that the curing agent powder in the annular powder box (12) is fully mixed with the mud blocks removed from the filter cylinder (6).

Citation Information

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