Multi-directional adjusting connecting structure for curtain wall unit and curtain wall mounting method

Abstract

The invention relates to the technical field of curtain wall installation, in particular to a multi-direction adjusting connection structure for a curtain wall unit and a curtain wall installation method, and the multi-direction adjusting connection structure comprises an upper hanging connection adjusting module which is composed of a hanging connection steel plate 7, an adjustable sliding steel piece 8 and a jackscrew sliding lead screw adjusting channel 15; oblong holes in the left-right direction are formed in the surface of the hanging steel plate 7, and the hanging steel plate 7 is fixed to a concrete member 9 through embedded bolts 11; the jackscrew sliding lead screw adjusting channel 15 comprises an outwards-extending steel piece, a built-in threaded sleeve and a vertical jackscrew. The adjustable sliding steel piece 8 is connected with an outward extending steel piece of the jackscrew sliding lead screw adjusting channel 15 and is embedded into a long circular hole of the hanging steel plate 7; the lower ground socket adjusting module is composed of L-shaped galvanized angle steel 2 and a slot assembly; the L-shaped galvanized angle steel 2 is provided with a long round hole in the in-out direction and is adjusted and fixed through a stainless steel screw 5 and a nut 4; an ethylene-propylene-diene monomer rubber mat is arranged between the slot assembly and the ground socket; and due to the application of the multi-direction adjusting device, the curtain wall unit can be adjusted more flexibly and accurately in the horizontal direction, the vertical direction and the angle direction, and the construction quality is further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of curtain wall installation, and in particular to a multi-directional adjustable connection structure for a curtain wall unit and a curtain wall installation method. Background Art

[0002] In recent years, prefabricated curtain wall installation technology has continued to advance, evolving from the early on-site installation of keels and panels piecemeal to the gradual introduction of prefabrication and modularization, significantly improving construction efficiency and quality. However, existing technologies still have some shortcomings, such as poor quality of embedded components, welding processes that affect installation accuracy, and difficulty in on-site adjustments. Furthermore, for curtain wall installations in temporary buildings or complex corner structures, traditional methods struggle to adapt quickly to changing site conditions and angles. Summary of the Invention

[0003] In order to solve the above problems, the present invention provides a multi-directional adjustable connection structure for a curtain wall unit and a curtain wall installation method to solve the above problems.

[0004] A multi-directional adjustable connection structure for a curtain wall unit, comprising:

[0005] Upper mounting adjustment module: It consists of a mounting steel plate, an adjustable sliding steel piece, and a top screw sliding screw adjustment channel; the mounting steel plate is provided with oblong holes in the left and right directions and is fixed to the concrete member by embedded bolts; the top screw sliding screw adjustment channel includes an overhanging steel piece, an internal threaded sleeve, and a vertical top screw; the adjustable sliding steel piece is connected to the overhanging steel piece of the top screw sliding screw adjustment channel and is embedded in the oblong hole of the mounting steel plate;

[0006] Ground plug adjustment module: It consists of an L-shaped galvanized angle steel and a slot assembly. The L-shaped galvanized angle steel has an oblong hole for entry and exit, which is adjusted and fixed by a stainless steel screw and nut. An EPDM rubber pad is installed between the slot assembly and the ground plug.

[0007] Furthermore, the oblong hole of the hanging steel plate is slidably matched with the adjustable sliding steel part; the vertical top screw of the top screw sliding screw rod adjustment channel abuts against the concrete component; the top screw sliding screw rod adjustment channel includes a top screw and a screw thread.

[0008] Furthermore, the adjustable sliding steel parts and the top screw sliding screw adjustment channel have three-dimensional adjustability. The top screw limiter allows for in-and-out adjustment of the bolts and screws. The mounting steel plate has oblong holes in the left and right directions to achieve left-right adjustment, which can effectively absorb the deviation caused by the main structure. The multi-directionally adjustable semi-unit ground plug system includes ground plugs and slots, which serve as the plug-in connection between male and female curtain wall materials. The L-shaped galvanized angle steel has oblong holes in the entry and exit directions for adjusting the keel installation deviation, ensuring that after the aluminum panels are installed, all panels are in the same entry and exit position, achieving a smooth and beautiful facade effect.

[0009] Furthermore, the stainless steel screw passes through the threaded sleeve of the top screw sliding screw adjustment channel and is locked by a nut.

[0010] Furthermore, the extended steel part is fully welded to the U-shaped steel part, and the inner diameter of the built-in threaded sleeve is 1.5-2 mm larger than the diameter of the stainless steel screw, forming an adjustment margin.

[0011] Furthermore, the protruding steel member is embedded in the guide groove of the adjustable sliding steel member, and a locking bolt is provided on the side wall of the guide groove.

[0012] Furthermore, the protruding steel piece of the top screw sliding screw adjustment channel can be axially rotated by ±5° and is connected to the U-shaped steel piece through an arc groove.

[0013] Furthermore, the upper hook system of the half unit can be adjusted in multiple directions. The hook is made of a galvanized steel pipe, and one end of the upper U-shaped steel piece is installed with a top screw sliding screw adjustment channel. The steel piece extending from the top screw sliding screw adjustment channel is fully welded to its upper and lower parts. The connection groove includes an L-shaped galvanized angle steel, a steel washer, a nut, a stainless steel screw, and a U-shaped steel piece. The groove body is provided with an oblong hole, through which the stainless steel screw passes.

[0014] Furthermore, the semi-unit hanger directly hangs the protruding steel parts of the top screw sliding screw adjustment channel onto the stainless steel screw, and the adjustable sliding steel parts are used to adjust the level of the semi-unit; the protruding steel parts of the top screw sliding screw adjustment channel are fixed in and out with nuts on the stainless steel screw to prevent sliding in and out, and the semi-frame C-shaped steel conversion parts in the figure are fully welded to the galvanized steel pipe and connected to the vertical unit keel.

[0015] Furthermore, the ground plug is fully welded with nuts and C-shaped steel conversion parts; the slot is fully welded with steel washers and a bolt combination consisting of steel washers, nuts, and stainless steel screws. To avoid forward and backward movement, EPDM rubber pads are placed between the ground plug and the slot according to the actual size, and are fully welded to the interlayer unit keel through steel washers.

[0016] A curtain wall installation method comprises the following steps:

[0017] Step 1: Factory prefabrication; use BIM technology to model and generate the positioning coordinates of embedded parts, including embedded steel plates, embedded bolts, etc., unit size and angle parameters;

[0018] In the factory, the keel, including galvanized steel pipes and C-steel conversion parts, is assembled with the curtain wall aluminum panels into independent units, and the insulation layer is integrated. The key connection points are fastened with bolts or fully welded to avoid on-site welding deformation. At the same time, the center of gravity of each unit is calculated, and the lifting points are marked on the skeleton entity to reduce lifting swing.

[0019] Step 2: On-site hoisting and adjustment; perform gravity analysis on the unit and mark the center of gravity as the hoisting point to reduce hoisting swing;

[0020] Hooking system, three-dimensional adjustment;

[0021] Left and right adjustment: The long round hole is opened in the hanging steel plate, and the unit is moved horizontally through the stainless steel screw.

[0022] In and out adjustment: The top screw slides the screw rod to adjust the channel and cooperates with the nut to fix the front and rear position of the unit.

[0023] Up and down adjustment: The height of the U-shaped steel parts and the galvanized steel pipe is adjusted by the top screw limiter.

[0024] Underground plug-in system for a secure connection;

[0025] The plane deviation between the ground plug and the slot is adjusted through the oblong hole of the L-shaped galvanized angle steel, and an EPDM rubber pad is placed in the middle to ensure that the facade is flat after all units are installed.

[0026] Step 3: Precision control; after hoisting, scan the unit settlement and deformation data, compare with the BIM model to correct errors, and guide the precise cutting of non-standard aluminum plates to reduce waste.

[0027] Step 4: Finishing process: install the insulation layer, splice and seal the curtain wall aluminum panels to complete the construction.

[0028] Compared with existing technologies, this invention offers the following advantages: By prefabricating curtain wall units in the factory, the keel and panels are assembled and then transported to the site for hoisting, significantly reducing on-site construction processes and time. This prefabrication method not only improves installation accuracy but also optimizes the construction process, enabling multiple processes to be carried out in parallel, significantly shortening the construction period.

[0029] The use of a multi-directional adjustment device allows for more flexible and precise horizontal, vertical, and angular adjustment of curtain wall units, further improving construction quality. Factory prefabrication reduces on-site material stacking and loss, lowering safety risks. Furthermore, the construction process is more environmentally friendly, reducing noise and dust pollution. This invention also facilitates subsequent maintenance; if problems arise, simply replace the corresponding component. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0031] Figure 1 It is a cross-sectional view of the multi-directionally adjustable half-unit upper hitch system;

[0032] Figure 2 This is a cross-sectional view of the multi-directionally adjustable half-unit underground insertion system;

[0033] Figure 3 It is a cross-sectional view of the hanging structure;

[0034] Figure 4 This is a vertical section of the hanging structure;

[0035] Figure 5 This is a vertical cross-section of the ground plug system.

[0036] In the picture:

[0037] 1. Curtain wall aluminum panel;

[0038] 2. L-shaped galvanized angle steel;

[0039] 3. Steel gasket;

[0040] 4. Nut;

[0041] 5. Stainless steel screw;

[0042] 6. C-shaped steel conversion parts;

[0043] 7. Hanging steel plate;

[0044] 8. Adjustable sliding steel parts;

[0045] 9. Concrete components;

[0046] 10. Embedded steel plate;

[0047] 11. Embedded bolts;

[0048] 12. Galvanized steel pipe;

[0049] 13. Insulation layer;

[0050] 14. U-shaped steel parts;

[0051] 15. Top screw sliding screw adjustment channel;

[0052] 16. Sliding panel assembly;

[0053] 17. L-shaped galvanized steel parts;

[0054] 18. C-shaped steel parts;

[0055] 19. Sliding ball;

[0056] 20. C-shaped connecting block. DETAILED DESCRIPTION

[0057] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0058] The application principle of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0059] Example 1

[0060] like Figure 1-2 As shown, a multi-directional adjustable connection structure for curtain wall units comprises:

[0061] Upper mounting adjustment module: consists of a mounting steel plate 7, an adjustable sliding steel member 8, and a top screw sliding screw adjustment channel 15; the mounting steel plate 7 is provided with oblong holes in the left and right directions on its surface and is fixed to the concrete member 9 by embedded bolts 11; the top screw sliding screw adjustment channel 15 includes an overhanging steel member, an internal threaded sleeve, and a vertical top screw; the adjustable sliding steel member 8 is connected to the overhanging steel member of the top screw sliding screw adjustment channel 15 and is embedded in the oblong hole of the mounting steel plate 7;

[0062] Ground plug adjustment module: It consists of an L-shaped galvanized angle steel 2 and a slot assembly; the L-shaped galvanized angle steel 2 is provided with an oblong hole in the entry and exit directions, and is adjusted and fixed by a stainless steel screw 5 and a nut 4; an EPDM rubber pad is provided between the slot assembly and the ground plug;

[0063] The oblong hole of the hanging steel plate 7 is slidably matched with the adjustable sliding steel member 8; the vertical top screw of the top screw sliding screw rod adjustment channel 15 abuts against the concrete member 9;

[0064] The stainless steel screw 5 passes through the threaded sleeve of the top screw sliding screw adjustment channel 15 and is locked by the nut 4.

[0065] Example 2

[0066] like Figure 1-2 As shown, a multi-directional adjustable connection structure for curtain wall units comprises:

[0067] Upper mounting adjustment module: consists of a mounting steel plate 7, an adjustable sliding steel member 8, and a top screw sliding screw adjustment channel 15; the mounting steel plate 7 is provided with oblong holes in the left and right directions and is fixed to the concrete member 9 by embedded bolts 11; the top screw sliding screw adjustment channel 15 includes an overhanging steel member, an internal threaded sleeve, and a vertical top screw; the adjustable sliding steel member 8 is connected to the overhanging steel member of the top screw sliding screw adjustment channel 15 and is embedded in the oblong hole of the mounting steel plate 7;

[0068] Ground plug adjustment module: It consists of an L-shaped galvanized angle steel 2 and a slot assembly; the L-shaped galvanized angle steel 2 is provided with an oblong hole in the entry and exit directions, and is adjusted and fixed by a stainless steel screw 5 and a nut 4; an EPDM rubber pad is provided between the slot assembly and the ground plug;

[0069] It also includes a sliding plate assembly 16 and a C-shaped connecting block 20 to prevent the L-shaped galvanized angle steel 2 from detaching. The oblong hole of the hanging steel plate 7 is slidably matched with the adjustable sliding steel member 8. The vertical top screw of the top screw sliding screw rod adjustment channel 15 abuts against the concrete member 9.

[0070] The sliding ball 19 capable of torsion sliding is also included.

[0071] The stainless steel screw 5 passes through the threaded sleeve of the top screw sliding screw adjustment channel 15 and is locked by the nut 4.

[0072] The protruding steel piece is fully welded to the U-shaped steel piece 14 , and the inner diameter of the built-in threaded sleeve is 1.5-2 mm larger than the diameter of the stainless steel screw 5 , forming an adjustment margin.

[0073] The protruding steel member is embedded in the guide groove of the adjustable sliding steel member 8, and a locking bolt is provided on the side wall of the guide groove.

[0074] The protruding steel piece of the top screw sliding screw adjustment channel 15 can be axially rotated by ±5° and is connected to the U-shaped steel piece 14 through an arc groove.

[0075] Example 3

[0076] A curtain wall installation method comprises the following steps:

[0077] Step 1: Prefabrication in the factory; use BIM technology to model and generate the positioning coordinates of the embedded parts, including embedded steel plates 10, embedded bolts 11, etc., unit size and angle parameters;

[0078] In the factory, the keel, including the galvanized steel pipe 12 and the C-shaped steel conversion piece 6, is assembled with the curtain wall aluminum panel 1 as an independent unit, and the insulation layer 13 is integrated. The key connection points are fastened with bolts or fully welded to avoid on-site welding deformation. At the same time, the center of gravity of each unit is calculated, and the lifting points are marked on the skeleton entity to reduce lifting swing.

[0079] Step 2: On-site hoisting and adjustment; perform gravity analysis on the unit and mark the center of gravity as the hoisting point to reduce hoisting swing;

[0080] Hooking system, three-dimensional adjustment;

[0081] Left and right adjustment: The long circular hole is opened in the hanging steel plate 7, and the unit is moved horizontally through the stainless steel screw 5.

[0082] In and out adjustment: The top screw sliding screw adjustment channel 15 cooperates with the nut 4 to fix the front and rear position of the unit.

[0083] Up and down adjustment: The height of the U-shaped steel part 14 and the galvanized steel pipe 12 is adjusted by the top screw limiter.

[0084] Underground plug-in system for a secure connection;

[0085] The plane deviation between the ground plug and the slot is adjusted through the oblong hole of the L-shaped galvanized angle steel 2, and an EPDM rubber pad is placed in the middle to ensure that the facade is flat after all units are installed.

[0086] Step 3: Precision control; after hoisting, scan the unit settlement and deformation data, compare with the BIM model to correct errors, and guide the precise cutting of non-standard aluminum plates to reduce waste.

[0087] Step 4: Finishing process: Install the insulation layer 13, splice and seal the curtain wall aluminum panels, and complete the construction.

[0088] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced therein.

[0089] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A multi-directional adjustable connection structure for a curtain wall unit, characterized by: include: The upper hanging adjustment module is composed of a hanging steel plate (7), an adjustable sliding steel part (8) and a top screw sliding screw adjustment channel (15); the hanging steel plate (7) is provided with the oblong holes in the left and right directions on its surface, and the hanging steel plate (7) is fixed to the concrete component (9) by embedded bolts (11); the top screw sliding screw adjustment channel (15) includes an overhanging steel part, an internal threaded sleeve and a vertical top screw; the adjustable sliding steel part (8) is connected to the overhanging steel part of the top screw sliding screw adjustment channel (15) and embedded in the oblong hole of the hanging steel plate (7); The ground plug adjustment module is composed of an L-shaped galvanized angle steel (2) and a slot assembly; the L-shaped galvanized angle steel (2) is provided with an oblong hole in the entry and exit directions, and is adjusted and fixed by a stainless steel screw (5) and a nut (4); The oblong hole of the hanging steel plate (7) is in sliding engagement with the adjustable sliding steel member (8); the vertical top screw of the top screw sliding screw rod adjustment channel (15) abuts against the concrete member (9); The stainless steel screw (5) passes through the threaded sleeve of the top screw sliding screw adjustment channel (15) and is locked by the nut (4).

2. The multi-directional adjustable connection structure for curtain wall units according to claim 1, characterized in that: The protruding steel piece is fully welded to the U-shaped steel piece (14), and the inner diameter of the built-in threaded sleeve is 1.5-2 mm larger than the diameter of the stainless steel screw (5), forming an adjustment margin.

3. The multi-directional adjustable connection structure for curtain wall units according to claim 2, characterized in that: The protruding steel piece is embedded in the guide groove of the adjustable sliding steel piece (8), and a locking bolt is provided on the side wall of the guide groove.

4. The multi-directional adjustable connection structure for curtain wall units according to claim 3, characterized in that: The protruding steel piece of the top screw sliding screw rod adjustment channel (15) can be axially rotated by ±5° and is connected to the U-shaped steel piece (14) through an arc groove.

5. A curtain wall installation method, comprising a multi-directional adjustable connection structure for a curtain wall unit according to any one of claims 1 to 4, characterized in that: The following steps are involved: Step 1: prefabricate and assemble the curtain wall keel, including galvanized steel pipe (12), C-shaped steel conversion piece (6), etc., with the curtain wall aluminum plate (1) into an independent curtain wall unit in the factory, and integrate the insulation layer (13); Step 2: After transporting to the site, use the hoisting equipment to lift the curtain wall unit to the installation position Step 3: Connect the upper main structure using the upper hanging system: fix the hanging steel plate (7) to the concrete member (9) through the embedded bolts (11), and perform three-dimensional direction adjustment through the adjustable sliding steel member (8) and the top screw sliding screw adjustment channel (15); Step 4: Connect the lower structure using the ground plug system: plug the L-shaped galvanized angle steel (2) into the ground plug through the slot, and adjust the installation deviation through the long circular hole in the inlet and outlet direction; Step 5: After completing all unit adjustments, perform sealing.

6. A curtain wall installation method according to claim 5, characterized in that The surface of the L-shaped galvanized angle steel (2) is provided with an oblong hole in the entry and exit directions, and the oblong hole in the direction cooperates with the stainless steel screw (5) to adjust the position of the keel.

7. A curtain wall installation method according to claim 5, characterized in that An EPDM rubber pad is provided between the ground plug and the slot, and the slot is fully welded to the interlayer unit keel via a steel gasket (3).

8. A curtain wall installation method according to claim 5, characterized in that : The step 1 also includes generating the positioning coordinates and unit processing parameters of the embedded steel plate (10) and the embedded bolt (11) through the BIM model, performing gravity analysis on the skeleton and marking the center of gravity of the lifting.

9. A curtain wall installation method according to claim 5, characterized in that : Step five also includes: collecting settlement and deformation data of the steel skeleton after installation and feeding it back to the BIM system, and optimizing the subsequent unit processing dimensions or adjusting the correction value based on the error data.

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