Multi-directional limiting tension-compression damping support and assembling method
Through the design of a multi-directional limited tension and compression vibration damping support, and the synergistic effect of the annular variable thickness vibration damping layer, the vibration damping disc layer and the pull rod damping device, the problem of poor vibration damping effect of existing vibration damping equipment in high-precision equipment and noise-sensitive environments is solved, and efficient vibration damping, noise reduction and improved equipment stability are achieved.
Patent Information
- Application Number
- CN202510693160.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-10-03
AI Technical Summary
Existing vibration reduction equipment has poor vibration reduction effect in high-precision equipment and noise-sensitive environments, and cannot meet the high-efficiency vibration reduction needs of modern equipment, affecting the equipment's operating stability and the comfort of the surrounding environment.
A multi-directional limited tension-compression vibration-damping bearing is designed. Through the synergistic effect of the annular variable-thickness vibration-damping layer, the vibration-damping disc layer and the pull rod damping device, it absorbs and disperses vibration energy. Combined with the intermediate support layer, it provides stable central support to adapt to vibrations of different frequencies. The lateral displacement is limited by the limit block to ensure the stability and reliability of the equipment in a long-term vibration environment.
Significantly improve vibration reduction efficiency, extend equipment service life, reduce noise levels, reduce component wear, enhance equipment stability and reliability, adapt to complex working conditions, maintain good working condition, and provide a comfortable working environment.
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Figure CN120739828A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of equipment vibration reduction, and more specifically, relates to a multi-directional limiting tension and compression vibration reduction support and an assembly method. Background Art
[0002] With the continued vigorous development of my country's national economy and the accelerating pace of industrialization and urbanization, the scale and complexity of various types of equipment and facilities are showing a significant upward trend. Against this backdrop, the noise generated by equipment operation has become increasingly prominent, not only disrupting residents' daily lives but also having a serious negative impact on the surrounding environment. At the same time, the comfort level of the surrounding area has gradually become a key consideration for designers during the planning and design stages. Good comfort not only helps improve equipment efficiency but also provides a more pleasant working environment for operators, thereby improving overall work efficiency and quality.
[0003] In actual applications, many equipment and facilities currently lack any vibration reduction devices installed at the bottom, or only use simple vibration reduction devices with simple structures and limited functions. The vibration reduction effect of these existing devices is mostly unsatisfactory and cannot meet the strict requirements of modern equipment for efficient vibration reduction. The shortcomings of existing vibration reduction equipment are particularly prominent in equipment that requires extremely high operating accuracy and stability, such as precision machine tools and medical equipment, as well as in places that are extremely sensitive to noise control, such as hospitals, schools, and residential areas. These problems not only seriously affect the normal operation of equipment, resulting in shortened equipment lifespan and increased maintenance costs, but also cause great damage to the comfort of the surrounding environment, reduce the quality of life of residents, and may even cause a series of social problems. Summary of the Invention
[0004] In response to the above defects or improvement needs of the prior art, the present invention provides a multi-directional limited tension and compression vibration damping bearing and assembly method, in which an annular variable thickness vibration damping layer is arranged between the top baffle and the bottom baffle, a first annular cavity is provided in the middle of the annular variable thickness vibration damping layer, and an intermediate support layer is provided therein. The intermediate support layer is a circular structure with a second annular cavity in the middle, which is provided with a pull rod damping device. A vibration damping disc layer is provided between the vibration damping layer and the support layer. Through the synergistic effect of the annular variable thickness vibration damping layer, the vibration damping disc layer and the pull rod damping device, the vibration energy can be effectively absorbed and dispersed to adapt to vibrations of different frequencies. The intermediate support layer provides a stable central support for the structure, ensuring the compactness and reliability of the overall structure, so that it can still maintain a good working condition under long-term vibration environment.
[0005] In order to achieve the above-mentioned purpose, according to the present invention, a multi-directional limited tension and compression vibration damping support includes a top baffle, a bottom baffle, and an annular variable thickness vibration damping layer arranged between the top baffle and the bottom baffle, wherein a first annular cavity is provided in the middle of the annular variable thickness vibration damping layer, an intermediate support layer is provided in the middle of the first annular cavity, the intermediate support layer is a circular structure, a second annular cavity is provided in the middle thereof, and a pull rod damping device is provided in the second annular cavity;
[0006] One or more vibration-damping disc layers are provided between the annular variable-thickness vibration-damping layer and the intermediate support layer. Through the synergistic effect of the annular variable-thickness vibration-damping layer, the vibration-damping disc layer and the pull rod damping device, the vibration energy can be effectively absorbed and dispersed to adapt to vibrations of different frequencies. The intermediate support layer provides a stable central support for the structure, ensuring the compactness and reliability of the overall structure, so that it can still maintain a good working condition in a long-term vibration environment.
[0007] Furthermore, the top baffle includes a top flat plate, which is rectangular in shape. A first lateral limit plate is fixedly installed around the bottom of the top flat plate, and the first lateral limit plate is perpendicular to the top flat plate. The top flat plate and the first lateral limit plates around it form a downward-opening frame structure, and an accommodating slot is formed inside the frame, which plays a limiting and guiding role for the annular variable thickness vibration damping layer.
[0008] Furthermore, the bottom baffle includes a bottom flat plate, which is rectangular in shape. Second lateral limit plates are fixedly installed around the top of the bottom flat plate, and the second lateral limit plates are perpendicular to the bottom flat plate. The bottom flat plate and the second lateral limit plates around it form an upwardly open frame structure, and an accommodating slot is formed inside the frame to limit the top baffle.
[0009] Furthermore, the top baffle is nested in the internal frame structure of the bottom baffle to form a lateral limit structure, the first lateral limit plate and the second lateral limit plate are parallel to each other, and the lower end of the first lateral limit plate is adjacent to the upper end of the second lateral limit plate, and a limit block is fixedly installed on the outer side of the lower end of the first lateral limit plate adjacent to the second lateral limit plate, and a lateral displacement gap of 5 to 10 mm is reserved between the limit block and the second lateral limit plate. Once the lateral displacement amplitude of the device exceeds the reserved gap range, the limit block will quickly and effectively play a role, thereby strictly limiting the lateral displacement of the device.
[0010] Furthermore, a first sealing steel plate is fixedly installed on the bottom of the top flat plate, an upper groove is opened at the center of the top of the first sealing steel plate, and a through hole is provided at the center of the upper groove; a second sealing steel plate is fixedly installed on the top of the bottom flat plate, a lower groove is opened at the center of the bottom of the second sealing steel plate, and a through hole is provided at the center of the lower groove; the two ends of the pull rod damping device are arranged in the upper groove and the lower groove.
[0011] Furthermore, the top plate is provided with a plurality of screw holes, which penetrate the first sealing steel plate and extend to the first stiffening steel plate of the annular variable thickness vibration damping layer, and the annular variable thickness vibration damping layer and the top plate are fixedly connected by countersunk bolts;
[0012] The bottom plate is also provided with a plurality of screw holes, which penetrate the second sealing steel plate and extend to the last stiffening steel plate of the annular variable thickness vibration damping layer, and the annular variable thickness vibration damping layer and the bottom plate are fixedly connected by countersunk bolts.
[0013] Furthermore, the annular variable thickness vibration damping layer is arranged between the first sealing steel plate and the second sealing steel plate, and the annular variable thickness vibration damping layer is formed by alternatingly stacking more than two layers of rubber and more than one layer of stiffening steel plates and bonding them through high-temperature vulcanization, and each layer of rubber is set to a different thickness. Through the structure of rubber layers with different thicknesses, it can cope with vibrations of various frequencies and achieve variable frequency vibration reduction.
[0014] Furthermore, the material of the intermediate support layer is selected from plastic material, rubber material or composite material with deformable properties.
[0015] Furthermore, the top and bottom of the vibration-damping disc layer are respectively in contact with the top flat plate and the bottom flat plate. The vibration-damping disc layer is composed of multiple disc layers, and each of the disc layers includes but is not limited to a spring, a disc spring or a shock-absorbing sheet.
[0016] According to a second aspect of the present invention, a method for assembling a multi-directional limit tension and compression vibration damping support is provided, which is implemented using the multi-directional limit tension and compression vibration damping support, comprising:
[0017] S100: According to the vibration reduction requirements of different equipment, appropriate rubber materials of different thicknesses are selected. Stiffening steel plates and rubber materials of different thicknesses are arranged at intervals and vulcanized together to form an annular variable thickness vibration reduction layer. Multiple bolt holes are reserved at the top and bottom of the annular variable thickness vibration reduction layer.
[0018] S200: The first sealing steel plate is fixedly installed on the bottom of the top baffle, the second sealing steel plate is fixedly installed on the top of the bottom baffle, and the limit block is fixedly installed on the outer side of the lower end of the first lateral limit plate;
[0019] S300: Installing the annular variable thickness vibration damping layer in the middle of the frame structure of the bottom baffle, and fixing the bottom baffle and the annular variable thickness vibration damping layer with countersunk bolts;
[0020] S400: Install the tie rod damping device in the middle of the first annular cavity, and place the lower end of the tie rod damping device in the lower groove of the second sealing steel plate. Then, sleeve the intermediate support layer onto the outside of the tie rod damping device, and install the vibration damping disc layer between the annular variable thickness vibration damping layer and the intermediate support layer.
[0021] S500: Install the top baffle on the top of the annular variable thickness vibration damping layer, and place the upper end of the pull rod damping device in the upper groove of the first sealing layer steel plate, and fix the top baffle and the annular variable thickness vibration damping layer with countersunk bolts, so that the top baffle, the annular variable thickness vibration damping layer, and the bottom baffle form an integral structure.
[0022] In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art:
[0023] 1. The multi-directional limited tension and compression vibration damping support of the present invention is achieved by arranging an annular variable thickness vibration damping layer between the top baffle and the bottom baffle, with a first annular cavity provided in the middle of the annular variable thickness vibration damping layer, in which an intermediate support layer is provided. The intermediate support layer is a circular structure with a second annular cavity in the middle, in which a pull rod damping device is provided. A vibration damping disc layer is provided between the vibration damping layer and the support layer. Through the synergistic effect of the annular variable thickness vibration damping layer, the vibration damping disc layer and the pull rod damping device, the vibration energy can be effectively absorbed and dispersed to adapt to vibrations of different frequencies. The intermediate support layer provides a stable central support for the structure, ensuring the compactness and reliability of the overall structure, so that it can still maintain a good working condition in a long-term vibration environment.
[0024] 2. The multi-directional limited tension and compression vibration damping support of the present invention has an annular variable thickness vibration damping layer made of two or more layers of rubber and one or more layers of stiffening steel plates alternately stacked and bonded by high-temperature vulcanization, which provides the support with the required suitable vertical and radial stiffness characteristics, and each layer of rubber is set to a different thickness. Through the structure of rubber layers with different thicknesses, it can accurately respond to vibrations of various frequencies and achieve variable frequency vibration reduction, thereby significantly improving the vibration reduction efficiency, effectively reducing the vibration energy during equipment operation, reducing damage to the equipment structure and components, and thus extending the service life of the equipment. At the same time, the alternating stacking of rubber layers and stiffening steel plates not only gives the vibration damping layer higher structural strength and stability, but also prevents the equipment from structural deformation or damage due to vibration, further enhancing the stability and reliability of the equipment.
[0025] 3. The multi-directional limiting tension and compression vibration damping support of the present invention nests the top baffle in the internal frame structure of the bottom baffle, and fixes a limiting block on the outer side of the lower end of the first lateral limiting plate and adjacent to the second lateral limiting plate. A lateral displacement gap of 5-10mm is reserved between the limiting block and the second lateral limiting plate. Once the lateral displacement amplitude of the device exceeds this reserved gap range, the limiting block will quickly and effectively play a role, thereby strictly limiting the lateral displacement of the equipment, so as to ensure the stability of the entire equipment during operation. After limiting the lateral displacement, the vibration caused by shaking of the equipment during operation is greatly reduced, which helps to reduce the noise level of the equipment, and can also reduce the wear and loosening of parts caused by vibration, thereby improving the overall stability and reliability of the equipment, and can effectively avoid equipment structure deformation and component damage caused by excessive lateral displacement.
[0026] 4. The multi-directional, limited-tension, and compression-tension vibration-damping bearing of this invention incorporates one or more vibration-damping discs between the annular variable-thickness vibration-damping layer and the intermediate support layer. These discs work in conjunction with the pull-rod damping device, effectively absorbing and dissipating vibration energy when vertical vibration occurs. Because the vibration-damping discs remain within their elastic deformation range throughout use, they avoid permanent deformation or damage, ensuring that they maintain excellent vibration-damping performance even after multiple vibration cycles.
[0027] 5. The multi-directional limiting tension and compression vibration-damping support of the present invention, the pull rod damping device is in the middle equilibrium position under normal working conditions. On the one hand, it can meet the specific requirements of some special equipment for tensile performance, ensuring that the equipment maintains structural stability and functionality when subjected to tension; on the other hand, when facing vertical vibration, the device can play an excellent role in vibration reduction and energy consumption, effectively reduce vibration energy, and ensure the stability of the equipment during operation, thereby taking into account the equipment's needs in both tensile resistance and vibration reduction, and improving the overall performance and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a front view of a multi-directional limit tension and compression vibration damping support according to an embodiment of the present invention;
[0029] Figure 2 A top view of a multi-directional limit tension and compression vibration damping support according to an embodiment of the present invention;
[0030] Figure 3 This is a schematic structural diagram of a top baffle and a bottom baffle of a multi-directional limit tension and compression vibration damping support according to an embodiment of the present invention;
[0031] Figure 4 for Figure 1 A magnified schematic diagram of the local structure at center A;
[0032] Figure 5 for Figure 1 A magnified schematic diagram of the local structure at point B in the middle;
[0033] Figure 6 for Figure 1 A magnified schematic diagram of the local structure at point C in the middle;
[0034] Figure 7 The figure is a flow chart of an assembly method of a multi-directional limiting tension and compression vibration damping bearing according to an embodiment of the present invention.
[0035] In all the drawings, the same figure marks represent the same technical features, specifically: 1-top baffle, 101-top flat plate, 102-first lateral limit plate, 2-first sealing steel plate, 3-annular variable thickness vibration reduction layer, 4-pull rod damping device, 5-limiting block, 6-vibration reduction disc layer, 7-middle support layer, 8-second sealing steel plate, 9-bottom baffle, 901-bottom flat plate, 902-second lateral limit plate, 10-first annular cavity, 11-second annular cavity. DETAILED DESCRIPTION
[0036] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to illustrate the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
[0037] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0038] In this patent, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0039] Example 1
[0040] like Figure 1-6 As shown, an embodiment of the present invention provides a multi-directional limited tension and compression vibration damping bearing, comprising a top baffle 1, a bottom baffle 9 and an annular variable thickness vibration damping layer 3 arranged between the top baffle 1 and the bottom baffle 9, wherein a first annular cavity 10 is provided in the middle of the annular variable thickness vibration damping layer 3, and an intermediate support layer 7 is provided in the middle of the first annular cavity 10. The intermediate support layer 7 is a circular structure, and a second annular cavity 11 is provided in the middle thereof, and a pull rod damping device 4 is provided in the second annular cavity 11. Through the synergistic effect of the annular variable thickness vibration damping layer 3 and the pull rod damping device 4, vibration impacts of different sizes can be effectively buffered, and the bearing is suitable for a variety of vibration environments. At the same time, the top baffle 1, the bottom baffle 9 and the intermediate support layer 6 of the bearing jointly play a limiting role to prevent excessive deformation of the bearing and ensure structural stability. The overall structural design is reasonable and can adapt to a variety of working conditions. Whether it is static load support or dynamic vibration environment, it can maintain good performance. It is widely applicable to scenes such as bridges, high-rise buildings, mechanical equipment and offshore platforms, effectively protecting structural safety and reducing vibration damage.
[0041] Furthermore, the top baffle 1 includes a top flat plate 101, which is rectangular in shape. The first lateral limit plates 102 are fixedly installed around the bottom of the top flat plate 101, and the first lateral limit plates 102 are perpendicular to the top flat plate 101. The top flat plate 101 and the first lateral limit plates 102 around it form a downward-opening frame structure, and a receiving slot is formed inside the frame, which plays a limiting and guiding role for the annular variable thickness vibration damping layer 3.
[0042] Furthermore, the bottom baffle 9 includes a bottom flat plate 901, which is rectangular in shape. Second lateral limiting plates 902 are fixedly installed around the top of the bottom flat plate 901, and the second lateral limiting plates 902 are perpendicular to the bottom flat plate 901. The bottom flat plate 901 and the second lateral limiting plates 902 around it form an upwardly open frame structure, and a receiving slot is formed inside the frame to limit the top baffle 1.
[0043] Furthermore, the top baffle 1 is nested in the internal frame structure of the bottom baffle 9, forming a lateral limiting structure, wherein the first lateral limiting plate 102 and the second lateral limiting plate 902 are parallel to each other, and the lower end of the first lateral limiting plate 102 is adjacent to the upper end of the second lateral limiting plate 902, and a limiting block 5 is fixedly installed on the outer side of the lower end of the first lateral limiting plate 102 and adjacent to the second lateral limiting plate 902. A lateral displacement gap of 5-10 mm is reserved between the limiting block 5 and the second lateral limiting plate 902. Once the lateral displacement amplitude of the device exceeds the reserved gap range, the limiting block 5 will quickly and effectively play a role, thereby strictly limiting the lateral displacement of the equipment, so as to ensure the stability of the entire equipment during operation. After limiting the lateral displacement, the vibration caused by shaking of the equipment during operation is greatly reduced. This not only helps to reduce the noise level of the equipment, but also reduces the wear and looseness of parts caused by vibration, thereby improving the overall stability and reliability of the equipment, and can effectively avoid deformation of the equipment structure and damage to parts caused by excessive lateral displacement. For example, excessive lateral displacement may cause the connection parts to loosen, the welding points to crack, or the key components to shift, and the setting of the limit block 5 can effectively prevent these problems from occurring, thereby extending the service life of the equipment, reducing the maintenance cost of the equipment, and improving the operating efficiency of the equipment, bringing higher economic benefits to the enterprise or user. The limitation of lateral displacement reduces the vibration source of the equipment during operation, thereby reducing the noise level of the equipment. This is especially important for some equipment that needs to operate in a quiet environment. It can provide a more comfortable working environment for operators and also help reduce noise pollution to the surrounding environment.
[0044] Furthermore, a first sealing steel plate 2 is fixedly installed on the bottom of the top flat plate 101, an upper groove is opened at the top center of the first sealing steel plate 2, and a through hole is provided at the center of the upper groove, and a second sealing steel plate 8 is fixedly installed on the top of the bottom flat plate 901, a lower groove is opened at the bottom center of the second sealing steel plate 8, and a through hole is provided at the center of the lower groove, and the two ends of the pull rod damping device 4 are arranged in the upper groove and the lower groove, ensuring the precise positioning of the pull rod damping device 4 during installation and use, and reducing structural instability caused by installation errors.
[0045] Furthermore, the annular variable-thickness vibration-damping layer 3 is disposed between the first sealing steel plate 2 and the second sealing steel plate 8. The annular variable-thickness vibration-damping layer 3 is formed by alternating two or more layers of rubber and one or more layers of stiffening steel plates, bonded by high-temperature vulcanization, to provide the support with the required appropriate vertical and radial stiffness characteristics. Each layer of rubber is set to a different thickness. Through the structure of rubber layers of different thicknesses, it can accurately respond to vibrations of various frequencies and achieve variable-frequency vibration reduction, thereby significantly improving vibration reduction efficiency, effectively reducing vibration energy during equipment operation, and reducing damage to equipment structures and components, thereby extending the service life of the equipment. At the same time, the alternating lamination of rubber layers and stiffening steel plates not only gives the vibration-damping layer higher structural strength and stability, but also prevents structural deformation or damage to the equipment due to vibration, further enhancing the stability and reliability of the equipment. This design can also effectively reduce the interference of vibration on the operating accuracy of the equipment, improve the processing, measurement, or operation accuracy of the equipment, enable it to better adapt to complex working conditions, and maintain a good operating state. In addition, rubber layers of varying thickness can absorb and disperse vibration energy, reduce vibration transmission, and lower equipment operating noise, providing operators with a more comfortable working environment and reducing the potential health hazards of noise.
[0046] Furthermore, the central axis of the annular variable thickness vibration damping layer 3 coincides with the central axis of the intermediate support layer 7, and the top and bottom of the intermediate support layer 7 abut against the top plate 101 and the bottom plate 901, respectively. During use, the support layer not only provides structural stability but also coordinates with the deformation of the annular variable thickness vibration damping layer 3 to ensure uniformity and consistency of the vibration damping effect. The material of the intermediate support layer 7 is selected from a deformable plastic material, rubber material, or composite material. The plastic material includes thermoplastics, thermosetting plastics, elastomers, etc. The rubber material includes natural rubber (NR), styrene-butadiene rubber (SBR), nitrile rubber (NBR), chloroprene rubber (CR), silicone rubber, etc. The composite material includes rubber-metal composites, rubber-fiber composites, fiber-reinforced plastic materials, etc.
[0047] Furthermore, the top plate 101 is provided with multiple screw holes, which penetrate the first sealing steel plate 2 and extend to the first stiffening steel plate of the annular variable thickness vibration damping layer 3. Countersunk bolts securely connect the annular variable thickness vibration damping layer 3 to the top plate 101. The bottom plate 901 is also provided with multiple screw holes, which penetrate the second sealing steel plate 8 and extend to the last stiffening steel plate of the annular variable thickness vibration damping layer 3. Countersunk bolts securely connect the annular variable thickness vibration damping layer 3 to the bottom plate 901. This connection method tightly integrates the top baffle 1, the annular variable thickness vibration damping layer 3, and the bottom baffle 9 into a single, integrated structure, enhancing overall structural stability. The bolted connection forms a stable, integrated structure, reducing relative displacement and looseness between components and improving the stability of the device under high loads and complex operating conditions. Furthermore, the precise connection ensures that the vibration damping layer can more effectively absorb and dissipate vibration energy, reducing vibration interference with the equipment's operating accuracy, reducing equipment noise, and improving working environment comfort.
[0048] Furthermore, one or more vibration-damping disc layers 6 are provided in the first annular cavity 10. The one or more vibration-damping disc layers 6 are provided between the annular variable-thickness vibration-damping layer 3 and the intermediate support layer 7, and the top and bottom of the vibration-damping disc layers 6 abut against the top plate 101 and the bottom plate 901, respectively. Their primary function is to work in conjunction with the tie rod damping device 4, playing an important role in vertical vibration reduction and energy dissipation. During use, the deformation of the support never exceeds the maximum deformation limit of the vibration-damping disc layer 6, ensuring that the vibration-damping disc layer 6 remains in the elastic deformation stage throughout its entire service life, maintaining its stable performance and enabling cyclical use. This ensures the continuity and reliability of the vibration-damping effect, improves the efficiency and durability of the vibration-damping system, reduces maintenance costs, and enhances the stability and reliability of the entire device. The design of the vibration-damping disc layer 6 takes into account the synergistic effect with the tie rod damping device 4, so that when vertical vibration occurs, the two can cooperate with each other to efficiently absorb and dissipate vibration energy. Since the vibration-damping disc layer 6 is always kept within the elastic deformation range during the entire use process, it will not be permanently deformed or damaged, which ensures that it can still maintain good vibration-damping performance after multiple vibration cycles.
[0049] Furthermore, the vibration-damping disc layer 6 is composed of multiple disc layers, each of which includes but is not limited to a spring, a disc spring, or a damping sheet. The disc layer primarily cooperates with the pull rod damping device 4 to facilitate vertical vibration reduction and energy dissipation. During use, the deformation of the device is always controlled within the maximum deformation limit of the vibration-damping disc layer 6, ensuring that the vibration-damping disc layer 6 remains in the elastic deformation stage throughout its entire use cycle, thereby ensuring that the vibration-damping disc layer 6 can continuously and stably perform its vibration-damping function.
[0050] Furthermore, the pull rod damping device 4 is in an intermediate equilibrium position during normal operation. In practical applications, it can, on the one hand, meet the specific tensile strength requirements of some special equipment, ensuring that the equipment maintains structural stability and functionality when subjected to tension. On the other hand, when facing vertical vibration, the device can also play an excellent role in vibration reduction and energy dissipation, effectively reducing vibration energy and ensuring the stability of the equipment during operation. Thus, it takes into account the equipment's requirements for both tensile strength and vibration reduction, and improves the overall performance and reliability of the equipment.
[0051] Specifically, the tie rod damping device 4 includes but is not limited to a hydraulic damping tie rod damping device, a pneumatic damping tie rod damping device, and a friction damping tie rod damping device. The hydraulic damping tie rod damping device constructs a chamber structure and a throttling channel inside the damper. When the tie rod moves, it drives the piston to move in the chamber, forcing the hydraulic oil to pass through a specific throttling hole, and utilizes the throttling effect during the flow of the hydraulic oil to generate a damping force, thereby achieving buffering and control of the tie rod movement. The device can accurately regulate and stabilize the damping force output characteristics, and can effectively suppress the impact and vibration generated by the tie rod during the reciprocating motion; the pneumatic damping tie rod damping device utilizes the compressibility of the gas and sets a piston structure in the damping chamber. When the tie rod moves, the piston moves accordingly, changing the volume of the gas in the damping chamber, causing the gas to compress or expand, and generating a damping force based on the change in the gas state, thereby achieving damping control of the tie rod movement. The device has the significant advantage of fast response speed, and can quickly buffer and absorb the instantaneous impact on the tie rod. Its structure is relatively simple and easy to manufacture. The cost is low and the overall weight is light; the friction damping type tie rod damping device sets a friction component between the tie rod and the fixed component, such as installing a friction plate on the surface of the tie rod. When the tie rod moves, relative sliding occurs between the friction plate and the fixed component, and the friction between the two is used to form a damping force, thereby achieving obstruction and buffering of the tie rod movement. The device has a simple structural design, low manufacturing cost, and easy installation and maintenance. It is suitable for occasions where damping accuracy is not required and the working environment is relatively harsh, such as tie rod systems used for earthquake resistance in building structures; the electromagnetic damping type tie rod damping device is based on the law of electromagnetic induction. A relative motion structure of a coil and a magnet is set in the device. When the tie rod moves, it drives the coil or magnet to produce relative displacement, causing the conductor to cut the magnetic flux lines in the magnetic field, generating an induced current. The induced current is acted upon by the Ampere force in the magnetic field to form a damping force, thereby achieving control of the tie rod movement. The damping force can be precisely adjusted by precisely controlling the current size. The response speed is extremely fast, and the damping force can be adjusted in real time according to the movement state of the tie rod.
[0052] Example 2
[0053] Combine Figure 1-6 ,like Figure 7As shown, the present invention provides an assembly method of a multi-directional limit tension and compression vibration damping support, which is implemented by applying the multi-directional limit tension and compression vibration damping support. The specific steps are as follows:
[0054] S100: Select appropriate rubber materials of different thicknesses according to the vibration reduction requirements of different equipment, arrange stiffening steel plates and rubber materials of different thicknesses at intervals, and vulcanize them together to form an annular variable thickness vibration reduction layer 3, and reserve multiple bolt holes at the top and bottom of the annular variable thickness vibration reduction layer 3;
[0055] S200: The first sealing steel plate 2 is fixedly installed on the bottom of the top baffle 1, the second sealing steel plate 8 is fixedly installed on the top of the bottom baffle 9, and the limit block 5 is fixedly installed on the outer side of the lower end of the first lateral limit plate 102;
[0056] S300: Install the annular variable thickness vibration damping layer 3 in the middle of the frame structure of the bottom baffle 9, and fix the bottom baffle 9 and the annular variable thickness vibration damping layer 3 with countersunk bolts;
[0057] S400: Install the tie rod damping device 4 in the middle of the first annular cavity 10, and place the lower end of the tie rod damping device 4 in the lower groove of the second sealing layer steel plate 8. Then, fit the intermediate support layer 7 onto the outside of the tie rod damping device 4, and install the vibration damping disc layer 6 between the annular variable thickness vibration damping layer 3 and the intermediate support layer 7.
[0058] S500: Install the top baffle 1 on the top of the annular variable thickness vibration damping layer 3, and place the upper end of the pull rod damping device 4 in the upper groove of the first sealing steel plate 2, and fix the top baffle 1 to the annular variable thickness vibration damping layer 3 through countersunk bolts, so that the top baffle 1, the annular variable thickness vibration damping layer 3, and the bottom baffle 9 form an integral structure.
[0059] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multi-directional limit tension and compression vibration damping support, characterized in that: The invention comprises a top baffle (1), a bottom baffle (9), and an annular variable thickness vibration damping layer (3) arranged between the top baffle (1) and the bottom baffle (9); a first annular cavity (10) is provided in the middle of the annular variable thickness vibration damping layer (3); an intermediate support layer (7) is provided in the middle of the first annular cavity (10); the intermediate support layer (7) is a circular structure, a second annular cavity (11) is provided in the middle thereof, and a pull rod damping device (4) is provided in the second annular cavity (11); One or more vibration-damping disc layers (7) are provided between the annular variable-thickness vibration-damping layer (3) and the intermediate support layer (7). Through the coordinated action of the annular variable-thickness vibration-damping layer (3), the vibration-damping disc layer (6) and the pull rod damping device (4), the vibration energy can be effectively absorbed and dispersed, and vibrations of different frequencies can be adapted. The intermediate support layer provides a stable central support for the structure, ensuring the compactness and reliability of the overall structure, so that the structure can still maintain a good working condition under long-term vibration conditions.
2. The multi-directional limit tension and compression vibration damping support according to claim 1, characterized in that: The top baffle (1) comprises a top flat plate (101) having a rectangular shape. First lateral limiting plates (102) are fixedly mounted around the bottom of the top flat plate (101), and the first lateral limiting plates (102) are perpendicular to the top flat plate (101). The top flat plate (101) and the first lateral limiting plates (102) around the top flat plate (101) together form a frame-like structure that opens downward, and a receiving slot is formed inside the frame structure to limit and guide the annular variable thickness vibration damping layer (3).
3. The multi-directional limit tension and compression vibration damping support according to claim 1, characterized in that: The bottom baffle (9) comprises a bottom flat plate (901) having a rectangular shape. Second lateral limiting plates (902) are fixedly mounted around the top of the bottom flat plate (901), and the second lateral limiting plates (902) are perpendicular to the bottom flat plate (901). The bottom flat plate (901) and the second lateral limiting plates (902) around the bottom flat plate (901) are combined to form a frame-like structure that is open upward, and a receiving slot is formed inside the frame structure to limit the top baffle (1).
4. The multi-directional limit tension and compression vibration damping support according to claim 1, characterized in that: The top baffle (1) is nested in the internal frame structure of the bottom baffle (9), forming a lateral limiting structure. The first lateral limiting plate (102) and the second lateral limiting plate (902) are parallel to each other, and the lower end of the first lateral limiting plate (102) is adjacent to the upper end of the second lateral limiting plate (902). A limiting block (5) is fixedly installed on the outer side of the lower end of the first lateral limiting plate (102) adjacent to the second lateral limiting plate (902). A lateral displacement gap of 5 to 10 mm is reserved between the limiting block (5) and the second lateral limiting plate (902). Once the lateral displacement amplitude of the device exceeds the reserved gap range, the limiting block (5) will quickly and effectively play a role, thereby strictly limiting the lateral displacement of the device.
5. A multi-directional limit tension and compression vibration damping support according to any one of claims 1 to 4, characterized in that: A first sealing steel plate (2) is fixedly mounted on the bottom of the top plate (101), an upper groove is provided at the center of the top of the first sealing steel plate (2), and a through hole is provided at the center of the upper groove; a second sealing steel plate (8) is fixedly mounted on the top of the bottom plate (901), a lower groove is provided at the center of the bottom of the second sealing steel plate (8), and a through hole is provided at the center of the lower groove; and both ends of the pull rod damping device (4) are arranged in the upper groove and the lower groove.
6. The multi-directional limit tension and compression vibration damping support according to claim 5, characterized in that: The top plate (101) is provided with a plurality of screw holes, the plurality of screw holes penetrating the first sealing steel plate (2) and extending to the first stiffening steel plate of the annular variable thickness vibration damping layer (3), and the annular variable thickness vibration damping layer (3) and the top plate (101) are fixedly connected by countersunk bolts; The bottom plate (901) is also provided with a plurality of screw holes, which penetrate the second sealing steel plate (8) and extend to the last stiffening steel plate of the annular variable thickness vibration damping layer (3), and the annular variable thickness vibration damping layer (3) and the bottom plate (901) are fixedly connected by countersunk bolts.
7. The multi-directional limit tension and compression vibration damping support according to claim 6, characterized in that: The annular variable thickness vibration damping layer (3) is arranged between the first sealing steel plate (2) and the second sealing steel plate (8), and the annular variable thickness vibration damping layer (3) is formed by alternately stacking two or more layers of rubber and one or more layers of stiffening steel plates and bonding them through high-temperature vulcanization, and each layer of rubber is set to a different thickness. Through the structure of rubber layers with different thicknesses, vibrations of various frequencies can be handled to achieve variable frequency vibration damping.
8. A multi-directional limit tension and compression vibration damping support according to any one of claims 1 to 4, characterized in that: The material of the intermediate support layer (7) is selected from plastic materials, rubber materials or composite materials with deformable properties.
9. A multi-directional limit tension and compression vibration damping support according to any one of claims 1 to 4, characterized in that: The top and bottom of the vibration-damping disc layer (6) are respectively in contact with the top flat plate (101) and the bottom flat plate (901). The vibration-damping disc layer (6) is composed of multiple disc layers, each of which includes but is not limited to a spring, a disc spring or a shock-absorbing plate.
10. A method for assembling a multi-directional limit tension and compression vibration damping support, characterized in that: The invention is realized by using a multi-directional limit tension and compression vibration damping support as described in any one of claims 1 to 9, comprising: S100: According to the different vibration reduction requirements of the equipment, suitable rubber materials of different thicknesses are selected, and stiffening steel plates and rubber materials of different thicknesses are arranged at intervals and vulcanized together to form an annular variable thickness vibration reduction layer (3), and a plurality of bolt holes are reserved at the top and bottom of the annular variable thickness vibration reduction layer (3); S200: The first sealing steel plate (2) is fixedly installed on the bottom of the top baffle (1), the second sealing steel plate (8) is fixedly installed on the top of the bottom baffle (9), and the limit block (5) is fixedly installed on the outer side of the lower end of the first lateral limit plate (102); S300: Installing the annular variable thickness vibration damping layer (3) in the middle of the frame structure of the bottom baffle (9), and fixing the bottom baffle (9) and the annular variable thickness vibration damping layer (3) with countersunk bolts; S400: Install the tie rod damping device (4) in the middle of the first annular cavity (10), and place the lower end of the tie rod damping device (4) in the lower groove of the second sealing steel plate (8), then sleeve the intermediate support layer (7) on the outside of the tie rod damping device (4), and install the vibration damping disc layer (6) between the annular variable thickness vibration damping layer (3) and the intermediate support layer (7); S500: Install the top baffle (1) on the top of the annular variable thickness vibration damping layer (3), and place the upper end of the pull rod damping device (4) in the upper groove of the first sealing layer steel plate (2), and fix the top baffle (1) and the annular variable thickness vibration damping layer (3) with countersunk bolts, so that the top baffle (1), the annular variable thickness vibration damping layer (3), and the bottom baffle (9) form an integral structure.