Vegetable soil microwave disinfection and salt reduction processor
Through the coordination of dynamic crushing units and spiral spoilers, combined with hydraulic lifting mechanisms and microwave treatment, the problems of continuous treatment and uneven microwave penetration in vegetable soil microwave treatment equipment are solved, achieving uniform disinfection and salt reduction effects and efficient treatment of the soil.
Patent Information
- Application Number
- CN202511209744.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-10-10
AI Technical Summary
Existing microwave treatment equipment for vegetable soil has the problems of insufficient continuous processing capacity and uneven microwave penetration resulting in poor disinfection and salt reduction effects.
It uses a dynamic crushing unit and a spiral spoiler in conjunction with a microwave resonant cavity. The alloy soil-breaking knife cuts large pieces of soil, the spiral spoiler achieves uniform thickness distribution of the soil, the hydraulic jacking mechanism promotes soil dispersion, and is combined with a microwave generator for layered processing. The salt/humidity sensor is used to achieve automatic feeding control.
It realizes continuous soil treatment, improves the uniform penetration of microwave energy, enhances the stability and consistency of disinfection and salt reduction, reduces equipment blockage and maintenance frequency, and improves treatment efficiency.
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Figure CN120755174A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vegetable soil microwave treatment, in particular to a vegetable soil microwave disinfection and salt reduction treatment machine. BACKGROUND
[0002] In vegetable planting, the health status of the soil directly determines the yield and quality of crops, especially the contamination of pathogenic bacteria, insect eggs and salinization in the soil, which can cause vegetable root rot, growth retardation and seriously restrict planting efficiency.
[0003] At present, the existing vegetable soil microwave treatment equipment mostly adopts a batch operation mode: a certain amount of soil is manually or mechanically put into the treatment cavity, and after disinfection and salt reduction, the whole is unloaded and enters the next treatment cycle. This mode has significant limitations: due to the intermittent operation of batch feeding and unloading, it cannot realize the continuous conveying and treatment of soil, resulting in limited processing capacity per unit time, which is difficult to meet the efficient production needs of large-scale vegetable planting. More importantly, during batch processing, the soil is prone to form a pile in the cavity, and the large pieces of soil are pressed against each other due to the lack of pretreatment crushing, making it difficult for microwave energy to penetrate to the center area of the pile, resulting in uneven heating of the soil in each layer - the outer layer of soil may lose organic matter due to excessive heating, and the inner layer of soil may not be able to completely kill pathogenic bacteria or remove salt due to insufficient energy, ultimately affecting the stability and consistency of the treatment effect.
[0004] In view of the core defects of "lack of continuous processing capacity" and "uneven microwave penetration" in the above-mentioned prior art, it is necessary to develop an integrated equipment that can realize continuous conveying, dynamic crushing and layered microwave treatment of soil to improve the processing efficiency and effect. SUMMARY
[0005] The present application aims to provide a vegetable soil microwave disinfection and salt reduction treatment machine to solve the problem that the existing vegetable soil treatment machine cannot realize continuous processing, and the uneven microwave penetration when the soil is piled up results in poor disinfection and salt reduction effect.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a vegetable soil microwave disinfection and salt reduction treatment machine, comprising: a stable support, a soil treatment bin, a feeding system and a dynamic crushing unit:
[0007] The inner wall of the stable support is rotatably connected with a microwave resonant cavity, the microwave resonant cavity is driven to rotate by an external force, and the inner wall of the microwave resonant cavity is fixedly connected with a spiral spoiler;
[0008] The soil treatment bin is fixed above the microwave resonant cavity, two bin support bases are fixedly connected to the inner wall of the soil treatment bin, the end of the bin support base is fixedly connected with a sealed treatment cabin, and the spiral spoiler and the outer wall of the sealed treatment cabin are in contact.
[0009] The feeding system is arranged at the end of the stable support and is used to transfer the soil to be processed into the soil processing bin;
[0010] A dynamic crushing unit is provided on the top of the sealed processing chamber for cutting the soil in the soil processing chamber into pieces.
[0011] Preferably, a variable speed motor is provided in the middle of the stable bracket, the output shaft of the variable speed motor is fixedly connected to a transmission gear, the top of the transmission gear is fixedly connected to a main shaft drive shaft, the main shaft drive shaft is rotatably connected to the inner wall of the stable bracket, the outer wall of the microwave resonance cavity is fixedly connected to a rack guide rail, and the rack guide rail and the transmission gear are arranged to mesh with each other.
[0012] Preferably, the feeding system includes a feeding bracket fixed to the side wall of the stable bracket, the top of the feeding bracket is fixedly connected to a mounting base, the mounting base is arranged to be tilted upward, a conveyor belt is installed on the inner wall of the mounting base, and a servo motor is installed on the outer wall of the mounting base for driving the conveyor belt to move along the inner wall of the mounting base, the end of the conveyor belt is arranged above the soil processing bin, and the bottom end of the mounting base is fixedly connected to a feeding box.
[0013] Preferably, the dynamic crushing unit includes a crushing unit frame fixed to the outer wall of the microwave resonant cavity, a rotating shaft is fixed to the middle of the crushing unit frame, the rotating shaft is rotatably connected to the sealed processing chamber, a connecting rod is fixed to the top of the rotating shaft, a support plate is fixed to the top of the connecting rod, and two alloy soil-breaking knives are fixed to the bottom of the support plate by bolts, which are used to cut large pieces of soil in the soil processing chamber.
[0014] Preferably, two mounting brackets are fixedly connected to the outer wall of the soil processing chamber, and the mounting brackets are fixedly connected to the stable bracket. A guide plate is fixedly connected to the top of the soil processing chamber, and the guide plate is arranged in an inclined structure. Heat dissipation holes are provided at the bottom of the sealed processing chamber, and the top of the sealed processing chamber is a sloped structure. A microwave generator is installed on the inner wall of the soil processing chamber.
[0015] Preferably, a support frame is fixed away from the top of the mounting bracket; a salt / humidity sensor is fixed to the top of the support frame, the salt / humidity sensor is located on the top of the soil processing bin, a control module is provided on the outer wall of the soil processing bin, and the salt / humidity sensor and the servo motor are both electrically connected to the control module.
[0016] Preferably, there are several silo support bases arranged in a circular array, several of the silo support bases are inclined structures, and the ends of the silo support bases are fixedly connected with reinforcement rib rings, which are fixedly connected to the inner wall of the soil treatment silo.
[0017] Preferably, the sealing treatment cabin is internally provided with a hydraulic jacking mechanism, the hydraulic jacking mechanism comprises a top plate sliding on the top of the sealing treatment cabin, the top plate is provided with two, and the top plate is driven by external force to move axially along the rack of the crushing unit.
[0018] Preferably, the hydraulic jacking mechanism further comprises two guide columns fixed to the inner wall of the top plate, the two guide columns are fixedly connected with joint shafts at the ends, the outer wall of the rotating shaft is provided with a reciprocating thread, and the joint shafts are in threaded connection with the reciprocating thread.
[0019] Preferably, the two side walls of the top plate are fixedly connected with two bearing beams, the bearing beams are rotationally connected with the rotating shaft, the outer wall of the bearing beam is fixedly connected with a protective plate, and the protective plate is a downward inclined structure.
[0020] Compared with the prior art, the present application has the following beneficial effects:
[0021] The present application forms an equidistant gap through the dynamic crushing unit alloy soil breaking knife cooperating with the circumferential array of the bin body support base, which provides stable support fulcrum for large block of soil, and realizes synchronous "shearing-discharging" through high-speed rotation of the blade, so that the soil is directly discharged from the gap after being cut, avoiding retention; the hydraulic jacking mechanism drives the top plate to move up and down through the reciprocating thread of the rotating shaft, pushes the inclined surface at the top of the sealing treatment cabin to disperse the soil accumulated in the center to the periphery, and eliminates the "crushing dead angle" in the center area of the traditional equipment; at the same time, the alloy soil breaking knife is fixed by bolts, compared with the knife of the prior art which is connected by welding or buckle, the knife can be quickly disassembled and replaced, the downtime maintenance time caused by blade wear is greatly shortened, the large block of soil breaking rate is significantly improved, the jam failure rate is greatly reduced, and the present application is significantly superior to the existing equipment.
[0022] The present application makes the soil along the spiral surface be distributed with equal thickness through the spiral spoiler cooperating with the rotary motion of the microwave resonant cavity, so as to ensure that each particle of soil can fully contact the microwave field; the microwave generator on the inner wall of the sealing treatment cabin and the spiral material guide form a "three-dimensional microwave field", avoiding the energy attenuation caused by the single-point microwave source of the traditional equipment; in addition, the variable speed motor can accurately control the residence time of the soil in the microwave cavity by adjusting the rotating speed of the output shaft, the treatment time can be prolonged for high-salinity soil and shortened for loose soil, the uniformity of the treatment effect of different soils (heavy clay, sandy soil and saline-alkali soil) is realized, and the treatment precision is significantly improved compared with the traditional equipment.
[0023] The present invention uses a salt / humidity sensor to monitor the material level in the soil treatment bin in real time and transmit the data to the control module; the control module has a built-in algorithm that can automatically start and stop the servo motor according to a preset material level threshold (which can be set through a touch screen). When the material level reaches the upper limit, the servo motor is immediately turned off to stop feeding; when the material level drops to the lower limit, the conveyor belt is automatically started to resume feeding, ensuring that the soil in the bin is always maintained at the optimal processing volume, making the feeding response quick, the soil overflow rate greatly reduced, the equipment idling rate significantly reduced, and the frequency of manual intervention reduced at the same time. The overall processing efficiency is significantly improved, which is significantly better than the traditional manual control mode. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the soil treatment bin structure of the present invention;
[0026] Figure 3 This is a further structural diagram of the soil treatment bin of the present invention;
[0027] Figure 4 Schematic diagram of the internal structure of the microwave resonant cavity of the present invention;
[0028] Figure 5 This is a structural diagram of the hydraulic jacking mechanism of the present invention;
[0029] Figure 6 This is a schematic structural diagram of the dynamic crushing unit of the present invention;
[0030] Figure 7 It is a further structural schematic diagram of the hydraulic jacking mechanism of the present invention.
[0031] In the figure: 1. Stable bracket; 11. Microwave resonant cavity; 12. Spiral spoiler; 13. Variable speed motor; 14. Transmission gear; 15. Main shaft drive shaft; 16. Rack guide; 2. Soil treatment chamber; 21. Chamber support base; 22. Sealed treatment chamber; 23. Mounting bracket; 24. Support purlin; 25. Salt / humidity sensor; 26. Guide plate; 27. Reinforcement rib; 28. Heat dissipation hole; 3. Feeding system; 31. Feeding bracket; 32. Mounting base; 33. Conveyor belt; 34. Servo motor; 35. Feeding box; 4. Dynamic crushing unit; 41. Crushing unit frame; 42. Rotating shaft; 43. Connecting rod; 44. Support plate; 45. Alloy breaker; 46. Reciprocating thread; 5. Hydraulic jacking mechanism; 51. Top plate; 52. Guide column; 53. Joint shaft; 54. Load-bearing beam; 55. Protective plate. DETAILED DESCRIPTION
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0033] See also Figures 1-7 As shown, the present invention provides a technical solution: a vegetable soil microwave disinfection and salt reduction treatment machine, comprising a stable support 1, a soil treatment chamber 2, a feeding system 3 and a dynamic crushing unit 4, the inner wall of the stable support 1 is rotatably connected to a microwave resonant cavity 11, the microwave resonant cavity 11 is driven to rotate by an external force, and the inner wall of the microwave resonant cavity 11 is fixed with a spiral spoiler 12; the soil treatment chamber 2 is fixed above the microwave resonant cavity 11, the inner wall of the soil treatment chamber 2 is fixed with two chamber support bases 21, and the ends of the chamber support base 21 are fixed with The sealed processing chamber 22 is provided with a spiral spoiler 12 and is in contact with the outer wall of the sealed processing chamber 22; the feeding system 3 is provided at the end of the stable support 1, and is used to transfer the soil to be processed to the interior of the soil processing chamber 2; a dynamic crushing unit 4 is provided on the top of the sealed processing chamber 22, and is used to cut the soil in the soil processing chamber 2 into pieces; a variable speed motor 13 is provided in the middle of the stable support 1, and the output shaft of the variable speed motor 13 is fixedly connected to a transmission gear 14, and the top of the transmission gear 14 is fixedly connected to a main shaft drive shaft 15, and the main shaft drive shaft 15 is fixedly connected to the stable support 1. The inner wall of the fixed bracket 1 is rotatably connected, and the outer wall of the microwave resonance cavity 11 is fixedly connected to a rack guide 16, and the rack guide 16 and the transmission gear 14 are meshed with each other; the feeding system 3 includes a feeding bracket 31 fixed to the side wall of the stable bracket 1, and the top of the feeding bracket 31 is fixedly connected to a mounting base 32, and the mounting base 32 is tilted upward. A conveyor belt 33 is installed on the inner wall of the mounting base 32, and a servo motor 34 is installed on the outer wall of the mounting base 32 for driving the conveyor belt 33 to move along the inner wall of the mounting base 32. The end of the conveyor belt 33 is located above the soil processing chamber 2, and a loading box 35 is fixedly connected to the bottom end of the mounting base 32; two mounting brackets 23 are fixedly connected to the outer wall of the soil processing chamber 2, and the mounting brackets 23 are fixedly connected to the stabilizing bracket 1. A guide plate 26 is fixedly connected to the top of the soil processing chamber 2, and the guide plate 26 is arranged in an inclined structure. The bottom of the sealed processing chamber 22 is provided with heat dissipation holes 28, and the top of the sealed processing chamber 22 is a sloped structure. A microwave generator is installed on the inner wall of the soil processing chamber 2 for microwave treatment of the soil;
[0034] It is necessary to install the stable bracket 1 in the designated working area, and then the majority of the soil to be processed can be transferred to the servo motor 34, and after the servo motor 34 switch is turned on, the moving conveyor belt 33 can transfer the soil in the loading box 35 to the soil processing bin 2 in turn, and at the same time, the falling soil can be guided by the guide plate 26 and moved into the soil processing bin 2, and the large pieces of soil can be cut into small pieces by the dynamic crushing unit 4. After the speed-changing motor 13 switch is turned on, the transmission gear 14 can be mobilized to rotate, so that the meshing main shaft drive shaft 15 can mobilize the microwave resonant cavity 11 to rotate slowly counterclockwise on the stable bracket 1. At the same time, the uppermost opening of the spiral spoiler 12 can be used with the sealed processing chamber 22 to transfer the soil in the soil processing bin 2 to the spiral spoiler 12 in turn, and place it in layers under the spiral characteristics of the spiral spoiler 12. When there is soil between the spiral spoiler 12 and the sealed processing chamber 22, that is, Under the action of the microwave generator in the sealed treatment chamber 22, the soil can be subjected to microwave treatment, and the effects of disinfection and salt reduction can be achieved. At the same time, the feeding speed of the soil in the spiral spoiler 12 and the duration of microwave treatment can be changed according to the rotation speed of the output shaft of the variable speed motor 13, and the material discharged from the bottom of the microwave resonant cavity 11 can be transferred to the next workstation with the external conveying device. This step cooperates with the stratification of the spiral spoiler 12 and the limiting effect of the sealed treatment chamber 22 to place the soil to be treated in equal thickness. At the same time, the sealed treatment chamber 22 can complete the continuous discharge of soil when it rotates continuously, solving the problem that the soil accumulation is large and the central soil is difficult to be processed, and achieving the uniformity of the temperature of each layer of the soil and the stable effect of disinfection and salt reduction of the soil. Under the action of the dynamic crushing unit 4, the gap between the soil and the soil can be increased to facilitate the conduction of microwaves, and the inclined guide plate 26 can guide the soil below for treatment.
[0035] according to Figure 2 、 Figure 4 、 Figure 5 and Figure 6 As shown, the dynamic crushing unit 4 includes a crushing unit frame 41 fixed to the outer wall of the microwave resonant cavity 11, a rotating shaft 42 is fixedly connected to the middle of the crushing unit frame 41, the rotating shaft 42 is rotatably connected to the sealed processing chamber 22, a connecting rod 43 is fixedly connected to the top of the rotating shaft 42, a support plate 44 is fixedly connected to the top of the connecting rod 43, and two alloy breaking knives 45 are fixed to the bottom of the support plate 44 by bolts, which are used to cut large pieces of soil in the soil processing chamber 2; the silo support bases 21 are multiple and arranged in a circular array, and several of the silo support bases 21 are inclined structures, and the ends of the silo support bases 21 are fixedly connected to reinforcement rib rings 27, and the reinforcement rib rings 27 are fixedly connected to the inner wall of the soil processing chamber 2;
[0036] When it is necessary to cut large pieces of soil in the soil processing bin 2, the microwave resonant cavity 11 can rotate as a whole, and at the same time, under the action of the rotating shaft 42, it can drive the two alloy breaker knives 45 to rotate, and the bin support base 21 is set in several ways, so that equidistant gaps can be generated between adjacent bin support bases 21, so that large pieces of soil can be supported. At the same time, the alloy breaker knives 45 can be discharged from the gaps after shearing. When the alloy breaker knives 45 that have been used for a long time need to be maintained later, the bolts can be unscrewed with the help of tools, and the alloy breaker knives 45 can be disassembled. This step, in conjunction with the set alloy breaker knives 45, can realize the shearing of large pieces of soil. At the same time, several bin support bases 21 can support the soil so that the rotating alloy breaker knives 45 can cut the soil multiple times and continuously, thereby reducing the problem of larger pieces of soil being transferred to the spiral spoiler 12 and getting stuck.
[0037] according to Figure 2 As shown, a support frame 24 is fixedly connected away from the top of the mounting bracket 23; a salt / humidity sensor 25 is fixedly connected to the top of the support frame 24, and the salt / humidity sensor 25 is located at the top of the soil processing bin 2. A control module is provided on the outer wall of the soil processing bin 2, and the salt / humidity sensor 25 and the servo motor 34 are electrically connected to the control module; when the material in the soil processing bin 2 reaches a preset height, the salt / humidity sensor 25 (such as an infrared sensor, which emits modulated light pulses through an infrared LED or a laser diode, and the target object reflects the infrared light, which is received by the photodiode and calculated by the flight time or light intensity change) To measure the distance or detect the object), the height can be detected. Subsequently, the servo motor 34 can be turned off in conjunction with the control module, so that the height in the soil processing bin 2 gradually moves downward and leaves the preset height. The servo motor 34 can be started again to transport the soil. Under the action of the salt / humidity sensor 25, this step can improve the flexibility of the end of the conveyor belt 33 in unloading, and reduce the problem that the height in the soil processing bin 2 gradually increases and is transferred to the outside because some soils are large and need to be sheared multiple times. At the same time, when the amount of soil in the soil processing bin 2 is appropriate, the rotating alloy breaker 45 can also be used to shear the soil.
[0038] according to Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the hydraulic jacking mechanism 5 includes two top plates 51 sliding on the top of the sealed processing chamber 22. The top plates 51 are slidably connected to the top of the sealed processing chamber 22 to ensure flexibility of movement. The top plates 51 can generate thrust through the contact between the plate surface and the soil, pushing the soil in the central area to diffuse to the periphery. The symmetrical distribution of the two top plates can balance the thrust and avoid the sealed processing chamber 22 from being offset by force. The hydraulic jacking mechanism 5 also includes two guide columns 52 fixed on the inner wall of the top plate 51. The guide columns 52 are rigid rod-shaped structures. Their function is to provide guidance for the movement of the top plate 51 and limit the top plate to only move axially along the crushing unit frame 41 to avoid The lateral deviation caused by uneven force ensures that the jacking action is stable and controllable; the joint shaft 53 fixed to the ends of the two guide columns 52 adopts a rotatable sleeve structure, which can not only be rigidly connected to the guide columns 52 to transmit thrust, but also can flexibly adjust the angle with the rotation of the rotating shaft 42 to avoid jamming during the threaded connection. It is threadedly connected to the reciprocating thread 46 on the outer wall of the rotating shaft 42, and the reciprocating thread 46 on the outer wall of the rotating shaft 42 enables the joint shaft 53 to complete the "upward movement-downward movement" cycle when the rotating shaft rotates, providing continuous reciprocating power for the top plate 51, and realizing the dynamic working mode of the hydraulic jacking mechanism.
[0039] When the rotating shaft 42 drives the alloy breaker 45 to rotate, the reciprocating thread 46 on its outer wall acts on the joint shaft 53 synchronously: the helix angle of the thread drives the joint shaft 53 to move upward in the axial direction first, and pushes the top plate 51 to lift the sealed processing chamber 22 upward through the guide column 52; when the joint shaft 53 moves to the end point of the reciprocating thread 46, the thread trajectory is reversed, driving the joint shaft 53 to move downward, and the top plate 51 falls accordingly, and the sealed processing chamber 22 is reset. During this reciprocating motion, the sealed processing chamber 22 is pushed by the top plate 51 to achieve a small up and down movement, and the inclined surface at its top forms a synergistic relationship with the thrust generated by the motion: the soil blocks accumulated in the center are lifted up by the lifting force of the sealed processing chamber 22, and then slide to the surrounding areas with the help of the inclined surface, realizing the transfer from the center to the periphery.
[0040] according to Figure 1As shown, two load-bearing beams 54 are fixed to the side walls of the two top plates 51, which function is to form a whole structure by connection, disperse the stress generated when the top plate 51 moves, and when the top plate 51 bears the reaction force of the soil in reciprocating motion, the load-bearing beam 54 can transmit the force to the two top plates, avoid the deformation of a single top plate due to force concentration, and at the same time, the rotating connection (using bearings) with the rotating shaft 42 neither affects the rotation of the rotating shaft 42 nor provides support for the top plate 51, limits the sway of the top plate during the movement process, improves the structural stability, ensures the axial movement of the top plate 51, and avoids the deviation or wear of the components caused by the sway; the protective plate 55 fixed to the outer wall of the load-bearing beam 54 has a double function of downward inclination: one is to shield the falling dust and soil particles in the soil treatment bin 2, and prevent them from falling to the reciprocating thread 46 and joint shaft 53 position of the rotating shaft 42; the second is to guide the impurities blocked by the inclined surface to the direction of the threaded connection area, avoiding the secondary falling of the impurities accumulated on the protective plate; when the two top plates 51 reciprocate with the hydraulic jacking mechanism 5, the load-bearing beam 54 moves synchronously, and its connection characteristics continuously provide support for the top plate, reduce the sway amplitude of the top plate caused by reciprocating motion, and ensure the smoothness of the hydraulic jacking mechanism operation; at the same time, the protective plate 55 moves synchronously with the load-bearing beam, always keeps shielding the threaded connection area, reduces the adhesion of impurities to the reciprocating thread 46 and the joint shaft 53, avoids the problems such as increased friction resistance and accelerated wear caused by impurities entering the thread gap, prolongs the service life of the joint shaft and the reciprocating thread, and reduces the maintenance frequency caused by the jamming or component wear of the equipment.
[0041] The effect achieved by the whole mechanism is:
[0042] The stable support 1 is installed in the designated working area, and then the soil to be treated is transferred to the feeding box 35, and the servo motor 34 is started, which functions to automatically and continuously convey the soil by driving the transmission belt 33 to move. The transmission belt 33 transfers the soil in the feeding box 35 to the soil treatment bin 2 to realize directional conveying of the material. The falling soil is guided into the soil treatment bin 2 by the guide plate 26, which functions to guide the soil to fall into the treatment area and prevent soil overflow to cause waste or pollution. The dynamic crushing unit 4 is matched to cut large pieces of soil, which functions to crush large pieces of soil into small pieces, increase the contact area of the soil with the subsequent microwave, and create favorable conditions for disinfection and salt reduction treatment. The variable speed motor 13 is started, and through the meshing transmission of the transmission gear 14 and the main shaft drive shaft 15, the microwave resonant cavity 11 is slowly counterclockwise rotated on the stable support 1, realizing efficient transmission and conversion of power. At the same time, the uppermost opening of the spiral spoiler 12 is matched with the sealed treatment cabin 22 to transfer the soil in the soil treatment bin 2 to the spiral spoiler 12. The spiral structure of the spiral spoiler 12 functions to layer the soil to avoid accumulation and ensure that each layer of soil can fully contact the microwave. When there is soil between the spiral spoiler 12 and the sealed treatment cabin 22, the microwave generator in the sealed treatment cabin 22 is started, which functions to kill bacteria and insect eggs in the soil and reduce the salt content of the soil by using microwave energy. By adjusting the output shaft speed of the variable speed motor 13, the discharge speed of the soil in the spiral spoiler 12 and the microwave treatment duration can be changed, which functions to adapt to the processing needs of different soils (such as salt content and adhesion difference). The material discharged from the bottom of the microwave resonant cavity 11 is transferred to the next station by external conveying devices.
[0043] When it is necessary to cut large pieces of soil in the soil processing bin 2, the microwave resonant cavity 11 rotates while the rotating shaft 42 drives the two alloy breaker knives 45 to rotate. Its function is to shear large pieces of soil through the high-speed rotating blades; the equidistant gaps formed by the several bin support bases 21 have the function of providing support for large pieces of soil to ensure that the soil is under stable force during cutting, and secondly, serving as a discharge channel to allow the sheared small pieces of soil to be discharged smoothly to avoid blockage; the alloy breaker knives 45 are fixed by bolts, and their function is to facilitate disassembly and maintenance. When the blades are worn, they can be quickly replaced to ensure crushing efficiency; when the material in the soil processing bin 2 reaches the preset height, the salt / humidity sensor 25 detects it and cooperates with the control module to turn off the servo motor 34, which is to realize automatic adjustment of feeding. Control to avoid excessive accumulation of soil. After the height is lower than the preset value, the servo motor 34 is restarted to continue feeding, ensuring that the amount of soil in the processing chamber is appropriate and optimizing the crushing and microwave treatment effects. When the rotating shaft 42 rotates, the reciprocating thread 46 drives the joint shaft 53 to move up and down, pushing the sealed processing chamber 22 to move. Its function is to transfer the soil blocks accumulated in the middle to the surrounding areas through the up and down movement of the sealed processing chamber 22 and the top inclined surface, so as to avoid uneven treatment caused by excessive accumulation of soil in the central area; when the two top plates 51 move, they drive the load-bearing beams 54 to move synchronously, thereby enhancing structural stability and reducing shaking; the protective plate 55 blocks falling dust, and its function is to prevent impurities from adhering to the reciprocating thread 46 and the joint shaft 53, reducing wear and jamming risks and extending component service life.
[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vegetable soil microwave disinfection and salt reduction treatment machine, comprising a stable support (1), a soil treatment chamber (2), a feeding system (3) and a dynamic crushing unit (4), characterized in that: The inner wall of the stable bracket (1) is rotatably connected to a microwave resonant cavity (11), the microwave resonant cavity (11) is driven to rotate by an external force, and the inner wall of the microwave resonant cavity (11) is fixedly connected to a spiral spoiler (12); The soil processing chamber (2) is fixed above the microwave resonant cavity (11); the inner wall of the soil processing chamber (2) is fixedly connected to two chamber support bases (21); the ends of the chamber support bases (21) are fixedly connected to a sealed processing chamber (22); and the spiral spoiler (12) is arranged in contact with the outer wall of the sealed processing chamber (22); The feeding system (3) is arranged at the end of the stable support (1) and is used to transfer the soil to be processed into the soil processing bin (2); A dynamic crushing unit (4) is provided on the top of the sealed processing chamber (22) for cutting the soil in the soil processing chamber (2) into pieces.
2. A vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: A variable speed motor (13) is provided in the middle of the stable support (1), the output shaft of the variable speed motor (13) is fixedly connected to a transmission gear (14), the top of the transmission gear (14) is fixedly connected to a main shaft drive shaft (15), the main shaft drive shaft (15) is rotatably connected to the inner wall of the stable support (1), the outer wall of the microwave resonance cavity (11) is fixedly connected to a rack guide rail (16), and the rack guide rail (16) and the transmission gear (14) are arranged to mesh with each other.
3. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: The feeding system (3) comprises a feeding bracket (31) fixed to the side wall of the stable bracket (1); a mounting base (32) is fixedly connected to the top of the feeding bracket (31); the mounting base (32) is arranged to be tilted upward; a conveyor belt (33) is installed on the inner wall of the mounting base (32); a servo motor (34) is installed on the outer wall of the mounting base (32) for driving the conveyor belt (33) to move along the inner wall of the mounting base (32); the end of the conveyor belt (33) is arranged above the soil processing bin (2); and a feeding box (35) is fixedly connected to the bottom end of the mounting base (32).
4. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: The dynamic crushing unit (4) comprises a crushing unit frame (41) fixed to the outer wall of the microwave resonant cavity (11), a rotating shaft (42) fixedly connected to the middle of the crushing unit frame (41), the rotating shaft (42) being rotatably connected to the sealed processing chamber (22), a connecting rod (43) fixedly connected to the top of the rotating shaft (42), a supporting plate (44) fixedly connected to the top of the connecting rod (43), and two alloy soil-breaking knives (45) fixedly provided at the bottom of the supporting plate (44) by bolts for cutting large pieces of soil in the soil processing chamber (2).
5. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: Two mounting brackets (23) are fixedly connected to the outer wall of the soil processing chamber (2), and the mounting brackets (23) are fixedly connected to the stabilizing bracket (1). A guide plate (26) is fixedly connected to the top of the soil processing chamber (2), and the guide plate (26) is arranged in an inclined structure. A heat dissipation hole (28) is provided at the bottom of the sealed processing chamber (22), and the top of the sealed processing chamber (22) is an inclined structure. A microwave generator is installed on the inner wall of the soil processing chamber (2).
6. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 5, characterized in that: A support frame (24) is fixedly connected away from the top of the mounting bracket (23); a salt / humidity sensor (25) is fixedly connected to the top of the support frame (24); the salt / humidity sensor (25) is located on the top of the soil processing chamber (2); a control module is provided on the outer wall of the soil processing chamber (2); the salt / humidity sensor (25) and the servo motor (34) are both electrically connected to the control module.
7. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: The silo support bases (21) are multiple and arranged in a circumferential array, and the multiple silo support bases (21) are inclined structures. The ends of the silo support bases (21) are fixedly connected with reinforcement rib rings (27), and the reinforcement rib rings (27) are fixedly connected to the inner wall of the soil treatment silo (2).
8. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 1, characterized in that: A hydraulic jacking mechanism (5) is provided inside the sealed processing chamber (22), and the hydraulic jacking mechanism (5) includes a top plate (51) sliding on the top of the sealed processing chamber (22). The top plates (51) are provided in two configurations, and the top plates (51) are driven by external force to move axially along the crushing unit frame (41).
9. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 8, characterized in that: The hydraulic jacking mechanism (5) further comprises two guide columns (52) fixed on the inner wall of the top plate (51), the ends of the two guide columns (52) are fixedly connected with joint shafts (53), the outer wall of the rotating shaft (42) is provided with a reciprocating thread (46), and the joint shaft (53) and the reciprocating thread (46) are threadedly connected.
10. The vegetable soil microwave disinfection and salt reduction treatment machine according to claim 8, characterized in that: Two load-bearing beams (54) are fixedly connected to the side walls of the two top plates (51), and the load-bearing beams (54) are rotatably connected to the rotating shaft (42). A protective plate (55) is fixedly connected to the outer wall of the load-bearing beam (54), and the protective plate (55) is a downwardly inclined structure.
Citation Information
Patent Citations
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