Outdoor power supply shell forming device
By designing an outdoor power supply casing forming device and utilizing components such as a processing body and a heater to achieve precise welding and thermal insulation heating of the power supply casing, the problem of weld metal embrittlement is solved and welding quality and consistency are improved.
Patent Information
- Application Number
- CN202510983665.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-10-10
AI Technical Summary
During the welding process of the existing power supply housing, the weld metal easily forms a hard and brittle structure, resulting in reduced plasticity and toughness, which affects the welding effect.
A forming device for outdoor power supply casings was designed. By setting up components such as a processing body, a heater, a roller, and a clamping plate, precise welding and thermal insulation heating of power supply casings of different sizes can be achieved to prevent embrittlement of the weld metal.
It improves the applicability and intelligence of welding, prevents weld metal embrittlement, ensures welding quality and consistency, and avoids weld cracking or deformation.
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Figure CN120755564A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of power supply shell intelligent manufacturing forming device, and particularly relates to an outdoor power supply shell forming device. BACKGROUND
[0002] The power supply shell welding intelligent device takes automation and high precision as cores, and replaces manual welding operation through the integration of mechanics, electricity, computers and sensing technology.
[0003] According to the search, the application patent with the publication number CN116652594A is named as a battery metal shell welding platform. The patent device can load the battery square frame through the mounting mechanism, fix the battery square frame after loading, load the metal frame bottom plate through the assembly mechanism, pass the metal frame bottom plate through the assembly mechanism and the positioning mechanism, correct the position of the metal frame bottom plate through the positioning mechanism, so that the metal bottom plate can be attached to the top of the battery square frame on the mounting mechanism, the metal bottom plate and the battery square frame surface are connected more smoothly, the battery square frame and the metal bottom plate are driven synchronously and in the same direction through the mounting mechanism and the assembly mechanism, the welding part on the welding mechanism is close to the welding seam between the metal bottom plate and the battery square frame, and the distance is automatically adjusted according to the movement direction of the welding seam between the metal bottom plate and the battery square frame, so as to perform the welding operation, and the welding time can be saved.
[0004] However, the patent device can cause the hard and brittle structure of the welding seam metal due to the extremely fast heating and cooling speed during the welding process of the power supply shell, reduce the plasticity and toughness of the welding seam, cause the metal embrittlement, and affect the welding effect of the device on the power supply shell. SUMMARY
[0005] Based on the technical problems existing in the prior art, the present application provides an outdoor power supply shell forming device.
[0006] The outdoor power supply shell forming device provided by the present application comprises a supporting seat, a machining mechanism is arranged above the supporting seat, the machining mechanism comprises a machining body arranged above the supporting seat, a welding head body is fixedly connected to one side of the top of the machining body, a heater body is fixedly connected to the side of the machining body and located below the welding head body, a heating column is fixedly connected to the output shaft of the heater body, a rotating column is fixedly connected between the inner walls of the two sides of the machining body and located above the heating column, a abutting plate is fixedly connected to the circumferential side of the rotating column, a sawtooth protruding plate is uniformly fixedly connected to one side of the abutting plate, a connecting plate is fixedly connected to the circumferential side of the rotating column, and a spring two is fixedly connected between the top of the connecting plate and the bottom of the machining body.
[0007] Preferably, a rotating frame aligned with the processing body is provided on the circumferential side surface of the support seat, the bottom inner wall of the rotating frame is fixedly connected to motor 2, the output shaft of motor 2 is fixedly connected to screw rod 2, the other end of screw rod 2 is rotatably connected to the top inner wall of the rotating frame, the circumferential side surface of screw rod 2 is threadedly connected to a slider, and the side surface of the slider is slidably connected to the side inner wall of the rotating frame.
[0008] Preferably, a movable frame is slidably connected between the two sides of the slider, one side of the slider is fixedly connected to a motor three aligned with the movable frame, the output shaft of the motor three is fixedly connected to a screw rod three, the circumferential side surface of the screw rod three is threadedly connected to the inside of one side of the movable frame, one side of the movable frame is fixedly connected to one side of the processing body, and a handle is fixedly connected to the bottom of one side of the rotating frame.
[0009] Preferably, a fixed plate is fixedly connected to the top of the support seat, at least four fixed frames are evenly fixedly connected to the top of the fixed plate, a moving block is slidably connected between one side of the two inner walls of the fixed frame, and a fixed block aligned with the moving block is fixedly connected between the other side of the two inner walls of the fixed frame.
[0010] Preferably, a spring 1 is fixedly connected between the side of the fixed block and the side of the movable block, a movable column is fixedly connected to the top of the movable block, a roller 1 is rotatably connected to the circumferential side of the movable column, a fixed column is fixedly connected to the top of the fixed block, and a roller 2 is rotatably connected to the circumferential side of the fixed column.
[0011] Preferably, at least four openings are evenly arranged between the top and bottom of the fixing plate, which are offset and aligned with the fixing frame. The top of the fixing plate is fixedly connected to a rotating ring surrounding the four fixing frames, and the inner wall of the circumferential side of the rotating ring is evenly fixedly connected to a protrusion aligned with the fixing frame.
[0012] Preferably, the side of the moving block is fixedly connected to an extrusion block, the other side of the extrusion block passes through the fixed frame and rests on the protrusion, the circumferential side of the support seat is fixedly connected to the rotating cylinder, the top inner wall of the circumferential side of the rotating cylinder is fixedly connected to the outer wall of the circumferential side of the rotating ring, the bottom of the fixed plate is fixedly connected to motor four, the circumferential side of the output shaft of motor four is fixedly connected to a gear, and the circumferential side of the gear is meshed and connected to the circumferential side of the rotating cylinder.
[0013] Preferably, one side of the top of the support seat is fixedly connected to a side frame, the top outer wall of the side frame is fixedly connected to motor 1, the output shaft of motor 1 is fixedly connected to screw rod 1, the other end of screw rod 1 is rotatably connected to the bottom inner wall of the side frame, the circumferential side of screw rod 1 is threadedly connected to at least two lifting blocks, the side of the lifting block is slidably connected to the side inner wall of the side frame, the side of the lifting block is fixedly connected to a lifting column, and the other end of the lifting column is fixedly connected to a splint located above the fixed plate.
[0014] The beneficial effects of the present invention are:
[0015] 1. Through the processing body set up, hold the handle to drive the processing body and the welding head body close to the weld of the shell to be welded, start the welding head body and move along the weld of the shell to be welded and perform welding, which is beneficial for the device to perform welding processing on power supply shells of different sizes to be welded, improve the applicability of the device welding processing and the intelligence of the device during welding, when the device welds the power supply shell, spring 2 drives the serrated convex plate on the abutment plate to abut against the shell on both sides of the weld to be welded, which is beneficial for the user to determine whether the distance between the welding head body and the weld to be welded is appropriate by observing whether the abutment plate abuts against the side of the power supply shell when controlling the movement of the processing body, thereby improving the convenience of device operation, starting the heater body, and the heater body heats the welded weld through the heating column, which is beneficial to prevent the device from forming a hard and brittle structure and containing large stress in the weld metal during welding of the power supply shell due to extremely fast heating and cooling speeds, resulting in reduced plasticity and toughness of the weld and metal embrittlement, while heat preservation and slow cooling reduce the residual stress in the weld, prevent the weld from cracking or deformation, and affect the welding effect of the device on the power supply shell.
[0016] 2. By setting up roller one, the bent surface of the cross-mounted power supply shell to be bent and welded is placed between roller one and roller two, and the starting motor four drives four groups of rollers one and two to clamp and fix the bent surface of the power supply shell, so that the device can fix power supply shells of various sizes, expanding the applicability of the device. At the same time, when the four groups of rollers one and two clamp the shell, the center of the shell is aligned with the center of the fixed plate, so that the distance between the processed body and the four welds is the same, which is conducive to preventing the need to frequently adjust the position of the welding head body when the device welds the welds, resulting in different sizes and quality of the welds welded by the device, affecting the welding effect of the device on the power supply shell.
[0017] 3. By setting the clamping plate, starting motor 1 drives the clamping plate to move, so that the clamping plate clamps the power supply shell, which is conducive to the device to fully clamp power supply shells of various sizes through the clamping plate, roller 1 and roller 2, and prevent the power supply shell from moving abnormally during the welding process, resulting in weld dislocation and damage to the outer wall of the power supply shell, affecting the welding quality of the device on the power supply shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an outdoor power supply housing forming device proposed by the present invention;
[0019] Figure 2 This is a schematic diagram of the internal structure of an outdoor power supply housing forming device proposed by the present invention;
[0020] Figure 3 This is a schematic diagram of the fixing plate structure of an outdoor power supply housing forming device proposed by the present invention;
[0021] Figure 4 This is a schematic diagram of the rotating drum structure of an outdoor power supply housing forming device proposed by the present invention;
[0022] Figure 5 This is a schematic diagram of the fixing frame structure of an outdoor power supply housing forming device proposed by the present invention;
[0023] Figure 6 This is a schematic diagram of the rotating frame structure of an outdoor power supply housing forming device proposed by the present invention;
[0024] Figure 7 This is a schematic diagram of the processing body structure of an outdoor power supply casing forming device proposed by the present invention.
[0025] In the figure: 1-support seat, 2-lifting column, 3-lifting block, 4-screw rod 1, 5-side frame, 6-processing body, 7-rotating frame, 8-motor 1, 9-welding head body, 10-clamping plate, 11-rest plate, 12-heating column, 13-moving column, 14-roller 1, 15-rotating cylinder, 16-fixed frame, 17-extrusion block, 18-bump, 19-roller 2, 20-fixed column, 21-spring 1, 22-fixed plate, 23-opening, 24-rotating ring, 25-motor 4, 26-gear, 27-moving block, 28-fixed block, 29-heater body, 30-motor 2, 31-handle, 32-screw rod 2, 33-moving frame, 34-screw rod 3, 35-motor 3, 36-slider, 37-rotating column, 38-spring 2, 39-connecting plate. DETAILED DESCRIPTION
[0026] Example 1, with reference to Figure 1 、 Figure 2 、 Figure 6 and Figure 7 , a forming device for an outdoor power supply casing includes a support base 1, a processing mechanism is arranged above the support base 1, the processing mechanism includes a processing body 6 arranged above the support base 1, the top of one side of the processing body 6 is fixedly connected to a welding head body 9, the side of the processing body 6 is fixedly connected to a heater body 29 located below the welding head body 9, the output shaft of the heater body 29 is fixedly connected to a heating column 12, and a rotating column 37 located above the heating column 12 is fixedly connected between the inner walls on both sides of the processing body 6, the circumferential side of the rotating column 37 is fixedly connected to a supporting plate 11, and a serrated convex plate is evenly fixedly connected to one side of the supporting plate 11, the circumferential side of the rotating column 37 is fixedly connected to a connecting plate 39, and a spring 2 38 is fixedly connected between the top of the connecting plate 39 and the bottom of the processing body 6.
[0027] In the application, the circumferential side of the support base 1 is provided with a rotating frame 7 aligned with the processing body 6, the inner wall of the bottom of the rotating frame 7 is fixedly connected with a motor two 30, the output shaft of the motor two 30 is fixedly connected with a screw rod two 32, the other end of the screw rod two 32 is rotatably connected to the inner wall of the top of the rotating frame 7, the circumferential side of the screw rod two 32 is threadedly connected with a sliding block 36, and the side of the sliding block 36 is slidably connected to the inner wall of the side of the rotating frame 7.
[0028] The moving frame 33 is slidably connected between the two sides of the sliding block 36, one side of the sliding block 36 is fixedly connected with a motor three 35 aligned with the moving frame 33, the output shaft of the motor three 35 is fixedly connected with a screw rod three 34, and the circumferential side of the screw rod three 34 is threadedly connected to the inside of one side of the moving frame 33, one side of the moving frame 33 is fixedly connected to one side of the processing body 6, and one side of the bottom of the rotating frame 7 is fixedly connected with a handle 31.
[0029] When the application is used: hold the handle 31, rotate the rotating frame 7 through the handle 31, drive the sliding block 36 to rotate through the rotating frame 7, drive the moving frame 33 to rotate through the sliding block 36, drive the processing body 6 to rotate through the moving frame 33, start the motor three 35, drive the screw rod three 34 to rotate through the motor three 35, drive the moving frame 33 to move through the screw rod three 34, drive the processing body 6 to move through the moving frame 33, so that the device drives the welding head body 9 to approach the weld of the shell to be welded, starts the welding head body 9 and the motor two 30, drives the sliding block 36 to move up and down through the motor two 30, drives the moving frame 33 to move up and down through the sliding block 36, drives the processing body 6 to move up and down through the moving frame 33, and drives the welding head body 9 to move along the weld of the shell to be welded and to weld through the processing body 6, which is beneficial to the device to weld the power supply shell to be welded of different sizes, improves the applicability of the device in welding processing and the intelligentization of the device in welding, and drives the connecting plate 39 to rotate through the spring two 38 when the device welds the power supply shell, drives the rotating column 37 to rotate through the connecting plate 39, drives the abutting plate 11 to rotate through the rotating column 37, so that the sawtooth protruding plate on the abutting plate 11 abuts against the shell on both sides of the weld to be welded, which is beneficial to the user to determine whether the distance between the welding head body 9 and the weld to be welded is appropriate by observing whether the abutting plate 11 abuts against the side of the power supply shell when controlling the movement of the processing body 6, improves the convenience of the device in operation, and starts the heater body 29, which is beneficial to preventing the device from causing the weld metal to easily form hard and brittle organization and contain a large stress because of the extremely fast heating and cooling speed during the welding process of the power supply shell, reduces the plasticity and toughness of the weld, and causes metal embrittlement, at the same time, the heat preservation and slow cooling reduces the residual stress in the weld, prevents the weld from cracking or deforming, and affects the welding effect of the device on the power supply shell.
[0030] Embodiment 2, refer to Figure 1-5A device for forming an outdoor power supply casing includes a support base 1 with a fixed plate 22 fixedly connected to the top, at least four fixing frames 16 evenly fixedly connected to the top of the fixing plate 22, a moving block 27 slidably connected between one side of the two inner walls of the fixing frame 16, and a fixed block 28 aligned with the moving block 27 fixedly connected between the other side of the two inner walls of the fixing frame 16.
[0031] In the present invention, a spring 21 is fixedly connected between the side of the fixed block 28 and the side of the movable block 27, a movable column 13 is fixedly connected to the top of the movable block 27, a roller 14 is rotatably connected to the circumferential side of the movable column 13, a fixed column 20 is fixedly connected to the top of the fixed block 28, and a roller 2 19 is rotatably connected to the circumferential side of the fixed column 20.
[0032] At least four openings 23 are evenly spaced between the top and bottom of the fixing plate 22 and are offset and aligned with the fixing frames 16. A rotating ring 24 surrounding the four fixing frames 16 is fixedly connected to the top of the fixing plate 22, and protrusions 18 aligned with the fixing frames 16 are evenly fixedly connected to the inner wall of the circumferential side of the rotating ring 24.
[0033] The side of the moving block 27 is fixedly connected to the extrusion block 17, and the other side of the extrusion block 17 passes through the fixing frame 16 and abuts against the protrusion 18. The circumferential side of the support seat 1 is fixedly connected to the rotating cylinder 15, and the top inner wall of the circumferential side of the rotating cylinder 15 is fixedly connected to the circumferential side outer wall of the rotating ring 24. The bottom of the fixed plate 22 is fixedly connected to the motor four 25, and the circumferential side of the output shaft of the motor four 25 is fixedly connected to the gear 26, and the circumferential side of the gear 26 is meshedly connected to the circumferential side of the rotating cylinder 15.
[0034] When the present invention is used: the bending surface of the cross-mounted power supply housing to be bent and welded is placed between the roller shaft 14 and the roller shaft 2 19, the motor 4 25 is started, the motor 4 25 drives the gear 26 to rotate, the gear 26 drives the rotating cylinder 15 to rotate, the rotating cylinder 15 drives the rotating ring 24 to rotate, the rotating ring 24 drives the protrusion 18 to rotate, the protrusion 18 squeezes the squeezing block 17, the squeezing block 17 drives the moving block 27 to move, the moving block 27 drives the moving column 13 to move, the moving column 13 drives the roller shaft 14 to move, and the four groups of roller shafts 1 4 and roller 2 19 clamp and fix the bent surface of the power supply shell, so that the device can fix power supply shells of various sizes, expanding the applicability of the device. At the same time, when the four groups of rollers 14 and roller 2 19 clamp the shell, the center of the shell is aligned with the center of the fixing plate 22, thereby making the distance between the processing body 6 and the four welds the same, which is beneficial to prevent the need to frequently adjust the position of the welding head body 9 when the device welds the welds, resulting in different sizes and qualities of the welds welded by the device, affecting the welding effect of the device on the power supply shell.
[0035] Example 3, reference Figure 1-4A device for forming an outdoor power supply casing includes a support base 1, a side frame 5 is fixedly connected to the top side of the side frame 5, a motor 8 is fixedly connected to the top outer wall of the side frame 5, a screw rod 4 is fixedly connected to the output shaft of the motor 8, the other end of the screw rod 4 is rotatably connected to the bottom inner wall of the side frame 5, and the circumferential side of the screw rod 4 is threadedly connected to at least two lifting blocks 3. The side of the lifting block 3 is slidably connected to the side inner wall of the side frame 5. The side of the lifting block 3 is fixedly connected to a lifting column 2, and the other end of the lifting column 2 is fixedly connected to a splint 10 located above the fixed plate 22.
[0036] When the present invention is used: start motor 18, motor 18 drives screw 14 to rotate, screw 14 drives lifting block 3 to move, lifting block 3 drives lifting column 2 to move, lifting column 2 drives clamping plate 10 to move, so that clamping plate 10 clamps power supply housing, which is beneficial for the device to fully clamp power supply housings of various sizes through clamping plate 10, roller 14 and roller 2 19, preventing the power supply housing from moving abnormally during welding, resulting in weld dislocation and damage to the outer wall of the power supply housing, affecting the welding quality of the device on the power supply housing.
[0037] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An outdoor power supply housing forming device, comprising a support base (1), characterized in that: A processing mechanism is provided above the support seat (1), and the processing mechanism includes a processing body (6) provided above the support seat (1); a top of one side of the processing body (6) is fixedly connected to a welding head body (9); a side of the processing body (6) is fixedly connected to a heater body (29) located below the welding head body (9); an output shaft of the heater body (29) is fixedly connected to a heating column (12); a rotating column (37) located above the heating column (12) is fixedly connected between the inner walls of both sides of the processing body (6); a circumferential side surface of the rotating column (37) is fixedly connected to a supporting plate (11); a sawtooth convex plate is evenly fixedly connected to one side of the supporting plate (11); a circumferential side surface of the rotating column (37) is fixedly connected to a connecting plate (39); a spring 2 (38) is fixedly connected between the top of the connecting plate (39) and the bottom of the processing body (6).
2. The outdoor power supply housing forming device according to claim 1, characterized in that: The circumferential side surface of the support seat (1) is provided with a rotating frame (7) aligned with the processing body (6), the bottom inner wall of the rotating frame (7) is fixedly connected to the second motor (30), the output shaft of the second motor (30) is fixedly connected to the second screw rod (32), the other end of the second screw rod (32) is rotatably connected to the top inner wall of the rotating frame (7), the circumferential side surface of the second screw rod (32) is threadedly connected to the slider (36), and the side surface of the slider (36) is slidably connected to the side inner wall of the rotating frame (7).
3. The outdoor power supply housing forming device according to claim 2, characterized in that: A movable frame (33) is slidably connected between the two sides of the slider (36), a motor (35) aligned with the movable frame (33) is fixedly connected to one side of the slider (36), an output shaft of the motor (35) is fixedly connected to a screw rod (34), a circumferential side surface of the screw rod (34) is threadedly connected to the inside of one side of the movable frame (33), one side of the movable frame (33) is fixedly connected to one side of the processing body (6), and a handle (31) is fixedly connected to the bottom of one side of the rotating frame (7).
4. The outdoor power supply housing forming device according to claim 3, characterized in that: The top of the support seat (1) is fixedly connected to a fixed plate (22), the top of the fixed plate (22) is evenly fixedly connected to at least four fixed frames (16), a moving block (27) is slidably connected between one side of the two inner walls of the fixed frame (16), and a fixed block (28) aligned with the moving block (27) is fixedly connected between the other side of the two inner walls of the fixed frame (16).
5. The outdoor power supply housing forming device according to claim 4, characterized in that: A spring 1 (21) is fixedly connected between the side of the fixed block (28) and the side of the movable block (27); a movable column (13) is fixedly connected to the top of the movable block (27); a roller 1 (14) is rotatably connected to the circumferential side of the movable column (13); a fixed column (20) is fixedly connected to the top of the fixed block (28); and a roller 2 (19) is rotatably connected to the circumferential side of the fixed column (20).
6. The outdoor power supply housing forming device according to claim 5, characterized in that: At least four openings (23) are evenly arranged between the top and bottom of the fixing plate (22) and are offset and aligned with the fixing frame (16). The top of the fixing plate (22) is fixedly connected to a rotating ring (24) surrounding the four fixing frames (16). The inner wall of the circumferential side of the rotating ring (24) is evenly fixedly connected to a protrusion (18) aligned with the fixing frame (16).
7. The outdoor power supply housing forming device according to claim 6, characterized in that: The side of the moving block (27) is fixedly connected to the extrusion block (17), and the other side of the extrusion block (17) passes through the fixing frame (16) and abuts against the protrusion (18). The circumferential side of the support seat (1) is fixedly connected to the rotating cylinder (15), and the top inner wall of the circumferential side of the rotating cylinder (15) is fixedly connected to the outer wall of the circumferential side of the rotating ring (24). The bottom of the fixing plate (22) is fixedly connected to the motor four (25), and the circumferential side of the output shaft of the motor four (25) is fixedly connected to the gear (26), and the circumferential side of the gear (26) is meshedly connected to the circumferential side of the rotating cylinder (15).
8. The outdoor power supply housing forming device according to claim 7, characterized in that: The top side of the support seat (1) is fixedly connected to a side frame (5), the top outer wall of the side frame (5) is fixedly connected to a motor (8), the output shaft of the motor (8) is fixedly connected to a screw rod (4), the other end of the screw rod (4) is rotatably connected to the bottom inner wall of the side frame (5), the circumferential side of the screw rod (4) is threadedly connected to at least two lifting blocks (3), the side of the lifting block (3) is slidably connected to the side inner wall of the side frame (5), the side of the lifting block (3) is fixedly connected to a lifting column (2), and the other end of the lifting column (2) is fixedly connected to a clamping plate (10) located above the fixed plate (22).
Citation Information
Patent Citations
Battery metal shell welding platform
CN116652594A