A rack welding process and apparatus therefor
By utilizing the rack welding process and equipment, and through the coordination of equipment assemblies and components, efficient and precise rack welding operations have been achieved, solving the problems of low welding efficiency and difficulty in controlling precision, and improving the forming efficiency and precision of racks.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU XINXING BICYCLE PARTS
- Filing Date
- 2025-07-07
- Publication Date
- 2026-05-19
AI Technical Summary
The low efficiency and difficulty in controlling the precision of rack welding lead to welding errors that affect subsequent assembly and reduce construction accuracy.
A rack welding process and equipment are adopted, including equipment assembly, adjustment components, support components and pre-assembly components. The precise adjustment and synchronous welding of the rods are achieved through components such as sliding connections, hydraulic cylinders and lead screws, and the support components are used to support, position and accurately align the multi-layer panels.
It improves welding efficiency and precision, enables efficient processing of shelves of different sizes, facilitates subsequent welding operations, and enhances the forming efficiency and precision of the shelves.
Smart Images

Figure CN120772738B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a shelf welding process and equipment, belonging to the field of shelf welding technology. Background Technology
[0002] Bicycle racks are used for the centralized transport of bicycles. There are several types, including trailer racks and quick-release racks. Trailer racks are small, independent trailers that connect bicycles via hooks. They are suitable for long-distance travel or transporting large items (such as camping equipment) and can bear a weight of over 50 kilograms. Quick-release racks can be installed / disassembled without tools and are suitable for temporary use, but their stability is slightly less than that of fixed racks.
[0003] For bicycle rack welding, the following processes can be selected: arc welding: suitable for high-strength welding of steel racks, but thermal deformation needs to be controlled; spot welding: suitable for quick assembly of light racks, but should be used with caution for load-bearing parts. The welding of uprights and beams should be full welding or reinforced fillet welding. It is recommended to add reinforcing plates to load-bearing nodes; anti-detachment welding structure (such as welded stop plates) should be designed for the shelf support parts.
[0004] Shelf welding is the process of assembling shelves by welding metal rods. Bicycle shelves require welding of side frames, front frames, and related accessories. The welding positions are numerous and complex, making it difficult to operate efficiently and quickly, which affects welding efficiency. Furthermore, it is difficult to precisely control each welding position during welding, resulting in errors that affect subsequent assembly welding, reduce the dimensional accuracy of the finished shelf, and may even lead to problems in subsequent welding, thus reducing the construction precision of the shelf. Summary of the Invention
[0005] In order to solve the technical problems of low efficiency and difficulty in controlling the precision of shelf welding, the present invention provides a shelf welding process and equipment.
[0006] The present invention solves the above-mentioned technical problems through the following technical solutions:
[0007] This invention provides a shelf welding process and equipment, the shelf welding process and equipment comprising:
[0008] The equipment assembly consists of a base plate, a slide block is slidably connected to the surface of the base plate, a vertical plate is fixedly installed on the top surface of the slide block, and a sliding groove is opened on both sides of the vertical plate, and a support mechanism is fixedly installed on the vertical plate at the bottom of the sliding groove.
[0009] An adjustment assembly is slidably connected to the surface of the upright plate. The adjustment assembly includes a bonding plate, and the side wall of the bonding plate is provided with a pressing mechanism, which is correspondingly arranged above the supporting mechanism.
[0010] A support assembly is movably disposed on the side of the equipment assembly. The support assembly consists of a vertical support plate and a horizontal support plate. The vertical support plate is fixedly installed on the top surface of the horizontal support plate, and the side wall of the vertical support plate is provided with multiple liftable support plates.
[0011] The pre-assembled component includes a side plate, which is fixedly installed to the side of the upright plate. The side plates are symmetrically arranged at both ends of the base. The inner side of the side plate is provided with a platform and a support, respectively. The platform and the support are fixedly connected to each other, and the top surfaces of the platform and the support are staggered. A movable plate is fixedly connected to the other side of the platform. The protrusions at both ends of the movable plate are located inside the vertical holes opened in the side plate. A clamping mechanism is provided on the top of the movable plate. The clamping mechanism is correspondingly arranged above the platform and is located inside the vertical holes.
[0012] In this technical solution, fixed seats are fixedly installed on the top of both sides of the base plate, and adjacent fixed seats are connected by rails. The rails are respectively located at both ends of the fixed seats, and the slide is movably sleeved with the surface of the rails. A translation hydraulic cylinder is fixedly installed on the side wall of one of the fixed seats, and the telescopic end of the translation hydraulic cylinder is fixedly connected to the slide. A sleeve plate is fixedly installed in the middle of the top surface of the base plate. The sleeve plate has a U-shaped cross-section and is located on one side of the support component.
[0013] In this technical solution, the supporting mechanism includes a fixed block and a support plate. The fixed block is fixedly connected to the bottom side wall of the upright plate. A long screw is rotatably connected inside the fixed block. The long screw is disposed on both sides of the upright plate and is threadedly connected to the inside of the support plate. The support plate has a U-shaped cross-section and is disposed on the side of the upright plate. The support plate is also disposed below the adjusting component.
[0014] In this technical solution, the bonding plate slides against the side wall of the upright plate. Two symmetrically distributed sliders are fixedly connected to one side of the bonding plate. Each slider has a T-shaped cross-section and is slidably connected to the inside of the slide groove. A double-acting screw is threaded inside the slider, and the slider is located at both ends of the double-acting screw. The double-acting screw is horizontally arranged and rotatably connected to the side wall of the upright plate. A pulley is fixedly connected to one end of each double-acting screw. The pulley is connected to the belt drive in front of it, and one of the double-acting screws is fixedly connected to the output end of the drive device. The drive device is fixedly installed to the side wall of the upright plate.
[0015] In this technical solution, the pressing mechanism consists of a rotating plate and a pressure rod. The rotating plate is rotatably connected to the side wall of the bonding plate. A placement area is formed on one side of the side wall of the bonding plate. The two far ends of the rotating plate are fixedly connected to the pressure rod and the connecting rod, respectively. The pressure rod is distributed correspondingly to the placement area. A bolt is threadedly connected to the middle of the bonding plate. The bolt is inserted through the middle of the pressure plate. Both ends of the pressure plate are provided with elongated holes, and the connecting rod is located inside the elongated holes to drive the rotating plate to rotate.
[0016] In this technical solution, the supporting vertical plate and the supporting horizontal plate are vertically distributed. The supporting horizontal plate is internally fitted and inserted into the base plate. The bottom of the supporting horizontal plate is rotatably connected to a roller. The side wall of the supporting vertical plate is fixedly connected to a stabilizing rod. The stabilizing rod is movably sleeved inside the sleeve plate. Several evenly distributed horizontal plates are fixedly installed on the side wall of the supporting vertical plate. Several evenly distributed guide holes are provided on both sides of the supporting vertical plate. The guide holes and the horizontal plates are arranged alternately.
[0017] In this technical solution, the support plate has an L-shaped cross-section and is fitted to the inner wall of the side plate. A number of triangular reinforcing ribs are fixedly installed on the inner side of the support plate and are evenly distributed. Lifting hydraulic cylinders are provided in the middle and on both sides of the support plate. The lifting hydraulic cylinders are fixedly installed on the top surface of the horizontal plate and each lifting hydraulic cylinder is fixedly connected to the support plate. A horizontal pushing hydraulic cylinder is fixedly installed on the top surface of the bottom plate, and the telescopic end of the horizontal pushing hydraulic cylinder is fixedly connected to the support vertical plate.
[0018] In this technical solution, a drive motor is fixedly installed on the top of the side plate, the output end of the drive motor is fixedly connected to a vertical lead screw, the vertical lead screw is internally threaded to the end of the movable plate, and the movable plate slides against one side of the side plate, while a platform slides against the other side of the movable plate.
[0019] In this technical solution, the clamping mechanism is composed of a clamping plate. The middle part of the clamping plate is connected to the top surface of the movable plate through a connector. The movable plate is located inside the vertical hole, and the movable plate has an L-shaped cross-section and is located above the platform. The side wall of the movable plate is rotatably connected to a cylinder, and the telescopic end of the cylinder is rotatably connected to the clamping plate.
[0020] A shelf welding process, the welding process comprising the following steps:
[0021] (1) Fixing the side frame components: Place the rods that make up the side frame in the placement area on the bonding plate, rotate the bolt against the pressure plate and push it close to the bonding plate, so that when the connecting rod moves inside the long hole, it drives the rotating plate to rotate. The rotating plate drives the pressure rod to press the rods into the placement area to achieve stable fixation.
[0022] (2) Welding of side frame accessories: Welding of fixed rods, foot plates and other parts. After completion, adjust the spacing between rods, start the drive device to drive the double screw to rotate. The transmission of pulley and belt realizes the synchronous rotation of the two double screws. The double screw drives the slider to move in the groove and drives the bonding plate to move synchronously. Adjust the position of the rods on the bonding plate to achieve size matching. Place the guard rod between the rods for welding and form, and weld the reflector and other accessories in the corresponding position.
[0023] (3) Forming the noodle frame: Adjust the position of the two side uprights so that the crossbars that make up the noodle frame overlap on the platform. Start the cylinder to drive the clamping rod to rotate around the connector. The clamping rod clamps the crossbars on the platform to complete the fixation. Then weld the longitudinal rods and other accessories on the platform. After completion, the noodle frame is obtained.
[0024] (4) The face frame is conveyed by driving the vertical screw to rotate through the drive motor, which in turn drives the movable plate to move in the vertical hole, thereby lifting the face frame. After reaching the designated position, the face frame is pushed flat onto the support plate. After the face frame welding is completed in sequence, face frames of different heights are conveyed.
[0025] (5) Welding of the face frame: Start the lifting hydraulic cylinder to drive the support plate to move. The cooperation of the guide block and the guide hole improves the stability of the support plate movement. Reinforcing ribs are set to improve the structural strength of the support plate. Adjust the face frame to an appropriate height to match the shelf spacing. Then start the translation hydraulic cylinder to push or move on the track, driving the side frame welded on the bonding plate to correspond with the face frame. Then weld the corresponding position.
[0026] (6) After the shelving is removed and the welding is completed, first loosen the bolts to separate the pressure bar from the side frame rod. Then start the drive device to make the pressure bar move to both sides and separate from the rod. At this time, the shelving is supported by multiple support plates. Finally, start the horizontal push hydraulic cylinder to drive the shelving on the support plate away from the bottom plate. The cooperation of the stabilizing rod and the sleeve plate improves the stability of movement. Then the lifting hydraulic cylinder shortens to make the shelving fall. The support plate continues to move horizontally to completely separate it from the shelving. Then the shelving is removed for subsequent shelving welding operations.
[0027] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of the present invention.
[0028] The positive and progressive effects of this invention are as follows:
[0029] The aforementioned shelving welding process and equipment utilizes an assembly for shelving welding. With pre-assembled components, simultaneous welding of side frames and front panels is achieved, effectively improving welding efficiency. During welding, adjustments to the positions of corresponding members allow for positional adjustments, enhancing welding precision. This enables the welding of shelving of different sizes. After front panel welding, multi-layer panels are supported and positioned, with adjustments made according to the shelving layer spacing. The precise alignment between the front panel and side frames is achieved through the translation of uprights, improving subsequent welding accuracy and overall shelving welding efficiency. Furthermore, the horizontal pushing of supporting uprights facilitates shelving removal, enabling convenient positioning and welding of subsequent shelving components and enhancing the overall processing efficiency of the shelving welding equipment. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention.
[0031] Figure 2 This is a schematic diagram of the half-section structure of the present invention.
[0032] Figure 3 For the present invention Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0033] Figure 4 This is a three-dimensional structural diagram of the adjustment component of the present invention.
[0034] Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at point B in the middle.
[0035] Figure 6 This is a partial three-dimensional structural diagram of the support component of the present invention.
[0036] Figure 7 This is a partial three-dimensional structural diagram of the supporting horizontal plate of the present invention.
[0037] Figure 8 This is a schematic diagram of the external front view of the structure of the present invention.
[0038] Figure 9 This is a schematic diagram of the external side view structure of the present invention.
[0039] Figure 10 This is a schematic diagram of the external top view of the structure of the present invention.
[0040] Explanation of reference numerals in the attached figures
[0041] 100. Equipment assembly; 101. Base plate; 102. Fixed seat; 103. Rail; 104. Slide; 105. Translation hydraulic cylinder; 106. Vertical plate; 107. Slide groove; 108. Fixed block; 109. Long screw; 110. Support plate; 111. Sleeve plate;
[0042] 200. Adjustment assembly; 201. Adhesive plate; 202. Slider; 203. Two-way lead screw; 204. Pulley; 205. Belt; 206. Drive unit; 207. Rotating plate; 208. Pressure rod; 209. Placement area; 210. Connecting rod; 211. Pressure plate; 212. Elongated hole; 213. Bolt;
[0043] 300. Support assembly; 301. Vertical support plate; 302. Horizontal support plate; 303. Roller; 304. Stabilizer bar; 305. Horizontal plate; 306. Guide hole; 307. Support plate; 308. Guide block; 309. Reinforcing rib; 310. Lifting hydraulic cylinder; 311. Horizontal thrust hydraulic cylinder;
[0044] 400. Pre-assembled components; 401. Side plate; 402. Vertical hole; 403. Vertical lead screw; 404. Movable plate; 405. Platform; 406. Support; 407. Cylinder; 408. Clamping plate; 409. Connector; 410. Drive motor. Detailed Implementation
[0045] The present invention will be further illustrated by way of embodiments below, but the present invention is not limited to the scope of the embodiments described herein.
[0046] like Figure 1-10 As shown, the shelving welding process and equipment include:
[0047] The equipment assembly 100 is composed of a base plate 101. A slide block 104 is slidably connected to the surface of the base plate 101. A vertical plate 106 is fixedly installed on the top surface of the slide block 104. Slide grooves 107 are provided on both sides of the vertical plate 106, and a support mechanism is fixedly installed on the vertical plate 106 at the bottom of the slide grooves 107.
[0048] Adjustment component 200 is slidably connected to the surface of upright plate 106. Adjustment component 200 includes bonding plate 201. The side wall of bonding plate 201 is provided with a pressing mechanism, and the pressing mechanism is correspondingly arranged above the support mechanism.
[0049] Support assembly 300 is movably disposed on the side of equipment assembly 100. Support assembly 300 consists of support vertical plate 301 and support horizontal plate 302. Support vertical plate 301 is fixedly installed on the top surface of support horizontal plate 302. Support vertical plate 301 has multiple liftable support plates 307 on its side wall.
[0050] The pre-assembled component 400 includes a side plate 401, which is fixedly installed to the side of the upright plate 106. The side plates 401 are symmetrically arranged at both ends of the base. A platform 405 and a support 406 are respectively provided on the inner side of the side plate 401. The platform 405 and the support 406 are fixedly connected to each other on the side, and the top surfaces of the platform 405 and the support 406 are staggered. A movable plate 404 is fixedly connected to the other side of the platform 405. The protrusions at both ends of the movable plate 404 are located inside the vertical holes 402 opened in the side plate 401. A clamping mechanism is provided on the top of the movable plate 404. The clamping mechanism is correspondingly arranged above the platform 405 and is located inside the vertical holes 402.
[0051] Fixed seats 102 are fixedly installed on both sides of the top of the base plate 101. Adjacent fixed seats 102 are connected by rails 103. The rails 103 are respectively located at both ends of the fixed seats 102. The slide 104 is movably sleeved with the surface of the rails 103. A translation hydraulic cylinder 105 is fixedly installed on the side wall of one of the fixed seats 102. The telescopic end of the translation hydraulic cylinder 105 is fixedly connected to the slide 104. A sleeve plate 111 is fixedly installed in the middle of the top surface of the base plate 101. The sleeve plate 111 has a U-shaped cross-section. The structure is set on one side of the support component 300; the support mechanism includes a fixing block 108 and a support plate 110. The fixing block 108 is fixedly connected to the bottom side wall of the upright plate 106. A long screw 109 is rotatably connected inside the fixing block 108. The long screw 109 is set on both sides of the upright plate 106 and is threadedly connected to the support plate 110. The support plate 110 has a U-shaped cross-section and is set on the side of the upright plate 106. The support plate 110 is correspondingly set below the adjustment component 200.
[0052] The bonding plate 201 slides against the side wall of the upright plate 106. Two symmetrically distributed sliders 202 are fixedly connected to one side of the bonding plate 201. Each slider 202 has a T-shaped cross-section and is slidably connected to the inside of the groove 107. A double-acting screw 203 is threaded inside each slider 202, with the sliders 202 located at both ends of the double-acting screw 203. The double-acting screw 203 is horizontally arranged and rotatably connected to the side wall of the upright plate 106. A pulley 204 is fixedly connected to one end of each double-acting screw 203, which is connected via a belt 205. One of the double-acting screws 203 is fixedly connected to the output end of the drive device 206. The driving device 206 is fixedly installed on the side wall of the upright plate 106; the pressing mechanism consists of a rotating plate 207 and a pressure rod 208. The rotating plate 207 is rotatably connected to the side wall of the bonding plate 201. A placement area 209 is formed on the side wall of the bonding plate 201 on one side of the rotating plate 207. The two far ends of the rotating plate 207 are fixedly connected to the pressure rod 208 and the connecting rod 210, respectively. The pressure rod 208 is distributed correspondingly to the placement area 209. A bolt 213 is threadedly connected to the middle of the bonding plate 201. The bolt 213 is inserted through the middle of the pressure plate 211. Both ends of the pressure plate 211 are provided with elongated holes 212, and the connecting rod 210 is located inside the elongated holes 212 to drive the rotating plate 207 to rotate.
[0053] The vertical support plate 301 and the horizontal support plate 302 are vertically distributed. The horizontal support plate 302 is internally fitted into the base plate 101. A roller 303 is rotatably connected to the bottom of the horizontal support plate 302. A stabilizing rod 304 is fixedly connected to the side wall of the vertical support plate 301. The stabilizing rod 304 is movably sleeved inside the sleeve plate 111. Several evenly distributed horizontal plates 305 are fixedly installed on the side wall of the vertical support plate 301. Several evenly distributed guide holes 306 are provided on both sides of the vertical support plate 301, and the guide holes 306 and the horizontal plates 305 are arranged alternately. The cross-section of section 07 is L-shaped. The support plate 307 is fitted and connected to the inner wall of the side plate 401. A triangular reinforcing rib 309 is fixedly installed on the inner side of the support plate 307. There are several reinforcing ribs 309 evenly arranged. Lifting hydraulic cylinders 310 are provided in the middle and on both sides of the support plate 307. The lifting hydraulic cylinders 310 are fixedly installed on the top surface of the horizontal plate 305, and each lifting hydraulic cylinder 310 is fixedly connected to the support plate 307. A flat-push hydraulic cylinder 311 is fixedly installed on the top surface of the bottom plate 101. The telescopic end of the flat-push hydraulic cylinder 311 is fixedly connected to the support vertical plate 301.
[0054] A drive motor 410 is fixedly installed on the top of the side plate 401. The output end of the drive motor 410 is fixedly connected to a vertical lead screw 403. The vertical lead screw 403 is internally threaded to the end of the movable plate 404. The movable plate 404 slides against one side of the side plate 401, and a platform 405 slides against the other side of the movable plate 404. The clamping mechanism consists of a clamping plate 408. The middle part of the clamping plate 408 is connected to the top surface of the movable plate 404 through a connector 409. The movable plate 404 is located inside the vertical hole 402, and the cross-section of the movable plate 404 is L-shaped and located above the platform 405. The side wall of the movable plate 404 is rotatably connected to a cylinder 407. The telescopic end of the cylinder 407 is rotatably connected to the clamping plate 408.
[0055] A shelf welding process, the welding process comprising the following steps:
[0056] (1) Fixing the side frame components: Place the rods that make up the side frame in the placement area 209 on the bonding plate 201, rotate the bolt 213 to press against the pressure plate 211 and push it close to the bonding plate 201, so that when the connecting rod 210 moves inside the elongated hole 212, it drives the rotating plate 207 to rotate, and the rotating plate 207 drives the pressure rod 208 to press the rods into the placement area 209, thus achieving stable fixation;
[0057] (2) Welding of side frame accessories: Welding of fixed rods, foot plates and other parts. After completion, adjust the spacing between rods, start the drive device 206 to drive the double screw 203 to rotate. The transmission of pulley 204 and belt 205 realizes the synchronous rotation of the two double screws 203. The double screw 203 drives the slider 202 to move in the slide groove 107 and drives the bonding plate 201 to move synchronously. Adjust the position of the rods on the bonding plate 201 to achieve size matching. Place the guard rod between the rods for welding and form, and weld the reflector and other accessories in the corresponding positions.
[0058] (3) Forming the noodle frame: Adjust the position of the two side uprights 106 so that the crossbars that make up the noodle frame overlap on the platform 405. Start the cylinder 407 to drive the clamping rod to rotate around the connector 409. The clamping rod clamps the crossbar on the platform 405 to complete the fixation. Then weld the longitudinal rods and other accessories on the platform 405. After completion, the noodle frame is obtained.
[0059] (4) The noodle frame is conveyed by driving the vertical screw 403 to rotate through the drive motor 410, so that the vertical screw 403 drives the movable plate 404 to move in the vertical hole 402, thereby lifting the noodle frame. After reaching the designated position, the noodle frame is pushed flat onto the support plate 307. After the noodle frame welding is completed in sequence, the noodle frames of different heights are conveyed.
[0060] (5) Frame welding: Start the lifting hydraulic cylinder 310 to drive the support plate 307 to move. The cooperation of the guide block 308 and the guide hole 306 improves the stability of the support plate 307 movement. The reinforcing rib 309 is set to improve the structural strength of the support plate 307. The shelf is adjusted to an appropriate height to match the shelf layer spacing. Then start the translation hydraulic cylinder 105 to push or move on the track 103, driving the side frame welded on the bonding plate 201 to correspond with the shelf. Then weld the corresponding position.
[0061] (6) After the shelf is removed and welding is completed, first loosen the bolt 213 to separate the pressure rod 208 from the side frame rod. Then start the drive device 206 to make the pressure rod 208 move to both sides and separate from the rod. At this time, the shelf is supported by multiple support plates 307. Finally, start the horizontal push hydraulic cylinder 311 to drive the shelf on the support plate 307 away from the bottom plate 101. The cooperation of the stabilizer 304 and the sleeve plate 111 improves the stability of movement. Then the lifting hydraulic cylinder 310 shortens to make the shelf fall. The support plate 307 continues to move to completely separate from the shelf. Then the shelf is removed for subsequent shelf welding operations.
[0062] This invention is not limited to the embodiments described above. Any changes in shape or structure shall fall within the protection scope of this invention. The protection scope of this invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of this invention, but all such changes and modifications shall fall within the protection scope of this invention.
Claims
1. A shelf welding device, characterized in that, The shelf welding equipment includes: The equipment assembly (100) is composed of a base plate (101). A slide block (104) is slidably connected to the surface of the base plate (101). A vertical plate (106) is fixedly installed on the top surface of the slide block (104). Slide grooves (107) are provided on both sides of the vertical plate (106), and a support mechanism is fixedly installed on the vertical plate (106) at the bottom of the slide grooves (107). Adjustment component (200), the adjustment component (200) is slidably connected to the surface of the upright plate (106), the adjustment component (200) includes a bonding plate (201), the side wall of the bonding plate (201) is provided with a pressing mechanism, and the pressing mechanism is correspondingly arranged above the support mechanism; The pressing mechanism consists of a rotating plate (207) and a pressure rod (208). The rotating plate (207) is rotatably connected to the side wall of the bonding plate (201). A placement area (209) is formed on the side wall of the bonding plate (201) on one side of the rotating plate (207). The two ends of the rotating plate (207) are fixedly connected to the pressure rod (208) and the connecting rod (210) respectively. The pressure rod (208) is distributed correspondingly to the placement area (209). A bolt (213) is threaded in the middle of the bonding plate (201). The bolt (213) is inserted through the middle of the pressure plate (211). Both ends of the pressure plate (211) are provided with elongated holes (212), and the connecting rod (210) is located inside the elongated holes (212) to drive the rotating plate (207) to rotate. Support assembly (300) is movably disposed on the side of equipment assembly (100). The support assembly (300) consists of a support vertical plate (301) and a support horizontal plate (302). The support vertical plate (301) is fixedly installed on the top surface of the support horizontal plate (302). The side wall of the support vertical plate (301) is provided with a plurality of liftable support plates (307). A pre-assembled component (400) includes a side plate (401), which is fixedly installed on the side of the upright plate (106). The side plates (401) are symmetrically arranged at both ends of the base. The inner side of the side plate (401) is provided with a platform (405) and a support (406). The platform (405) is fixedly connected to the side of the support (406), and the top surfaces of the platform (405) and the support (406) are staggered. A movable plate (404) is fixedly connected to the other side of the platform (405). The protrusions at both ends of the movable plate (404) are located inside the vertical holes (402) opened in the side plate (401). A clamping mechanism is provided on the top of the movable plate (404). The clamping mechanism is correspondingly arranged above the platform (405), and the clamping mechanism is located inside the vertical holes (402). A drive motor (410) is fixedly installed on the top of the side plate (401). The output end of the drive motor (410) is fixedly connected to the vertical lead screw (403). The vertical lead screw (403) is internally threaded to the end of the movable plate (404). The movable plate (404) slides against one side of the side plate (401). A platform (405) slides against the other side of the movable plate (404). The clamping mechanism is composed of a clamping plate (408). The middle part of the clamping plate (408) is connected to the top surface of the movable plate (404) through a connector (409). The movable plate (404) is located inside the vertical hole (402). The movable plate (404) has an L-shaped cross-section and is located above the platform (405). The side wall of the movable plate (404) is rotatably connected to the cylinder (407). The telescopic end of the cylinder (407) is rotatably connected to the clamping plate (408).
2. The shelf welding equipment as described in claim 1, characterized in that: The top of both sides of the base plate (101) are fixedly installed with fixed seats (102), and adjacent fixed seats (102) are connected by rails (103). The rails (103) are respectively located at both ends of the fixed seats (102). The slide (104) is movably sleeved with the surface of the rail (103). A translation hydraulic cylinder (105) is fixedly installed on the side wall of one of the fixed seats (102). The telescopic end of the translation hydraulic cylinder (105) is fixedly connected to the slide (104). A sleeve plate (111) is fixedly installed in the middle of the top surface of the base plate (101). The sleeve plate (111) has a U-shaped cross section and is located on one side of the support component (300).
3. The shelf welding equipment as described in claim 1, characterized in that: The supporting mechanism includes a fixing block (108) and a support plate (110). The fixing block (108) is fixedly connected to the bottom side wall of the upright plate (106). A long screw (109) is rotatably connected inside the fixing block (108). The long screw (109) is arranged on both sides of the upright plate (106). The long screw (109) is threadedly connected to the support plate (110). The support plate (110) has a U-shaped cross-section and is arranged on the side of the upright plate (106). The support plate (110) is correspondingly arranged below the adjusting component (200).
4. The shelf welding equipment as described in claim 1, characterized in that: The bonding plate (201) slides against the side wall of the upright plate (106). Two symmetrically distributed sliders (202) are fixedly connected to one side of the bonding plate (201). Each slider (202) has a T-shaped cross section. The slider (202) is slidably connected to the inside of the slide groove (107). The slider (202) is threadedly connected to a two-way screw (203). The slider (202) is located at both ends of the two-way screw (203). The two-way screw (203) is horizontally arranged and rotatably connected to the side wall of the upright plate (106). One end of each two-way screw (203) is fixedly connected to a pulley (204). The pulley (204) is connected to the belt (205) in front. One of the two-way screws (203) is fixedly connected to the output end of the drive device (206). The drive device (206) is fixedly installed on the side wall of the upright plate (106).
5. The shelf welding equipment as described in claim 1, characterized in that: The vertical support plate (301) and the horizontal support plate (302) are vertically distributed. The horizontal support plate (302) is internally fitted and inserted into the base plate (101). The bottom of the horizontal support plate (302) is rotatably connected to a roller (303). The side wall of the vertical support plate (301) is fixedly connected to a stabilizing rod (304). The stabilizing rod (304) is movably sleeved inside the sleeve plate (111). The side wall of the vertical support plate (301) is fixedly installed with several evenly distributed horizontal plates (305). Several evenly distributed guide holes (306) are provided on both sides of the vertical support plate (301). The guide holes (306) and the horizontal plates (305) are arranged alternately.
6. The shelf welding equipment as described in claim 1, characterized in that: The support plate (307) has an L-shaped cross section. The support plate (307) is attached to the inner wall of the side plate (401). A triangular reinforcing rib (309) is fixedly installed on the inner side of the support plate (307). There are several reinforcing ribs (309) evenly arranged. The support plate (307) is provided with lifting hydraulic cylinders (310) in the middle and on both sides. The lifting hydraulic cylinders (310) are fixedly installed on the top surface of the horizontal plate (305), and each lifting hydraulic cylinder (310) is fixedly connected to the support plate (307). A flat-push hydraulic cylinder (311) is fixedly installed on the top surface of the bottom plate (101). The telescopic end of the flat-push hydraulic cylinder (311) is fixedly connected to the support vertical plate (301).
7. A shelf welding process using the shelf welding equipment as described in any one of claims 1-6, characterized in that: The welding process includes the following steps: (1) Fixing the side frame components: Place the rods that make up the side frame in the placement area (209) on the bonding plate (201), rotate the bolt (213) against the pressure plate (211) and push it close to the bonding plate (201), so that when the connecting rod (210) moves inside the elongated hole (212), it drives the rotating plate (207) to rotate. The rotating plate (207) drives the pressure rod (208) to press the rods into the placement area (209) to achieve stable fixation; (2) Welding of side frame accessories: Welding of foot plate fixing rods and foot plate parts for fixed rods. After completion, adjust the spacing between rods and start the drive device (206) to drive the double screw (203) to rotate. The transmission of pulley (204) and belt (205) realizes the synchronous rotation of the two double screws (203). The double screw (203) drives the slider (202) to move in the groove (107) and drives the bonding plate (201) to move synchronously. Adjust the position of the rods on the bonding plate (201) to achieve size matching. Place the guard rod between the rods for welding and form, and weld the reflector accessories at the corresponding positions. (3) Forming the noodle frame: Adjust the position of the two side uprights (106) so that the crossbars that make up the noodle frame overlap on the platform (405). Start the cylinder (407) to drive the clamping rod to rotate around the connector (409). The clamping rod clamps the crossbar on the platform (405) to complete the fixation. Then weld the longitudinal rods and other accessories on the platform (405). After completion, the noodle frame is obtained. (4) The noodle frame is conveyed by driving the vertical screw (403) to rotate through the drive motor (410), so that the vertical screw (403) drives the movable plate (404) to move in the vertical hole (402) to lift the noodle frame. After reaching the designated position, the noodle frame is pushed flat onto the support plate (307). After the noodle frame welding is completed in sequence, the noodle frames of different heights are conveyed. (5) Welding of the face frame: Start the lifting hydraulic cylinder (310) to drive the support plate (307) to move. The cooperation of the guide block (308) and the guide hole (306) improves the stability of the movement of the support plate (307). And set the reinforcing rib (309) to improve the structural strength of the support plate (307). Adjust the face frame to an appropriate height to match the shelf spacing. Then start the translation hydraulic cylinder (105) to push or move on the track (103) to drive the side frame welded on the bonding plate (201) to correspond with the face frame. Then weld the corresponding position. (6) After the shelf is removed and welded, first loosen the bolts (213) to separate the pressure bar (208) from the side frame rod. Then start the drive device (206) to make the pressure bar (208) move to both sides and separate from the rod. At this time, the shelf is supported by multiple support plates (307). Finally, start the horizontal hydraulic cylinder (311) to drive the shelf on the support plate (307) away from the bottom plate (101). The cooperation of the stabilizer bar (304) and the sleeve plate (111) improves the stability of movement. Then the lifting hydraulic cylinder (310) shortens to make the shelf fall. The support plate (307) continues to move to completely separate it from the shelf. Then the shelf is removed for subsequent shelf welding operations.