Automatic feeding progressive stamping die
By improving the mold structure of the automatic feeding progressive stamping mold and adopting cylinder drive and plug-in shaft gear design, the mold can be quickly disassembled and installed, solving the problem of cumbersome disassembly of traditional molds and improving production efficiency and safety.
Patent Information
- Application Number
- CN202511000992.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2025-10-17
AI Technical Summary
The existing automatic feeding progressive stamping die has a cumbersome mold fixing structure that is difficult to disassemble, resulting in increased production downtime, reduced safety and positioning accuracy, and is unable to meet the needs of modern high-speed stamping production.
The upper mold and base structure are detachable. The upper mold is driven downward by a cylinder and engaged with the lower mold. Combined with the design of the plug shaft, gear and spring, the mold can be quickly disassembled and installed, simplifying the disassembly and assembly process.
It improves the efficiency of die replacement, reduces downtime, enhances safety and positioning accuracy, and meets the needs of modern high-speed stamping production.
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Figure CN120790765A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of stamping dies, in particular to an automatic feeding progressive stamping die. BACKGROUND
[0002] A stamping die is a special process equipment for processing materials into parts in cold stamping processing, which is called a cold stamping die. Stamping is a pressure processing method that separates or plastically deforms materials at room temperature by using a die installed on a press to apply pressure. A progressive stamping die, also known as a progressive die or a continuous die, is a stamping die that completes different processing procedures in sequence through multiple stations in a die set.
[0003] For example, the automatic feeding progressive stamping die of "CN222856466U" includes a lower die seat, a lower die installed above the lower die seat, an upper die seat arranged above the lower die, an upper die installed below the upper die seat, and a cutter fixed to one side of the upper die. When processing, the two ends of the material strip can pass through the inside of the movable seat through the cooperation of the feeding mechanism. The material strip is clamped by the motor-driven clamping piece and is transported by the cylinder. After a certain distance, the clamping piece is moved up and the telescopic rod is retracted. The above-mentioned transportation steps are repeated to stably and continuously push the material strip forward in the die, realize automatic feeding, avoid the discontinuity of manual feeding, improve the production efficiency, and accurately control the length of the material strip transported each time by the cylinder. The position of the material in the die is accurate, and the size accuracy and shape accuracy of the stamped workpiece can be ensured.
[0004] However, in the prior art, the fixing structure of the traditional die mainly adopts bolts, positioning pins and other methods. When disassembling, multiple wrenches or special tools are needed, and the disassembly steps are complicated. Workers may delay production downtime due to bolt thread engagement and positioning pin jamming during operation. In addition, repetitive disassembly and assembly actions may cause operator fatigue, reduce safety, and negatively affect the positioning accuracy and service life of the die, which is difficult to meet the needs of modern high-speed stamping production. SUMMARY
[0005] In view of the above-mentioned existing problems, the present application is proposed.
[0006] The purpose of the present application is to solve the problem of inconvenient replacement of dies in the prior art.
[0007] To solve the above technical problems, the present application provides the following technical solutions:
[0008] In one aspect, the present application provides an automatic feeding progressive stamping die, which comprises a base, a top seat, an upper die and a lower die, the top seat is arranged at the upper end of the base through a first air cylinder, the upper die is arranged below the top seat, the lower die is arranged above the base, the upper die and the lower die are arranged in correspondence with each other, the upper die is detachably arranged with the top seat, the lower die is detachably arranged with the base, the upper die and the lower die have the same dismounting structure, the side of the lower die is provided with a plurality of side plates, the side plates are arranged in clamping with the lower die, the upper end of the base is symmetrically provided with an assembly groove, the lower end of the lower die is provided with an insertion block matched with the assembly groove, the side of the assembly groove is continuously provided with a side groove, the side groove is slidably provided with an insertion shaft matched with the insertion block, and the two sides of the feeding end of the base are symmetrically provided with guide rollers.
[0009] Further, the first air cylinder is provided with a plurality of and respectively located at the four corners between the base and the top seat, the lower side of the upper die is provided with a pressing plate through a first spring, the pressing plate is located below the upper die, the pressing plate is provided with a limiting groove matched with the lower die, when the first air cylinder is driven, the upper die is driven to move downward, the pressing plate first contacts the lower die, which is used for pressing and limiting the material above the lower die to ensure its stability, the upper die continues to move downward, the die head of the upper die penetrates out of the limiting groove and pushes the material to engage with the lower die, so that the material can be cut or bent and formed.
[0010] Further, one side of the side plate towards the base is provided with a hollow shaft, the base is provided with an annular groove slidably matched with the hollow shaft, the outer wall of the hollow shaft is provided with a clamping ring, and the base at the annular groove is provided with a clamping groove matched with the clamping ring, when the lower die and the base are installed, the lower die and the base are correspondingly positioned, and the hollow shaft is slidably clamped into the annular groove, and the clamping ring and the clamping groove are preliminarily clamped in the sliding process, which can preliminarily clamp the lower die and the base.
[0011] Further, the base at the center position of the annular groove is provided with a bolt shaft, the side plate at the center position of the hollow shaft is provided with a shaft groove slidably matched with the bolt shaft, the bolt shaft penetrates through the shaft groove and extends outward, and the bolt shaft at the outer end is threadedly connected through a nut, when the hollow shaft and the annular groove are slidably installed, the bolt shaft also penetrates out of the shaft groove, and the bolt shaft can be fixed by using the nut.
[0012] Further, the side groove is slidably provided with a sliding plate, the insertion shaft is provided with two and connected with the sliding plate, the insertion block is provided with an insertion groove slidably matched with the insertion shaft, and one end of the insertion shaft slidably penetrates through the insertion groove and is clamped with the inside of the base at the other side of the assembly groove, after the insertion block is slidably installed into the assembly groove, the sliding plate in the side groove is moved until the insertion shaft at one side of the sliding plate penetrates through the insertion groove and is connected with the base.
[0013] Further, two side grooves located at one side of the assembly groove are arranged in an inclined symmetry on the base, a gear is rotatably arranged inside the base between the two assembly grooves, and the two slide plates are respectively provided with a toothed plate at one end facing the gear, the two toothed plates are arranged in meshing with the gear, and through rotation of the gear, two groups of toothed plates can be driven to move reversely synchronously, and the two groups of slide plates are arranged in an inclined symmetry, and through sliding of the toothed plates, the two groups of shafts in the assembly grooves can be driven to move synchronously.
[0014] Further, a second spring is arranged between one end of the side groove and the slide plate, a tension strip is arranged at a central position of one of the slide plates, one end of the tension strip is slidably penetrated through the side wall of the base and extends outward, a handle is arranged at an outward end of the tension strip, through pulling of the handle, the slide plate can be pulled into the side groove, and the shaft is completely separated from the insertion groove, at this time, the lower mold and the base can be separated, and when installation, after the lower mold and the base are preliminarily clamped, the handle is loosened, under the resetting action of the second spring, the shaft moves to the insertion groove by itself until the shaft is completely penetrated through the insertion groove, and the limiting action on the lower mold is achieved.
[0015] Further, two fixed seats are arranged on both sides above the feeding end of the base, a support is arranged above the fixed seat, the guide rollers are rotatably arranged on the support, the guide rollers are arranged in linkage in an up-down mode, and the guide rollers are used for limiting the raw material between the two guide rollers.
[0016] Further, the support is symmetrically provided with a fixed plate on both sides, a screw rod is threadedly arranged on the fixed plate, a push plate is arranged at one end of the screw rod facing the lower mold, through rotation of one end of the screw rod, the position of the screw rod on the fixed plate can be adjusted, and then the position of the push plate relative to the material is adjusted, and the left-right position of the raw material during feeding is adjusted.
[0017] The present application has the following beneficial effects:
[0018] The stamping die provided by the application is used as follows: raw materials are put into the base from the feeding end, the raw materials are pushed between the upper die and the lower die by using an additional feeding pushing mechanism, the position of the raw materials is further limited by the guide rollers to avoid deviation, the pushing of the raw materials is paused after the raw materials pass between the upper die and the lower die, the first air cylinder is retracted at the same time, the top base and the upper die are lowered, the raw materials are stamped, the raw materials continue to advance to the next position, the first air cylinder is retracted again to stamp the materials again, the above steps are repeated until the stamping is completed, when different dies are replaced, the upper die and the lower die are respectively disassembled in the same way, the disassembly of the lower die and the base is taken as an example, the handle is pulled to pull the sliding plate into the side groove, and the insertion shaft is completely separated from the insertion groove, at this time, the lower die and the base are separated, the lower die is taken out from the base, and another lower die is replaced, the lower die is positioned with the base, and the hollow shaft is slid and clamped into the annular groove, the clamping ring and the clamping groove are preliminarily clamped during the sliding installation of the hollow shaft and the annular groove, the screw shaft is also threaded out of the shaft groove at the same time, and the screw shaft is fixed by using a nut, the handle is loosened after the lower die and the base are preliminarily clamped, the insertion shaft moves to the insertion groove under the action of the second spring, and the insertion shaft is completely penetrated into the insertion groove until the lower die is limited. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative effort.
[0020] Figure 1 A perspective view of the automatic feeding progressive stamping die provided by the application is shown in the figure.
[0021] Figure 2 A structure schematic diagram of the upper die and the top base of the automatic feeding progressive stamping die provided by the application is shown in the figure.
[0022] Figure 3 A structure schematic diagram of the base and the lower die of the automatic feeding progressive stamping die provided by the application is shown in the figure.
[0023] Figure 4 A disassembly structure schematic diagram of the lower die and the base of the automatic feeding progressive stamping die provided by the application is shown in the figure.
[0024] Figure 5 A structure schematic diagram of the lower die of the automatic feeding progressive stamping die provided by the application is shown in the figure.
[0025] Figure 6A schematic diagram of the internal structure of the base of the automatic feeding progressive stamping die provided by the present application is shown in the figure.
[0026] Figure 7 A schematic diagram of the hollow shaft and annular groove assembly structure of the automatic feeding progressive stamping die provided by the present application is shown in the figure.
[0027] Figure 8 A schematic diagram of the guide roller structure of the automatic feeding progressive stamping die provided by the present application is shown in the figure.
[0028] Legend:
[0029] 1, base; 2, top seat; 3, upper die; 4, lower die; 5, first cylinder; 611, side plate; 612, assembly groove; 613, plug block; 614, side groove; 615, plug shaft; 7, guide roller; 811, first spring; 812, pressing plate; 813, limiting groove; 821, hollow shaft; 822, annular groove; 823, clamping ring; 824, clamping groove; 831, bolt shaft; 832, shaft groove; 841, sliding plate; 842, insertion slot; 851, gear; 852, toothed plate; 861, tension rod; 862, handle; 863, second spring; 911, fixed seat; 912, support; 913, fixed plate; 914, lead screw; 915, push plate. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objectives, features and advantages of the present application more apparent and comprehensible, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0031] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0032] Secondly, as referred to herein, "one embodiment" or "an embodiment" means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is separate or alternative to other embodiments.
[0033] Please refer to Figures 1-8The present invention provides a technical solution: an automatic feeding progressive stamping die, comprising a base 1, a top seat 2, an upper die 3 and a lower die 4, the top seat 2 is arranged at the upper end of the base 1 through a first cylinder 5, the upper die 3 is arranged below the top seat 2, and the lower die 4 is arranged above the base 1, the upper die 3 and the lower die 4 are arranged correspondingly up and down, the upper die 3 and the top seat 2 are detachable, the lower die 4 and the base 1 are detachable, and the disassembly structure of the upper die 3 and the lower die 4 is the same, a plurality of side plates 611 are provided on the side of the lower die 4, the side plates 611 are engaged with the lower die 4, an assembly groove 612 is symmetrically opened above the base 1, an insert block 613 adapted to the assembly groove 612 is provided below the lower die 4, a side groove 614 is connected to one side of the assembly groove 612, an insert shaft 615 adapted to the insert block 613 is slidably provided in the side groove 614, and guide rollers 7 are symmetrically provided on both sides of the feeding end of the base 1.
[0034] like Figures 1-8 As shown, the first cylinder 5 is provided with multiple and respectively located at the four corners between the base 1 and the top seat 2. A pressure plate 812 is provided under the upper mold 3 through the first spring 811. The pressure plate 812 is located under the upper mold 3. A limiting groove 813 adapted to the lower mold 4 is opened on the pressure plate 812. When the first cylinder 5 is driven to drive the upper mold 3 to move downward, the pressure plate 812 first contacts the lower mold 4, which is used to press and limit the material above the lower mold 4 to ensure its stability. The upper mold 3 continues to move downward, and the mold head of the upper mold 3 passes through the limiting groove 813 and pushes the material to fit with the lower mold 4, so that the material can be cut or bent into shape.
[0035] like Figures 1-8 As shown, a hollow shaft 821 is provided on the side of the side plate 611 facing the base 1, an annular groove 822 is provided on the base 1 for slidingly fitting with the hollow shaft 821, a snap ring 823 is provided on the outer wall of the hollow shaft 821, and a snap groove 824 is provided in the base 1 at the annular groove 822 for fitting with the snap ring 823. When installing the lower mold 4 and the base 1, the lower mold 4 is positioned corresponding to the base 1, and the hollow shaft 821 is slid into the annular groove 822. During the sliding in process, the snap ring 823 and the snap groove 824 are initially engaged. This process can achieve initial engagement between the lower mold 4 and the base 1.
[0036] like Figures 1-8 As shown, a bolt shaft 831 is provided on the base 1 at the center of the annular groove 822, and an axis groove 832 that is slidably adapted to the bolt shaft 831 is opened on the side plate 611 at the center of the hollow shaft 821. The bolt shaft 831 passes through the axis groove 832 and extends outward. The bolt shaft 831 is arranged at one end outside and is connected by a nut thread. When the sliding installation of the hollow shaft 821 and the annular groove 822 is completed, the bolt shaft 831 also passes through the axis groove 832 and can be fixed with a nut.
[0037] likeFigures 1-8 As shown, the sliding plate 841 is arranged in the side groove 614, the insertion shaft 615 is arranged in two and connected with the sliding plate 841, the insertion block 613 is provided with the insertion groove 842 which is slidably connected with the insertion shaft 615, and the insertion shaft 615 is slidably penetrated through the insertion groove 842 and connected with the inner base 1 of the other side of the assembly groove 612. After the insertion block 613 is slidably arranged in the assembly groove 612, the sliding plate 841 in the opposite side groove 614 is moved until the insertion shaft 615 on one side of the sliding plate 841 is penetrated through the insertion groove 842 and connected with the base 1.
[0038] As shown in the figure, Figures 1-8 The two side grooves 614 on one side of the assembly groove 612 are arranged in a diagonal symmetry on the base 1, the gear 851 is arranged in the inner base 1 between the two assembly grooves 612, the tooth plate 852 is arranged on one end of the two sliding plates 841, the two tooth plates 852 are arranged in meshing with the gear 851, the gear 851 is rotated to drive the two groups of tooth plates 852 to move in a reverse direction synchronously, and the two groups of sliding plates 841 are arranged in a diagonal symmetry, and the tooth plate 852 is slidably arranged to drive the insertion shaft 615 in the two assembly grooves 612 to move synchronously.
[0039] As shown in the figure, Figures 1-8 The second spring 863 is arranged between one end of the side groove 614 and the sliding plate 841, the pull strip 861 is arranged at the center position of one sliding plate 841, one end of the pull strip 861 is slidably penetrated through the side wall of the base 1 and extended outward, the handle 862 is arranged at the outward end of the pull strip 861, the sliding plate 841 is pulled into the side groove 614 by pulling the handle 862, and the insertion shaft 615 is completely separated from the insertion groove 842, so that the lower mold 4 and the base 1 are separated, and when the lower mold 4 and the base 1 are preliminarily clamped, the handle 862 is loosened, the insertion shaft 615 is moved to the insertion groove 842 under the reset action of the second spring 863, until it is completely penetrated through the insertion groove 842, and the lower mold 4 is limited.
[0040] As shown in the figure, Figures 1-8 The fixed seat 911 is arranged on the upper two sides of the feeding end of the base 1, the bracket 912 is arranged above the fixed seat 911, and the guide roller 7 is rotatably arranged on the bracket 912. The guide roller 7 is arranged in two and connected in an up-down linkage. The guide roller 7 is arranged between the two guide rollers 7 for limiting the raw material. The guide roller 7 is arranged to guide the position of the material feeding and prevent deviation.
[0041] As shown in the figure, Figures 1-8As shown, the support 912 is symmetrically provided with a fixed plate 913 on both sides, and a screw rod 914 is threadedly provided on the fixed plate 913, and the screw rod 914 is provided with a push plate 915 at one end towards the lower die 4, and the position of the screw rod 914 on the fixed plate 913 can be adjusted by rotating one end of the screw rod 914, so as to adjust the position of the push plate 915 relative to the material, for adjusting the left and right positions of the raw material during feeding.
[0042] Working principle: when the stamping die is used, the stamping raw material is put into the feeding end of the base 1, and an additional feeding pushing mechanism is used to push the raw material between the upper die 3 and the lower die 4, and the guide roller 7 is used to further limit the position of the raw material to avoid deviation, after the raw material passes between the upper die 3 and the lower die 4, the pushing of the raw material is paused, and the first air cylinder 5 is retracted to drive the top seat 2 and the upper die 3 to move downwards to stamp the raw material, and the raw material continues to advance to the next position, and the first air cylinder 5 is retracted again to stamp the material again, and the above steps are repeated until the stamping is completed, and when different dies are replaced, the upper die 3 and the lower die 4 can be respectively disassembled, and the disassembly method is the same, and the disassembly of the lower die 4 and the base 1 is taken as an example, the handle 862 is pulled to pull the sliding plate 841 into the side groove 614, and the insertion shaft 615 is completely separated from the insertion groove 842, at this time, the lower die 4 and the base 1 are separated, and the lower die 4 is taken out from the base 1, and when another lower die 4 is replaced, the lower die 4 is positioned with the base 1, and the hollow shaft 821 is slidably clamped into the annular groove 822, and the clamping ring 823 and the clamping groove 824 are preliminarily clamped during the sliding installation of the hollow shaft 821 and the annular groove 822, and the screw shaft 831 is also threaded out of the shaft groove 832, and the screw nut is used to fix it, and the handle 862 is loosened after the preliminary clamping of the lower die 4 and the base 1, and the insertion shaft 615 is moved to the insertion groove 842 under the action of the second spring 863 until it is completely penetrated, and the lower die 4 is limited.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and not to limit it, although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. An automatic feeding progressive stamping die, comprising a base (1), a top base (2), an upper die (3) and a lower die (4), wherein the top base (2) is arranged at the upper end of the base (1) through a first cylinder (5), the upper die (3) is arranged below the top base (2), and the lower die (4) is arranged above the base (1), and the upper die (3) and the lower die (4) are arranged in a corresponding manner up and down, characterized in that: The upper mold (3) and the top seat (2) are detachably arranged, and the lower mold (4) and the base (1) are detachably arranged. The disassembly structures of the upper mold (3) and the lower mold (4) are the same. A plurality of side panels (611) are provided on the side of the lower mold (4), and the side panels (611) are engaged with the lower mold (4). Assembly grooves (612) are symmetrically provided above the base (1), and an insert block (613) adapted to the assembly groove (612) is provided below the lower mold (4). A side groove (614) is provided on one side of the assembly groove (612), and an insert shaft (615) adapted to the insert block (613) is slidably provided in the side groove (614). Guide rollers (7) are symmetrically provided on both sides of the feed end of the base (1).
2. The automatic feeding progressive stamping die according to claim 1, characterized in that: The first cylinder (5) is provided with a plurality of them and is respectively located at the four corners between the base (1) and the top seat (2). A pressure plate (812) is provided below the upper mold (3) via a first spring (811). The pressure plate (812) is located below the upper mold (3). A limiting groove (813) adapted to the lower mold (4) is provided on the pressure plate (812).
3. The automatic feeding progressive stamping die according to claim 2, characterized in that: A hollow shaft (821) is provided on one side of the side plate (611) facing the base (1); an annular groove (822) is provided on the base (1) and is slidably matched with the hollow shaft (821); a snap ring (823) is provided on the outer wall of the hollow shaft (821); and a snap ring (824) is provided in the base (1) at the location of the annular groove (822) and is snap-fitted with the snap ring (823).
4. The automatic feeding progressive stamping die according to claim 3, characterized in that: A bolt shaft (831) is provided on the base (1) at the center of the annular groove (822), and an axis groove (832) slidably adapted to the bolt shaft (831) is provided on the side plate (611) at the center of the hollow shaft (821). The bolt shaft (831) passes through the axis groove (832) and extends outward. The bolt shaft (831) is arranged at one end outside and is threadedly connected via a nut.
5. The automatic feeding progressive stamping die according to claim 4, characterized in that: A slide plate (841) is provided in the side groove (614) for sliding, and two insertion shafts (615) are provided and both are assembled and connected with the slide plate (841). A slot (842) is provided on the insertion block (613) for slidingly matching the insertion shaft (615), and one end of the insertion shaft (615) slides through the slot (842) and is engaged with the base (1) on the other side of the assembly groove (612).
6. The automatic feeding progressive stamping die according to claim 5, characterized in that: Two side grooves (614) located on one side of the assembly groove (612) are arranged on the base (1) in an obliquely symmetrical manner. A gear (851) is rotatably provided inside the base (1) between the two assembly grooves (612). A toothed plate (852) is provided at one end of the two slide plates (841) facing the gear (851). The two toothed plates (852) are respectively meshed with the gear (851).
7. The automatic feeding progressive stamping die according to claim 6, characterized in that: A second spring (863) is provided between one end of the side groove (614) and the slide plate (841), and a pull bar (861) is provided at the center of the slide plate (841). One end of the pull bar (861) slides through the side wall of the base (1) and extends outward, and a handle (862) is provided at one end of the pull bar (861).
8. The automatic feeding progressive stamping die according to claim 1, characterized in that: Fixed seats (911) are provided on both sides above the feeding end of the base (1), and a bracket (912) is provided above the fixed seat (911). The guide roller (7) is rotatably arranged on the bracket (912). Two guide rollers (7) are provided and are linked up and down. The guide rollers (7) are used to limit the raw materials.
9. The automatic feeding progressive stamping die according to claim 8, characterized in that: Fixed plates (913) are symmetrically provided on both sides of the bracket (912), a screw rod (914) is threadedly passed through the fixed plate (913), and a push plate (915) is provided at one end of the screw rod (914) facing the lower mold (4).
Citation Information
Patent Citations
Automatic feeding progressive stamping die
CN222856466U