Concrete grout spraying device for concrete decorative plate
By introducing a plane drive assembly and a horizontal compaction assembly into the concrete spraying device, the problem of insufficient bonding between adjacent concrete layers is solved, and efficient concrete slab forming is achieved.
Patent Information
- Application Number
- CN202511116254.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-10-17
AI Technical Summary
When existing concrete spraying devices are used to spray building plate structures, the bonding force between adjacent concrete layers is insufficient, resulting in a slow forming speed.
A concrete slurry injection device including a planar drive component, a support component and a horizontal compaction component is used. The planar drive component drives the injection gun to move in two dimensions, and the horizontal compaction component of the support component is used to compact and cut the concrete layer to improve the bonding force of adjacent layers.
It improves the forming efficiency of concrete slabs, avoids the loss of concrete slurry, and ensures the flatness and bonding strength of the concrete layer.
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Figure CN120791930A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of concrete spraying, in particular to a concrete slurry spraying device for a concrete decorative plate. BACKGROUND
[0002] The prefabricated building has a high construction speed and low production cost, and will definitely replace the construction mode of the existing building in the future. With the gradual maturity of the building 3D printing technology, the prefabricated building will definitely further improve the building production efficiency and reduce the production cost if the prefabricated building is perfectly combined through 3D printing. Therefore, when the prefabricated building decorative plate is manufactured, a concrete spraying machine is generally used to perform layer-by-layer stacking in a 3D planar printing mode.
[0003] The prior art relates to a spraying device and a concrete spraying vehicle. The spraying device comprises a rotary driving module, a spraying head module and a swing driving module. The rotary driving module can drive the spraying head module and the swing driving module to rotate synchronously, so that the device can realize the spraying of concrete within a certain range during the spraying of concrete.
[0004] However, the above-mentioned and existing concrete spraying devices have insufficient bonding force between each layer of concrete when spraying the building plate-shaped structure layer by layer, which easily causes the loss of concrete slurry and slow forming speed of the building plate-shaped structure. SUMMARY
[0005] The application provides a concrete slurry spraying device for a concrete decorative plate, which can solve the problem of insufficient bonding force between adjacent concrete layers when the concrete plate is sprayed and formed, thereby improving the forming efficiency of the concrete plate.
[0006] The technical scheme of the application is as follows: a concrete slurry spraying device for a concrete decorative plate, comprising: a rack, a concrete spraying machine is assembled on the rack, a spraying gun is connected to the concrete spraying machine, and the concrete spraying machine drives the spraying gun to spray concrete to form a concrete layer; a planar driving assembly, the planar driving assembly is assembled on the rack, one end of the planar driving assembly extends to the outside of the rack and is connected to the spraying gun, and the planar driving assembly is used to drive the spraying gun to move in two dimensions on a plane; a support assembly, one end of the support assembly is assembled on one end of the planar driving assembly, the other end of the support assembly extends to the ground, and a horizontal compaction assembly is arranged on the support assembly, the horizontal compaction assembly is configured to assist in supporting the planar driving assembly and simultaneously compacting and cutting the concrete layer.
[0007] By adopting the above scheme, the planar driving assembly extending outside the rack can drive the spraying gun to move in two dimensions on a plane, so that the spraying gun can quickly and efficiently spray the concrete layer on the plane, while the support assembly can assist in supporting the extending planar driving assembly, and the horizontal compaction assembly at the other end of the support assembly can move together with the spraying gun, so that the spraying gun can compact the concrete layer when spraying to form the concrete layer, improve the bonding force between adjacent concrete layers, and smooth the edges of the concrete layer.
[0008] In one embodiment of the present application, the planar driving assembly comprises: a mounting block assembled on the rack and extending along the width direction of the rack; a first linear motor assembly assembled on the mounting block and extending along the length direction of the mounting block; a second linear motor assembly slidingly assembled on the mounting block and fixedly connected with the drive shaft of the first linear motor assembly, the second linear motor assembly being arranged perpendicularly to the length direction of the first linear motor assembly; a moving frame fixedly connected with the drive shaft of the second linear motor assembly, the moving frame being connected with the spraying gun through a deflection piece.
[0009] By adopting the above scheme, when the spraying gun is used to spray on a plane to form a concrete layer, the first linear motor assembly cooperates with the second linear motor assembly to drive the spraying gun to move on the plane along the X and Y axes, so that the device can print concrete layers of various areas according to the actual working condition requirements, by controlling the on-off of the spraying gun, by reciprocating the spraying gun along the preset path, and by realizing the accumulation of multiple layers of concrete layers, a concrete slab of a preset thickness and area can be printed.
[0010] In one embodiment of the present application, the deflection piece comprises: a spherical cavity fixedly assembled on the moving frame; a deflection ball assembled outside the spraying gun and arranged inside the spherical cavity, the spherical cavity being provided with a circular opening at each end, and the spraying gun penetrating through the circular openings; a compression bolt being threadedly connected to one side of the spherical cavity, one end of the compression bolt being screwed into the spherical cavity and abutting against the deflection ball.
[0011] By adopting the above scheme, when the spray angle of the spray gun needs to be adjusted according to the actual working condition, the pressing bolt is unscrewed, at this time, one end of the pressing bolt cannot abut against the deflection ball, so that the placing angle of the spray gun can be manually adjusted, after the angle adjustment is completed, the pressing bolt is abutted on the deflection ball again, and then the angle of the spray gun can be fixed.
[0012] In one of the embodiments of the present application, the supporting assembly comprises: The electric telescopic rod is fixedly connected with the moving frame at one end and extends in the vertical direction at the other end; The middle part of the horizontal compaction assembly is connected with the other end of the electric telescopic rod, and both ends of the horizontal compaction assembly are connected with cutting wheels through adjusting members.
[0013] By adopting the above scheme, in the process of spraying concrete and layer-by-layer stacking, the height of the horizontal compaction assembly is adjusted in the vertical direction by the electric telescopic rod, so that the horizontal compaction assembly can be adjusted in height as the thickness of the concrete layer increases, so that the horizontal compaction assembly can always press on the surface of the concrete layer, ensuring the thickness of the concrete layer, and at the same time, the cutting wheels can trim the edges of the concrete layer on both sides.
[0014] In one of the embodiments of the present application, the electric telescopic rod comprises: The electric push rod is fixedly arranged on the moving frame and arranged in the vertical direction; The moving rod is coaxially connected with the drive shaft of the electric push rod at one end and connected with the horizontal compaction assembly at the other end.
[0015] By adopting the above scheme, when the height of the horizontal compaction assembly needs to be adjusted, the drive shaft of the electric push rod can drive the moving rod to rise and fall, so that the height position of the horizontal compaction assembly can be conveniently and efficiently adjusted.
[0016] In one of the embodiments of the present application, the horizontal compaction assembly comprises: The double-end screw rod is rotatably connected with the other end of the moving rod through a bearing at the middle part, the other end of the moving rod is fixedly connected with a drive motor, a gear ring is coaxially sleeved outside the double-end screw rod, a gear is coaxially connected with the drive shaft of the drive motor, the gear is engaged with the gear ring, and the drive motor rotates through the drive gear to make the double-end screw rod rotate along the axis thereof; Two threaded sleeves are provided with threads on the inner walls, the two threaded sleeves are sleeved on the two ends of the double-end screw rod and are threadedly connected with the double-end screw rod, the two threaded sleeves are connected with the two cutting wheels through adjusting members, and a strip-shaped sliding groove extending along the length direction of the threaded sleeve is formed in the outer part of the threaded sleeve. A connecting beam is fixedly connected to one end of the moving rod and extends into the strip-shaped sliding groove and is in sliding connection with the inner wall of the strip-shaped sliding groove; The rotating roller assembly is retractable, and two ends of the rotating roller assembly are fixedly connected with the two threaded sleeves respectively.
[0017] By adopting the above scheme, when the driving motor is turned on, the driving motor can drive the double-head screw rod to rotate through the meshing transmission between the gear and the toothed ring, and the two screw sleeve pipes are close to or away from each other through the threaded action between the double-head screw rod and the screw sleeve pipe, so that the device can adjust the distance between the two cutting wheels according to the width of the concrete layer to meet the width requirement of different concrete layers, and the rotating roller assembly can be retracted or extended with the movement of the two threaded sleeve pipes, so that the rotating roller assembly can compact the concrete layer with different widths.
[0018] In one embodiment of the present application, the adjusting member comprises: A connecting block is provided with a receiving groove on one side, strip-shaped grooves are formed in the inner walls on both sides of the receiving groove and extend along the length direction of the receiving groove, one end of the threaded sleeve pipe extends into the receiving groove, and sliding blocks are arranged on both sides of the one end of the threaded sleeve pipe and are slidably arranged in the strip-shaped grooves. An elastic strip is arranged in the receiving groove, one end of the elastic strip is fixedly connected with the one end of the threaded sleeve pipe, and the other end of the elastic strip is fixedly connected with the inner wall of the receiving groove. A connecting shaft is fixedly arranged on the other side of the connecting block, and the other end of the connecting shaft is coaxially connected with the cutting wheel.
[0019] By adopting the above technical scheme, when it is necessary to dynamically adjust the height of the rotating roller assembly according to the concrete layer, the electric push rod drives the moving rod to first drop to the lowest point, at this time, the elastic strip is compressed, the moving rod can drive the threaded sleeve pipe to rise by continuously lifting the moving rod, and the rotating roller assembly connected with the threaded sleeve pipe is driven to rise, so that the rotating roller assembly can dynamically adjust the height according to the thickness of the concrete layer, and the device can compact the concrete layer with different thicknesses. The spring strip can flexibly connect the cutting wheel and the threaded sleeve pipe, so as to ensure that the cutting wheel can adapt to the complex ground environment during the movement of the planar driving assembly, and the cutting wheel can always maintain continuous and stable contact pressure with the concrete surface.
[0020] In one embodiment of the present application, the cutting wheel is a bowl-shaped member, and two bowl-shaped members are arranged oppositely, and the inner walls of the bottom ends of the two cutting wheels are coaxially connected with the connecting shaft.
[0021] By adopting the above scheme, by arranging the bowl-shaped cutting wheels and oppositely arranging the two cutting wheels, when the cutting wheels cut the excess concrete layer at the edge of the extruded concrete layer, the excess concrete layer can be discharged from the arc-shaped contour outside the cutting wheel, so that the concrete layer can be quickly and directly discharged when being cut, and the flatness of the concrete layer is not affected.
[0022] In one embodiment of the present application, the rotating roller assembly comprises: The connecting strips are arranged in two, and one end of each of the two connecting strips is fixedly connected with the outer wall of the two threaded sleeves. The rotating pressure roller is configured to stretch along the length direction thereof, and two ends of the rotating pressure roller are rotatably connected with the two connecting strips.
[0023] By adopting the above scheme, by connecting the two rotating pressure rollers with the two threaded sleeves respectively, when the threaded sleeves move away from and close to each other, the rotating pressure rollers can be driven to stretch and contract along the axis direction thereof, so that the device can adjust the width of compaction according to the width of the concrete slab, and can meet more working condition requirements.
[0024] In one embodiment of the present application, the rotating pressure roller comprises: The rubber tube has a plurality of steel rings fixedly connected to the inner wall thereof, and the plurality of steel rings are arranged in sequence along the length direction of the rubber tube, and the diameter of the steel ring is the same as the diameter of the rubber tube in a natural state. The blocking block is fixedly assembled at two ends of the rubber tube, and one side of the blocking block is coaxially rotatably connected with the connecting strip.
[0025] By adopting the above scheme, a plurality of steel rings are arranged inside the rubber tube, and adjacent steel rings move away from each other when the rubber tube is stretched. Since the diameter of the rubber tube as a whole decreases when it is stretched, the diameter of the steel ring is not affected. Therefore, when the rubber tube is stretched, a plurality of annular lines are formed on the surface of the steel ring under the resistance of the steel ring, and the annular lines extend along the length direction of the rubber tube. Therefore, when the rotating pressure roller is pressed on the surface of the concrete layer, the roughness of the surface can be changed, thereby enhancing the bonding force between adjacent concrete layers.
[0026] In summary, the present application has at least one of the following beneficial technical effects: 1. The device can drive the spray gun, the horizontal compaction assembly and the cutting wheel together to displace according to the width of the concrete plate actually needed to be prepared, so that the device can compact and cut the edge of each concrete layer of the concrete plate during the preparation of the concrete plate, avoid the internal concrete slurry loss during the molding of the concrete layer, the molding speed is slow, and the efficiency of preparing the concrete plate is improved.
[0027] 2. Two cutting wheels and a rotating press roller are arranged on two threaded sleeves respectively, so that the device can dynamically adjust the distance between the two cutting wheels and synchronously adjust the length of the rotating press roller according to the width of the prepared concrete layer, and at the same time, the height of the rotating press roller is adjusted by cooperating with the electric push rod, so that the thickness requirement of the concrete layer can be met, and then the dynamic adjustment can be carried out according to the actual working condition requirement during the compaction and cutting of the concrete layer, the applicability of the device is improved, and the continuity during the preparation of the concrete plate is also ensured.
[0028] 3. The rotating press roller can be elongated according to the width of the concrete layer when the rotating press roller acts on the surface of the concrete layer and compacts the concrete layer, and at the same time, the surface of the rotating press roller forms a spaced annular pattern during the elongation, so that the surface of the concrete layer can form a spaced strip pattern when the rotating press roller rotates on the surface of the concrete layer, and then the bonding force between the adjacent two concrete layers is improved during the printing and taking of the overlapped concrete layers. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a perspective view of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application; Figure 2 It is a front view of a threaded sleeve of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application; Figure 3 It is a perspective view of a connecting block of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application; Figure 4 It is a side view of a cutting wheel of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application; Figure 5 It is a perspective view of a cutting wheel of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application; Figure 6 It is a front view of a rotating press roller of a concrete slurry spraying device for a concrete decorative plate provided in the embodiment of the present application in a natural state; Figure 7is a front view of a concrete slurry spraying device for a concrete decorative plate in the embodiments of the present application in a stretching state of a rotating pressure roller; Figure 8 is a perspective view of a deflection ball of a concrete slurry spraying device for a concrete decorative plate in the embodiments of the present application.
[0030] Mark explanation: 1, rack; 11, concrete spraying machine; 12, spraying gun; 2, plane driving assembly; 21, mounting block; 22, first linear motor assembly; 23, second linear motor assembly; 24, moving frame; 25, deflection piece; 251, spherical cavity; 2511, circular opening; 252, deflection ball; 253, compression bolt; 3, support assembly; 31, horizontal compaction assembly; 311, double-headed screw; 3111, gear ring; 312, driving motor; 313, gear; 314, threaded sleeve; 3141, sliding block; 315, connecting beam; 316, rotating roller assembly; 3161, connecting strip; 3162, rotating pressure roller; 3163, rubber tube; 3164, steel ring; 3165, blocking block; 32, electric telescopic rod; 321, electric push rod; 322, moving rod; 33, adjusting piece; 331, connecting block; 3311, strip-shaped groove; 332, elastic strip; 333, connecting shaft; 34, cutting wheel. DETAILED DESCRIPTION
[0031] The following will be described in detail below Figures 1-8 A concrete slurry spraying device for a concrete decorative plate provided in the present application is further described in detail.
[0032] Please refer to Figure 1 A concrete slurry spraying device for a concrete decorative plate provided in the embodiments of the present application, comprising: a rack 1, a plane driving assembly 2 and a support assembly 3, the rack 1 is equipped with a concrete spraying machine 11, the concrete spraying machine 11 is connected with a spraying gun 12, the concrete spraying machine 11 drives the spraying gun 12 to spray concrete to form a concrete layer, the plane driving assembly 2 is assembled on the rack 1, one end of the plane driving assembly 2 extends to the outside of the rack 1 and is connected with the spraying gun 12 for driving the spraying gun 12 to move in two dimensions on a plane, one end of the support assembly 3 is assembled on one end of the plane driving assembly 2 and the other end extends to the ground and is provided with a horizontal compaction assembly 31, the horizontal compaction assembly 31 is configured to assist in supporting the plane driving assembly 2 while compacting and cutting the concrete layer, by using the support assembly 3, the plane driving assembly 2 extending out can be assisted in supporting, at the same time, the horizontal compaction assembly 31 at the other end of the support assembly 3 can move together with the spraying gun 12, so that when the spraying gun 12 sprays to form a concrete layer, the concrete layer can be compacted and the edges of the concrete layer can be repaired and smoothed.
[0033] In the embodiment, a central control system (not shown), such as an industrial computer or a programmable logic controller (PLC), is also included, which is electrically connected with the concrete spraying machine 11, the first linear motor assembly 22, the second linear motor assembly 23, the electric push rod 321 and the driving motor 312 respectively through a circuit; In operation, an operator can import a digital three-dimensional model (such as a CAD file) of a concrete decorative plate into the central control system, and the system automatically generates spraying paths, printing layer heights and the width information of each layer according to the model data, and the controller controls the first linear motor assembly 22 and the second linear motor assembly 23 to drive the spraying gun 12 to move along the preset X-Y plane path and spray concrete according to the above information. After each layer of printing is completed, the controller instructs the electric push rod 321 to lift by a corresponding height according to the layer height set by the model, so that the horizontal compaction assembly 31 always acts on the surface of the latest concrete layer. The controller instructs the driving motor 312 to rotate in real time according to the width of each layer in the model data, adjusts the length of the two cutting wheels 34 and the rotating compaction roller 3162 through the double-headed screw rod 311, so as to adapt to the changing plate width. Through the above control system, the precise synchronization and automation of the spraying, compaction and cutting processes are realized, and the forming quality and efficiency of the concrete plate are ensured.
[0034] The spraying gun 12 can be set in multiple numbers according to the working condition requirements and is connected with the horizontal driving assembly 2. The concrete can be high-performance concrete (UHPC).
[0035] Please continue to refer to Figure 1 The horizontal driving assembly 2 comprises a mounting block 21, a first linear motor assembly 22, a second linear motor assembly 23 and a moving frame 24. The mounting block 21 is assembled on the rack 1 and extends along the width direction of the rack 1. The first linear motor assembly 22 is assembled on the mounting block 21 and extends along the length direction of the mounting block 21. The second linear motor assembly 23 is slidingly assembled on the mounting block 21 and is fixedly connected with the driving shaft of the first linear motor assembly 22. The second linear motor assembly 23 is perpendicular to the length direction of the first linear motor assembly 22. The moving frame 24 is fixedly connected with the driving shaft of the second linear motor assembly 23. The moving frame 24 is connected with the spraying gun 12 through a deflection piece 25. The first linear motor assembly 22 cooperates with the second linear motor assembly 23 to drive the spraying gun 12 to move along the X-axis and the Y-axis in the plane, so that the device can print a planar concrete plate according to the actual working condition requirements.
[0036] Please continue to refer to Figure 1In the embodiment, the first linear motor assembly 22 comprises a first guide rail, a first linear motor and a first sliding table, the second linear motor assembly 23 comprises a second guide rail, a second linear motor and a second sliding table, the first guide rail and the second guide rail are arranged on the mounting block 21 and are perpendicular to each other, the first linear motor is assembled in the first guide rail, the driving shaft of the first linear motor is connected with the first sliding table, the second guide rail is connected with the first sliding table, the second sliding table is connected with the driving shaft of the second linear motor, and the moving frame 24 is connected with the second sliding table.
[0037] Please refer to Figure 8 The deflection member 25 comprises a spherical cavity 251 and a deflection ball 252, the spherical cavity 251 is fixedly assembled on the moving frame 24, the deflection ball 252 is assembled outside the spraying gun 12 and arranged inside the spherical cavity 251, the spherical cavity 251 is provided with a circular opening 2511 at two ends, the spraying gun 12 penetrates the circular opening 2511, a compression bolt 253 is threadedly connected to one side of the spherical cavity 251, one end of the compression bolt 253 is screwed into the spherical cavity 251 and abuts against the deflection ball 252, and when it is necessary to adjust the spraying angle of the spraying gun 12 according to actual working conditions, the angle deflection and fixation of the deflection ball 252 can be realized by adjusting the compression bolt 253.
[0038] Please refer to Figure 1 and Figure 2 The support assembly 3 further comprises an electric telescopic rod 32, one end of the electric telescopic rod 32 is connected with the moving frame 24, and the other end extends in the vertical direction, the middle part of the horizontal compaction assembly 31 is connected with the other end of the electric telescopic rod 32, and the two ends of the horizontal compaction assembly 31 are connected with cutting wheels 34 through adjusting members 33, and in the process of spraying concrete and layer-by-layer stacking, the height of the horizontal compaction assembly 31 is adjusted in the vertical direction by the electric telescopic rod 32, so that the horizontal compaction assembly 31 is adjusted in height along with the increase of the thickness of the concrete layer.
[0039] Please refer to Figure 1 The electric telescopic rod 32 comprises an electric push rod 321 and a moving rod 322, the electric push rod 321 is fixedly assembled on the moving frame 24 and arranged in the vertical direction, one end of the moving rod 322 is coaxially connected with the driving shaft of the electric push rod 321, and the other end is connected with the horizontal compaction assembly 31, the driving shaft of the electric push rod 321 can drive the moving rod 322 to ascend and descend, so that the height position of the horizontal compaction assembly 31 can be conveniently and efficiently adjusted.
[0040] Please refer to Figure 2The horizontal compacting assembly 31 comprises a double-end screw 311, two threaded sleeves 314, a connecting beam 315 and a rotating roller assembly 316. The middle part of the double-end screw 311 is rotatably connected to the other end of a moving rod 322 through a bearing. The other end of the moving rod 322 is fixedly connected with a driving motor 312. The double-end screw 311 is coaxially sleeved with a gear ring 3111 outside. The driving shaft of the driving motor 312 is coaxially connected with a gear 313. The gear 313 is engaged with the gear ring 3111. The driving motor 312 rotates through the driving gear 313, so that the double-end screw 311 rotates along its axis. The inner walls of the two threaded sleeves 314 are provided with threads. The two threaded sleeves 314 are sleeved on the two ends of the double-end screw 311 and are threadedly connected with the double-end screw 311. The two threaded sleeves 314 are connected with two cutting wheels 34 through adjusting pieces 33 respectively. The threaded sleeves 314 are provided with strip-shaped sliding grooves extending along their length direction outside. One end of the connecting beam 315 is fixedly connected to the moving rod 322. The other end of the connecting beam 315 extends into the strip-shaped sliding groove and is slidably connected with the inner wall of the strip-shaped sliding groove. The rotating roller assembly 316 is telescopic. The two ends of the rotating roller assembly 316 are fixedly connected with the two threaded sleeves 314 respectively. By making the two threaded sleeves 314 approach or move away from each other, the telescopic rotating roller assembly 316 is connected with the cutting wheels 34 and the threaded sleeves 314, so that the device can adjust the distance between the two cutting wheels 34 according to the width of the concrete layer. Meanwhile, the rotating roller assembly 316 can be telescopic, so that the rotating roller assembly 316 can compact the concrete layer with different widths.
[0041] In the embodiment, the thread directions of the two ends of the double-end screw 311 are opposite.
[0042] Please refer to Figure 3 and Figure 4 The adjusting piece 33 comprises a connecting block 331, an elastic strip 332 and a connecting shaft 333. The connecting block 331 is provided with a strip-shaped groove 3311 extending along its length direction. One end of the threaded sleeve 314 extends into the accommodating groove. The two sides of one end of the threaded sleeve 314 are provided with sliding blocks 3141. The sliding blocks 3141 are slidably assembled in the strip-shaped groove 3311. The elastic strip 332 is arranged in the accommodating groove. One end of the elastic strip 332 is fixedly connected with one end of the threaded sleeve 314. The other end of the elastic strip 332 is fixedly connected with the inner wall of the accommodating groove. One end of the connecting shaft 333 is fixedly assembled on the other side of the connecting block 331. The other end of the connecting shaft 333 is coaxially connected with the cutting wheel 34. By continuously lifting the moving rod 322, the rotating roller assembly 316 connected with the threaded sleeve 314 is lifted, so that the rotating roller assembly 316 can be dynamically adjusted in height according to the thickness of the concrete layer. The device can compact the concrete layer with different thicknesses.
[0043] In the embodiment, the elastic member can be a spring.
[0044] Please refer to Figure 5 , the cutting wheel 34 is a bowl-shaped member, and two are oppositely arranged, and the inner wall of the bottom end of the two cutting wheels 34 is coaxially connected with the connecting shaft 333. By arranging the bowl-shaped cutting wheel 34, when the edge of the cutting wheel 34 cuts the excess concrete layer, the excess concrete can be discharged from the arc-shaped contour outside the cutting wheel 34, so that the device can quickly direct the slag discharge, and the flatness of the concrete layer will not be affected.
[0045] In the embodiment, the distance between the two cutting wheels 34 is equal to the length of the rotating roller assembly 316, so as to ensure that the rotating roller assembly 316 can cover the width of the concrete layer when the two sides of the concrete layer are cut; In the embodiment, the cutting wheel 34 can be fixed by screwing and connecting with the connecting shaft 333, so as to adapt to different working conditions and disassemble the cutting wheel 34; In order to accurately control the cutting effect, the height of the connecting shaft 333 relative to the bottom rolling plane of the rotating pressure roller assembly 316 is pre-set and fixed. Specifically, the lowest cutting edge of the cutting wheel 34 is flush with the bottom of the rotating pressure roller 3162, or slightly higher than the bottom of the rotating pressure roller (3162). In this way, when the rotating pressure roller 3162 rolls and compacts on the surface of the current concrete layer, the cutting wheel 34 can simultaneously trim and cut the excess concrete slurry squeezed out laterally from the layer, without cutting into the underlying consolidated layer. In addition, the cutting wheel 34 and the connecting shaft 333 can also be adjusted by a gasket to adapt to concrete slurry with different fluidity.
[0046] Please refer to Figure 2 , Figure 5 and Figure 6 , the rotating roller assembly 316 includes a connecting strip 3161 and a rotating pressure roller 3162. The connecting strip 3161 is provided with two ends, and the two connecting strips 3161 are respectively connected and fixed with the outer wall of the two threaded sleeves 314. The rotating pressure roller 3162 is configured to stretch along the length direction of itself. The two ends of the rotating pressure roller 3162 are respectively connected with the two connecting strips 3161. By connecting the two rotating pressure rollers 3162 with the two threaded sleeves 314 respectively, the threaded sleeves 314 can drive the rotating pressure roller 3162 to stretch and contract in the direction of the axis of itself when the threaded sleeves 314 are away from and close to each other, so that the device can adjust the width of compaction according to the width of the concrete slab, and can meet more working condition requirements Please continue to refer to Figure 2 , Figure 5 and Figure 6The rotating pressure roller 3162 comprises a rubber tube 3163 and a blocking block 3165, a plurality of steel rings 3164 are fixedly connected to the inner wall of the rubber tube 3163, the plurality of steel rings 3164 are arranged in sequence along the length direction of the rubber tube 3163, the diameter of the steel ring 3164 is the same as the diameter of the rubber tube 3163 in the natural state, the blocking block 3165 is fixedly assembled at both ends of the rubber tube 3163, one side of the blocking block 3165 is coaxially connected with the connecting strip 3161, a plurality of steel rings 3164 are arranged in the rubber tube 3163, adjacent steel rings 3164 move away from each other when the rubber tube 3163 is stretched, because the diameter of the whole rubber tube 3163 will decrease when the rubber tube 3163 is stretched, and the diameter of the steel ring 3164 will not be affected, so when the rubber tube 3163 is stretched, a plurality of annular lines will be formed on the surface of the rubber tube 3163, so that when the rotating pressure roller 3162 is pressed on the surface of the concrete layer, the roughness of the surface of the concrete layer is increased, and the bonding force between adjacent concrete layers is enhanced.
[0047] In summary, when the device is used for preparing a concrete slab, first, the angle of the spray gun 12 is adjusted as needed, and the concrete sprayer 11 is turned on to spray concrete slurry on the platform. The spray gun 12 is driven by the planar driving assembly 2 to print layer by layer on the platform, and the electric push rod 321 is constantly lifted up and down with the layer-by-layer printing of the concrete. At this time, the rubber tube 3163 can be lifted up with the lifting of the moving rod 322, thereby always being in contact with the uppermost concrete layer and rolling on the surface of the uppermost concrete layer with a certain pressure, thereby improving the bonding force between the concrete layers. When the rubber tube 3163 rolls on the surface of the concrete layer, the driving motor 312 is controlled to rotate, thereby driving the double-headed screw rod 311 to rotate, and the threaded sleeves 314 at both ends of the double-headed screw rod 311 move closer to and farther away from each other, so that the cutting wheel 34 can always move along the edge of the concrete layer with the movement of the planar driving assembly 2, thereby cutting the edge of the concrete layer to make the edge flat.
[0048] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A concrete slurry spraying device for concrete decorative panels, characterized in that: include: A frame (1), wherein a concrete spraying machine (11) is mounted on the frame (1), a spraying gun (12) is connected to the concrete spraying machine (11), and the concrete spraying machine (11) drives the spraying gun (12) to spray concrete to form a concrete layer; A plane drive assembly (2), the plane drive assembly (2) being assembled on the frame (1), one end of the plane drive assembly (2) extending to the outside of the frame (1) and connected to the spray gun (12), for driving the spray gun (12) to perform two-dimensional motion on a plane; A support assembly (3) is provided, wherein one end of the support assembly (3) is assembled on one end of the planar drive assembly (2), and the other end extends toward the ground and is provided with a horizontal compaction assembly (31). The horizontal compaction assembly (31) is configured to compact and cut the concrete layer while auxiliary supporting the planar drive assembly (2).
2. A concrete slurry spraying device for concrete decorative panels according to claim 1, characterized in that: The planar drive assembly (2) comprises: a mounting block (21), the mounting block (21) being mounted on the frame (1) and extending along the width direction of the frame (1); a first linear motor assembly (22), the first linear motor assembly (22) being assembled on the mounting block (21) and extending along the length direction of the mounting block (21); a second linear motor assembly (23), the second linear motor assembly (23) being slidably mounted on the mounting block (21) and being fixedly connected to the drive shaft of the first linear motor assembly (22), the second linear motor assembly (23) being arranged perpendicular to the length direction of the first linear motor assembly (22); A movable frame (24) is fixedly connected to the driving shaft of the second linear motor assembly (23), and the movable frame (24) is connected to the spray gun (12) via a deflection member (25).
3. The concrete slurry spraying device for concrete decorative panels according to claim 2, characterized in that: The deflecting member (25) comprises: a spherical cavity (251), wherein the spherical cavity (251) is fixedly assembled on the movable frame (24); a deflection sphere (252), the deflection sphere (252) being assembled on the outside of the spray gun (12) and arranged inside the spherical cavity (251); circular openings (2511) are respectively provided at both ends of the spherical cavity (251), and the spray gun (12) passes through the circular openings (2511); A clamping bolt (253) is threadedly connected to one side of the spherical cavity (251), and one end of the clamping bolt (253) is screwed into the interior of the spherical cavity (251) and presses against the deflection sphere (252).
4. The concrete slurry spraying device for concrete decorative panels according to claim 2, characterized in that: The support assembly (3) further comprises: an electric telescopic rod (32), one end of which is fixedly connected to the movable frame (24) and the other end of which extends in a vertical direction; The middle portion of the horizontal compacting assembly (31) is connected to the other end of the electric telescopic rod (32), and both ends of the horizontal compacting assembly (31) are connected to cutting wheels (34) via adjustment members (33).
5. The concrete slurry spraying device for concrete decorative panels according to claim 4, characterized in that: The electric telescopic rod (32) comprises: An electric push rod (321), the electric push rod (321) is fixedly assembled on the movable frame (24) and arranged in a vertical direction; A moving rod (322), one end of which is coaxially connected to the driving shaft of the electric push rod (321), and the other end of which is connected to the horizontal compacting assembly (31).
6. The concrete slurry spraying device for concrete decorative panels according to claim 5, characterized in that: The horizontal compacting assembly (31) comprises: A double-headed screw (311), wherein the middle portion of the double-headed screw (311) is rotatably connected to the other end of the moving rod (322) via a bearing, the other end of the moving rod (322) is fixedly connected to a driving motor (312), a gear ring (3111) is coaxially sleeved on the outside of the double-headed screw (311), a gear (313) is coaxially connected to the driving shaft of the driving motor (312), the gear (313) is meshed with the gear ring (3111), and the driving motor (312) rotates via the driving gear (313), so that the double-headed screw (311) rotates along its own axis; Two threaded sleeves (314), the inner walls of the two threaded sleeves (314) are both provided with threads, the two threaded sleeves (314) are sleeved on both ends of the double-headed screw (311) and are threadedly connected to the double-headed screw (311), the two threaded sleeves (314) are respectively connected to the two cutting wheels (34) through the adjusting member (33), and the threaded sleeves (314) are provided with a strip-shaped sliding groove extending along the length direction thereof; A connecting beam (315), one end of which is fixedly connected to the moving rod (322), and the other end of which extends into the strip chute and is slidably connected to the inner wall of the strip chute; A rotating roller assembly (316) is retractable, and both ends of the rotating roller assembly (316) are respectively connected and fixed to the two threaded sleeves (314).
7. The concrete slurry spraying device for concrete decorative panels according to claim 6, characterized in that: The regulating member (33) comprises: A connecting block (331), wherein a receiving groove is provided on one side of the connecting block (331), and strip grooves (3311) extending along the length direction of the receiving groove are provided on the inner walls of both sides of the receiving groove, and one end of the threaded sleeve (314) extends into the receiving groove, and sliders (3141) are provided on both sides of one end of the threaded sleeve (314), and the sliders (3141) are slidably assembled in the strip groove (3311); an elastic strip (332), the elastic strip (332) being arranged inside the receiving groove, one end of the elastic strip (332) being connected and fixed to one end of the threaded sleeve (314), and the other end being connected and fixed to the inner wall of the receiving groove; A connecting shaft (333), one end of the connecting shaft (333) is fixedly assembled on the other side of the connecting block (331), and the other end of the connecting shaft (333) is coaxially connected to the cutting wheel (34).
8. The concrete slurry spraying device for concrete decorative panels according to claim 7, characterized in that: The cutting wheel (34) is a bowl-shaped component, and two of them are arranged opposite to each other. The inner walls of the bottom ends of the two cutting wheels (34) are coaxially connected to the connecting shaft (333).
9. The concrete slurry spraying device for concrete decorative panels according to claim 7, characterized in that: The rotating roller assembly (316) includes: A connecting bar (3161), wherein two connecting bars (3161) are provided, and one end of the two connecting bars (3161) is respectively connected and fixed to the outer walls of the two threaded sleeves (314); The rotating pressure roller (3162) is configured to stretch along its own length direction, and both ends of the rotating pressure roller (3162) are respectively rotatably connected to the two connecting strips (3161).
10. The concrete slurry spraying device for concrete decorative panels according to claim 9, characterized in that: The rotating pressure roller (3162) comprises: A rubber tube (3163), wherein a plurality of steel rings (3164) are connected and fixed to the inner wall of the rubber tube (3163), wherein the plurality of steel rings (3164) are sequentially arranged along the length direction of the rubber tube (3163), and the diameter of the steel rings (3164) is the same as the diameter of the rubber tube (3163) in its natural state; A blocking block (3165) is fixedly assembled at both ends of the rubber tube (3163), and one side of the blocking block (3165) is coaxially rotatably connected to the connecting strip (3161).