Cooling tuyere for small furnace stack of glass melting furnace

By designing a cooling air nozzle structure based on steel structure columns in the small furnace stack of the glass melting furnace, the problems of complex production and difficult installation of traditional cooling air nozzles are solved, simplified production and uniform cooling effect are achieved, and the service life of the melting furnace steel structure is extended.

CN120794296APending Publication Date: 2025-10-17CHINA TRIUMPH INT ENG CO LTD
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Patent Information

Application Number
CN202511179481.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The traditional small furnace stack cooling nozzle production process is cumbersome and difficult to install, and is easy to be missed, resulting in difficulties in subsequent installation or failure to install normally, affecting the service life of the melting furnace steel structure.

Method used

A cooling air nozzle structure based on the steel structure column of the melting furnace is designed, including a top plate, a bottom plate, side plates and columns. A metal hose and a hard pipe are connected through a fan. The air outlet is designed to be long and narrow, and a guide plate guides the cooling air, which simplifies the production and can be completed simultaneously with the installation of the steel structure.

Benefits of technology

The manufacturing process of the cooling air nozzles is simplified, ensuring simultaneous installation, reducing the cooling air pressure loss, making the cooling effect more uniform, and effectively reducing the temperature of the furnace steel structure and the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

A small furnace stand column is arranged on one side of the small furnace stack, a top plate, a bottom plate and a side plate are arranged on the small furnace stand column, the top plate and the bottom plate are vertically arranged at intervals, the upper end and the lower end of the side plate are connected to the top plate and the bottom plate respectively, and the left end and the right end of the side plate are connected with the small furnace stand column. A tuyere is defined by the small furnace stand columns, the top plate, the bottom plate and the side plates and connected with a draught fan, air outlets are formed in the side plates, and cooling air is blown to the small furnace stack through the air outlets. According to the tuyere, the melting furnace steel structure stand columns are utilized, when the melting furnace steel structure is installed, the tuyere is directly manufactured and installed, the complex manufacturing process of a traditional cooling tuyere is omitted, and independent supporting and fixing are not needed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of glass melting furnace cooling, in particular to a glass melting furnace small furnace stack cooling tuyere. BACKGROUND

[0002] In the glass melting furnace, the small furnace is a kind of combustion device, the small furnace inlet is connected with the regenerator, the small furnace outlet is connected with the breast wall of the melting part through the small furnace stack, and the combustion-supporting air enters the small furnace through the regenerator, mixes with the fuel at the small furnace outlet, and then burns in the melting part. The small furnace stack is located at the junction of the small furnace and the breast wall, where the temperature is high, and the refractory material is severely eroded by high temperature and the space atmosphere of the melting part. If the small furnace stack brick does not contact closely with the breast wall, it is easy to be washed and burned by the flame. In addition, the high temperature continuously radiated outward during the daily production of the melting furnace will reduce the service life of the steel structure of the melting furnace. Therefore, continuous blowing cooling is needed at the junction of the side of the small furnace stack of the glass melting furnace and the breast wall.

[0003] However, the traditional small furnace stack cooling tuyere is in the shape of a circular tube, which must be made separately from thin steel plates before installation. The manufacturing process is relatively complicated. In addition, after the traditional small furnace stack cooling tuyere is made separately, it needs to be installed at the same time as the construction of the melting furnace steel structure. However, due to the fact that the construction of the melting furnace steel structure and the installation of the melting furnace ventilation system belong to the work scope of different construction personnel, it is easy to miss the operation of synchronously installing the tuyere during the construction of the melting furnace steel structure. When the steel structure construction is completed, due to the limited space, it is difficult to install the tuyere at this time, or the tuyere cannot be normally installed. SUMMARY

[0004] In view of the above-mentioned shortcomings of the related art, the purpose of the present application is to provide a glass melting furnace small furnace stack cooling tuyere to solve the problems of complicated manufacturing process of the cooling tuyere and difficult or impossible normal installation of the tuyere due to missing synchronous installation of the tuyere in the related art.

[0005] To achieve the above-mentioned purposes and other related purposes, the present application provides a glass melting furnace small furnace stack cooling tuyere, one side of the small furnace stack is provided with a small furnace column, the small furnace column is provided with a top plate, a bottom plate and a side plate, the top plate and the bottom plate are arranged in an upper and lower spaced manner, the upper and lower ends of the side plate are connected to the top plate and the bottom plate respectively, and the left and right ends of the side plate are connected to the small furnace column. The small furnace column, the top plate, the bottom plate and the side plate form a tuyere, the tuyere is connected with a fan, the side plate is provided with an air outlet, and cooling air blows to the small furnace stack through the air outlet.

[0006] Optionally, the top plate is provided with a through hole, a circular tube is connected at the through hole, one end of the circular tube away from the through hole is connected with a metal hose, and the end of the metal hose away from the circular tube is connected with the fan through a hard pipe.

[0007] Optionally, a guide plate is arranged on the side plate, and the guide plate is arranged at the air outlet and used for guiding the cooling air to the small furnace stack.

[0008] Optionally, the air outlet is in a strip shape, and the air outlet is arranged along a vertical direction.

[0009] Optionally, the width of the air outlet is 20 mm, and the distance between the two ends of the air outlet and the top plate and the bottom plate is 50 mm.

[0010] Optionally, the guide plate is arranged along a vertical direction, the guide plate is connected to the long side of the air outlet, the guide plate is away from the breast wall of the glass melting furnace, and the length of the guide plate is the same as the length of the air outlet.

[0011] Optionally, the included angle between the guide plate and the side plate is 60 degrees.

[0012] Optionally, a sector plate is arranged between the upper end and the lower end of the guide plate and the side plate.

[0013] As described above, the glass melting furnace small furnace stack cooling air nozzle of the present application has the following beneficial effects: the present application directly makes and installs the cooling air nozzle by using the melting furnace steel structure column while installing the melting furnace steel structure, thereby saving the complicated manufacturing process of the traditional cooling air nozzle and eliminating the need for separate support and fixation. Meanwhile, the structure size is larger, the pressure loss of the cooling air in the pipeline is smaller, the cooling air blown out of the air nozzle is more uniform, the flame outwardly emitted by the small furnace stack can be more fully inhibited, and the temperature of the melting furnace steel structure and the environmental temperature can be effectively reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A top view of the small furnace in the embodiment of the present application is shown.

[0015] Figure 2 A front view of the small furnace in the embodiment of the present application is shown.

[0016] Figure 3 A top view of the air nozzle in the embodiment of the present application is shown.

[0017] ELEMENT NUMBER EXPLANATION

[0018] 1, small furnace stack; 2, small furnace side wall; 3, breast wall; 4, horizontal plate; 5, vertical plate; 6, top plate; 61, through hole; 7, bottom plate; 8, side plate; 9, guide plate; 10, sector plate. DETAILED DESCRIPTION

[0019] Following in the detailed description of the embodiments of the present application, those skilled in the art can easily understand other advantages and effects of the present application from the disclosure of the present specification. The present application can also be implemented or applied by other different specific embodiments, and various modifications or changes can be made to the details in the specification based on different views and applications without departing from the spirit of the present application.

[0020] As in the detailed description of the embodiments of the present application, the cross-sectional view showing the structure of the device will be partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application here. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual production.

[0021] For the convenience of description, spatial relationship words such as "under", "below", "lower", "under", "above", "upper" and the like can be used to describe the relationship of one element or feature with other elements or features shown in the drawings. It will be understood that these spatial relationship words are intended to include other directions of the device in use or operation in addition to the directions depicted in the drawings. In addition, when a layer is referred to as "between" two layers, it can be the only layer between the two layers, or one or more intervening layers can also be present. "Between" is used herein to include both end point values.

[0022] In the context of the present application, the structure described as the first feature "above" the second feature can include the embodiment in which the first and second features are formed in direct contact, and can also include the embodiment in which another feature is formed between the first and second features, so that the first and second features can not be in direct contact.

[0023] It should be noted that the diagrams provided in the embodiments only illustrate the basic concept of the present application in a schematic manner, and only the components related to the present application are shown in the diagrams, not the number, shape and size of the components when actually implemented. The actual implementation of each component can be a random change, and the component layout pattern can be more complex.

[0024] As Figure 1 and Figure 2 As shown in the embodiments, a glass melting furnace small stack cooling tuyere is provided, wherein a small stack 1 is arranged at the outlet of the small furnace, the small stack 1 is connected with the side wall 2 of the small furnace, and the small stack 1 is used to connect the side wall 2 of the small furnace and the breast wall 3. Two small furnace columns are arranged on the two sides of the small furnace respectively, and the two small furnace columns are used to blow cooling air to the small stack 1.

[0025] The tuyere of this embodiment is arranged based on the structure of the small furnace column. The small furnace column is an I-beam, specifically including two horizontal plates 4 and a vertical plate 5. The vertical plate 5 is perpendicular to the two horizontal plates 4 and connected to the two horizontal plates 4 at both ends. A top plate 6, a bottom plate 7 and a side plate 8 are also provided between the two horizontal plates 4. The top plate 6 and the bottom plate 7 are spaced apart from each other. Three side edges of the top plate 6 are welded and fixed to the two horizontal plates 4 and the vertical plates 5 respectively. Three side edges of the bottom plate 7 are welded and fixed to the two horizontal plates 4 and the vertical plates 5 respectively. The side plates 8 are vertically arranged. The fourth side edge of the top plate 6 and the fourth side edge of the bottom plate 7 are welded and fixed to the side plates 8. The left and right ends of the side plates 8 are welded and fixed to the two horizontal plates 4 respectively. At this time, the two horizontal plates 4, the vertical plates 5, the top plate 6, the bottom plate 7 and the side plates 8 are partially surrounded by the small furnace columns to form a rectangular air nozzle. The top plate 6 and the bottom plate 7 are the top and bottom of the air nozzle respectively. The two horizontal plates 4, the vertical plates 5 and the side plates 8 constitute the four sides of the air nozzle.

[0026] A through hole 61 is formed in the top plate 6. A round tube, for example, 100 mm in diameter and 100 mm in length, is welded to the through hole 61. A flange is attached to the end of the round tube, which is then connected to a metal hose. The end of the metal hose, away from the round tube, is connected to the fan via a rigid tube. The fan then delivers cooling air to the nozzle through the rigid tube, the metal hose, and the round tube.

[0027] An air outlet is provided on the side panel 8. The air outlet is in the shape of an elongated strip and has a width of 20 mm. The air outlet is vertically arranged, and the distance between the upper and lower ends of the air outlet and the top plate 6 and the bottom plate 7 is 50 mm.

[0028] like Figure 2 and Figure 3 As shown, a rectangular deflector 9 is welded to the side panel 8 and connected to the long side of the air outlet away from the breast wall 3. The deflector 9 is 50 mm wide and the same length as the air outlet. The deflector 9 is welded to the side panel 8 at a 60° angle and points toward the breast wall 3.

[0029] A fan-shaped plate 10 is respectively arranged between the upper and lower short sides of the guide plate 9 and the side plate 8. The radius of the fan-shaped plate 10 is the same as the width of the guide plate 9, and the central angle of the fan-shaped plate 10 is 60°. This arrangement can ensure that the cooling air blown out from the air outlet is concentrated on the brick joints between the breast wall 3 and the small furnace side wall 2.

[0030] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed herein are intended to be covered by the claims of the present invention.

Claims

1. A cooling tuyere for a small stack of a glass melting furnace, wherein a small stack column is provided on one side of the small stack, characterized in that: The small furnace column is provided with a top plate, a bottom plate and side plates, the top plate and the bottom plate are spaced apart from each other, the upper and lower ends of the side plate are respectively connected to the top plate and the bottom plate, the left and right ends of the side plate are connected to the small furnace column, the small furnace column, the top plate, the bottom plate and the side plates are surrounded to form an air nozzle, the air nozzle is connected to a fan, and an air outlet is provided on the side plate, and cooling air is blown toward the small furnace stack through the air outlet.

2. The glass melting furnace small stack cooling tuyere according to claim 1, characterized in that: A through hole is provided on the top plate, a round tube is connected to the through hole, an end of the round tube away from the through hole is connected to a metal hose, and an end of the metal hose away from the round tube is connected to the fan through a hard tube.

3. The glass melting furnace small stack cooling tuyere according to claim 1, characterized in that: The side plate is provided with a guide plate, and the guide plate is provided at the air outlet for guiding the cooling air to the small furnace stack.

4. The glass melting furnace small stack cooling tuyere according to claim 3, characterized in that: The air outlet is in an elongated strip shape and is arranged in a vertical direction.

5. The glass melting furnace small stack cooling tuyere according to claim 4, characterized in that: The width of the air outlet is 20 mm, and the distances between the two ends of the air outlet and the top plate and the bottom plate are both 50 mm.

6. The glass melting furnace small stack cooling tuyere according to claim 4, characterized in that: The guide plate is extended in a vertical direction, connected to the long side of the air outlet, away from the breast wall of the glass melting furnace, and the length of the guide plate is the same as that of the air outlet.

7. The glass melting furnace stack cooling tuyere according to claim 6, characterized in that: The included angle between the guide plate and the side plate is 60 degrees.

8. The glass melting furnace small stack cooling tuyere according to claim 6, characterized in that: A fan-shaped plate is respectively arranged between the upper and lower ends of the guide plate and the side plates.