Overflow port structure of photovoltaic rolled glass melting furnace

Abstract

The utility model relates to the technical field of overflow ports of melting furnaces, and discloses an overflow port structure of a photovoltaic rolled glass melting furnace, which comprises a flow slowing mechanism, a flow control mechanism and a locking mechanism. After molten glass enters the inner wall of the runner, the gentle slope is arranged in the runner and reduces the fall, and meanwhile, the slow flow column is fixed on the outer wall of the gentle slope and slows down the flow speed of the molten glass, so that the molten glass is prevented from directly washing the bottom of the runner, the abrasion of a refractory material is reduced, and the service life of the runner is prolonged; the motor drives the flow pushing plate to rotate through the rotating rod, the flow pushing plate can improve the flowability of molten glass, and the conditions of stagnation, accumulation and the like of the molten glass caused by unsmooth flowing are reduced, so that the generation probability of glass defects such as devitrification and bubbles is reduced, high-quality photovoltaic rolled glass can be produced, and the production efficiency of the photovoltaic rolled glass is improved. And meanwhile, gears are fixed to the outer walls of the rotating rods, the gears are meshed with first gears, the number of the rotating rods is two, and the first gears drive the two rotating rods to move in the same direction.

Description

An overflow outlet structure for a photovoltaic rolled glass melting furnace Technical Field

[0001] This utility model relates to the field of furnace overflow technology, and in particular to an overflow structure for a photovoltaic rolled glass furnace. Background Technology

[0002] A glass melting furnace is a furnace used to melt glass raw materials. It is a key piece of equipment in glass production, generally constructed of refractory materials, and has a complex structure and a strict temperature control system. Glass melting furnaces typically have multiple feeding ports for adding various glass raw materials, such as quartz sand, soda ash, and limestone, into the furnace in specific proportions.

[0003] In existing glass melting furnaces, the overflow outlet uses a straight slope to transport raw materials through the flow channel. Due to the large drop, the molten glass has a high velocity and kinetic energy when flowing out of the furnace, directly impacting the bottom of the overflow outlet's inner wall. This causes severe erosion and wear on the bottom of the overflow outlet, leading to rapid damage to the bottom refractory material and shortening the service life of the overflow outlet. Summary of the Invention

[0004] To solve the above-mentioned technical problems, this utility model provides an overflow port structure for a photovoltaic rolled glass melting furnace.

[0005] This utility model is achieved by the following technical solution: an overflow port structure for a photovoltaic rolling glass melting furnace, including a flow slowing mechanism, a flow control mechanism and a locking mechanism, wherein the flow control mechanism is located on the left side of the flow slowing mechanism and the locking mechanism is located on the top of the flow control mechanism;

[0006] The flow-slowing mechanism includes a flow channel, with a gentle slope at the bottom of the inner wall of the flow channel. A flow-slowing column is fixedly connected to the outer wall of the gentle slope. A support plate is fixedly connected to the outer wall of the flow channel. A motor is fixedly connected to the top of the support plate. A rotating rod is fixedly connected to the output end of the motor. A pusher plate is fixedly connected to the outer wall of the rotating rod. A gear is fixedly connected to the outer wall of the end of the rotating rod away from the motor. The gear meshes with a gear I. A fixed column is rotatably connected inside the gear I. The fixed column is fixedly connected to the outer wall of the flow channel.

[0007] Through the above technical solution, after the molten glass enters the inner wall of the flow channel, a gentle slope is set inside the flow channel to reduce the drop. At the same time, a flow-slowing column is fixed on the outer wall of the gentle slope to slow down the flow rate of the molten glass, preventing the molten glass from directly scouring the bottom of the flow channel, reducing the wear of refractory materials, and improving the service life of the flow channel. The motor drives the pusher plate to rotate through the rotating rod. The pusher plate can improve the fluidity of the molten glass and reduce the stagnation and accumulation of the molten glass caused by poor flow, thereby reducing the probability of glass defects such as crystallization and bubbles, which helps to produce high-quality photovoltaic rolled glass. At the same time, a gear is fixed on the outer wall of the rotating rod. The gears mesh with each other. There are two rotating rods. The gear drives the two rotating rods to move in the same direction.

[0008] As a further improvement to the above solution, the flow control mechanism includes a melting furnace, which is fixedly connected to the outer wall of the flow channel. A baffle plate is slidably connected inside the melting furnace, and a toothed plate is fixedly connected to the top of the baffle plate.

[0009] As a further improvement to the above scheme, the toothed plate is meshed with a second gear, a first fixing column is fixedly connected inside the second gear, a first motor is fixedly connected to the outer end of the first fixing column, and the first motor is fixedly connected to the top of the melting furnace.

[0010] With the above technical solution, after the raw material is melted inside the melting furnace, the motor drives the gear 2 to rotate through the fixed column 1, so that the gear 2 meshes with the toothed plate. At the same time, the toothed plate is fixed to the baffle plate. The precise adjustment of the opening and closing distance of the baffle plate can achieve precise control of the glass melt flow rate, limit the outflow of glass melt, and prevent the occurrence of overflow.

[0011] As a further improvement to the above solution, the locking mechanism includes a locking post, which is fixedly connected to the top of the baffle plate. A locking block is provided in contact with the outer wall of the locking post, and a fixing rod is rotatably connected inside the locking block.

[0012] As a further improvement to the above solution, the fixing rod is fixedly connected to the top of the melting furnace, and a connecting rod is fixedly connected to the top of the end of the locking block away from the locking post. A connecting plate is rotatably connected to the outer wall of the connecting rod.

[0013] As a further improvement to the above solution, a connecting rod is rotatably connected to the end of the connecting plate away from the connecting rod, and a T-shaped slider is fixedly connected to the bottom of the connecting rod.

[0014] As a further improvement to the above solution, a rotating disk is slidably connected to the outer wall of the T-shaped slider, a support rod is fixedly connected inside the rotating disk, a second motor is fixedly connected to the bottom of the support rod, and the second motor is fixedly connected to the top of the melting furnace.

[0015] The above technical solution allows the card block to rotate around the fixed rod as the center, causing the card block to contact the locking post. At the same time, the locking post is fixed to the baffle plate, thereby preventing the baffle plate from shaking due to unexpected situations. This ensures that the baffle plate can accurately control the flow rate of molten glass and reduces the occurrence of unexpected situations.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention features a gentle slope inside the flow channel after the molten glass enters the channel, reducing the drop in elevation. Simultaneously, a flow-slowing column is fixed to the outer wall of the slope, slowing the flow rate of the molten glass and preventing it from directly scouring the bottom of the channel. This reduces wear on the refractory material and extends the service life of the flow channel. A motor drives a pusher plate via a rotating rod, which improves the fluidity of the molten glass, reducing stagnation and accumulation caused by poor flow. This lowers the probability of glass defects such as crystallization and bubbles, contributing to the production of high-quality photovoltaic rolled glass. Additionally, a gear is fixed to the outer wall of the rotating rod, meshing with another gear. Since there are two rotating rods, the first gear drives both rotating rods to move in the same direction.

[0018] This invention achieves precise control of the glass melt flow rate by melting the raw material inside the furnace, then driving the gear 2 to rotate via the fixed column 1, so that the gear 2 meshes with the toothed plate, and the toothed plate is fixed to the baffle plate. The precise adjustment of the opening and closing distance of the baffle plate can limit the outflow of glass melt and prevent overflow. Attached Figure Description

[0019] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 is a schematic diagram of the flow-retarding mechanism of this utility model;

[0021] Figure 3 is a schematic diagram of the back structure of the flow slowing mechanism of this utility model;

[0022] Figure 4 is a schematic diagram of the flow control mechanism of this utility model;

[0023] Figure 5 is a schematic diagram of the locking mechanism of this utility model;

[0024] Figure 6 is an enlarged structural diagram of part A in Figure 5 of this utility model.

[0025] Explanation of key symbols:

[0026] 1. Flow control mechanism; 101. Flow channel; 102. Flow ramp; 103. Flow control column; 104. Support plate; 105. Motor; 106. Rotating rod; 107. Flow pusher plate; 108. Gear; 109. Gear one; 110. Fixed column; 2. Flow control mechanism; 201. Melting furnace; 202. Baffle plate; 203. Gear plate; 204. Gear two; 205. Fixed column one; 206. Motor one; 3. Locking mechanism; 301. Locking column; 302. Locking block; 303. Fixed rod; 304. Connecting rod; 305. Connecting plate; 306. Connecting rod one; 307. T-shaped slider; 308. Rotating disk; 309. Support rod; 310. Motor two. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0028] Example:

[0029] Referring to Figures 1-6, this embodiment provides an overflow outlet structure for a photovoltaic rolled glass melting furnace, including a flow slowing mechanism 1, a flow control mechanism 2, and a locking mechanism 3. The flow control mechanism 2 is located to the left of the flow slowing mechanism 1, and the locking mechanism 3 is located at the top of the flow control mechanism 2.

[0030] The flow-slowing mechanism 1 includes a flow channel 101, a gentle slope 102 is provided at the bottom of the inner wall of the flow channel 101, a flow-slowing column 103 is fixedly connected to the outer wall of the gentle slope 102, a support plate 104 is fixedly connected to the outer wall of the flow channel 101, a motor 105 is fixedly connected to the top of the support plate 104, a rotating rod 106 is fixedly connected to the output end of the motor 105, a pusher plate 107 is fixedly connected to the outer wall of the rotating rod 106, a gear 108 is fixedly connected to the outer wall of the end of the rotating rod 106 away from the motor 105, a gear 109 is meshed with the gear 108, a fixed column 110 is rotatably connected inside the gear 109, and the fixed column 110 is fixedly connected to the outer wall of the flow channel 101.

[0031] The flow control mechanism 2 includes a melting furnace 201, which is fixedly connected to the outer wall of the flow channel 101. A baffle plate 202 is slidably connected inside the melting furnace 201, and a toothed plate 203 is fixedly connected to the top of the baffle plate 202.

[0032] Gear 204 is meshed with the toothed plate 203. A fixed column 205 is fixedly connected inside the gear 204. A motor 206 is fixedly connected to the outer end of the fixed column 205. The motor 206 is fixedly connected to the top of the melting furnace 201.

[0033] The locking mechanism 3 includes a locking post 301, which is fixedly connected to the top of the baffle plate 202. A locking block 302 is provided in contact with the outer wall of the locking post 301, and a fixing rod 303 is rotatably connected inside the locking block 302.

[0034] The fixing rod 303 is fixedly connected to the top of the melting furnace 201. The top of the end of the locking block 302 away from the locking post 301 is fixedly connected to the connecting rod 304. The outer wall of the connecting rod 304 is rotatably connected to the connecting plate 305.

[0035] A connecting rod 306 is rotatably connected to the end of the connecting plate 305 away from the connecting rod 304, and a T-shaped slider 307 is fixedly connected to the bottom of the connecting rod 306.

[0036] A rotating disk 308 is slidably connected to the outer wall of the T-shaped slider 307. A support rod 309 is fixedly connected inside the rotating disk 308. A second motor 310 is fixedly connected to the bottom of the support rod 309. The second motor 310 is fixedly connected to the top of the melting furnace 201.

[0037] The implementation principle of the overflow port structure of a photovoltaic rolled glass melting furnace in this embodiment is as follows: After the raw material is melted inside the melting furnace 201, the motor 206 drives the gear 204 to rotate through the fixed column 205, so that the gear 204 meshes with the toothed plate 203. At the same time, the toothed plate 203 is fixed to the baffle plate 202. The precise adjustment of the opening and closing distance of the baffle plate 202 can achieve precise control of the glass melt flow rate, limit the outflow of glass melt, and prevent overflow. After the flow control mechanism 2 is adjusted... At this time, motor 2 310 drives the rotating disk 308 to rotate via support rod 309. Simultaneously, a T-shaped slider 307 slides inside the rotating disk 308. Connecting rod 1 306 is fixed to the top of the T-shaped slider 307. Connecting plate 305 rotates simultaneously with connecting rod 1 306 and connecting rod 304. Connecting rod 304 is fixed to locking block 302, causing locking block 302 to rotate around fixed rod 303, bringing it into contact with locking post 301. Simultaneously, locking post 301 is fixed to baffle plate 202, thus preventing obstruction. In case of unexpected circumstances, the flow plate 202 may shake. This ensures that the flow plate 202 can precisely control the flow rate of the molten glass, reducing the occurrence of unexpected situations. When the molten glass enters the inner wall of the flow channel 101, a gentle slope 102 is installed inside the flow channel 101 to reduce the drop. Simultaneously, a flow-slowing column 103 is fixed to the outer wall of the gentle slope 102. The flow-slowing column 103 slows down the flow rate of the molten glass, preventing it from directly scouring the bottom of the flow channel 101, reducing wear on the refractory material, and improving the service life of the flow channel 101. Meanwhile, the motor 1... 05 The rotating rod 106 drives the pusher plate 107 to rotate. The pusher plate 107 can improve the fluidity of the glass melt and reduce the stagnation and accumulation of glass melt caused by poor flow, thereby reducing the probability of glass defects such as crystallization and bubbles, which helps to produce high-quality photovoltaic rolled glass. At the same time, a gear 108 is fixed on the outer wall of the rotating rod 106. The gear 108 meshes with the gear 109. There are two rotating rods 106. The gear 109 drives the two rotating rods 106 to move in the same direction.

[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An overflow outlet structure for a photovoltaic rolled glass melting furnace, characterized in that: The device includes a flow-slowing mechanism (1), a flow-controlling mechanism (2), and a locking mechanism (3). The flow-controlling mechanism (2) is located to the left of the flow-slowing mechanism (1), and the locking mechanism (3) is located at the top of the flow-controlling mechanism (2). The flow-slowing mechanism (1) includes a flow channel (101). A gentle slope (102) is provided at the bottom of the inner wall of the flow channel (101). A flow-slowing column (103) is fixedly connected to the outer wall of the gentle slope (102). A support plate (104) is fixedly connected to the outer wall of the flow channel (101). The top of the support plate (104) is fixedly... A motor (105) is fixedly connected to the output end of the motor (105), and a rotating rod (106) is fixedly connected to the output end of the motor (105). A pusher plate (107) is fixedly connected to the outer wall of the rotating rod (106), and a gear (108) is fixedly connected to the outer wall of the end of the rotating rod (106) away from the motor (105). A gear (109) is meshed with the gear (108), and a fixed column (110) is rotatably connected inside the gear (109). The fixed column (110) is fixedly connected to the outer wall of the flow channel (101).

2. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 1, characterized in that, The flow control mechanism (2) includes a melting furnace (201), which is fixedly connected to the outer wall of the flow channel (101). A baffle plate (202) is slidably connected inside the melting furnace (201), and a toothed plate (203) is fixedly connected to the top of the baffle plate (202).

3. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 2, characterized in that, The toothed plate (203) is meshed with a gear two (204), and a fixed column one (205) is fixedly connected inside the gear two (204). A motor one (206) is fixedly connected to the outer end of the fixed column one (205), and the motor one (206) is fixedly connected to the top of the melting furnace (201).

4. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 1, characterized in that, The locking mechanism (3) includes a locking post (301), which is fixedly connected to the top of the baffle plate (202). A locking block (302) is provided on the outer wall of the locking post (301), and a fixing rod (303) is rotatably connected inside the locking block (302).

5. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 4, characterized in that, The fixing rod (303) is fixedly connected to the top of the melting furnace (201), and the top of the end of the locking block (302) away from the locking post (301) is fixedly connected to the connecting rod (304), and the outer wall of the connecting rod (304) is rotatably connected to the connecting plate (305).

6. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 5, characterized in that, The connecting plate (305) is rotatably connected to a connecting rod (306) at one end away from the connecting rod (304), and a T-shaped slider (307) is fixedly connected to the bottom of the connecting rod (306).

7. The overflow outlet structure of a photovoltaic rolled glass melting furnace as described in claim 6, characterized in that, The outer wall of the T-shaped slider (307) is slidably connected to a rotating disk (308), and a support rod (309) is fixedly connected inside the rotating disk (308). A second motor (310) is fixedly connected to the bottom of the support rod (309), and the second motor (310) is fixedly connected to the top of the melting furnace (201).

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