Full-automatic wrap yarn machine
By designing a hollow spindle and a spring structure in the covering yarn machine, the problem of mismatch between the size of the winding bobbin and the spindle is solved, and stable winding of the yarn and high-quality covering yarn production are achieved.
Patent Information
- Application Number
- CN202511047200.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The spindle structure of the existing covered yarn machine cannot be flexibly adjusted, resulting in a size mismatch between the yarn bobbin and the spindle, causing problems such as looseness and jumping, affecting yarn quality and production stability.
A structure with a hollow spindle, a holding block, a spring and a pressing block is designed. The wire winding bobbin is fixed by the tension of the spring and the limit slot to prevent loosening and jumping.
It effectively fixes the yarn bobbin, improves the tension stability and uniformity of the yarn, and enhances the molding quality of the covered yarn and the continuity of production.
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Figure CN120797285A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of full-automatic covering yarn machines, in particular to a full-automatic covering yarn machine. BACKGROUND
[0002] The full-automatic covering yarn machine is a textile machine for producing covering yarn. The full-automatic covering yarn machine produces covering yarn with specific structure and performance by continuously rotating and winding the outer wrapping fiber filament on the core filament (such as spandex) being uniformly stretched, so that the outer wrapping yarn covers the core yarn in a spiral manner.
[0003] However, the spindle design of the covering yarn machine in the prior art has certain limitations. In actual production process, the diameter and length of the thread winding bobbin will change due to different production requirements, raw material specifications and processing technology, etc. However, the spindle structure of the widely used covering yarn machine is relatively fixed and cannot be flexibly adjusted according to the specific size of the thread winding bobbin.
[0004] When the diameter and length of the thread winding bobbin are not well adapted to the spindle, a series of problems will occur during the rotation of the thread winding bobbin driven by the spindle. On the one hand, due to the size mismatch, the cooperation between the spindle and the thread winding bobbin is not tight enough, which causes the thread winding to loosen easily during high-speed rotation. This loosening not only affects the winding quality of the yarn, causes the tension of the yarn to be unstable, and causes the tension to be uneven, thereby affecting the forming effect and performance of the covering yarn, but also can cause the thread winding to displace on the spindle or even separate from the spindle, affecting the continuity and stability of production, increasing the risk of equipment failure, and reducing production efficiency.
[0005] On the other hand, the thread winding on the spindle is also prone to up-and-down jumping. This is mainly because the structure of the spindle cannot fully adapt to the size change of the thread winding bobbin. During rotation, the thread winding is affected by centrifugal force and the force generated during yarn winding, etc., and cannot stably maintain at the predetermined position on the spindle, thereby causing up-and-down jumping. The jumping phenomenon also causes fluctuations in yarn tension, affects the uniformity and surface quality of the yarn, causes defects in the covering yarn such as thick and thin sections, increased hairiness, etc., and reduces the pass rate of the product. SUMMARY
[0006] The present application aims to provide a full-automatic covering yarn machine to solve the problems raised in the background art.
[0007] In order to achieve the above object, the present application provides the following technical scheme: the control box is connected with the rack on one side, a plurality of groups of spindles are arranged on the two groups of support plates in the middle of the rack, a hollow spindle is arranged on the top of the spindle, a cavity is formed on the outside of the hollow cavity of the hollow spindle, a plurality of groups of first springs are arranged around the cavity, a top holding block is connected to the outside of the first spring, an outlet is formed on the outside of the hollow spindle around the cavity, and a plurality of groups of positioning clamping grooves are formed on the outside of the hollow spindle around the cavity; the inner side of the pressing block is connected with the first connecting plate, the inner side of the first connecting plate is connected with the extrusion plate, the bottom of the extrusion plate is provided with a first telescopic groove, and the bottom of the first telescopic groove is elastically connected with the telescopic extrusion plate.
[0008] Preferably, the bottom of the rack is provided with a feeding mechanism, the feeding mechanism is arranged below the hollow spindle arranged on the top of the two groups of support plates, the top of the rack is provided with a tension mechanism, the top of the rack is provided with a reciprocating yarn guide, and the top of the reciprocating yarn guide is provided with a winding mechanism.
[0009] Preferably, the inner side of the top holding block is connected with the first spring arranged in the cavity, the inner side of the top holding block is provided with an upper arc surface, the bottom of the top holding block is provided with a lower arc surface, and a layer of anti-skid pad is attached to the outer surface of the lower arc surface.
[0010] Preferably, the inner side of the pressing block is connected with the first connecting plate, the pressing block can be inserted into the cavity through the first connecting plate, the extrusion plate and the telescopic extrusion plate connected with the first connecting plate, and the extrusion plate and the telescopic extrusion plate are perpendicular to the top holding block connected with the first spring in the cavity.
[0011] Preferably, the bottom of the extrusion plate is provided with a first telescopic groove, a second spring is arranged in the first telescopic groove, the top of the second spring is connected with the inner wall of the first telescopic groove, the bottom of the second spring is connected with the telescopic extrusion plate, and the tension of the second spring is greater than the contraction force of the first spring.
[0012] Preferably, the outer surface of the telescopic extrusion plate is provided with a convex plate, the convex plate extends out of the through groove formed on the outer surface of the extrusion plate, and is parallel to the outer surface of the extrusion plate.
[0013] Preferably, a second telescopic groove is formed in the inside of the pressing block and the first connecting plate, a third spring is arranged in the second telescopic groove, one end of the third spring is connected with the inner wall of the second telescopic groove, and the other end of the second telescopic groove is connected with the second connecting plate.
[0014] Preferably, the second connecting plate extends out of the second telescopic groove in the inside of the pressing block and the first connecting plate on the outside, and is connected with the rotating ring arranged on the outside of the pressing block.
[0015] Preferably, the inner side of the second connecting plate is provided with a limiting plug, the limiting plug can be stretched out from the inner side opening of the first connecting plate, a side surface of the positioning clamping groove is provided with a plurality of fixing grooves, and the limiting plug can be inserted into the fixing groove through the tension of the third spring connected to the rear end of the second connecting plate.
[0016] Compared with the prior art, the present application has the following advantages: When the spool is installed on the hollow spindle, the pressing block is used to take out the extrusion plate connected to the first connecting plate from the cavity, so that the extrusion plate and the telescopic extrusion plate cancel the extrusion on the top holding block, the first spring shrinks the top holding block into the cavity through the contraction force, then the yarn pipe of the spool is sleeved on the spool, then the rotating ring outside the pressing block is rotated to make the limiting plug provided on the inner side of the second connecting plate shrink into the second telescopic groove, then the first connecting plate is inserted into the positioning clamping groove, and the extrusion plate and the telescopic extrusion plate connected to the inner side of the first connecting plate are inserted into the cavity, at this time, the extrusion plate and the telescopic extrusion plate start to extrude the top arc surface of the top holding block, the top holding block is stretched out from the through hole opened at the parallel position of the cavity and the top holding block, and is held on the inner wall of the spool yarn pipe, and the anti-skid pad outside the top holding block is further tightly attached to the inner wall of the spool yarn pipe, so that the spool is fixed, and the cooperation between the hollow spindle and the spool yarn pipe is not tight enough, and the tension of the second spring in the first telescopic groove at the bottom of the extrusion plate is greater than that of the first spring, so that the telescopic extrusion plate will not shrink into the first telescopic groove when it is lowered due to the extrusion on the top holding block, then according to the length of the spool yarn pipe, the pressing block is continuously pressed down to make the pressing block hold on the top surface of the spool, at this time, the bottom of the cavity extrudes the telescopic extrusion plate, so that the telescopic extrusion plate shrinks into the first telescopic groove by a distance, and the lug provided on the middle part of the outer side surface of the telescopic extrusion plate is stretched out from the through groove starting from the middle part of the outer side of the extrusion plate, and is parallel to the outer side surface of the extrusion plate, so as to prevent the extrusion plate and the telescopic extrusion plate from deviating from the extrusion on the top holding block, then the rotating ring is loosened, the second connecting plate in the second telescopic groove stretches out the limiting plug in the inner side through hole of the second telescopic groove in the inner side of the second connecting plate through the tension, and inserts it into the corresponding fixing groove on one side of the positioning clamping groove, so as to fix the pressing block on the top of the spool yarn pipe and limit the top of the spool yarn pipe, preventing the spool yarn pipe from jumping up and down on the hollow spindle. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic diagram of the present application; Figure 2 It is a three-dimensional structure schematic diagram of the hollow spindle of the present application; Figure 3 It is Figure 2 It is an enlarged schematic diagram of the structure of A in the middle; Figure 4 The cross-sectional structure schematic diagram of the hollow spindle of the present application; Figure 5 The cross-sectional structure schematic diagram of the hollow spindle of the present application; Figure 4 The enlarged structure schematic diagram of the structure at B; Figure 6 The cross-sectional structure schematic diagram of the hollow spindle of the present application; Figure 7 The cross-sectional structure schematic diagram of the compression block of the present application; Figure 8 The three-dimensional structure schematic diagram of the compression block and the extrusion plate of the present application.
[0018] In the figure: control box 1, frame 2, discharging mechanism 3, flyer 4, hollow spindle 5, tension mechanism 6, reciprocating thread guide 7, winding mechanism 8, cavity 9, first spring 10, top holding block 11, anti-skid pad 12, upper arc surface 13, lower arc surface 14, positioning clamping groove 15, compression block 16, first connecting plate 17, extrusion plate 18, first telescopic groove 19, second spring 20, telescopic extrusion plate 21, convex plate 22, rotating ring 23, second telescopic groove 24, second connecting plate 25, third spring 26, limiting plug 27, fixed groove 28. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions of the present application clear and complete, and the advantages more clear and obvious, the embodiments of the present application are further described in detail below in combination with the drawings. It should be understood that the specific embodiments described here are part of the embodiments of the present application, not all the embodiments, and are only used to explain the embodiments of the present application, and are not used to limit the embodiments of the present application, all other embodiments obtained by the person of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0020] Please refer to Figures 1 to 8The application provides a technical scheme: a control box 1, one side of the control box 1 is connected with a rack 2, a plurality of groups of spindle discs 4 are arranged on two groups of supporting plates in the middle of the rack 2, a hollow spindle 5 is arranged on the top of the spindle disc 4, a cavity 9 is formed on the outer side of the hollow cavity of the hollow spindle 5, a plurality of groups of first springs 10 are arranged around the cavity 9, a top holding block 11 is connected to the outer side of the first spring 10, an outlet is formed on the outer side of the hollow spindle 5 in parallel with the top holding block 11, and a plurality of groups of positioning clamping grooves 15 are formed on the outer side of the hollow spindle 5; a first connecting plate 17 is connected to the inner side of a pressing block 16, a pressing plate 18 is connected to the inner side of the first connecting plate 17, a first telescopic groove 19 is formed in the bottom of the pressing plate 18, and a telescopic pressing plate 21 is elastically connected to the bottom of the first telescopic groove 19; the pressing plate 18 and the telescopic pressing plate 21 connected to the inner side of the first connecting plate 17 are inserted into the cavity 9, at this time, the pressing plate 18 and the telescopic pressing plate 21 start to press the top upper curved surface 13 of the top holding block 11, so that the top holding block 11 is stretched out of the through hole formed in parallel with the top holding block 11 on the cavity 9, A feeding mechanism 3 is arranged on the bottom of the rack 2 and below the hollow spindle 5 arranged on the top of the two groups of supporting plates, a tension mechanism 6 is arranged on the top of the rack 2, a reciprocating yarn guide 7 is arranged on the top of the tension mechanism 6 of the rack 2, and a winding mechanism 8 is arranged on the top of the reciprocating yarn guide 7 of the rack 2; the first spring 10 arranged in the cavity 9 is connected to the inner side of the top holding block 11, the inner top of the top holding block 11 is provided with an upper curved surface 13, the bottom of the top holding block 11 is provided with a lower curved surface 14, and a layer of antiskid pad 12 is attached to the outer surface of the lower curved surface 14; the first connecting plate 17 is connected to the inner side of the pressing block 16, the pressing block 16 can be inserted into the cavity 9 through the pressing plate 18 and the telescopic pressing plate 21 connected by the first connecting plate 17, and the pressing plate 18, the telescopic pressing plate 21 and the top holding block 11 connected with the first spring 10 in the cavity 9 are perpendicular to each other; the tension of the second spring 20 in the first telescopic groove 19 in the bottom of the pressing plate 18 is greater than the tension of the first spring 10, so that the telescopic pressing plate 21 will not shrink into the first telescopic groove 19 due to the pressing of the top holding block 11 when the telescopic pressing plate 21 is lowered; The bottom of the extrusion plate 18 is provided with a first telescopic groove 19, and a second spring 20 is arranged in the first telescopic groove 19. The top of the second spring 20 is connected to the inner wall of the first telescopic groove 19, and the bottom of the second spring 20 is connected to a telescopic extrusion plate 21. The tension of the second spring 20 is greater than the contraction force of the first spring 10. The outer side surface of the telescopic extrusion plate 21 is provided with a protruding plate 22 which protrudes from a through groove arranged on the outer side surface of the extrusion plate 18 and is parallel to the outer side surface of the extrusion plate 18. The inside of the pressing block 16 and the first connecting plate 17 is provided with a second telescopic groove 24, and a third spring 26 is arranged in the second telescopic groove 24. One end of the third spring 26 is connected to the inner wall of the second telescopic groove 24, and the other end of the second telescopic groove 24 is connected to a second connecting plate 25. The outer side of the second connecting plate 25 protrudes from the second telescopic groove 24 inside the pressing block 16 and the first connecting plate 17, and is connected to a rotating ring 23 arranged on the outer side of the pressing block 16. The inner side of the second connecting plate 25 is provided with a limiting plug 27 which can protrude from the inner side opening of the first connecting plate 17. A plurality of fixing grooves 28 are arranged on one side surface of the positioning clamping groove 15, and the limiting plug 27 can be inserted into the fixing groove 28 through the tension of the third spring 26 connected to the rear end of the second connecting plate 25. The second connecting plate 25 in the second telescopic groove 24 protrudes the limiting plug 27 on the inner side of the second connecting plate 25 from the inner side through hole of the second telescopic groove 24 through the tension, and is inserted into the corresponding fixing groove 28 on one side of the positioning clamping groove 15, so as to fix the pressing block 16 on the top of the yarn winding pipe and limit the top of the yarn winding pipe.
[0021] In actual use, when the spool is installed on the hollow spindle 5, the extrusion plate 18 connected to the first connecting plate 17 by the pressing block 16 is first removed from the cavity 9 by the pressing block 16, so that the extrusion plate 18 and the telescopic extrusion plate 21 cancel the extrusion of the top-holding block 11, and the first spring 10 shrinks the top-holding block 11 into the cavity 9 by the contraction force. Then, the bobbin of the spool is sleeved on the flyer 4, and then the rotating ring 23 outside the pressing block 16 is rotated to make the limiting plug 27 inside the second connecting plate 25 shrink into the second telescopic slot 24, and then the first connecting plate 17 is inserted into the positioning clamping groove 15, and the extrusion plate 18 and the telescopic extrusion plate 21 inside the first connecting plate 17 are inserted into the cavity 9. At this time, the extrusion plate 18 and the telescopic extrusion plate 21 begin to extrude the top arc surface 13 of the top-holding block 11, so that the top-holding block 11 is stretched out of the through hole opened at the parallel position of the cavity 9 and the top-holding block 11, and is held on the inner wall of the bobbin of the spool, and is further tightly attached to the inner wall of the bobbin of the spool by the anti-skid pad 12 outside the top-holding block 11, so as to fix the bobbin and prevent the cooperation between the hollow spindle 5 and the bobbin of the spool from being not tight enough. Further, the tension of the second spring 20 in the first telescopic slot 19 at the bottom of the extrusion plate 18 is greater than the tension of the first spring 10, so that the telescopic extrusion plate 21 will not shrink into the first telescopic slot 19 when it is lowered due to the extrusion of the top-holding block 11. Then, according to the length of the bobbin of the spool, the pressing block 16 is continuously pressed down, so that the pressing block 16 holds on the top surface of the spool. At this time, the bottom of the cavity 9 extrudes the telescopic extrusion plate 21, so that the telescopic extrusion plate 21 shrinks into the first telescopic slot 19 by a distance. Further, the lug plate 22 provided on the middle part of the outer side surface of the telescopic extrusion plate 21 is stretched out from the through slot starting from the middle part of the outer side of the extrusion plate 18, and is parallel to the outer side surface of the extrusion plate 18, so as to prevent the extrusion of the top-holding block 11 by the extrusion plate 18 and the telescopic extrusion plate 21 from being deviated. Then, the rotating ring 23 is loosened, so that the second connecting plate 25 in the second telescopic slot 24 stretches out the limiting plug 27 inside the second connecting plate 25 from the through hole inside the second telescopic slot 24, and inserts the limiting plug 27 into the corresponding fixed slot 28 on one side of the positioning clamping groove 15, so as to fix the pressing block 16 on the top of the bobbin of the spool, and limit the top of the bobbin of the spool, so as to prevent the bobbin of the spool from jumping up and down on the hollow spindle 5.
[0022] Although the above describes the specific embodiments of the present application in order to enable those skilled in the art to understand the present application, the present application is not limited to the specific embodiments, and all the applications created by using the concept of the present application within the scope defined and determined by the appended claims are within the scope of the present application.
Claims
1. A fully automatic yarn covering machine, characterized by: include: A control box (1) is connected to a frame (2) on one side of the control box (1), and a plurality of spindle discs (4) are arranged on two sets of support plates in the middle of the frame (2). A hollow spindle (5) is arranged on the top of the spindle disc (4), and a cavity (9) is provided on the outside of the hollow cavity of the hollow spindle (5). A plurality of first springs (10) are arranged around the cavity (9), and the outside of the first spring (10) is connected to a top holding block (11). A protruding opening is provided on the outside of the hollow spindle (5) and parallel to the top holding block (11). The hollow spindle (5) is provided with a plurality of positioning slots (15) on the four sides of the outside of the cavity (9). The inner side of the pressing block (16) is connected to the first connecting plate (17), the inner side of the first connecting plate (17) is connected to the extrusion plate (18), the bottom of the extrusion plate (18) is provided with a first telescopic groove (19), and the bottom of the first telescopic groove (19) is elastically connected to the telescopic extrusion plate (21).
2. The fully automatic yarn covering machine according to claim 1, characterized in that: A discharge mechanism (3) is provided at the bottom of the frame (2), and the discharge mechanism (3) is provided below the hollow spindles (5) provided on the tops of the two groups of support plates. A tension mechanism (6) is provided at the top of the frame (2), and a reciprocating wire guide (7) is provided at the top of the tension mechanism (6) of the frame (2), and a winding mechanism (8) is provided at the top of the reciprocating wire guide (7) of the frame (2).
3. The fully automatic yarn covering machine according to claim 2, characterized in that: The inner side of the supporting block (11) is connected to the first spring (10) provided in the cavity (9), the inner top of the supporting block (11) is provided with an upper arc surface (13), the bottom of the supporting block (11) is provided with a lower arc surface (14), and the outer surface of the lower arc surface (14) is adhered with a layer of anti-slip pad (12).
4. The fully automatic yarn covering machine according to claim 3, characterized in that: The inner side of the pressing block (16) is connected to the first connecting plate (17). The pressing block (16) can be inserted into the cavity (9) along the positioning grooves (15) starting from the four sides of the outer side of the cavity (9) through the extrusion plate (18) and the telescopic extrusion plate (21) connected to the first connecting plate (17), and the extrusion plate (18), the telescopic extrusion plate (21) and the top holding block (11) connected to the first spring (10) in the cavity (9) are made perpendicular.
5. The fully automatic yarn covering machine according to claim 4, characterized in that: A first telescopic groove (19) is provided at the bottom of the extrusion plate (18), a second spring (20) is provided in the first telescopic groove (19), the top of the second spring (20) is connected to the inner wall of the first telescopic groove (19), and the bottom of the second spring (20) is connected to the telescopic extrusion plate (21), and the tension of the second spring (20) is greater than the contraction force of the first spring (10).
6. The fully automatic yarn covering machine according to claim 5, characterized in that: The outer surface of the telescopic extrusion plate (21) is provided with a convex plate (22), which extends from a through slot provided on the outer surface of the extrusion plate (18) and is parallel to the outer surface of the extrusion plate (18).
7. The fully automatic yarn covering machine according to claim 6, characterized in that: A second telescopic groove (24) is provided inside the pressing block (16) and the first connecting plate (17), a third spring (26) is provided in the second telescopic groove (24), one end of the third spring (26) is connected to the inner wall of the second telescopic groove (24), and the other end of the second telescopic groove (24) is connected to the second connecting plate (25).
8. The fully automatic yarn covering machine according to claim 7, characterized in that: The outer side of the second connecting plate (25) extends from the outer side of the second telescopic groove (24) starting from the inside of the pressing block (16) and the first connecting plate (17), and is connected to the rotating ring (23) provided on the outer side of the pressing block (16).
9. The fully automatic yarn covering machine according to claim 8, characterized in that: A limiting plug (27) is provided on the inner side of the second connecting plate (25), and the limiting plug (27) can extend from the inner opening of the first connecting plate (17). A plurality of fixing grooves (28) are provided on one side surface of the positioning slot (15), and the limiting plug (27) can be inserted into the fixing groove (28) by the tension of a third spring (26) connected to the rear end of the second connecting plate (25).