Electric side hanging cage
By designing an electric side hanging cage, adopting a spanning hanging cage and a travel locking unit, and combining a drive unit and an identification sensor unit, the problems of poor applicability and low mobility efficiency of construction equipment on the outside of the bridge are solved, and the stability and safety of high-altitude operations are improved.
Patent Information
- Application Number
- CN202511144628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-10-17
AI Technical Summary
The existing bridge outer construction equipment is limited by site conditions and has poor applicability, low mobility efficiency and low efficiency in high-altitude operations.
An electric side hanging cage is designed, which includes a spanning hanging cage, a walking locking unit and a driving unit. Stable fixation is achieved through a pulley and screw mechanism. The driving unit contacts the bridge fence through the driving wheel to achieve electric movement. Combined with the identification sensing unit, safe operation is ensured.
It improves the adaptability and mobility efficiency of the equipment, enhances the stability and safety of high-altitude operations, is applicable to a variety of bridge structures, simplifies construction operations, and reduces manpower consumption and equipment costs.
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Figure CN120797531A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bridge construction, in particular to an electric side-hanging cage. Background Art
[0002] In bridge construction, concrete crash barriers, as critical safety components of the superstructure, often require numerous follow-up operations after completion, including cleaning the sides of the barriers, applying slogans and reflective signage, applying surface coatings and decoration, and installing and maintaining ancillary facilities. These operations, which often occur on the outer edge of the bridge or on the exterior facade of the barriers, pose risks associated with working at height and place high demands on the stability, safety, and operational flexibility of the construction platform.
[0003] Currently, to complete these construction tasks, construction companies generally use auxiliary methods such as crane baskets, mobile installation and removal vehicles, aerial work platforms, tower crane cages, external platforms, or temporary scaffolding. While these methods can accomplish the corresponding tasks to a certain extent, due to the complex and variable locations of bridges, especially those crossing rivers, railways, or elevated sections, the limited construction sites, high road traffic pressure, and insufficient space for equipment deployment, traditional equipment has significant shortcomings in flexibility and adaptability. Furthermore, these equipment, often heavy machinery or large components, are expensive to purchase and operate, and the frequent relocation and scheduling of construction sites consumes time, manpower, and financial resources.
[0004] To address the above issues, some construction units have attempted to use hanging basket trolleys (side-mounted platforms) to complete work tasks on the outside of bridge guardrails. Hanging basket trolleys are generally constructed of lightweight metal components and fixed to the anti-collision guardrail through an anchoring structure. They are suspended on the outside of the bridge for use by personnel and tools. However, most existing hanging basket trolleys are manually pushed or towed sliding structures, lacking an autonomous power system. The movement process is time-consuming and labor-intensive, especially when long bridge sections or construction requires frequent section changes, resulting in extremely low efficiency. In addition, existing hanging basket trolleys still need to be improved in terms of human-machine collaboration, safety control, load capacity, and structural stability, making it difficult to meet the needs of modern bridge engineering for efficient, safe, and intelligent construction equipment.
[0005] Existing construction equipment relies on heavy machinery or large platforms, which are restricted by site and traffic conditions and have poor applicability. Traditional side-mounted construction platforms are mostly non-electric or semi-automatic structures, with low mobility efficiency and labor-intensive operations. There is a lack of integrated solutions suitable for long bridge sections, multiple processes, and high-frequency mobile operations. It is difficult to carry out efficient and safe outer side construction operations in complex bridge sections such as those across rivers and roads.
[0006] In summary, it is found that the existing technology has at least the following technical problems: The construction equipment outside the existing bridge has the technical problems of poor applicability, low moving efficiency and low high-altitude operation efficiency due to site condition limitation. SUMMARY
[0007] The present application aims to provide an electric side-hung cage to solve the technical problems of poor applicability, low moving efficiency and low high-altitude operation efficiency due to site condition limitation of the construction equipment outside the existing bridge.
[0008] The preferred technical solutions in the technical schemes provided by the present application can produce the technical effects as described below.
[0009] To solve the above technical problems, the present application provides the following technical solutions: The present application provides an electric side-hung cage, comprising a spanning cage, a walking locking unit and a driving unit; the spanning cage is hung on the shoulder fence of a bridge; the spanning cage is formed by a staircase section inside the fence, a connecting ladder section across the inside and outside of the fence and a cage section outside the fence; the walking locking unit is arranged on the staircase section and the cage section respectively, and is arranged from the staircase section towards the inside of the fence and from the cage section towards the outside of the fence respectively; the spanning cage is positioned and locked on the fence by the rolling and extrusion of the walking locking unit; the driving unit is arranged on the connecting ladder section, and the driving wheel of the driving unit contacts the top of the fence through the connecting ladder section; the spanning cage is driven to walk on the fence by the control of the driving unit.
[0010] In one embodiment, the cage section is provided with steps on the side close to the outside of the fence, for connecting the walking channel formed by the staircase section and the connecting ladder section and directly reaching the staircase of the cage section.
[0011] In one embodiment, the walking locking unit comprises a mounting seat, a pulley with a connecting seat and a screw handle; the mounting seat is connected and fixed with the side handrails of the staircase section and the side handrails of the cage section, both ends of the mounting seat are provided with screw holes connected and fixed and coaxially arranged; the movable lock ring is installed on the screw section of the screw handle, the end of the screw section of the screw handle is screwed into the screw holes at both ends of the mounting seat, and the end of the mounting seat close to the fence is connected and fixed with the connecting seat of the pulley; the screw section of the screw handle is positioned horizontally by rotating the screw section of the screw handle and rotating the movable lock ring, and the pulley is tightly attached to the surface of the fence, so as to position and lock the spanning cage on the fence; when the movable lock ring of the walking locking unit of the staircase section and the cage section is unlocked, and the pulley is away from the surface of the fence by rotating the screw handle, the spanning cage can be taken out from the fence.
[0012] In one embodiment, the driving unit includes an integrated box, the driving wheel, and a control handle; a battery module and a control module are installed in the integrated box, the battery module is electrically connected to the control module, the control module is electrically connected to the driving wheel and the control handle, and the battery module supplies power to the control module, the driving wheel, and the control handle; the driving wheel is connected to the bottom outside the integrated box, and the driving wheel is provided with a wheel motor; the control handle is provided on the handrail side of the hanging cage section, and the driving wheel is controlled to rotate forward or reverse by rotating the control handle, thereby driving the straddling hanging cage forward or backward on the fence.
[0013] In one embodiment, the drooping length of the cage segment is greater than that of the escalator segment, and the length of the portion of the cage segment that is longer than the escalator segment is not greater than the overall length of the escalator segment, so as to maintain the balance of the escalator segment as a clamp for the cage segment.
[0014] In one embodiment, the end of the hanging cage section is a hanging cage floor for construction workers to stand on. Together with the guardrail of the hanging cage section, construction workers can stand safely outside the fence to construct the outer facade of the bridge fence.
[0015] A method for safely using an electric side hanging cage is also provided, which is performed by the electric side hanging cage, comprising: S1, placing the electric side hanging cage across the anti-collision fence of the bridge, so that the escalator section is located on the inner side of the fence, the connecting ladder section spans the top of the fence, and the cage section is located on the outer side of the fence; S2, by setting multiple walking locking units on the escalator section and the cage section, respectively, pressing and locking along the inner and outer sides of the fence, so that the entire spanning cage is stably fixed on the bridge anti-collision fence; S3. Before starting the drive control system, the cage section is provided with a personnel identification sensor unit for determining whether a construction worker is present in the cage section. When the identification sensor unit detects that a person is present in the cage section, the control module responds to the operation of the control handle, thereby driving the drive wheel to operate and driving the straddling cage to move along the anti-collision guardrail. S4. When the recognition sensor unit detects that a person has left the cage section, the control module automatically stops the rotation of the drive wheel and triggers the electric brake to lock the drive wheel to prevent the cage from moving when no one is around.
[0016] In one embodiment, the identification sensing unit includes a pressure sensor arranged on the hanging cage floor of the hanging cage section and an infrared sensor arranged above the guardrail of the hanging cage section; the pressure sensor is used to detect the load signal generated by a standing person, and the infrared sensor is used to identify whether there is a moving target in the hanging cage section, and the control module determines whether the person is in place based on the sensing results given by the pressure sensor and the infrared sensor that are simultaneously satisfied.
[0017] In one of the embodiments, when the identification sensing unit judges that the hanging cage section is in the unoccupied state, the control module opens the electronic lock for controlling the state of the wheel motor of the driving wheel, the driving wheel cannot rotate in the electronic lock state, and the sliding of the hanging cage is prevented; when the personnel re-enter the hanging cage section and the identification sensing unit confirms the in-place state, the control module releases the electronic lock of the driving wheel again and allows the driving wheel to resume operation.
[0018] The beneficial effects of the present application are as follows: The electric side hanging cage of the present application combines the actual needs of bridge construction operation environment, and has the following significant technical effects through innovative integration of structure and function: (1) Strong structural adaptability: the present application adopts a spanning hanging cage structure, the escalator section is located on the inner side of the fence, the hanging cage section is located on the outer side, and the middle is connected by a connecting ladder section to span the connection, so that the whole hanging cage device can be stably hung on the bridge anti-collision fence, and is suitable for different types of bridge decks and guardrails, significantly improving the adaptability and universality of the equipment.
[0019] (2) High-efficiency and stable locking mechanism: the plurality of walking locking units arranged on the escalator section and the hanging cage section are respectively directed towards the inner and outer sides of the fence, and are locked by rolling and pressing through pulleys, realizing quick and reliable positioning of the hanging cage structure, effectively avoiding the problem of equipment displacement or shaking in high-altitude operation, and improving the stability and safety during use.
[0020] (3) Active moving function: the driving unit is arranged on the connecting ladder section, the driving wheel is in contact with the top of the fence, and the forward and backward movement can be realized through electric control, replacing the traditional manual pushing method, improving the moving efficiency during operation, reducing the labor consumption, and improving the rapid deployment ability of construction personnel or materials.
[0021] (5) Rational overall assembly, convenient operation: through the combined design of the escalator section, the connecting ladder section and the hanging cage section, a continuous step channel is formed, which is convenient for construction personnel to safely go up and down the operation platform; the overall structure is convenient for on-site rapid assembly and disassembly, and is suitable for various operation conditions such as bridge outer side cleaning, slogan posting, decoration and maintenance.
[0022] In summary, the electric side hanging cage effectively solves the problems of poor site applicability, low moving efficiency and insufficient safety of high-altitude operation of the existing bridge outer side construction equipment, and has structural innovation, convenience of use and engineering application value. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0024] Fig. 1 is a schematic diagram of the shaft measurement perspective structure of the electric side-hung cage installed on the fence of the present application; Fig. 2 is a schematic diagram of the side view structure of the electric side-hung cage installed on the fence of the present application; Fig. 3 is a schematic diagram of the side view structure of the electric side-hung cage and the counterweight hanging rack installed on the fence of the present application.
[0025] In the drawings, the reference signs are as follows: 1, spanning cage; 11, escalator section; 12, connecting ladder section; 13, cage section; 131, cage floor; 2, walking locking unit; 21, mounting seat; 22, pulley; 23, screw handle; 231, movable lock ring; 3, driving unit; 31, integrated box; 32, driving wheel; 33, control knob; 4, ladder step; 5, identification sensing unit; 51, pressure sensor; 52, infrared sensor; 6, counterweight hanging rack; 61, hook; 62, counterweight loading platform; 7, fence. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application.
[0027] Since the existing construction equipment relies on heavy machinery or large platforms, it is limited by site and traffic conditions and has poor applicability; the traditional side-hung construction platform is mostly non-electric or semi-automatic structure, has low moving efficiency and consumes manpower; there is a lack of integrated solutions suitable for long bridge sections, multiple processes and high-frequency moving operations; and it is difficult to carry out efficient and safe outside construction operations in complex bridge sections such as cross-river and cross-road.
[0028] In view of this, a specific embodiment provides an electric side hanging cage, which includes a crossing hanging cage, a walking locking unit and a driving unit. The crossing hanging cage is hung on the anti-collision guardrail of the bridge, and is formed by the escalator section, the connecting ladder section and the hanging cage section connected in sequence, and are respectively located on the inner side of the fence, across both sides and the outside of the fence; the walking locking unit is arranged on the escalator section and the hanging cage section, and the stable fixation of the crossing hanging cage is achieved by the pulley and screw mechanism; the driving unit is installed on the connecting ladder section, and contacts the top of the fence through the driving wheel, and realizes the electric movement of the hanging cage along the bridge fence by controlling the handle operation; the present invention has a simple structure, strong applicability and convenient operation, and is particularly suitable for high-altitude operations in multiple scenarios such as cleaning, posting and maintenance on the outside of the bridge during construction, thereby improving work efficiency and safety level; it effectively solves the technical problems that the construction equipment on the outside of the existing bridge has poor applicability due to site conditions, low movement efficiency and low high-altitude operation efficiency.
[0029] The first implementation of an electric side-hung cage is Figs. 1-3 As shown, it includes a spanning cage 1, a walking locking unit 2 and a driving unit 3; the spanning cage 1 is hung on the shoulder fence 7 of the bridge; the spanning cage 1 is connected in sequence by an escalator section 11 located on the inner side of the fence 7, a connecting ladder section 12 spanning the inner and outer sides of the fence 7 and a cage section 13 located on the outer side of the fence 7 to form a whole; the walking locking unit 2 is respectively arranged on the escalator section 11 and the cage section 13, and respectively moves from the escalator section 11 toward the inner side of the fence 7 and from the cage section 13 toward the outer side of the fence 7, and the spanning cage 1 is positioned and locked on the fence 7 as a whole through the rolling extrusion of the walking locking unit 2; the driving unit 3 is arranged on the connecting ladder section 12, and the driving wheel 32 of the driving unit 3 passes through the connecting ladder section 12 and contacts the top of the fence 7, and the spanning cage 1 is driven to walk on the fence 7 under the control of the driving unit 3.
[0030] Specifically, the electric side hanging cage of the present invention combines the actual needs of the bridge construction working environment and achieves the following technical objectives through innovative integration of structure and function: Strong structural adaptability: The present invention adopts a spanning hanging cage 1 structure, with the escalator section 11 located on the inner side of the fence 7 and the hanging cage section 13 located on the outer side, and the middle is connected by a connecting ladder section 12 across, so that the entire hanging cage device can be stably hung on the bridge anti-collision fence 7, which is applicable to different types of bridge decks and guardrail structures, significantly improving the adaptability and versatility of the equipment; Efficient and stable locking mechanism: Multiple travel locking units 2 installed on the escalator section 11 and the cage section 13 face the inside and outside of the fence 7 respectively. Through rolling fit and squeezing locking by the pulley 22, the cage structure can be quickly and reliably positioned, effectively avoiding the problem of equipment displacement or shaking during high-altitude operations, and improving the stability and safety of the use process; The driving unit 3 is arranged on the connecting ladder section 12, the driving wheel 32 is in contact with the top of the fence 7, and the forward and backward movement can be realized through electric control, which replaces the traditional manual pushing mode, improves the moving efficiency in the operation process, reduces the labor consumption, and improves the rapid deployment ability of the construction personnel or materials; The overall assembly is reasonable and the operation is convenient: through the combined design of the staircase section 11, the connecting ladder section 12 and the hanging cage section 13, a continuous step channel is formed, which is convenient for construction personnel to safely go up and down the operation platform; the overall structure is convenient for on-site quick assembly and disassembly, and is suitable for various operation conditions such as bridge outer side cleaning, slogan posting, decoration and maintenance; The technical scheme of the electric side hanging cage effectively solves the problems of poor site applicability, low moving efficiency and insufficient safety of high-altitude operation of the existing bridge outer side construction equipment, and has structural innovation, use convenience and engineering application value.
[0031] As one of the optional embodiments: Regarding the specific structure of the above-mentioned spanning hanging cage 1, this embodiment is as follows: Figs. 1-3 As shown in the figure, the hanging cage section 13 is provided with steps 4 on the side close to the outer side of the fence 7, which is used to connect the walking channel formed by the staircase section 11 and the connecting ladder section 12 and directly reach the staircase of the hanging cage section 13.
[0032] The hanging length of the hanging cage section 13 is greater than that of the staircase section 11, and the length of the part of the hanging cage section 13 that is longer than the staircase section 11 is not greater than the overall length of the staircase section 11, which is used to maintain the balance of the staircase section 11 as a clamping hanging cage section 13.
[0033] Specifically, double-layer steps 4 are arranged on the staircase section 11, and the double-layer steps 4 are overlapped, one layer of steps 4 is close to the inner side of the fence 7, and the other layer of steps 4 is away from the inner layer of the fence 7.
[0034] The electric side hanging cage also includes a counterweight hanging rack 6, one side of the counterweight hanging rack 6 is provided with a hook 61 for inserting between the double-layer steps 4, and the other side is provided with a counterweight loading platform 62 for loading construction materials or counterweight blocks.
[0035] When the application is carried out, the walking passages of the escalator section 11, the connecting ladder section 12 and the hanging cage section 13 are connected by setting the ladder steps 4 near the outer side of the fence 7, and the personnel can go up and down the working platform more smoothly from the bridge through the escalator section 11, the connecting ladder section 12 and the hanging cage section 13. The hanging cage section 13 is set to be a relatively drooping structure, and the length of the drooping part is limited by the length of the escalator section 11, so that the force moment is balanced, and the escalator section 11 and the hanging cage section 13 support each other, thereby ensuring the stability of the high-altitude structure suspension. The double-layer ladder steps 4 are set to be one layer inside and one layer outside in the escalator section 11, which can be used for inserting the counterweight hanging bracket 6, and the counterweight hanging bracket 6 is fixed between the ladder steps 4 through the hooks 61, so as to stably carry the construction tools or heavy objects and improve the control ability of the hanging cage gravity center to prevent tilting and swinging.
[0036] The overall structure of the cross-type hanging cage 1 superimposed with the counterweight hanging bracket 6 can effectively solve the problems of equipment gravity center deviation and poor passage in high-altitude operation in the construction site, and enhance the stability of the structure and the safety of the construction personnel.
[0037] In addition, the loading platform of the counterweight hanging bracket 6 adopts a replaceable structure, which is matched with standard counterweight blocks or sand bags for selection according to different load construction tasks; the double-layer ladder steps 4 are designed to be a detachable structure, which is convenient for transportation and on-site installation; and the bottom of the hanging cage section 13 is also provided with a limiting foot stop to improve the standing stability and prevent the tools from sliding.
[0038] The specific structure of the walking locking unit 2 is shown in the embodiment as Figs. 1-3 shown, the walking locking unit 2 includes a mounting seat 21, a pulley 22 with a connecting seat and a screw handle 23; the mounting seat 21 is connected and fixed with the side handrails of the escalator section 11 and the side handrails of the hanging cage section 13, and both ends of the mounting seat 21 are provided with coaxially arranged screw holes; the screw rod section of the screw handle 23 is provided with a movable lock ring 231, the screw rod section of the screw handle 23 is screwed into the screw holes at both ends of the mounting seat 21, and the screw rod section is connected and fixed with the connecting seat of the pulley 22 through the screw hole at the end of the mounting seat 21 close to the fence 7; the screw rod section of the screw handle 23 is positioned in the transverse position by rotating the screw rod section and the movable lock ring 231, and the pulley 22 is tightly attached to the surface of the fence 7, so as to position and lock the cross-type hanging cage 1 on the fence 7; when the movable lock rings 231 of the walking locking units 2 of the escalator section 11 and the hanging cage section 13 are unlocked, and the pulley 22 is away from the surface of the fence 7 by rotating the screw handle 23, the cross-type hanging cage 1 can be taken out from the fence 7.
[0039] In the application process, the construction personnel hangs the ladder section 11 and the hanging cage section 13 on both sides of the fence 7 on the bridge, presses the pulley 22 against the surface of the fence 7 by rotating the screw handle 23, and then uses the movable locking ring 231 to position, to complete the stable locking of the cross-type hanging cage 1, and the whole process does not need additional tools and is convenient to operate on site. When the equipment needs to be unloaded or the construction section needs to be replaced, only the movable locking ring 231 is unlocked and the screw handle 23 is loosened, and after the pulley 22 is away from the fence 7, the hanging cage can be taken down as a whole; the structure is intuitive to operate, the locking force is strong, and the installation efficiency and use safety of the electric side hanging cage device in the high position can be significantly improved, and the displacement or falling of the equipment caused by wind load, human error and other factors can be avoided.
[0040] In addition, the outer ring of the pulley 22 is made of elastic rubber material to improve the adhesion to the surface of the fence 7 and reduce the wear when rolling and pressing the fence 7.
[0041] The specific structure of the walking driving unit 3 is shown in the embodiment. Figs. 1-3 The driving unit 3 includes an integrated box 31, a driving wheel 32, and a control handle 33. The battery module and the control module are installed in the integrated box 31, the battery module is electrically connected with the control module, the control module is electrically connected with the driving wheel 32 and the control handle 33, and the battery module supplies power to the control module, the driving wheel 32 and the control handle 33. The driving wheel 32 is connected to the bottom outside the integrated box 31, and the driving wheel 32 is provided with a wheel motor. The control handle 33 is arranged on the handrail side of the hanging cage section 13, and the driving wheel 32 is controlled to rotate forward or reverse by rotating the control handle 33, so as to drive the cross-type hanging cage 1 to move forward or backward on the fence 7.
[0042] In the application process, the construction personnel controls the driving wheel 32 to rotate forward or reverse by the control handle 33 arranged on the handrail of the hanging cage section 13, so as to drive the whole hanging cage device to move forward or backward stably along the bridge anti-collision fence 7. The battery module has stable power supply, the control module has sensitive response, the circuit structure is simple, the overall failure rate is low, the personnel can conveniently operate the moving direction on the spot in the hanging cage, and the structure is suitable for frequent transfer in the cross-bridge long-distance construction process. The structure avoids the inconvenience of relying on manual pushing of the traditional hanging basket, improves the moving efficiency and reduces the burden of personnel, avoids the safety risk caused by frequent up-and-down bridge operation on the bridge, and reduces the maintenance cost of the electric side hanging cage equipment.
[0043] In addition, the surface of the driving wheel 32 is provided with gripping texture or rubber coating to enhance the friction; the control module is embedded with a gyroscope or electronic limit, which is matched with the control of the control handle 33 and the driving wheel 32 to realize speed limit control and attitude monitoring; and the control handle 33 is also integrated with a state display lamp for prompting power, running direction, abnormal alarm and other information.
[0044] The specific structure of the walking driving unit 3 is shown in the embodiment.Figs. 1-3 As shown, the end of the hanging cage section 13 is a hanging cage floor 131 for workers to stand on, cooperating with the guardrails of the hanging cage section 13 to realize the safe standing of workers on the outside of the fence 7 to perform construction on the outer facade of the fence 7 of the bridge.
[0045] In application, workers can enter the hanging cage section 13 through the ladder section 11 and stand on the hanging cage floor 131 arranged at the end thereof to perform cleaning, posting or maintenance work on the outer guardrail of the bridge; the floor area cooperates with the guardrails arranged therearound to form an effective work safety area, ensuring the stability and safety of workers in high-altitude working state; the simple and clear structure design with lowered gravity center facilitates the operation of workers to perform various construction tasks, effectively improving the work comfort and personnel protection capability.
[0046] The hanging cage floor 131 is made of anti-slip embossed aluminum alloy plate to improve the anti-slip performance; the guardrails are of detachable or foldable structure to adapt to different work radius requirements.
[0047] Based on the above embodiment of the electric side hanging cage, a safe use method of the electric side hanging cage is provided, which is executed by the electric side hanging cage and includes the following steps: S1, the electric side hanging cage is arranged across the bridge anti-collision fence 7, with the ladder section 11 located inside the fence 7, the connecting ladder section 12 across the top of the fence 7, and the hanging cage section 13 located outside the fence 7; S2, a plurality of walking locking units 2 arranged on the ladder section 11 and the hanging cage section 13 are used to press and lock along the inside and outside of the fence 7 respectively, so that the entire cross-type hanging cage 1 is stably fixed on the bridge anti-collision fence 7; S3, before starting the driving control system, the hanging cage section 13 is provided with an identification sensing unit 5 for identifying personnel, which is used to determine whether there is a worker in the hanging cage section 13; when the identification sensing unit 5 detects that there is a person in the hanging cage section 13, the control module allows the operation of the control handle 33 to drive the driving wheel 32 to rotate, thereby driving the cross-type hanging cage 1 to move along the anti-collision fence; S4, when the identification sensing unit 5 detects that the personnel leave the hanging cage section 13, the control module automatically stops the rotation of the driving wheel 32 and triggers the electric brake locking of the driving wheel 32 to prevent the movement of the hanging cage in the unattended state.
[0048] Specifically, the identification sensing unit 5 includes a pressure sensor 51 arranged on the hanging cage floor 131 of the hanging cage section 13 and an infrared sensor 52 arranged above the guardrail of the hanging cage section 13; the pressure sensor 51 is used to detect the load signal generated by the standing of personnel, and the infrared sensor 52 is used to identify whether there is a moving target in the hanging cage section 13; the control module determines whether the personnel are in place according to the sensing results of the pressure sensor 51 and the infrared sensor 52.
[0049] Further, when the recognition sensing unit 5 judges that the hanging cage section 13 is in an unoccupied state, the control module opens the electronic lock that controls the state of the wheel motor of the driving wheel 32, and the driving wheel 32 is in an electronically locked state and cannot rotate, thereby preventing the hanging cage from slipping; when a person reenters the hanging cage section 13 and the recognition sensing unit 5 confirms the in-place state, the control module releases the electronic lock of the driving wheel 32 again and allows the driving wheel 32 to resume operation.
[0050] In application, the construction personnel first accurately crosses the electrically powered side hanging cage on the bridge anti-collision fence 7, so that the escalator section 11 is stably located inside the fence, the hanging cage section 13 is suspended outside, and the connecting ladder section 12 is transversely arranged between the two to form a continuous passage; then, the plurality of walking locking units 2 arranged on the escalator section 11 and the hanging cage section 13 are compressed and locked, so that the hanging cage is firmly fixed on the fence 7 structure.
[0051] During operation, when the construction personnel enters the hanging cage section 13, the pressure sensor 51 arranged on the hanging cage floor 131 detects the load signal generated by the body weight of the personnel, and the infrared sensor 52 arranged above the fence detects the existence of the moving target. The control module judges that the personnel is in place under the condition that the double sensing results are satisfied at the same time, and starts the driving system to respond to the action of the control handle 33, so that the driving wheel 32 operates, thereby enabling the hanging cage to stably walk along the bridge anti-collision fence 7.
[0052] If the construction personnel leaves the hanging cage section 13, the system immediately detects that the personnel is out of place, the control module immediately stops the driving wheel 32 from operating, and the electronic lock triggers the electric locking mechanism, so that the driving wheel 32 is in a locked state, thereby preventing the hanging cage from slipping or misoperation in an unoccupied state, and ensuring the stability of the equipment and the safety of the operating personnel during high-altitude operation.
[0053] The above technical solution builds a cooperative safety logic of “person in operation and person out of operation” through sensing judgment and electric control linkage, effectively solves the problems of misoperation movement, empty load slipping, operation risk and the like of the traditional hanging cage, and greatly improves the intelligent level and essential safety protection capability of the high-altitude operation system.
[0054] In addition, the infrared sensor 52 is arranged in multiple, further adopts a double-area multi-angle configuration, realizes independent detection on the standing area and the leaning area, and enhances the judgment accuracy; the pressure sensor 51 further adopts a multi-point matrix arrangement, and distinguishes and judges abnormal heavy objects and personnel behaviors; the control module further integrates a buzzer and a sound-light alarm device, and synchronously sends a prompt signal when detecting that the personnel is out of place; the electronic lock adopts an electromagnetic brake structure and a mechanical tooth disc double braking structure, and is integrated on the driving wheel 32, thereby improving the anti-slipping capability and adapting to the safety requirements of different bridge slopes and construction loads.
[0055] Any technical features in the above embodiments can be combined, and for the sake of brevity, not all possible combinations are described.
Claims
1. An electric side hanging cage, characterized in that: It includes a straddle-type hanging cage, a travel locking unit and a drive unit; The spanning cage is hung on the shoulder fence of the bridge; The spanning hanging cage is formed by sequentially connecting the escalator section located on the inner side of the fence, the connecting ladder section spanning the inner and outer sides of the fence, and the hanging cage section located on the outer side of the fence to form a whole; The walking locking units are respectively arranged in plurality on the escalator section and the cage section, and are respectively arranged from the escalator section toward the inner side of the fence and from the cage section toward the outer side of the fence, and the whole straddling cage is positioned and locked on the fence through the rolling extrusion of the walking locking units; The driving unit is arranged on the connecting ladder section, and the driving wheel of the driving unit passes through the connecting ladder section and contacts the top of the fence. The straddling hanging cage is driven to move on the fence through the control of the driving unit.
2. The electric side hanging cage according to claim 1, characterized in that: The hanging cage section is provided with a step on one side close to the outer side of the fence, which is used to connect the walking passage formed by the escalator section and the connecting stair section and directly reach the escalator of the hanging cage section.
3. The electric side hanging cage according to claim 2, characterized in that: The travel locking unit includes a mounting seat, a pulley with a connecting seat, and a screw handle; The mounting seat is connected and fixed to the side handrails of the escalator section and the side handrails of the hanging cage section, and both ends of the mounting seat are provided with screw holes for connection and fixing and arranged coaxially; A movable locking ring is installed on the screw section of the screw handle, and the ends of the screw section of the screw handle are screwed into the screw holes at both ends of the mounting base, and pass through the end screw holes of the mounting base close to the fence side to be connected and fixed to the connecting base of the pulley; The screw segment of the screw handle is rotated by rotating the screw segment and the movable locking ring to position the screw segment of the screw handle in the transverse direction, and the pulley is brought into close contact with the surface of the fence, thereby positioning and locking the straddling hanging cage on the fence; When the travel locking units of the escalator section and the cage section both unlock the movable locking rings, and the screw handle is rotated to make the pulley leave the surface of the fence, the straddling cage can be taken out from the fence.
4. The electric side hanging cage according to claim 3, characterized in that: The driving unit includes an integrated box, the driving wheel, and a control handle; A battery module and a control module are installed in the integrated box. The battery module is electrically connected to the control module, and the control module is electrically connected to the drive wheel and the control handle. The battery module supplies power to the control module, the drive wheel and the control handle. The driving wheel is connected to the bottom outside the integrated box, and the driving wheel is provided with a wheel motor; The control handle is arranged on the handrail side of the hanging cage section. By rotating the control handle, the driving wheel is controlled to rotate forward or reverse, thereby driving the straddling hanging cage to move forward or backward on the fence.
5. The electric side hanging cage according to claim 4, characterized in that: The drooping length of the hanging cage section is greater than that of the escalator section, and the length of the portion of the hanging cage section that is longer than the escalator section is not greater than the overall length of the escalator section, so as to maintain the balance of the escalator section as a clamp for the hanging cage section.
6. The electric side hanging cage according to claim 5, characterized in that: The end of the hanging cage section is a hanging cage floor for construction workers to stand on. Together with the guardrail of the hanging cage section, construction workers can stand safely outside the fence to construct the fence facade of the bridge.
7. A method for safely using an electric side hanging cage, performed by the electric side hanging cage, characterized in that: The method comprises: S1, placing the electric side hanging cage across the anti-collision fence of the bridge, so that the escalator section is located inside the fence, the connecting ladder section spans the top of the fence, and the hanging cage section is located outside the fence; S2, through the multiple travel locking units set on the escalator section and the cage section, respectively, along the inner and outer sides of the fence are pressed and locked, so that the entire spanning cage is stably fixed on the bridge anti-collision fence; S3. Before starting the drive control system, the cage section is provided with a personnel identification sensor unit for determining whether a construction worker is present in the cage section. When the identification sensor unit detects that a person is present in the cage section, the control module responds to the operation of the control handle, thereby driving the drive wheel to operate and driving the straddling cage to move along the anti-collision guardrail. S4. When the recognition sensor unit detects that a person has left the cage section, the control module automatically stops the rotation of the drive wheel and triggers the electric brake to lock the drive wheel to prevent the cage from moving when no one is around.
8. The safe use method according to claim 7, characterized in that: The identification sensor unit includes a pressure sensor arranged on the cage floor of the cage section and an infrared sensor arranged above the guardrail of the cage section; The pressure sensor is used to detect the load signal generated by a standing person, and the infrared sensor is used to identify whether there is a moving target in the hanging cage section. The control module determines whether the person is in place based on the simultaneous sensing results given by the pressure sensor and the infrared sensor.
9. The safe use method according to claim 8, characterized in that: When the identification sensor unit determines that the cage section is in an unmanned state, the control module opens the electronic lock that controls the state of the wheel motor of the driving wheel. The driving wheel is in an electronically locked state and cannot rotate, thereby preventing the cage from slipping. When the personnel re-enter the cage section and the identification sensor unit confirms the in-position state, the control module releases the electronic lock of the drive wheel again and allows the operation of the drive wheel to be resumed.