Efficient underwater mechanical rock breaking construction equipment
By combining the air flotation component and the propeller, combined with the bevel gear and electric motor drive, the flexibility and stability problems of underwater mechanical rock breaking equipment are solved, the rock breaking effect is improved and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202511101888.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-07
- Publication Date
- 2025-10-17
AI Technical Summary
Existing underwater mechanical rock breaking equipment lacks self-driving function and cannot operate flexibly under complex working conditions, which has limitations.
It adopts a combination of air flotation components and thrusters, combined with bevel gears and electric motor drive, and uses the buoyancy changes of the air flotation components to achieve flexible movement and steering of the device underwater, and uses the thrusters to provide contact pressure during rock breaking; the transmission components and power control components ensure that the motor power and rock breaking resistance are adaptively matched, thereby improving the rock breaking effect and stability.
It achieves flexibility and stability in underwater rock breaking, improves rock breaking effect and extends equipment service life.
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Figure CN120797587A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rock breaking, in particular to a high-efficiency underwater mechanical rock breaking construction equipment. BACKGROUND
[0002] In the inland waterway, there will be some rocks in the waterway path, which will cause safety accidents to the transport ships, and it is necessary to dredge the inland waterway and use underwater mechanical rock breaking to break the rocks.
[0003] Through retrieval, the patent with the patent number CN 220598562 U discloses a rock drilling device for underwater reef breaking, which comprises a reef breaking ship, a first turntable, an extension frame, a rock drilling assembly and a supporting assembly. The rock drilling assembly and the supporting assembly are arranged on the extension frame, the extension frame is installed on the first turntable, and the first turntable is installed on the reef breaking ship. The reef breaking ship, the first turntable, the extension frame, the rock drilling assembly and the supporting assembly are cooperated to move the rock drilling assembly to the reef and rock that need to be broken in the inland waterway shoal area, so that the rock drilling assembly can break the reef and rock in the inland waterway shoal area.
[0004] The above patent has the following disadvantages: the device is combined with the reef breaking ship, and the rock drilling assembly is vertically lifted into the water in the form of hoisting, which results in that the rock drilling assembly does not have a self-driving function, and the rock drilling angle can only be in a vertical state. It cannot be flexibly operated under complex rock drilling conditions, and has certain limitations. SUMMARY
[0005] The present application relates to the technical field of rock breaking, in particular to a high-efficiency underwater mechanical rock breaking construction equipment.
[0006] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: A high-efficiency underwater mechanical rock breaking construction equipment, comprising a cavity shell, a side end of the cavity shell is fixed with an end cover through bolts, the other side of the end cover is provided with a rock breaking assembly for breaking rocks, the outer wall of the cavity shell is provided with a propelling assembly, and the outer wall of the cavity shell is provided with at least two groups of air floating assemblies located on the front side and the rear side respectively, each group of air floating assemblies is arranged in an equidistant circular array of at least three groups.
[0007] The air floating assembly comprises an embedded cavity shell fixed to the cavity shell and a flexible air bag fixed to the inner wall of the embedded cavity shell, the inner wall of the embedded cavity shell is fixedly embedded with a water inlet and outlet pipe, the end of the water inlet and outlet pipe located outside the embedded cavity shell is provided with a filter, and the other end of the water inlet and outlet pipe is provided with a water pump.
[0008] The propelling assembly is composed of a plurality of propellers arranged on the outer side of the cavity shell.
[0009] Preferably: the plurality of propellers are arranged in an equidistant circular array, and the propellers are rotatably connected to the side wall of the cavity shell through a rotating shaft, the other end of the rotating shaft is fixed with a bevel gear one, one side of the plurality of bevel gear one is engaged with the same bevel gear two, the inner wall of the cavity shell is fixed with a motor one, and the output shaft of the motor one is fixedly connected to the end face of the axis of the bevel gear two.
[0010] Further: the rock breaking assembly comprises a breaking head, a fixed plate and a motor two, the breaking head is rotatably connected to the end of the end cover through a main shaft, the fixed plate is fixed to the inner wall of the cavity shell through bolts, the motor two is fixed to one end of the fixed plate through bolts, and the output shaft of the motor two is drivingly connected to the end of the main shaft through a transmission assembly.
[0011] Based on the foregoing scheme: one side of the fixed plate is provided with a power control assembly for power control of the motor two.
[0012] In the foregoing scheme, a better scheme is: the transmission assembly comprises two transmission discs and a plurality of transmission belts fixed to opposite sides of the two transmission discs, the output shaft of the motor two is fixed with a transmission shaft, one of the transmission discs is drivingly connected to the outer wall of the transmission shaft, and the other transmission disc is fixed to the end of the main shaft.
[0013] As a further scheme of the application: the power control assembly comprises a magnetically conductive core and a secondary coil and a primary coil respectively wound on the outer wall of the magnetically conductive core, and the primary coil is connected to an alternating current power supply.
[0014] Meanwhile, the outer wall of the secondary coil is slidably and electrically conductively fitted with a sliding contact, and the sliding contact and one end of the secondary coil are electrically connected to the input terminal of the motor two.
[0015] As a preferred embodiment of the application: a plurality of key-shaped grooves are formed in the outer wall of the transmission shaft, and the transmission disc is clearance-fitted in the inner wall of the key-shaped grooves through the key-shaped protrusions fixed to the inner wall thereof.
[0016] Meanwhile, the outer wall of the transmission disc connected to the outer wall of the transmission shaft is rotatably connected with a shaft moving frame, the side wall of the fixed plate is fixed with a guide rod, the shaft moving frame is slidably connected to the outer wall of the guide rod, and the primary coil is fixed to the outer wall of the shaft moving frame.
[0017] As a more preferred embodiment of the application: a spring is buckled to one side of the shaft moving frame and the inner side of the end of the guide rod.
[0018] The beneficial effects of the application are: 1. The present application, by setting multiple groups of air float components and multiple propellers, can realize the travel and turning of the whole device under water by using the water suction and discharge action and the change of buoyancy of the air float components, so that the rock breaking under water is more flexible compared with the traditional vertical hoisting type breaking, and the propelling force generated by the propeller can also make the rock breaking assembly have a certain contact pressure when breaking rocks, thereby increasing the rock breaking effect.
[0019] 2. The present application, by setting bevel gear one, motor one, bevel gear two and other components, the driving of motor one can make the propeller rotate, thereby changing the propelling direction, so that when the rock breaking assembly rotates to break rocks, the component force of the propelling direction of the propeller can overcome the reverse rotating force received by the rock breaking assembly, while also ensuring that the rock breaking assembly has contact pressure with the rock, ensuring the stability of the device and also increasing the rock breaking effect.
[0020] 3. The present application, by setting a transmission disc and a transmission belt as a transmission chain for the power output of motor two to the main shaft, can realize torque transmission and also shockproof by using the connecting effect of multiple transmission belts, preventing the vibration of the breaking head when breaking rocks from being transmitted to motor two and its fixed parts, thereby increasing the service life of the device.
[0021] 4. The present application, by setting a power control assembly, based on the principle of electromagnetic induction to change the input power of motor two, combined with the position characteristics of the flexible transmission of the transmission disc and the transmission belt, can make the input power of motor two and the rock breaking resistance self-adaptively fit. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The overall structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 2 The air float component structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 3 The propelling component structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 4 The rock breaking component structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 5 The transmission component structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 6 The transmission shaft and transmission disc cooperation structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 7 The power control assembly structure schematic diagram of a high-efficiency underwater mechanical rock breaking construction equipment proposed by the present application; Figure 8 This is a schematic diagram of the partial structure of a high-efficiency underwater mechanical rock-breaking construction equipment proposed by the present invention.
[0023] In the figure: 1. Cavity shell; 2. Propulsion assembly; 3. Air flotation assembly; 4. Rock breaking assembly; 5. End cover; 6. Propeller; 7. Rotating shaft; 8. Bevel gear 1; 9. Motor 1; 10. Bevel gear 2; 11. Crushing head; 12. Main shaft; 13. Transmission assembly; 14. Power control assembly; 15. Fixed plate; 16. Motor 2; 17. Transmission shaft; 18. Transmission disc; 19. Transmission belt; 20. Key groove; 21. Key protrusion; 22. Sliding contact; 23. Secondary coil; 24. Permeable core; 25. Primary coil; 26. Guide rod; 27. Spring; 28. Shaft moving frame; 29. Embedded cavity shell; 30. Water pump; 31. Filter; 32. Inlet and outlet pipes; 33. Flexible airbag. DETAILED DESCRIPTION
[0024] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods.
[0025] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention. Example 1
[0026] A high-efficiency underwater mechanical rock breaking construction equipment, such as Figures 1-8 As shown, it includes a cavity shell 1, one end of the cavity shell 1 is fixed with an end cover 5 by bolts, the other side of the end cover 5 is provided with a rock breaking assembly 4 for breaking rocks, the outer wall of the cavity shell 1 is provided with a propulsion assembly 2, and the outer wall of the cavity shell 1 is provided with at least two groups of flotation assemblies 3 located at the front and rear sides respectively, and each group of flotation assemblies 3 is arranged in at least three groups of equidistant circular arrays.
[0027] The air flotation assembly 3 includes an embedded cavity shell 29 fixed to the cavity shell 1 and a flexible air bag 33 fixed to the inner wall of the embedded cavity shell 29. The inner wall of the embedded cavity shell 29 is fixedly embedded with an inlet and outlet pipe 32. The end of the inlet and outlet pipe 32 located on the outside of the embedded cavity shell 29 is provided with a filter 31, and the other end of the inlet and outlet pipe 32 is provided with a water pump 30.
[0028] The propulsion assembly 2 is composed of a plurality of propellers 6 arranged outside the cavity shell 1 .
[0029] The device can be directly put into water when used. When diving, the multiple groups of water inlet and outlet pipes 32 suck water into the inner cavity of the embedded cavity shell 29, the flexible air bag 33 is compressed and the volume is reduced, the drainage volume of the entire device is reduced, the buoyancy is reduced, and the device reaches the desired position and is suspended while draining. At the same time, the propeller 6 starts to work, and the device can be propelled and turned. When turning, the front and rear ends can be turned up and down by the front and rear air floating assemblies 3 to achieve different buoyancies. When turning left and right, the left and right sides can be turned by the water inlet and outlet pipes 32 to achieve different buoyancies.
[0030] The device can use the water suction and drainage action of the air floating assembly 3 and the change of the buoyancy to realize the movement and turning of the entire device underwater, so that the device is more flexible in rock breaking underwater than the traditional vertical hoisting type breaking device. The propelling force generated by the propeller 6 can also make the rock breaking assembly 4 have a certain contact pressure when breaking rocks, thereby increasing the rock breaking effect.
[0031] To solve the problem of rock breaking effect; as Figure 3 The multiple propellers 6 are arranged in an equidistant circular array, and the propellers 6 are rotatably connected to the side wall of the cavity shell 1 by the shaft 7. The other end of the shaft 7 is fixed with a bevel gear one 8. One side of the multiple bevel gears one 8 is engaged with the same bevel gear two 10. The inner wall of the cavity shell 1 is fixed with a motor one 9, and the output shaft of the motor one 9 is fixedly connected to the end face of the shaft line of the bevel gear two 10.
[0032] When the motor one 9 starts to work, it can drive the bevel gear two 10 to rotate, thereby driving the multiple bevel gears one 8 to rotate synchronously. The bevel gears one 8 drive the propellers 6 to rotate through the shaft 7, thereby changing the propelling direction of the multiple propellers 6.
[0033] The device can use the driving of the motor one 9 to make the propeller 6 rotate, thereby changing the propelling direction, so that the propelling direction component force of the propeller 6 can overcome the reverse rotation force of the rock breaking assembly 4 when the rock breaking assembly 4 rotates to break rocks, and at the same time, the rock breaking assembly 4 can also have contact pressure with the rocks, thereby ensuring the stability of the device and increasing the rock breaking effect.
[0034] To solve the problem of rock breaking; as Figure 4As shown, the rock breaking assembly 4 includes a breaking head 11, a fixed plate 15 and a second motor 16, the breaking head 11 is rotatably connected to the end of the end cover 5 through a main shaft 12, the fixed plate 15 is fixed to the inner wall of the cavity shell 1 through bolts, the second motor 16 is fixed to one end of the fixed plate 15 through bolts, the output shaft of the second motor 16 is drivingly connected to the end of the main shaft 12 through a transmission assembly 13, and one side of the fixed plate 15 is provided with a power control assembly 14 for power control of the second motor 16.
[0035] When the second motor 16 is started, it can drive the main shaft 12 to rotate through the transmission assembly 13, thereby driving the breaking head 11 to rotate for rock breaking action, and the input power of the second motor 16 can be controlled through the power control assembly 14 to control the rock breaking power.
[0036] In use, the device can be directly put into water, when diving, control multiple groups of water inlet and outlet pipes 32 to suck water into the inner cavity of the embedded cavity shell 29, the flexible air bag 33 is compressed to reduce the volume, the drainage volume of the whole device is reduced, the buoyancy is reduced, and after reaching the required position, the drainage is in suspension, at the same time, the propeller 6 is started, and the propeller 6 can be propelled, when turning, up and down turning can be realized by the front and rear air floating assemblies 3 to make the front and rear ends receive different buoyancy by different water suction and drainage, left and right turning can be realized by the left and right inlet and outlet pipes 32 to make the left and right ends receive different reaction forces by different water suction and drainage speeds, after reaching the rock breaking position, the second motor 16 is started, which can drive the main shaft 12 to rotate through the transmission assembly 13, thereby driving the breaking head 11 to rotate for rock breaking action, and the input power of the second motor 16 can be controlled through the power control assembly 14 to control the rock breaking power, at the same time, when the first motor 9 is started, it can drive the bevel gear 10 to rotate, thereby driving multiple bevel gears 8 to rotate synchronously, the bevel gears 8 drive the propeller 6 to rotate through the rotating shaft 7, change the propelling direction of the multiple propellers 6, and use the torque generated by the propelling direction of the propeller 6 to overcome the rock reaction force received by the device. Embodiment 2
[0037] A high-efficiency underwater mechanical rock breaking construction device, as shown in Figures 1-8 As shown, in order to solve the driving control problem, the transmission assembly 13 includes two transmission discs 18 and multiple transmission belts 19 fixed to one side of the two transmission discs 18, the output shaft of the second motor 16 is fixed with a transmission shaft 17, one of the transmission discs 18 is drivingly connected to the outer wall of the transmission shaft 17, and the other transmission disc 18 is fixed to the end of the main shaft 12.
[0038] When the second motor 16 starts, it can drive the transmission shaft 17 to rotate, thereby driving the transmission disc 18 to rotate, and the transmission disc 18 drives another transmission disc 18 to rotate through a plurality of transmission belts 19, and then drives the main shaft 12 to rotate.
[0039] The device, by setting the transmission disc 18 and the transmission belt 19 as the transmission chain of the power output of the second motor 16 to the main shaft 12, can realize torque transmission and shockproof by the connection of the plurality of transmission belts 19, prevent the vibration of the rock breaking head 11 breaking the rock from being transmitted to the second motor 16 and its fixed parts, and increase the service life of the device.
[0040] In order to solve the power control problem, such as Figures 4-8 As shown, the power control assembly 14 includes a magnetic guide core 24, and a secondary coil 23 and a primary coil 25 wound on the outer wall of the magnetic guide core 24 respectively, the primary coil 25 is connected to an alternating current power supply, the outer wall of the secondary coil 23 is slidably and electrically conductively matched with a sliding contact 22, and one end of the sliding contact 22 and the secondary coil 23 is electrically connected to the input terminal of the second motor 16.
[0041] The outer wall of the transmission shaft 17 is provided with a plurality of key grooves 20, and the transmission disc 18 is gap-fitted to the inner wall of the key groove 20 through the key protrusions 21 fixed to the inner wall thereof.
[0042] The outer wall of the transmission disc 18 connected to the outer wall of the transmission shaft 17 is rotatably connected with a shaft moving frame 28, the side wall of the fixed plate 15 is fixed with a guide rod 26, the outer wall of the shaft moving frame 28 is slidably connected to the guide rod 26, and one side of the shaft moving frame 28 and the inner side of the end portion of the guide rod 26 are buckled with a spring 27, and the primary coil 25 is fixed to the outer wall of the shaft moving frame 28.
[0043] When the rock breaking resistance is large, the rotation resistance of the main shaft 12 increases, the torque transmission between the two transmission discs 18 increases, and the torsion angle of the transmission belt 19 increases, and the transmission disc 18 connected to the transmission shaft 17 moves axially against the elastic force of the spring 27, thereby driving the shaft moving frame 28 to move axially, so that the contact position of the primary coil 25 and the secondary coil 23 changes, the number of turns of the secondary coil 23 increases, the input voltage of the second motor 16 increases, and the input power increases, and vice versa.
[0044] The device, by setting the power control assembly 14, based on the principle of electromagnetic induction, the input power of the second motor 16 is changed, combined with the position characteristics of the flexible transmission of the transmission disc 18 and the transmission belt 19, so that the input power of the second motor 16 and the rock breaking resistance are adaptively matched.
[0045] In use, when the second motor 16 is started, it drives the transmission shaft 17 to rotate, thereby driving the transmission disc 18 to rotate, and the transmission disc 18 drives another transmission disc 18 to rotate through the plurality of transmission belts 19, and then drives the main shaft 12 to rotate. When the rock breaking resistance is large, the rotation resistance of the main shaft 12 increases, the torque transmission between the two transmission discs 18 increases, and the torsion angle of the transmission belt 19 increases. At this time, the transmission disc 18 connected to the transmission shaft 17 will overcome the elastic force of the spring 27 and move axially, thereby driving the shaft moving frame 28 to move axially, so that the contact position of the primary coil 25 and the secondary coil 23 changes, the number of turns of the secondary coil 23 increases, the input voltage of the second motor 16 increases, and the input power increases. Conversely, it is reduced.
[0046] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacements or changes to the technical solutions and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered by the protection scope of the present application.
Claims
1. A high-efficiency underwater mechanical rock breaking construction equipment, characterized in that: The invention comprises a cavity shell (1), wherein an end cover (5) is fixed to one end of the cavity shell (1) by bolts, a rock breaking assembly (4) for breaking rocks is provided on the other side of the end cover (5), a propulsion assembly (2) is provided on the outer wall of the cavity shell (1), and at least two groups of air flotation assemblies (3) are provided on the outer wall of the cavity shell (1), respectively located at the front side and the rear side, and each group of air flotation assemblies (3) is arranged in at least three groups in an equidistant circular array; The air flotation assembly (3) comprises an embedded cavity shell (29) fixed to the cavity shell (1) and a flexible air bag (33) fixed to the inner wall of the embedded cavity shell (29); an inlet and outlet pipe (32) is fixedly embedded in the inner wall of the embedded cavity shell (29); a filter (31) is provided at the end of the inlet and outlet pipe (32) located outside the embedded cavity shell (29); and a water pump (30) is provided at the other end of the inlet and outlet pipe (32); The propulsion assembly (2) is composed of a plurality of propellers (6) arranged outside the cavity shell (1).
2. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 1 is characterized in that: The plurality of propellers (6) are arranged in an equidistant circular array, and the propellers (6) are rotatably connected to the side wall of the cavity shell (1) via a rotating shaft (7), a bevel gear 1 (8) is fixed to the other end of the rotating shaft (7), and one side of the plurality of bevel gears 1 (8) is meshed with the same bevel gear 2 (10), and a motor 1 (9) is fixed to the inner wall of the cavity shell (1), and the output shaft of the motor 1 (9) is fixedly connected to the end face of the axis of the bevel gear 2 (10).
3. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 1 is characterized in that: The rock breaking assembly (4) includes a crushing head (11), a fixing plate (15) and a second motor (16), wherein the crushing head (11) is rotatably connected to the end of the end cover (5) via a main shaft (12), the fixing plate (15) is fixed to the inner wall of the cavity shell (1) via bolts, the second motor (16) is fixed to one end of the fixing plate (15) via bolts, and the output shaft of the second motor (16) is connected to the end of the main shaft (12) via a transmission assembly (13).
4. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 3 is characterized in that: A power control component (14) for controlling the power of the second motor (16) is provided on one side of the fixing plate (15).
5. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 4 is characterized in that: The transmission assembly (13) includes two transmission discs (18) and a plurality of transmission belts (19) fixed to opposite sides of the two transmission discs (18). The output shaft of the second motor (16) is fixed with a transmission shaft (17), wherein one transmission disc (18) is transmission-connected to the outer wall of the transmission shaft (17), and the other transmission disc (18) is fixed to the end of the main shaft (12).
6. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 5, characterized in that: The power control component (14) comprises a magnetic core (24) and a secondary coil (23) and a primary coil (25) respectively wound around the outer walls of both sides of the magnetic core (24); the primary coil (25) is connected to an AC power supply.
7. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 6, characterized in that: The outer wall of the secondary coil (23) is slidable and electrically conductive and is matched with a sliding contact (22); the sliding contact (22) and one end of the secondary coil (23) are electrically connected to the input terminal of the second motor (16).
8. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 7, characterized in that: The outer wall of the transmission shaft (17) is provided with a plurality of key-shaped grooves (20), and the transmission disc (18) is loosely fitted in the inner wall of the key-shaped grooves (20) via key-shaped protrusions (21) fixed on the inner wall of the transmission disc.
9. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 8, characterized in that: The outer wall of the transmission disc (18) connected to the outer wall of the transmission shaft (17) is rotatably connected to an axis moving frame (28), a guide rod (26) is fixed to the side wall of the fixed plate (15), the axis moving frame (28) is slidably connected to the outer wall of the guide rod (26), and the primary coil (25) is fixed to the outer wall of the axis moving frame (28).
10. The high-efficiency underwater mechanical rock-breaking construction equipment according to claim 8, characterized in that: A spring (27) is buckled on one side of the shaft moving frame (28) and the inner side of the end of the guide rod (26).
Citation Information
Patent Citations
Rock drilling device for crushing underwater reefs
CN220598562U