Purline assembly applied to rapid installation of photovoltaic roof and installation process

Abstract

The invention provides a purline assembly applied to rapid installation of a photovoltaic roof, the purline assembly comprises a purline slide rail installed with a photovoltaic assembly and a support installed with a color steel tile roof, the purline slide rail and the support are arranged in a split manner, and the purline slide rail and the support are assembled through a semi-hanging type rotating shaft unit and an inverted buckle unit. The support of the purline assembly is installed on the purline sliding rail through the semi-hanging type rotating shaft unit and the reverse buckling unit, and rapid assembly can be completed without simple pressing of a tool. After the support and the purline sliding rail are fixed, the support and the purline sliding rail are limited up and down and left and right and do not release, and connection stability is guaranteed.

Description

Technical Field

[0001] The present invention relates to the field of structural components, and in particular to a purlin assembly and an installation process for quick installation of a photovoltaic roof. Background Art

[0002] As attached Figure 1 As shown, photovoltaic modules 400 and color-coated steel tile roof 300 are typically connected using purlins, typically with hemmed purlins 200. The connection between hemmed purlins 200 and the color-coated steel tile roof requires temporary drilling based on site conditions, without pre-drilling holes 201 (holes 201 are typically arranged in a row). This makes on-site construction inconvenient and inefficient. Furthermore, the hemming of the hemmed purlins is largely reserved for on-site adaptation, resulting in significant material waste and increased costs.

[0003] In view of this, the inventors of this case conducted in-depth research on the above-mentioned issues, which led to the creation of this case. Summary of the Invention

[0004] The present invention aims to solve the above-mentioned technical problems of traditional purlins with folded edges, and provides a purlin assembly and installation process for quick installation on photovoltaic roofs. The support is installed on the purlin slide rail through a semi-hanging shaft unit and an inverted unit, and can be quickly assembled by simply pressing without tools. After the support and the purlin slide rail are fixed, there are limits on the upper, lower, left and right sides, and it will not be disengaged, and the connection stability is guaranteed.

[0005] The present invention is implemented as follows: a purlin assembly used for quick installation on a photovoltaic roof includes a purlin slide rail installed with the photovoltaic assembly and a support installed with a color steel tile roof. The purlin slide rail and the support are separately arranged and the purlin slide rail and the support are assembled through a semi-hanging shaft unit and an inverted buckle unit.

[0006] Furthermore, the purlin slide rail includes a main body with a U-shaped cross-section; the support includes a support base plate; the semi-hanging pivot unit includes a matching first hook and a second hook, the first hook is integrally formed on one side of the main body, and the second hook extends to form the middle upper surface of the support base plate; the inverted unit includes a matching inverted angle and a Z-shaped buckle plate, the inverted angle is integrally formed on the other side of the main body, and the Z-shaped buckle plate is integrally formed on the middle upper surface of the support base plate, and the Z-shaped buckle plate is formed with an inverted step that matches the inverted angle.

[0007] Furthermore, a receiving cavity for receiving the main body is formed between the second hook and the Z-shaped buckle plate, and a recessed groove communicating with the receiving cavity is formed on the upper surface of the supporting bottom plate.

[0008] Furthermore, a first extension plate and a second extension plate are respectively extended and formed on both sides of the supporting bottom plate. The first extension plate is provided with a first punched hole, and the second extension plate is provided with a second punched hole.

[0009] In another aspect, the installation process of the purlin assembly applied to the photovoltaic roof quick installation includes the following steps: S1: aligning the second hook into the first hook, so that the support and the purlin slide rail are connected for the first time through the half-hung hinge unit; S2: rotating the support around the half-hung hinge unit, and sliding the end of the Z-shaped buckle plate on the right side of the support upwards along the inclined surface of the reverse buckle bevel, and finally buckling the reverse buckle step on the upper surface of the reverse buckle bevel, so that the support and the purlin slide rail are assembled for the second time through the reverse buckle unit; S3: according to the need, the support is adjusted along the purlin slide rail to adapt to different spacing installation; and the support is locked to the color steel tile roof through the bolt assembly at the first and second punching holes.

[0010] In another aspect, the installation process of the purlin assembly applied to the photovoltaic roof quick installation includes the following steps: S1: aligning the second hook into the first hook, so that the support and the purlin slide rail are connected for the first time through the half-hung hinge unit; S2: rotating the support around the half-hung hinge unit, and sliding the end of the Z-shaped buckle plate on the right side of the support upwards along the inclined surface of the reverse buckle bevel, and finally buckling the reverse buckle step on the upper surface of the reverse buckle bevel, so that the support and the purlin slide rail are assembled for the second time through the reverse buckle unit; S3: according to the need, the support is adjusted along the purlin slide rail to adapt to different spacing installation; and the support is locked to the color steel tile roof through the bolt assembly at the first and second punching holes.

[0011] The purlin assembly has the following beneficial technical effects: 1. The support is installed on the purlin slide rail through the half-hung hinge unit and the reverse buckle unit, and quick assembly is completed by simply pressing without tools, so that the difficulty of manual operation is reduced; after the support and the purlin slide rail are fixed, they are limited in the up-down and left-right directions and will not be buckled off, so that the connection stability is guaranteed.

[0012] 2. The purlin slide rail and the support are designed in a split type, the support can be adjusted along the purlin slide rail before buckling, and the installation distance can be adjusted according to the need on the construction site.

[0013] 3. The punching of the support can be prefabricated, so that on-site punching is avoided, and the production efficiency and the on-site installation efficiency are improved.

[0014] 4. The purlin is removed from the traditional folded edge, the overall volume of the purlin is reduced, the material waste and the aluminum material consumption are reduced, and the cost is reduced.

[0015] The installation process of the purlin assembly is greatly simplified, three steps of hooking, rotating and buckling are completed, one-person operation takes a short time, the support is adjusted along the purlin slide rail to adapt to different spacing locking installation, the fault tolerance is improved, and on-site installation does not need punching, so that the installation efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] The application will be further described below with reference to the embodiments and the accompanying drawings.

[0017] Figure 1is a structural schematic diagram of a prior art purlin with folded edge connecting a color steel tile roof and a photovoltaic module.

[0018] Figure 2 is Figure 1 is an enlarged view of A in the middle.

[0019] Figure 3 is a structural schematic diagram of a purlin assembly connecting a color steel tile roof and a photovoltaic module in the present application.

[0020] Figure 4 is Figure 3 is an enlarged view of B in the middle.

[0021] Figure 5 is a structural schematic diagram of a connection between a purlin sliding rail and a support in the present application.

[0022] Figure 6 is a side view of a connection between a purlin sliding rail and a support in the present application.

[0023] Figure 7 is a structural schematic diagram of a purlin sliding rail in the present application.

[0024] Figure 8 is a structural schematic diagram of a support in the present application.

[0025] Figure 9 is a step diagram of an installation process of a purlin assembly in the present application.

[0026] Figure 10 is a step diagram of an installation process of another purlin assembly in the present application.

[0027] Reference signs: purlin assembly 100, purlin sliding rail 1, main body 11, first hook 12, inverted clamping bevel 13, support 2, support base plate 21, second hook 22, Z-shaped clamping plate 23, inverted clamping step 24, accommodating cavity 25, displacement slot 26, first extension plate 27, first punching hole 271, second extension plate 28, second punching hole 281, bolt assembly 3, purlin with folded edge 200, hole site 201, color steel tile roof 300, photovoltaic module 400. DETAILED DESCRIPTION

[0028] In order to better understand the technical solutions of the present application, the technical solutions of the present application will be described in detail below in combination with the drawings in the specification and specific embodiments.

[0029] Please refer to Figures 1 to 8As shown, the present application provides a purlin assembly 100 applied to the quick installation of photovoltaic roof, including a purlin slide rail 1 for installation with photovoltaic assembly 400 and a support 2 for installation with color steel tile roof 300, the purlin slide rail 1 and the support 2 are separately provided and the purlin slide rail 1 and the support 2 are assembled through a semi-hanging type pivot unit and a reverse buckle unit, the purlin slide rail 1 and the support 2 are interference fitted, the friction force is large after assembly, so it is difficult to slide after buckling, and it can be adjusted before buckling. The semi-hanging type pivot unit facilitates the first positioning of the support 2 and the purlin slide rail 1, that is, it is easy to hook up during installation and it is not easy to unhook; the reverse buckle unit reduces the resistance of reverse buckling and realizes seamless compression; through the semi-hanging type pivot unit, the reverse buckle unit and the support 2, the purlin slide rail 1 is limited up, down, left and right on the support 2, which meets the requirement of connection strength and can move in the delay direction.

[0030] The purlin assembly 100 of the present application has the following beneficial technical effects: 1. The support 2 is installed on the purlin slide rail 1 through the semi-hanging type pivot unit and the reverse buckle unit, which can be quickly assembled by simply pressing without tools, reducing the difficulty of manual operation; after the support 2 and the purlin slide rail 1 are fixed, they are limited up, down, left and right, and will not be unbuckled, ensuring the stability of the connection.

[0031] 2. The purlin slide rail 1 and the support 2 are designed in a split type, the support 2 can be adjusted by sliding along the purlin slide rail 1 before buckling, and the installation distance can be adjusted according to the needs on the construction site.

[0032] 3. The punching of the support 2 can be prefabricated, avoiding on-site punching and improving production efficiency and on-site installation efficiency.

[0033] 4. The purlin removes the traditional folded edge, the overall volume of the purlin is reduced, the material waste and the amount of aluminum material are reduced, and the cost is reduced.

[0034] In the present application, the purlin slide rail 1 includes a main body part 11 in U-shaped cross section; the support 2 includes a support bottom plate 21; the semi-hanging type pivot unit includes a first hook 12 and a second hook 22 matched with each other, the first hook 12 is integrally formed on one side of the main body part 11, and the second hook 22 is extended and formed on the upper surface of the middle part of the support bottom plate 21; the reverse buckle unit includes a reverse buckle bevel 13 and a Z-shaped buckle plate 23 matched with each other, the reverse buckle bevel 13 is integrally formed on the other side of the main body part 11, and the Z-shaped buckle plate 23 is integrally formed on the upper surface of the middle part of the support bottom plate 21, the second hook 22 and the Z-shaped buckle plate 23 are oppositely arranged, the Z-shaped buckle plate 23 is formed with a reverse buckle step 24 matched with the reverse buckle bevel 13, the Z-shaped buckle plate 23 includes a reverse buckle end and a connecting end, the connecting end is integrally connected with the support bottom plate 21, the reverse buckle end is matched with the reverse buckle bevel 13, the lower surface of the reverse buckle bevel 13 is an inclined surface, the reverse buckle end is first pressed along the inclined surface, and finally the reverse buckle step 24 is buckled into the upper surface of the reverse buckle bevel 13.

[0035] The semi-hung type rotating shaft unit and the reverse buckling unit form multidirectional limiting, the tensile strength is improved, and the reverse buckling unit ensures that the reverse buckling does not come off in a strong wind environment. The semi-hung type rotating shaft unit realizes the first positioning, the reverse buckling angle 13 of the reverse buckling unit cooperates with the Z-shaped buckling plate 23, the reverse buckling pressure is reduced, the reverse buckling is smoother, the "seamless pressing" is realized, and installation jamming is avoided. All the semi-hung type rotating shaft units and the reverse buckling units are integrally formed, the mold development is simplified, and batch extrusion or stamping production is suitable.

[0036] In the application, the second hook 22 and the Z-shaped buckling plate 23 are the accommodating cavity 25 accommodating the main body part 11, the upper surface of the supporting bottom plate 21 is concave and provided with the accommodation slot 26 communicating with the accommodating cavity 25, and the accommodation slot 26 is arranged close to the second hook 22. The accommodation slot 26 is designed to avoid the first hook 12 when the support 2 rotates, so as to prevent rotation jamming; under the premise of maintaining structural strength, the cross-sectional area of the support 2 can be reduced, the material can be saved, and the cost can be reduced.

[0037] In the application, the supporting bottom plate 21 is extended into the first extension plate 27 and the second extension plate 28 on both sides, the first extension plate 27 is provided with the first punching hole 271, and the second extension plate 28 is provided with the second punching hole 281. The first punching hole 271 and the second punching hole 281 are pre-punched and formed, so that the on-site punching process is completely eliminated, and the installation efficiency is improved.

[0038] Referring to the accompanying drawings Figure 9 The application also provides an installation process of the purlin assembly 100 applied to quick installation of a photovoltaic roof. The installation process is suitable for the case that the peak distance of a color steel tile roof is basically consistent, and comprises the following steps. S1: The second hook 22 is aligned and hooked into the first hook 12, so that the support 2 and the purlin slide rail 1 are connected through the first hooking of the semi-hung type rotating shaft unit; S2: The support 2 is rotated with the semi-hung type rotating shaft unit as the shaft, the end of the Z-shaped buckling plate 23 on the right side of the support 2 slides upward along the inclined surface of the reverse buckling inclined angle 13, and finally the reverse buckling step 24 is buckled on the upper surface of the reverse buckling inclined angle 13, so that the support 2 and the purlin slide rail 1 are assembled through the second buckling of the reverse buckling unit; S3: According to the needs, the support 2 is adjusted along the purlin slide rail 1 to adapt to different spacing installation; and the support 2 is locked to the color steel tile roof through the bolt assembly 3 (or self-tapping screw) at the first punching hole 271 and the second punching hole 281.

[0039] The installation process of the purlin assembly 100 is extremely simplified, three steps of hooking, rotating and buckling are completed, the on-site installation steps can be reduced, the on-site installation does not need to punch, one person can operate, the time consumption is short, and the installation efficiency is greatly improved.

[0040] Referring to the accompanying drawings Figure 10As shown, the application also provides another installation process of the purlin assembly 100 applied to the quick installation of photovoltaic roof, which is aimed at the inconsistent peak spacing of the color steel tile roof and comprises the following steps: S1: first, fix the two supports 2 at the color steel tile peaks through the bolt assembly 3 (or self-tapping nails); align the first hook 12 to the second hook 22, so that the support 2 and the purlin sliding rail 1 are connected through the first hook connection of the half-hanging shaft unit; S2: rotate the purlin sliding rail 1 with the half-hanging shaft unit as the shaft, extrude the reverse buckling end of the Z-shaped buckling plate 23 through the inclined surface of the reverse buckling angle 13, and finally buckle the Z-shaped buckling plate 23 on the reverse buckling step 24, so that the support 2 and the purlin sliding rail 1 are assembled through the second buckling unit.

[0041] The two purlin assembly 100 installation processes of the application can be combined and applied, which can improve the installation efficiency and also compatible with some special conditions of the installation site, so as to ensure the smooth installation.

[0042] Although the specific embodiments of the application are described above, those skilled in the art should understand that the specific examples described are only illustrative, and are not intended to limit the scope of the application, and equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the application should be covered within the scope of the claims of the application.

Claims

1. A purlin assembly for quick installation on a photovoltaic roof, characterized by: It includes a purlin rail installed with the photovoltaic module and a support installed with the color steel tile roof. The purlin rail and the support are separately arranged and the purlin rail and the support are assembled through a semi-hanging shaft unit and an inverted buckle unit. The purlin slide rail includes a main body with a U-shaped cross-section; the support includes a supporting base plate; the semi-hanging rotating shaft unit includes a first hook and a second hook that match each other, the first hook is integrally formed on one side of the main body, and the second hook extends to form the middle upper surface of the supporting base plate; the undercut unit includes a matching undercut angle and a Z-shaped gusset plate, the undercut angle is integrally formed on the other side of the main body, and the Z-shaped gusset plate is integrally formed on the middle upper surface of the supporting base plate, and the Z-shaped gusset plate is formed with an undercut step that matches the undercut angle.

2. The purlin assembly for quick installation on a photovoltaic roof as claimed in claim 1, characterized in that: A receiving cavity for receiving the main body is formed between the second hook and the Z-shaped buckle plate, and a recessed groove communicating with the receiving cavity is formed on the upper surface of the supporting bottom plate.

3. The purlin assembly for quick installation on a photovoltaic roof as claimed in claim 2, characterized in that: A first extension plate and a second extension plate are respectively extended on both sides of the support bottom plate. A first punching hole is formed on the first extension plate, and a second punching hole is formed on the second extension plate.

4. The installation process of the purlin assembly for quick installation on a photovoltaic roof according to any one of claims 1 to 3, characterized in that: The steps include: S1: Align the second hook with the first hook to connect the support and the purlin rail for the first time through the semi-hook shaft unit; S2: The support rotates around the semi-hanging shaft unit, and the end of the Z-shaped gusset plate on the right side of the support slides upward along the inclined surface of the undercut angle. Finally, the undercut step is inverted on the upper surface of the undercut angle, so that the support and the purlin slide rail are fastened and assembled for the second time through the undercut unit. S3: As needed, the support is slid and fine-tuned along the purlin rail to adapt to different installation spacings; the support is locked to the color steel tile roof through bolt assemblies at the first and second punching holes.

5. The installation process of the purlin assembly for quick installation on a photovoltaic roof according to any one of claims 1 to 3, characterized in that: The steps include: S1: First, fix the two supports to the crest of the color steel tile with bolt assemblies; align the first hook with the second hook, so that the support and the purlin slide rail are connected for the first time through the semi-hook shaft unit; S2: The purlin slide rail rotates with the semi-hanging shaft unit as the axis, and the inclined surface of the inverted bevel squeezes the inverted end of the Z-shaped gusset plate. Finally, the Z-shaped gusset plate is buckled on the inverted step, so that the support and the purlin slide rail are buckled for the second time through the inverted unit to complete the assembly.

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