Multi-range intelligent modular combined weighing apparatus and management method thereof

Abstract

The invention discloses a multi-range intelligent modular combined weighing apparatus and a management method thereof, the multi-range intelligent modular combined weighing apparatus comprises a power supply communication management system, a weighing sensor monitoring system, a loader modular integrated system and a data receiving management system, the power supply communication management system is connected with the weighing sensor monitoring system and the loader modular integrated system; the weighing sensor monitors the system. According to the multi-range intelligent modular combined weighing apparatus and the management method thereof, the modular medium-sized weighing apparatus combination technology comprising the weighing sensor unit, the modular loader and the power supply and communication integrated weighing instrument system is adopted, and the bearing and weighing requirements of small materials, particle pushing materials and fluid materials on a construction site can be met; a material management system integrating a modular weighing apparatus, video monitoring processing equipment and the like is established, and intelligent management of working procedures such as warehousing, storage, checking, work order inspection and blanking work order of a construction site is realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of combined weighing apparatus, in particular to a multi-range intelligent modular combined weighing apparatus and a management method thereof. BACKGROUND

[0002] The intelligent modular combined weighing apparatus is a modularized medium-sized weighing apparatus combination suitable for construction sites. The weighing apparatus is an instrument for measuring the mass of an object by using Hooke's law or the principle of force lever balance. The weighing apparatus mainly consists of a load bearing system (such as a scale pan), a force transmission conversion system (such as a lever force transmission system), and a indication system (such as a scale dial). With the continuous development of science and technology, people's requirements for combined weighing apparatus are becoming higher and higher.

[0003] The existing weighing apparatus has certain disadvantages in use. First, the existing weighing apparatus has a single structure, low intelligence, high construction difficulty, and inconvenient overall management, which is not conducive to people's use. In addition, manual operation in the operation process has certain risks, which brings certain adverse effects to people's use. Therefore, we propose a multi-range intelligent modular combined weighing apparatus and a management method thereof. SUMMARY

[0004] The technical problem solved by the present application is that, in view of the deficiencies of the prior art, the present application provides a multi-range intelligent modular combined weighing apparatus and a management method thereof. The modularized medium-sized weighing apparatus combination technology, which includes a weighing sensor unit, a modularized carrier, and a power supply and communication integrated weighing instrument system, can meet the load bearing and weighing requirements of small materials, particle pushing, and fluid materials on construction sites. A material management system integrating modularized weighing apparatuses, video monitoring and processing devices is established, and intelligent management of processes such as warehouse entry, storage, inventory, inspection work orders, and discharging work orders on construction sites is realized, which can effectively solve the problems in the background art.

[0005] Technical scheme: To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: a multi-range intelligent modular combined weighing apparatus, comprising a power supply and communication management system, a weighing sensor monitoring system, a carrier modularized integrated system, and a data receiving management system, the power supply and communication management system is connected with the weighing sensor monitoring system and the carrier modularized integrated system, the weighing sensor monitoring system and the carrier modularized integrated system are connected with the data receiving management system, the weighing sensor monitoring system comprises a weighing sensor module, a power supply monitoring module, a video monitoring module, a central controller unit, a power supply circuit, an alarm module, a transmission system, and a display module, the weighing sensor module, the power supply monitoring module, and the video monitoring module are connected with the central controller unit, and the central controller unit is connected with the power supply circuit, the alarm module, the transmission system, and the display module.

[0006] As a preferred technical solution of the present application, the power supply communication management system comprises a battery safety monitoring module, an energy storage current monitoring module, a power supply host, a management platform, a power supply management unit, a battery integrated unit, an intelligent operation module and a background server, the battery safety monitoring module and the energy storage current monitoring module are connected with the power supply host, the power supply host is connected with the management platform, the power supply management unit and the intelligent operation module, the intelligent operation module is connected with the background server, and the power supply management unit is connected with the battery integrated unit.

[0007] As a preferred technical solution of the present application, the load carrier modular integrated system comprises a state monitoring module, a weighing instrument measuring module, a standardized interface module, a backup interface module, a communication protocol module, an interface monitoring module and an interface conversion module, the state monitoring module is connected with multiple groups of weighing instrument measuring modules, each group of the weighing instrument measuring module is connected with the standardized interface module, the backup interface module and the communication protocol module, the standardized interface module is connected with the interface monitoring module, and the backup interface module is connected with the interface conversion module.

[0008] As a preferred technical solution of the present application, the data receiving management system comprises a data receiving module, a data integration module, a data processing module, a data cache module, a database and a data output module, the data receiving module is connected with the data integration module, the data integration module is connected with the data processing module, the data processing module is connected with the data cache module, the data cache module is connected with the database, and the database is connected with the data output module.

[0009] As a preferred technical solution of the present application, the power supply communication management system supplies energy for the load carrier modular integrated system and the weighing sensor monitoring system, the output ends of the weighing sensor monitoring system and the load carrier modular integrated system are connected with the input end of the data receiving management system in signal connection, and the weighing sensor monitoring system and the load carrier modular integrated system are connected in bidirectional connection.

[0010] As a preferred technical solution of the present application, the output ends of the battery safety monitoring module and the energy storage current monitoring module are connected with the input end of the power supply host in signal connection, the power supply host is controlled through the management platform and the intelligent operation module, and the battery integrated unit is connected with the power supply host through the power supply management unit.

[0011] As a preferred technical solution of the present application, the state monitoring module monitors the states of multiple groups of weighing instrument measuring modules, each group of the weighing instrument measuring module is connected through the standardized interface module, the backup interface module and the communication protocol module, the standardized interface module is monitored through the interface monitoring module, and the input end of the backup interface module is connected with the output end of the interface conversion module in electrical connection.

[0012] As a preferred technical solution of the present application, the output end of the data receiving module is signal connected with the input end of the data integration module, the output end of the data integration module is signal connected with the input end of the data processing module, the output end of the data processing module is signal connected with the input end of the data caching module, the output end of the data caching module is signal connected with the input end of the database, and the output end of the database is signal connected with the input end of the data output module.

[0013] A multi-range intelligent modular combination weighing apparatus management method, specifically comprising the following operation steps: S1: setting a standardized weighing sensor unit, a modularized carrier, and a power supply and communication integrated weighing instrument system; S2: adopting high-precision weighing technology, which is a new type of high-precision and high-stability sensor unit, can adapt to various environments, ensure accurate measurement in a wide range, and can be combined with various range configurations according to requirements: S3: adopting modular design and integration technology, allowing the weighing apparatus to be flexibly configured and expanded according to specific requirements, each module should have a standardized interface and communication protocol to ensure seamless connection and cooperative work between modules; S4: the weighing apparatus combined range can meet the multi-range requirements of various types of materials on site by 2X2, 2X4, and 2X6 combinations of standardized weighing sensor units to meet the requirements of various ranges; S5: the modularized carrier includes a shelf type, a plate type, and a container type, which can be connected with the unloading and material taking platform of the intelligent robot in the future, combined with various types of standardized weighing sensors, and meet the carrying and weighing requirements of small materials, particle pushing, and fluid materials on the construction site.

[0014] Advantages: Compared with the prior art, the present application provides a multi-range intelligent modular combination weighing apparatus and its management method, which has the following advantages: the multi-range intelligent modular combination weighing apparatus and its management method adopt a modularized intermediate weighing apparatus combination technology including a weighing sensor unit, a modularized carrier, and a power supply and communication integrated weighing instrument system, which can meet the carrying and weighing requirements of small materials, particle pushing, and fluid materials on the construction site; a material management system integrating modularized weighing apparatuses, video monitoring and processing devices is established, and intelligent management of in-storage, storage, inventory, inspection work order, and unloading work order processes on the construction site is realized. Adopting high-precision weighing technology, the latest generation of advanced sensor unit is adopted to ensure the high reliability of the measurement results. Through ingenious modular design, this technology can be seamlessly integrated with the material management system and other key systems on the construction site. The material management system adopts advanced material classification method and drills layer by layer to improve management efficiency, increase material identification efficiency, and increase system flexibility and expandability; In order to adapt to different site environments and ensure that various materials can be accurately and effectively measured and managed, we use a standardized design of weighing sensor unit. The material management system classifies and quantifies the weighing sensor unit data, and compares and analyzes to identify specific materials, which not only realizes accurate weighing of various types of materials, but also ensures the scalability of the system; The introduction of the construction site material management system marks a great leap in efficiency and accuracy. This system replaces the previous tedious sorting process by using intelligent identification technology, greatly improving the operation speed. In addition, the material management system interacts with the user in the form of data drilling, and the professional skill requirements of the operator are correspondingly reduced, effectively avoiding material distribution errors caused by human error. The data drilling method greatly enhances the scalability of the system, greatly improving the scalability and reusability of the system. The entire combined weighing structure is simple, easy to operate, and the use effect is better than the traditional way. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of a multi-range intelligent modular combined weighing device and a management method thereof.

[0016] Figure 2 It is a structure schematic view of a weighing sensor monitoring system in a multi-range intelligent modular combined weighing device and a management method thereof.

[0017] Figure 3 It is a structure schematic view of a power supply communication management system in a multi-range intelligent modular combined weighing device and a management method thereof.

[0018] Figure 4 It is a structure schematic view of a bearing modular integrated system in a multi-range intelligent modular combined weighing device and a management method thereof.

[0019] Figure 5 It is a structure schematic view of a data receiving management system in a multi-range intelligent modular combined weighing device and a management method thereof. DETAILED DESCRIPTION

[0020] The technical solutions of the present application will be described clearly and completely in the following description in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all the embodiments, and are only used to illustrate the present application, and should not be regarded as limiting the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. The specific conditions are not specified in the embodiments, and are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not specified by the manufacturer, and are conventional products that can be purchased on the market.

[0021] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0023] As Figure 1-5As shown, a multi-range intelligent modular combination weighing apparatus includes a power supply communication management system, a weighing sensor monitoring system, a carrier modular integrated system, and a data receiving management system. The power supply communication management system is connected to the weighing sensor monitoring system and the carrier modular integrated system. The weighing sensor monitoring system and the carrier modular integrated system are connected to the data receiving management system. The weighing sensor monitoring system includes a weighing sensor module, a power supply monitoring module, a video monitoring module, a central controller unit, a power supply circuit, an alarm module, a transmission system, and a display module. The weighing sensor module, the power supply monitoring module, and the video monitoring module are connected to the central controller unit. The central controller unit is connected to the power supply circuit, the alarm module, the transmission system, and the display module. The modular medium-scale weighing apparatus combination technology including a weighing sensor unit, a modular carrier, and a power supply communication integrated weighing instrument system can meet the load bearing and weighing requirements of small materials, granular materials, and fluid materials on the construction site. A material management system integrating modular weighing apparatuses, video monitoring processing devices, and other devices is established to realize intelligent management of processes such as warehouse entry, storage, inventory, inspection work orders, and unloading work orders on the construction site.

[0024] Further, the power supply communication management system includes a battery safety monitoring module, an energy storage current monitoring module, a power supply host, a management platform, a power supply management unit, a battery integrated unit, an intelligent operation module, and a background server. The battery safety monitoring module and the energy storage current monitoring module are connected to the power supply host. The power supply host is connected to the management platform, the power supply management unit, and the intelligent operation module. The intelligent operation module is connected to the background server. The power supply management unit is connected to the battery integrated unit.

[0025] Further, the carrier modular integrated system includes a state monitoring module, a weighing apparatus measurement module, a standardized interface module, a backup interface module, a communication protocol module, an interface monitoring module, and an interface conversion module. The state monitoring module is connected to multiple weighing apparatus measurement modules. Each weighing apparatus measurement module is connected to the standardized interface module, the backup interface module, and the communication protocol module. The standardized interface module is connected to the interface monitoring module. The backup interface module is connected to the interface conversion module.

[0026] Further, the data receiving management system includes a data receiving module, a data integration module, a data processing module, a data caching module, a database, and a data output module. The data receiving module is connected to the data integration module. The data integration module is connected to the data processing module. The data processing module is connected to the data caching module. The data caching module is connected to the database. The database is connected to the data output module.

[0027] Further, the power supply communication management system supplies power to the weighing sensor monitoring system and the carrier modular integrated system. The output ends of the weighing sensor monitoring system and the carrier modular integrated system are signal connected with the input end of the data receiving management system. The weighing sensor monitoring system and the carrier modular integrated system are bidirectionally connected.

[0028] Further, the output ends of the battery safety monitoring module and the energy storage current monitoring module are signal connected with the input end of the power supply host. The power supply host is controlled by the management platform and the intelligent operation module. The battery integrated unit is connected with the power supply host through the power supply management unit.

[0029] Further, the state monitoring module monitors the state of multiple groups of weighing instrument measuring modules. Each group of weighing instrument measuring modules is connected with the communication protocol module through the standardized interface module and the standby interface module. The standardized interface module is state monitored by the interface monitoring module. The input end of the standby interface module is electrically connected with the output end of the interface conversion module.

[0030] Further, the output end of the data receiving module is signal connected with the input end of the data integration module. The output end of the data integration module is signal connected with the input end of the data processing module. The output end of the data processing module is signal connected with the input end of the data cache module. The output end of the data cache module is signal connected with the input end of the database. The output end of the database is signal connected with the input end of the data output module.

[0031] A multi-range intelligent modular combined weighing instrument management method, specifically comprising the following operation steps: S1: setting a standardized weighing sensor unit, a modular carrier, and a power supply communication integrated weighing instrument system; S2: adopting high-precision weighing technology, which is a new type of high-precision and high-stability sensor unit, can adapt to various environments, ensure accurate measurement in a wide range, and can be combined with various range configurations according to needs: S3: adopting modular design and integration technology, allowing the weighing instrument to be flexibly configured and expanded according to specific needs. Each module should have a standardized interface and communication protocol to ensure seamless connection and collaborative work between modules; S4: the weighing instrument combined range can meet the multi-range needs of various types of materials on site. The 2X2, 2X4, and 2X6 combinations are made through standardized weighing sensor units to meet the needs of various ranges; S5: the modular carrier includes a shelf type, a plate type, and a container type. In the future, it can be connected with the unloading and taking platform of the intelligent robot, combined with various types of standardized weighing sensors, to meet the carrying and weighing needs of small materials, particle pushing, and fluid materials on the construction site.

[0032] Working principle: The intelligent modular combination scale is a modular combination scale suitable for construction sites, including standardized weighing sensor units, modular load carriers, and integrated weighing instrument systems for power supply and communication. The key technology lies in: first, high-precision weighing technology, which is the core of the intelligent modular combination scale. The new high-precision and high-stability sensor unit can adapt to various environments, ensuring accurate measurement in a wide range, and can be combined with various range configurations according to demand; second, modular design and integration technology, allowing the scale to be flexibly configured and expanded according to specific needs. Each module should have standardized interfaces and communication protocols to ensure seamless connection and cooperation between modules. The innovation lies in: the scale combination range can meet the multi-range needs of various types of materials on site. Through the standardized weighing sensor unit, 2X2, 2X4, 2X6, etc. combination can be achieved to meet the needs of various levels of range. The modular load carrier includes shelf type, plate type, and container type, which can be connected with the intelligent robot's unloading and feeding platform in the future. Through various types of combination with standardized weighing sensors, it can meet the load and weighing needs of small materials, particle feeding, and fluid materials in construction sites. The scale combination can be debugged and used under different site conditions, can withstand certain site vibration, impact, and ground changes, has strong robustness, simple leveling and maintenance method, and long maintenance frequency cycle. The instrument system integrates power supply and communication modules, making installation and debugging easy. In addition, it is equipped with a 4G module node that can transmit weighing, time, ID, and other data in real time to the intelligent management system for communication.

[0033] To improve the efficiency and accuracy of material management, the materials in the warehouse are classified according to their application scenarios and weights. First, the materials in the warehouse are classified according to their application scenarios and weights. Then, according to these different categories, corresponding high-precision weighing equipment is provided to ensure the accuracy of the weighing results.

[0034] Each type of material is responsible for a specific weighing device, which is connected to a dedicated operation tablet. Through this tablet, the operator can easily perform warehouse entry and exit operations. When the material is in or out of the warehouse, the weighing device collects the weight data of the material and compares it with the basic weight data stored in the database. The system will automatically select the basic weight value closest to the measured value to identify the specific material, and display the result on the operation tablet in real time.

[0035] In addition, the tablet also provides an intuitive user interface for the staff to easily switch and confirm the warehouse entry and exit operations. Once confirmed, all related warehouse entry and exit data will be automatically synchronized and updated to the inventory management system, ensuring the timeliness and accuracy of the inventory data. Such intelligent processing process greatly improves the efficiency of warehouse management and ensures the efficiency and accuracy of material flow.

[0036] The module combination balance management platform is carefully designed with an industry-leading front-end and back-end separation architecture, ensuring the flexibility and forward-looking nature of the system. It not only supports Windows operating systems, but also runs perfectly on various domestic operating systems and mobile platforms, providing great convenience for users. In order to ensure data security and efficient management, the platform uses a lightweight open-source database system that supports automatic backup functions at regular intervals, greatly reducing the risk of data loss and ensuring information integrity.

[0037] In addition, the management platform will import basic material weight specification data and existing inventory data during initialization as basic information for subsequent operations. It has a built-in precise weight comparison algorithm that can compare the standardized weight of materials with the actual weighing results in real time, quickly and accurately identifying specific material types. Whenever the weighing operation is completed, the system will automatically update the inventory data, generate detailed inventory flow records, and track every change in inventory, ensuring the accuracy and real-time nature of inventory management, greatly improving the efficiency and accuracy of material management.

[0038] It should be noted that in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0039] The basic principles and main features of the present application and the advantages of the present application have been shown and described. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A multi-range intelligent modular combination weighing instrument, comprising a power supply and communication management system, a weighing sensor monitoring system, a load cell modular integration system, and a data receiving and management system, characterized in that: The power supply communication management system is connected to the weighing sensor monitoring system and the load-bearing modular integrated system. The weighing sensor monitoring system and the load-bearing modular integrated system are connected to the data receiving management system. The weighing sensor monitoring system includes a weighing sensor module, a power supply monitoring module, a video monitoring module, a central controller unit, a power supply circuit, an alarm module, a transmission system and a display module. The weighing sensor module, the power supply monitoring module and the video monitoring module are all connected to the central controller unit. The central controller unit is connected to the power supply circuit, the alarm module, the transmission system and the display module.

2. The multi-range intelligent modular combination weighing instrument according to claim 1, characterized in that: The power supply communication management system includes a battery safety monitoring module, an energy storage current monitoring module, a power supply host, a management platform, a power supply management unit, a battery integration unit, an intelligent operation module and a background server. The battery safety monitoring module and the energy storage current monitoring module are connected to the power supply host, the power supply host is connected to the management platform, the power supply management unit and the intelligent operation module, the intelligent operation module is connected to the background server, and the power supply management unit is connected to the battery integration unit.

3. The multi-range intelligent modular combination weighing instrument according to claim 1, characterized in that: The carrier modular integrated system includes a status monitoring module, a scale measurement module, a standardized interface module, a spare interface module, a communication protocol module, an interface monitoring module and an interface conversion module. The status monitoring module is connected to multiple groups of scale measurement modules, and each group of scale measurement modules is connected to the standardized interface module, the spare interface module and the communication protocol module. The standardized interface module is connected to the interface monitoring module, and the spare interface module is connected to the interface conversion module.

4. The multi-range intelligent modular combination weighing instrument according to claim 1, characterized in that: The data reception management system includes a data reception module, a data integration module, a data processing module, a data cache module, a database and a data output module. The data reception module is connected to the data integration module, the data integration module is connected to the data processing module, the data processing module is connected to the data cache module, the data cache module is connected to the database, and the database is connected to the data output module.

5. The multi-range intelligent modular combination weighing instrument according to claim 1, characterized in that: The power supply and communication management system supplies energy to the weighing sensor monitoring system and the load-bearing modular integrated system. The output ends of the weighing sensor monitoring system and the load-bearing modular integrated system are signal-connected to the input end of the data receiving management system. The weighing sensor monitoring system and the load-bearing modular integrated system are bidirectionally connected.

6. The multi-range intelligent modular combination weighing instrument according to claim 2, characterized in that: The output ends of the battery safety monitoring module and the energy storage current monitoring module are signal-connected to the input end of the power supply host. The power supply host is controlled by the management platform and the intelligent operation module. The battery integration unit is connected to the power supply host through the power supply management unit.

7. The multi-range intelligent modular combination weighing instrument according to claim 3, characterized in that: The status monitoring module monitors the status of multiple groups of scale measurement modules. Each group of scale measurement modules is connected to the communication protocol module through a standardized interface module, a spare interface module, and the standardized interface module performs status monitoring through the interface monitoring module. The input end of the spare interface module is electrically connected to the output end of the interface conversion module.

8. The multi-range intelligent modular combination weighing instrument according to claim 4, characterized in that: The output end of the data receiving module is signal-connected to the input end of the data integration module, the output end of the data integration module is signal-connected to the input end of the data processing module, the output end of the data processing module is signal-connected to the input end of the data cache module, the output end of the data cache module is signal-connected to the input end of the database, and the output end of the database is signal-connected to the input end of the data output module.

9. A multi-range intelligent modular combination weighing instrument management method, characterized by: The specific steps include the following: S1: Set up a standardized weighing sensor unit, modular load carrier, and a weighing instrument system with integrated power supply and communication; S2: Using high-precision weighing technology, it is a new type of high-precision, high-stability sensor unit that can adapt to various environments, ensure accurate measurement over a wide range, and can be combined with various range configurations according to needs: S3: Adopt modular design and integration technology to allow the scale to be flexibly configured and expanded according to specific needs. Each module should have a standardized interface and communication protocol to ensure seamless connection and collaborative operation between modules. S4: The combined measuring range of the weighing instrument can meet the multi-range requirements of various types of materials on site. Through the standardized weighing sensor units, 2X2, 2X4, and 2X6 combinations can be used to meet the requirements of various ranges. S5: Modular load carriers include shelf-type, plate-type, and container-type. In the long term, they can be connected to the unloading and retrieving platform of intelligent robots, and can be combined with standardized weighing sensors in various types to meet the loading and weighing needs of small materials, granular push materials, and fluid materials at construction sites.

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