Strength detection equipment for automobile seat angle adjuster
By designing a six-degree-of-freedom platform, environmental simulation, and strength detection equipment for a fixed mechanism, the problem of inaccurate recliner strength detection in the prior art is solved, and efficient and accurate recliner strength detection is achieved.
Patent Information
- Application Number
- CN202511285456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2025-10-17
AI Technical Summary
In the prior art, there is a lack of dedicated equipment for testing the strength of car seat recliners, which results in high labor intensity for testers, inaccurate test results, and poor consistency.
A strength testing device was designed, which included a six-degree-of-freedom platform, an environmental simulation mechanism, a fixing mechanism and a detection mechanism. Flexible detection was achieved through the six-degree-of-freedom platform. The environmental simulation mechanism simulated the actual vehicle working conditions. The fixing mechanism fixed the recliner. The detection mechanism automatically detected the strength of the recliner.
The efficiency and accuracy of the angle adjuster strength detection are improved, the labor intensity of the detection personnel is reduced, and the reliability of the detection results is ensured.
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Figure CN120800780A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of strength detection of automobile seat recliners, in particular to a strength detection device for automobile seat recliners. Background Art
[0002] With the development of the automotive industry, people's requirements for the comfort, load-bearing strength, process structure, and product quality of car seats are becoming increasingly higher. At the same time, the production quality and strength requirements of car seat recliners are also becoming increasingly higher. Therefore, after the car seat recliner is assembled, it is necessary to perform strength testing on the car seat recliner to determine whether the strength of the car seat recliner is qualified.
[0003] Currently, most automotive seat manufacturers lack dedicated seat recliner strength testing equipment and mostly rely on manual testing. However, current automotive seat recliner strength testing is complex and inconvenient, not only placing high labor intensity on testers, but also leading to low test consistency and accuracy due to differences between testers. As a result, the strength test results deviate significantly from reality and fail to reflect the true strength of the seat recliner after leaving the factory.
[0004] Therefore, it is necessary to provide a strength detection device for a car seat recliner to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a strength detection device for a car seat recliner, which can reduce the workload of car seat recliner strength detection and improve detection efficiency and accuracy of results, so as to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a strength testing device for a car seat recliner, comprising a six-degree-of-freedom platform, an environmental simulation mechanism, a fixing mechanism, a testing mechanism, and a recliner, wherein the environmental simulation mechanism, the fixing mechanism, and the testing mechanism are all arranged on the six-degree-of-freedom platform; The detection mechanism includes two groups of support parts, a connecting rod and a connecting part, the two groups of support parts are respectively located on both sides of the box bottom, the connecting part and the connecting rod are located between the two groups of support parts, and the connecting part is located on the connecting rod; The support portion includes a fixed seat, a motor and a telescopic rod, the fixed seat is provided with a second slide groove, the second slide groove is provided with a second fixing plate, a protective cover, two sets of screw rods, a lower connecting seat and an upper connecting seat, and the lower connecting seat and the upper connecting seat are respectively provided with a semicircular through groove on one side close to each other; The output end of the telescopic rod penetrates through the top plate, and the output end of the top plate is fixedly connected with an upper connecting seat two.
[0007] According to the technical scheme, the environment simulation mechanism comprises a box bottom and a box cover, the box cover is hinged to one side of the top of the box bottom, the top of the box cover is provided with an air inlet, two groups of air outlets are arranged on the top of the box cover close to the hinge between the box cover and the box bottom, and the air inlet and the box cover are connected with an environment simulation source and a fan through pipelines. The box bottom and the box cover are fixedly connected with handles away from the side where they are hinged to each other.
[0008] According to the technical scheme, the fixing mechanism comprises a base, a fixing plate one and a limiting plate, the top of the base is provided with a sliding groove one, two groups of bidirectional screws and two groups of sliding blocks are arranged in the sliding groove one, the two ends of the two groups of bidirectional screws are connected with bearings of the base, one end of the two groups of bidirectional screws penetrates through the base, the end of the bidirectional screw penetrating through the base is fixedly connected with a rotating head, and the rotating head is a hexagonal structure. The two groups of sliding blocks are slidingly connected with the base, the two ends of the two groups of sliding blocks are drivingly connected with the two groups of bidirectional screws, the two groups of sliding blocks are symmetrically arranged about the reversing position of the bidirectional screw threads, and the fixing plate one and the limiting plate are fixed to the top of the two groups of sliding blocks.
[0009] According to the technical scheme, a plurality of limiting holes are arranged on the fixing plate one, a positioning rod is arranged in the limiting hole, and a limiting ring is fixed to the positioning rod.
[0010] According to the technical scheme, the fixing plate two and the protective cover are fixedly connected with the fixing base, the two groups of screws are bearing-connected with the fixing base, the fixing plate two and the protective cover, the motor is fixed to the top of the fixing plate two and located in the protective cover, and the output end of the motor penetrates through the fixing plate two and is drivingly connected with the two groups of screw gears. The lower connecting seat one is drivingly connected with the screw, the upper connecting seat one is sleeved on the two groups of screws, and the lower connecting seat one and the upper connecting seat one are connected by fasteners.
[0011] According to the technical scheme, the top of the fixing base is provided with a top plate, the top plate is connected with the fixing base by fasteners, the telescopic rod is fixed to the top plate, and the upper connecting seat two and the lower connecting seat two are connected by fasteners. The axis of the semicircular through groove one and the axis of the semicircular through groove two are in the same vertical plane.
[0012] According to the technical scheme, the connecting part comprises a movable sleeve, a hoop and a block, both sides of the box cover are provided with a limiting groove, both ends of the connecting rod are fixedly connected with a sealing plate, the sealing plate is located between the two groups of supporting parts, the sealing plate corresponds to the position of the limiting groove, a positioning block is detachably installed on the box bottom, the positioning block is located in the limiting groove and matches the shape of the bottom of the limiting groove; According to the technical scheme, the movable sleeve is sleeved on the connecting rod, the bottom of the movable sleeve is provided with an arc-shaped sliding groove, the arc-shaped sliding groove is provided with a fixed block, the fixed block is in sliding connection with the movable sleeve, the sliding connection part of the fixed block and the movable sleeve is cylindrical, and the hoop is fixed to the bottom of the fixed block. The block is arranged on the side of the movable sleeve, the block and the movable sleeve are connected by fasteners, and a plurality of gaskets are arranged between the movable sleeve and the block.
[0013] According to the technical scheme, the strength detection equipment of the automobile seat angle adjuster further comprises a detection module, the detection module is used for controlling the detection mechanism to drive the connecting rod to lift and descend, and the number of activities of the angle adjuster handle when driving the connecting rod to lift and descend is acquired and recorded, and the detection module is further used for identifying and judging the deformation of the positioning hole of the angle adjuster after the angle adjuster is disassembled for a certain number of activities of the handle, so as to acquire the strength of the angle adjuster.
[0014] According to the technical scheme, the six-degree-of-freedom platform is fixedly connected with a movable platform at the top; The six-degree-of-freedom platform is fixedly connected with a universal wheel at the bottom.
[0015] Compared with the prior art, the beneficial effects achieved by the present application are: by arranging the six-degree-of-freedom platform, the environment simulation mechanism, the fixing mechanism and the detection mechanism, the use flexibility of the detection equipment can be improved, the effect of simulating real vehicle complex working conditions can be achieved, the detection mechanism can quickly switch the detection mode, and the strength detection efficiency of the angle adjuster and the accuracy of the detection result are improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application. In the drawings: Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the overall structure of the present application in an open state; Figure 3 is a schematic diagram of part of the structure of the present application; Figure 4 is a schematic diagram of part of the structure of the present application in a side view; Figure 5 is a part structure side view schematic diagram of the present application Figure 3 is a schematic diagram of the A area amplification structure in the present application Figure 6 is a part structure side view schematic diagram of the present application Figure 7 is a part structure side view schematic diagram of the present application Figure 3 is a schematic diagram of the B area amplification structure in the present application In the figure: 1, six degrees of freedom platform; 11, movable platform; 2, environment simulation mechanism; 21, box bottom; 22, box cover; 23, air inlet; 24, air outlet; 25, lock catch; 26, limit groove; 3, fixing mechanism; 31, base; 32, bidirectional screw rod; 33, sliding block; 34, fixed plate one; 35, limiting plate; 36, rotating head; 37, positioning rod; 38, limiting ring; 4, detection mechanism; 41, fixed seat; 42, fixed plate two; 43, protective cover; 44, motor; 45, screw rod; 46, lower connecting seat one; 47, upper connecting seat one; 48, top plate; 49, telescopic rod; 410, upper connecting seat two; 411, lower connecting seat two; 412, connecting rod; 413, sealing plate; 414, positioning block; 415, movable sleeve; 416, hoop; 417, gasket; 418, abutting block; 419, fixed block; 5, angle adjuster; 6, universal wheel. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0018] Please refer to Figures 1-7 , the present application provides a technical solution: a strength detection device for an automobile seat angle adjuster, comprising a six degrees of freedom platform 1, an environment simulation mechanism 2, a fixing mechanism 3, a detection mechanism 4 and an angle adjuster 5, the environment simulation mechanism 2, the fixing mechanism 3 and the detection mechanism 4 are all arranged on the six degrees of freedom platform 1, the environment simulation mechanism 2 is used to adjust the environment during strength detection of the angle adjuster 5, the fixing mechanism 3 is used to fix the angle adjuster 5, and the detection mechanism 4 is used to simulate the use of the angle adjuster 5, so as to judge the strength of the angle adjuster 5.
[0019] Specifically, as shown in Figure 1 , the six degrees of freedom platform 1 is fixedly connected with a movable platform 11 at the top, and the movable platform 11 is used to provide support for the environment simulation mechanism 2 and the detection mechanism 4.
[0020] The bottom of the six-degree-of-freedom platform 1 is fixedly connected with a universal wheel 6, which is used to facilitate the movement of the six-degree-of-freedom platform 1.
[0021] It should be noted that the six-degree-of-freedom platform 1 is a parallel mechanism composed of a fixed base, a movable platform and six independently controllable telescopic legs. The two ends of the leg are connected to the base and the movable platform through a universal joint. By precisely coordinating the length changes of the six legs through the control system, the movable platform can be driven to realize translational and rotational motion in any direction in three-dimensional space. The six-degree-of-freedom platform 1 is of the existing structure, and the application does not repeat the description; the angle adjuster 5 is composed of an upper connecting plate, a lower connecting plate, a core piece, a connecting rod, a hand wheel or a handle, and a plurality of positioning holes are provided on one of the connecting plates and installed on the side of the seat. Adjust the angle of the seat to meet the needs of different sitting postures. The existing structure does not need to be repeated.
[0022] Specifically, as shown in Figures 1-3 , the environmental simulation mechanism 2 includes a box bottom 21 and a box cover 22. The box cover 22 is hinged to the top side of the box bottom 21. The top center of the box cover 22 is provided with an air inlet 23. Two groups of air outlets 24 are provided on the top of the box cover 22 near the hinge between the box cover 22 and the box bottom 21. The air inlet 23 and the box cover 22 are connected with an environmental simulation source and a fan through a pipeline. The environmental simulation source at least includes a cold source, a heat source and a humidity source. The fan includes an air inlet and an air outlet for circulating gas. The air inlet is connected with the air outlet 24, and the air outlet is connected with the air inlet 23. The cold source can be a refrigerator for refrigeration or other cooling methods. The heat source can be an electric heating wire for heating or other heating methods. The humidity source can be a humidifier for humidification or other methods for increasing humidity.
[0023] The handles on the box cover 22 are provided with a lock catch 25 for connecting the box bottom 21 and the box cover 22, so that the box bottom 21 and the box cover 22 are in a closed state. When the box bottom 21 and the box cover 22 are in a closed state, the fan can send the airflow carrying the environmental simulation source from the air inlet 23 into the space between the box bottom 21 and the box cover 22 after starting, adjust the environmental temperature, humidity and other conditions inside the box bottom 21 and the box cover 22, and can also extract the gas inside the box bottom 21 and the box cover 22 from the air outlet 24, promoting the circulation of the gas inside the box bottom 21 and the box cover 22, and then by controlling the start of the fan, the environmental adjustment inside the box bottom 21 and the box cover 22 can reach the set conditions at the required rate.
[0024] Specifically, as shown in Figure 3 , Figure 4 , and Figure 6As shown, the fixing mechanism 3 comprises a base 31, a fixing plate one 34 and a limiting plate 35, the top of the base 31 is provided with a sliding groove one, two groups of bidirectional lead screws 32 and two groups of sliding blocks 33 are arranged in the sliding groove one, both ends of the two groups of bidirectional lead screws 32 are connected with the base 31 through bearings, one end of the two groups of bidirectional lead screws 32 penetrates through the base 31, the end of the bidirectional lead screw 32 penetrating through the base 31 is fixedly connected with a rotating head 36, and the rotating head 36 is a hexagonal structure; The two groups of sliding blocks 33 are connected with the base 31 through sliding, the two ends of the two groups of sliding blocks 33 are connected with the two groups of bidirectional lead screws 32 through driving, the two groups of sliding blocks 33 are symmetrically arranged about the reversing position of the bidirectional thread of the bidirectional lead screw 32, the fixing plate one 34 and the limiting plate 35 are fixed on the top of the two groups of sliding blocks 33 respectively, the two groups of tools are used by the staff to fix the two groups of rotating heads 36 respectively, and the rotating heads 36 are driven to rotate forward or reverse, and then the bidirectional lead screw 32 is driven to rotate forward or reverse, so that the two groups of sliding blocks 33 on the bidirectional lead screw 32 drive the fixing plate one 34 and the limiting plate 35 to move close to or away from each other, when the two groups of sliding blocks 33 move close to each other, the angle adjuster 5 between the fixing plate one 34 and the limiting plate 35 can be clamped, and when the two groups of sliding blocks 33 move away from each other, the angle adjuster 5 is released.
[0025] A plurality of limiting holes are arranged on the fixing plate one 34, the limiting holes correspond to the positioning holes on the angle adjuster 5 in position, a positioning rod 37 is arranged in the limiting hole, a limiting ring 38 is fixed on the positioning rod 37, and the limiting ring 38 is used to fix the positioning rod 37 on the fixing plate one 34.
[0026] It should be noted that only one group of bidirectional lead screws 32 can be arranged to drive the two groups of sliding blocks 33 to move close to or away from each other according to actual needs; when environment simulation is needed, the box bottom 21 is fixed on the top of the movable platform 11 by using fasteners, the base 31 is fixed on the top inside the box bottom 21 by using fasteners, then the box cover 22 is closed, and then the airflow carrying the environment simulation source is introduced to perform environment simulation; when environment simulation is not needed, the box bottom 21 and the base 31 can be fixed in the manner of environment simulation, and the box bottom 21 can be closed or opened according to actual needs; or the base 31 can be directly fixed on the top of the movable platform 11 by using fasteners to directly perform strength detection.
[0027] It should be noted that the fastener in the present application can be a bolt and nut, or other parts that can fasten.
[0028] Specifically, as shown in the figure, Figures 3-7 The detection mechanism 4 comprises two groups of supporting parts, a connecting rod 412 and a connecting part, the two groups of supporting parts are located on the two sides of the box bottom 21 respectively, the connecting part and the connecting rod 412 are located between the two groups of supporting parts, the connecting part is located on the connecting rod 412, and the two groups of supporting parts are used to fix the connecting rod 412 and drive the connecting rod 412 and the connecting part on the connecting rod 412 to rise and fall.
[0029] Further, as shown in Figure 3 , Figures 5-7 , the support part includes a fixed seat 41, a motor 44 and a telescopic rod 49, a sliding groove two is provided on the fixed seat 41, a fixed plate two 42, a protective cover 43, two groups of lead screws 45, a lower connecting seat one 46 and an upper connecting seat one 47 are arranged in the sliding groove two, the fixed plate two 42 and the protective cover 43 are fixedly connected with the fixed seat 41, the two groups of lead screws 45 are bearing connected with the fixed seat 41, the fixed plate two 42 and the protective cover 43, the motor 44 is fixed on the top of the fixed plate two 42 and located inside the protective cover 43, the output end of the motor 44 is gear transmission connected with the two groups of lead screws 45 through the fixed plate two 42; The lower connecting seat one 46 is transmission connected with the lead screw 45, the upper connecting seat one 47 is sleeved on the two groups of lead screws 45, the lower connecting seat one 46 and the upper connecting seat one 47 are connected by fasteners, the lower connecting seat one 46 and the upper connecting seat one 47 are respectively provided with a semicircular through groove one on the side close to each other, the semicircular through groove one is used for placing a connecting rod 412, and after the lower connecting seat one 46 and the upper connecting seat one 47 are connected by fasteners, the connecting rod 412 can be fixed, and when the motor 44 starts to rotate in the positive direction, the gears on the two groups of lead screws 45 are driven to rotate in the reverse direction synchronously, and then the two groups of lead screws 45 are driven to rotate in the reverse direction synchronously, and the lower connecting seat one 46 is driven to move on the lead screw 45 along the arrangement direction of the lead screw 45, on the contrary, when the motor 44 starts to rotate in the reverse direction, the lower connecting seat one 46 and the connecting rod 412 above it are driven to move downward on the lead screw 45 along the arrangement direction of the lead screw 45, so as to adjust the height of the lower connecting seat one 46, the upper connecting seat one 47 and the fixed connecting rod 412.
[0030] It should be noted that the gears on the two groups of lead screws 45 are not engaged, but are only engaged with the output end of the motor 44 for transmission.
[0031] The top of the fixing base 41 is provided with a top plate 48 connected with the fixing base 41 by fasteners, a telescopic rod 49 is fixed on the top plate 48, the output end of the telescopic rod 49 penetrates the top plate 48, and the output end of the top plate 48 is fixedly connected with an upper connecting seat two 410. A lower connecting seat two 411 is arranged below the upper connecting seat two 410, and the upper connecting seat two 410 and the lower connecting seat two 411 are connected by fasteners. A semicircular through groove two is arranged on the side of the upper connecting seat two 410 and the lower connecting seat two 411 close to each other, and the semicircular through groove two is used for placing a connecting rod 412. After the upper connecting seat two 410 and the lower connecting seat two 411 are connected by fasteners, the connecting rod 412 can be fixed, and when the telescopic rod 49 is extended, the upper connecting seat two 410 is lowered, and then the lower connecting seat two 411 and the fixed connecting rod 412 are lowered synchronously. Conversely, when the telescopic rod 49 is retracted, the lower connecting seat two 411 and the fixed connecting rod 412 are raised synchronously, so that the height of the upper connecting seat two 410, the lower connecting seat two 411 and the fixed connecting rod 412 is adjusted.
[0032] It should be noted that the axis of the semicircular through groove one and the axis of the semicircular through groove two are in the same vertical plane, and then when the upper connecting seat one 47 is removed from above the lower connecting seat one 46 and the lower connecting seat two 411 is removed from below the upper connecting seat two 410, the connecting rod 412 can be fixed by moving the horizontal position of the connecting rod 412, and when the axis of the semicircular through groove one and the axis of the semicircular through groove two are collinear, the fixing of the connecting rod 412 by the lower connecting seat one 46 and the upper connecting seat one 47 is exchanged with the fixing of the connecting rod 412 by the upper connecting seat two 410 and the lower connecting seat two 411. At this time, the handle of the angle adjuster 5 is fixed by the connecting part, and the connecting part is sleeved on the connecting rod 412, so that the position change does not occur due to the change of the horizontal position of the connecting rod 412.
[0033] As shown in Figure 2 , Figure 3 and Figure 7 , the connecting part includes a movable sleeve 415, a clamp 416 and a stop block 418. The two sides of the box cover 22 are provided with limiting grooves 26, and the two ends of the connecting rod 412 are fixedly connected with sealing plates 413. The sealing plates 413 are located between the two groups of supporting parts, and the positions of the sealing plates 413 correspond to the positions of the limiting grooves 26. The box bottom 21 is detachably mounted with a positioning block 414, and the positioning block 414 is located in the limiting groove 26 and matches the shape of the bottom of the limiting groove 26. The movable sleeve 415 is sleeved on the connecting rod 412, and the bottom of the movable sleeve 415 is provided with an arc-shaped sliding groove, and a fixed block 419 is arranged in the arc-shaped sliding groove. The fixed block 419 is in sliding connection with the movable sleeve 415, and the sliding connection part of the fixed block 419 and the movable sleeve 415 is in a cylindrical shape, so that the fixed block 419 can slide and rotate in the arc-shaped sliding groove, and the movable sleeve 415 and the fixed block 419 are in a sliding hinged manner. The hoop 416 is fixed to the bottom of the fixed block 419, and the hoop 416 is used for fixing the handle of the angle adjuster 5. The abutting block 418 is arranged on the side of the movable sleeve 415, and the abutting block 418 is connected with the movable sleeve 415 by using fasteners. The abutting block 418 is in an arrow shape, and a plurality of spacers 417 are arranged between the movable sleeve 415 and the abutting block 418. The plurality of spacers 417 are used for adjusting the distance between the abutting block 418 and the movable sleeve 415, so that one side of the bottom of the abutting block 418 can be in contact with the end of the handle of the angle adjuster 5. Since the position of the handle of the angle adjuster 5 is fixed by the hoop 416, when the connecting rod 412 is driven to rise and fall, the hoop 416 will be driven to rise and fall synchronously by the fixed block 419, so as to lift the handle of the angle adjuster 5 fixed by the hoop 416. At this time, the abutting block 418 can continuously contact the end of the handle of the angle adjuster 5, so as to limit the position of the angle adjuster 5 and ensure the stability of the handle of the angle adjuster 5 when the handle is lifted.
[0034] The strength detection equipment of the automobile seat angle adjuster further comprises a detection module. The detection module is used for controlling the detection mechanism 4 to drive the connecting rod 412 to rise and fall, and acquiring and recording the rising and falling times of the connecting part when the connecting rod 412 is driven to rise and fall, that is, the activity times of the handle of the angle adjuster 5. The detection module further comprises an identification unit arranged therein and used for identifying the size of the deformed picture of the positioning hole of the angle adjuster 5 after the angle adjuster 5 is disassembled after the handle of the angle adjuster 5 is driven to move for a certain number of times. Thus, the deformation of the positioning hole of the angle adjuster 5 can be judged, so as to obtain the strength of the angle adjuster 5.
[0035] The working method of the strength detection equipment of the automobile seat angle adjuster comprises the following steps. Step one: install and fix the angle adjuster 5, and fix the angle adjuster 5 in a detection state.
[0036] Specifically, when environmental simulation is needed, the box bottom 21 is fixed on the top of the movable platform 11 by using fasteners, and then the base 31 is fixed on the top of the inside of the box bottom 21 by using fasteners. After the box cover 22 is closed, the airflow carrying the environmental simulation source is introduced, and the environmental simulation can be performed. When environmental simulation is not needed, the box bottom 21 and the base 31 can be fixed in the manner of environmental simulation, and the box bottom 21 can be closed or opened according to actual needs. Alternatively, the base 31 can be directly fixed on the top of the movable platform 11 by using fasteners.
[0037] The angle adjuster 5 is placed between the fixed plate one 34 and the limiting plate 35, the side of the angle adjuster 5 provided with the positioning hole is close to the fixed plate one 34, according to the detection needs, the positioning rod 37 is penetrated through the limiting hole on the fixed plate one 34 and the mounting hole on the angle adjuster 5, the number and position of the mounting hole actually fixed and limited are adjusted, then the limiting ring 38 is used to fix the positioning rod 37 on the fixed plate one 34, then the staff uses two groups of tools to fix the two groups of rotating heads 36 respectively, and drives the rotating heads 36 to rotate forward or reverse, thereby driving the bidirectional screw rod 32 to rotate, so that the two groups of sliding blocks 33 are close to each other, the angle adjuster 5 between the fixed plate one 34 and the limiting plate 35 is clamped, and the position fixing of the angle adjuster 5 is completed.
[0038] When it is needed to slowly drive the handle of the angle adjuster 5 to move, the connecting rod 412 is fixed by using the lower connecting seat one 46 and the upper connecting seat one 47, the motor 44 is controlled to start rotating, the connecting rod 412 is driven to rise and fall slowly by the gear transmission mode, the lower connecting seat one 46 and the upper connecting seat one 47 are driven to rise and fall slowly, and the handle of the angle adjuster 5 is slowly adjusted; when it is needed to quickly drive the handle of the angle adjuster 5 to move, the connecting rod 412 is fixed by using the upper connecting seat two 410 and the lower connecting seat two 411, the upper connecting seat two 410 and the lower connecting seat two 411 are driven to rise and fall quickly by the telescopic rod 49, and the handle of the angle adjuster 5 is quickly adjusted. The handle of the angle adjuster 5 is adjusted to the bottom end, the handle is fixed by using the hoop 416, the number and thickness of the gasket 417 are adjusted, the stop block 418 and the gasket 417 are fixed on the side of the movable sleeve 415 by using the fastener, so that the stop block 418 contacts the end of the handle, at this time, the connecting rod 412 is in a lower position corresponding to the lowest position of the handle of the angle adjuster 5, according to whether the environmental simulation source is needed and the closing state of the box cover 22, the positioning block 414 is fixed on the box bottom 21, then the handle on the box cover 22 is pulled, so that the box cover 22 is in the closed state with the box bottom 21, and the handle on the box bottom 21 is buckled by using the lock 25.
[0039] Step two: drive the handle of the angle adjuster 5 to move, and detect the strength and obtain the strength detection result.
[0040] Specifically, the six-degree-of-freedom platform 1 is controlled to start, the angle adjuster 5 fixed thereon is driven to realize translation and rotation movement in any direction in the three-dimensional space, the motor 44 is controlled to start, the connecting rod 412 is driven to rise and fall slowly, the connecting part is driven to rise and fall slowly, or the telescopic rod 49 is controlled to start, the connecting rod 412 is driven to rise and fall quickly, the connecting part is driven to rise and fall quickly, the handle of the angle adjuster 5 is moved, after a set number of movements, the angle adjuster 5 is taken off from the fixing mechanism 3, and the deformation of the mounting hole on the angle adjuster 5 is obtained by the detection module.
[0041] The detection module is provided with a standard shape corresponding to each mounting hole of the standard angle adjuster 5. When the shape of the mounting hole after strength detection deviates from the standard shape, that is, when the mounting hole is deformed, the strength of the corresponding mounting hole is low. When the mounting hole after strength detection deviates from the standard shape by more than a certain proportion of the mounting holes being detected, the overall strength of the angle adjuster 5 is low.
[0042] Specifically, the detection module is provided with a standard shape corresponding to each mounting hole, the area of the standard shape is , the maximum length in the standard shape is , the minimum length is , the area of the shape of the mounting hole after detection is , the maximum length in the shape of the mounting hole after detection is , the minimum length is , i is the number sequence corresponding to the mounting hole of the angle adjuster 5, , n is the total number of mounting holes of the angle adjuster 5, the detection module is also provided with a threshold value N for judging the deformation degree of the mounting hole and a number threshold value M for judging the overall strength of the angle adjuster 5. The deformation degree of the mounting hole is the product of the absolute value of the difference between the maximum length before and after detection and the absolute value of the difference between the minimum length before and after detection. When the product is greater than the threshold value of the deformation degree, the deformation of the mounting hole is large. At the same time, the detection module counts the deformation. When the count value reaches the number threshold value, it can be determined that the main reason for the abnormal strength of the angle adjuster 5.
[0043] It should be noted that for circular mounting holes , for slot-shaped holes, .
[0044] When , , , the strength of the mounting hole is high after a certain number of detections of the angle adjuster 5, and in other cases, the mounting hole will be deformed, and the change in the area of the mounting hole is not considered.
[0045] When and , , the deformation after testing is allowed, and the strength of the mounting hole is also high at this time; , the mounting hole is subjected to multi-directional stress, resulting in obvious multi-directional deformation of the mounting hole. The detection module counts, and the count value is .
[0046] When , , or , , When the mounting hole is subjected to unidirectional force, the mounting hole is deformed obviously on one side. The detection module counts and the count value is .
[0047] When the mounting hole is deformed due to abnormal force, 、 and , the overall strength of the recliner 5 is normal, but the strength of some mounting holes is low, which is caused by abnormalities in the edges of the holes when drilling some mounting holes; if 、 but , the overall strength of the angle adjuster 5 is low, the mounting hole may have positioning abnormalities or drilling abnormalities, and the detection module issues an alarm prompt; if The overall strength of the recliner 5 is low, which makes it easy for multi-directional position movement to occur during detection, resulting in the common multi-directional force on the mounting holes of the recliner 5, and the detection module issues an alarm prompt; if The overall strength of the recliner 5 is low, which makes it easy for one-way position movement to occur during detection, so that the mounting holes on the recliner 5 are generally subjected to one-way force, and the detection module issues an alarm.
[0048] It should be noted that in and When the environment simulation source is introduced, the influence of the environment simulation source on the strength of the recliner 5 can also be determined by judging the influence of the environment simulation source on the strength of the recliner 5.
[0049] Through the above-mentioned method, the labor intensity of the strength test of the automobile seat recliner can be simplified, and the test efficiency and the accuracy of the test results can be improved.
[0050] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0051] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A strength testing device for an automobile seat recliner, comprising a six-degree-of-freedom platform (1), an environment simulation mechanism (2), a fixing mechanism (3), a testing mechanism (4) and a recliner (5), characterized in that: The environmental simulation mechanism (2), the fixing mechanism (3), and the detection mechanism (4) are all arranged on the six-degree-of-freedom platform (1); The detection mechanism (4) comprises two groups of support parts, a connecting rod (412) and a connecting part, the two groups of support parts are respectively located on both sides of the box bottom (21), the connecting part and the connecting rod (412) are located between the two groups of support parts, and the connecting part is located on the connecting rod (412); The support portion includes a fixed seat (41), a motor (44) and a telescopic rod (49), the fixed seat (41) is provided with a second slide groove, the second slide groove is provided with a second fixed plate (42), a protective cover (43), two sets of screw rods (45), a lower connecting seat (46) and an upper connecting seat (47), and the lower connecting seat (46) and the upper connecting seat (47) are respectively provided with a semicircular through groove (1) on one side close to each other; The output end of the telescopic rod (49) passes through the top plate (48), and the output end of the top plate (48) is fixedly connected to the upper connecting seat 2 (410). A lower connecting seat 2 (411) is provided below the upper connecting seat 2 (410), and a semicircular through groove 2 is provided on one side of the upper connecting seat 2 (410) and the lower connecting seat 2 (411) close to each other.
2. A strength testing device for a car seat recliner according to claim 1, characterized in that: The environmental simulation mechanism (2) comprises a box bottom (21) and a box cover (22), wherein the box cover (22) is hinged to one side of the top of the box bottom (21), an air inlet (23) is provided at the center of the top of the box cover (22), and two groups of air outlets (24) are provided at the top of the box cover (22) near the hinged connection between the box cover (22) and the box bottom (21), and the air inlet (23) and the box cover (22) are connected to an environmental simulation source and a fan via a pipeline; The box bottom (21) and the box cover (22) are both fixedly connected with a handle on one side away from the hinged connection, and a lock buckle (25) is provided on the handle of the box cover (22).
3. A strength testing device for a car seat recliner according to claim 2, characterized in that: The fixing mechanism (3) includes a base (31), a fixing plate (34) and a limit plate (35), a slide groove (34) is provided on the top of the base (31), two groups of bidirectional screw rods (32) and two groups of sliders (33) are provided in the slide groove (31), both ends of the two groups of bidirectional screw rods (32) are connected to the bearings of the base (31), one end of the two groups of bidirectional screw rods (32) passes through the base (31), and the end of the bidirectional screw rod (32) passing through the base (31) is fixedly connected to a rotating head (36), and the rotating head (36) is a hexagonal structure; The two groups of sliders (33) are both slidably connected to the base (31), and the two ends of the two groups of sliders (33) are respectively connected to the two groups of bidirectional screw rods (32) for transmission. The two groups of sliders (33) are symmetrically arranged about the reversal position of the bidirectional threads of the bidirectional screw rods (32), and the fixing plate (34) and the limit plate (35) are respectively fixed to the top of the two groups of sliders (33).
4. The strength testing device for a car seat recliner according to claim 3, characterized in that: A plurality of limiting holes are provided on the fixing plate 1 (34), positioning rods (37) are provided in the limiting holes, and a limiting ring (38) is fixed on the positioning rod (37).
5. The strength testing device for a car seat recliner according to claim 4, characterized in that: The second fixing plate (42) and the protective cover (43) are both fixedly connected to the fixing seat (41), the two sets of screw rods (45) are connected to the fixing seat (41), the second fixing plate (42), and the protective cover (43) by bearings, the motor (44) is fixed to the top of the second fixing plate (42) and is located inside the protective cover (43), and the output end of the motor (44) passes through the second fixing plate (42) and is connected to the two sets of screw rods (45) by gear transmission; The lower connecting seat 1 (46) is connected to the screw rod (45) in a transmission manner, the upper connecting seat 1 (47) is sleeved on the two sets of screw rods (45), and the lower connecting seat 1 (46) and the upper connecting seat 1 (47) are connected by fasteners.
6. The strength testing device for a car seat recliner according to claim 5, characterized in that: A top plate (48) is provided on the top of the fixing seat (41), the top plate (48) is connected to the fixing seat (41) by fasteners, the telescopic rod (49) is fixed on the top plate (48), and the upper connecting seat (410) and the lower connecting seat (411) are connected by fasteners; The axis of the first semicircular through groove and the axis of the second semicircular through groove are in the same vertical plane.
7. The strength testing device for a car seat recliner according to claim 6, characterized in that: The connecting portion includes a movable sleeve (415), a clamp (416) and a stop block (418); limiting grooves (26) are provided on both sides of the box cover (22); sealing plates (413) are fixedly connected to both ends of the connecting rod (412); the sealing plates (413) are located between the two groups of support portions; the positions of the sealing plates (413) and the limiting grooves (26) correspond; a positioning block (414) is detachably mounted on the box bottom (21); the positioning block (414) is located in the limiting groove (26) and matches the shape of the bottom of the limiting groove (26).
8. The strength testing device for a car seat recliner according to claim 7, characterized in that: The movable sleeve (415) is sleeved on the connecting rod (412), an arc-shaped sliding groove is provided at the bottom of the movable sleeve (415), a fixed block (419) is provided in the arc-shaped sliding groove, the fixed block (419) is slidably connected to the movable sleeve (415), the sliding connection between the fixed block (419) and the movable sleeve (415) is cylindrical, and the hoop (416) is fixed to the bottom of the fixed block (419); The stop block (418) is arranged on the side of the movable sleeve (415), the stop block (418) and the movable sleeve (415) are connected by fasteners, and a plurality of gaskets (417) are arranged between the movable sleeve (415) and the stop block (418).
9. The strength testing device for a car seat recliner according to claim 8, characterized in that: The strength detection device for the car seat recliner further comprises a detection module, the detection module being used to control the detection mechanism (4) to drive the connecting rod (412) to move up and down, and to obtain and record the number of times the handle of the recliner (5) moves when the connecting rod (412) is driven to move up and down. The detection module is further used to identify and judge the deformation of the positioning hole of the recliner (5) after the handle of the recliner (5) is driven to move a certain number of times and the recliner (5) is disassembled, so as to obtain the strength of the recliner (5).
10. The strength testing device for a car seat recliner according to claim 9, characterized in that: The top of the six-degree-of-freedom platform (1) is fixedly connected to a movable platform (11); A universal wheel (6) is fixedly connected to the bottom of the six-degree-of-freedom platform (1).