Automobile battery negative pole punch forming equipment and manufacturing process
Through the cutting, grinding, flushing and stamping processes of the automotive battery negative electrode stamping and forming equipment, the problems of manufacturing complexity and high cost in the existing technology are solved, efficient and low-cost copper-aluminum composite material processing is achieved, and the structural strength and reliability of the product are improved.
Patent Information
- Application Number
- CN202410467518.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-10-24
AI Technical Summary
The existing manufacturing process for negative poles of automotive batteries is complex, inefficient, and costly, and the copper-aluminum composite material is difficult to process.
The negative electrode stamping and forming equipment for automobile batteries is used, including cutting, grinding, flushing and stamping processes, and transfer robots, flushing mechanisms and conveying mechanisms are used to improve efficiency and reduce costs.
It simplifies the manufacturing process, improves production efficiency, reduces costs, and enhances the structural strength and reliability of the product.
Smart Images

Figure CN120828094A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile battery manufacturing, in particular to an automobile battery negative pole post stamping forming equipment and manufacturing process. BACKGROUND
[0002] In the power battery, the pole post is a component for connecting the inside and outside of the battery. One end of the pole post is connected with the external circuit of the power battery, and the other end is connected with the internal core package of the power battery, thereby realizing the function of discharging. Since the external circuit of the battery is connected with aluminum material, the cost and weight can be reduced, so the connection between the external circuit and the battery core is generally made of aluminum sheet. However, the negative current collector plate in the core package and the copper-aluminum material have different melting points, and it is difficult to directly weld them by laser. Therefore, the negative pole post of the power battery currently adopts copper-aluminum composite material.
[0003] The existing manufacturing process still has some deficiencies, specifically: the CNC machining method currently used to manufacture copper-aluminum composite pole posts requires multiple processes to complete, the processing flow is complex, the efficiency is low, the amount of material used is large, and the processing cost is relatively high.
[0004] Therefore, an automobile battery negative pole post stamping forming equipment and manufacturing process are needed to solve the problems raised in the background art. SUMMARY
[0005] The purpose of the present application is to provide an automobile battery negative pole post stamping forming equipment and manufacturing process to solve the problems raised in the background art.
[0006] To achieve the above purpose, the present application provides the following technical scheme: An automobile battery negative pole post stamping forming equipment, comprising a stamping machine, a conveying mechanism is arranged on the left side of the stamping machine, a grinding machine is arranged on the left side of the stamping machine and close to the conveying mechanism, a washing mechanism is arranged at the discharge port of the grinding machine, a cutting machine is arranged on the left side of the grinding machine, and a transfer robot is arranged on the back of the cutting machine. The conveying mechanism includes a conveying belt arranged on the left side of the punching machine, the front and back surfaces of the conveying belt are fixedly connected with baffles, the inside of the baffle and the front surface of the conveying belt are fixedly connected with an air inlet channel, the inside of the baffle and the back surface of the air inlet channel are fixedly connected with a rotating shaft, the outer wall of the rotating shaft and the inside of the baffle are rotatably connected with a sliding plate, the inside of the sliding plate and the corresponding position of the rotating shaft are fixedly connected with a volute spring, the front surface of the baffle is fixedly connected with an air inlet box, the top of the air inlet box is fixedly connected with an air inlet fan, the inside of the air inlet box and below the air inlet fan are slidably connected with a mounting frame, the front surface of the inner wall of the mounting frame is fixedly connected with a positive plate, the back surface of the inner wall of the mounting frame is fixedly connected with a negative plate, the outer walls of the positive plate and the negative plate are fixedly connected with dust collection plates, the inside of the mounting frame and above the positive plate are fixedly connected with a filter screen, the top and bottom of the mounting frame are fixedly connected with sealing pads, the outer wall of the mounting frame is fixedly connected with a wiring terminal, the inner wall of the air inlet box and below the mounting frame are fixedly connected with an air inlet pipe, the inside of the baffle and the back surface of the conveying belt are fixedly connected with an air outlet channel, the inside of the baffle and below the air outlet channel and the air inlet channel are slidably connected with a limiting strip, the outer wall of the limiting strip and the inside of the baffle are fixedly connected with an electric push rod, the front surface of the conveying belt is fixedly connected with an electronic button, and the outer wall of the conveying belt and the position close to the electronic button are fixedly connected with a power plug.
[0007] As a preferred scheme of the present application, the transfer robot is a six-degree-of-freedom mechanical arm, the cutting machine is a gantry laser cutting machine, and the grinding machine is a rolling grinding device.
[0008] As a preferred scheme of the present application, the flushing mechanism comprises a flushing box arranged below the rolling grinding machine, a feeding channel is fixedly connected to the top feeding port of the flushing box, a moving seat is slidably connected to the inner wall of the flushing box at the bottom, a traction rope is fixedly connected to the right side of the moving seat, one end of the traction rope away from the moving seat is fixedly connected with a winding shaft in the flushing box, a driving motor is fixedly connected to the top of the flushing box at the corresponding position of the winding shaft, a pulling spring is fixedly connected to the left side of the moving seat at the corresponding position of the traction rope, top rods are slidably connected to the inner wall of the moving seat on both sides, a push-pull electromagnet is fixedly connected to the outer wall of the top rod inside the moving seat, a sealing ring is fixedly connected to the outer wall of the top rod at the position close to the push-pull electromagnet, ultrasonic transducers are fixedly connected to the top, bottom, front and back of the top rod, a through groove is formed in the bottom of the inner wall of the moving seat, a gate is slidably connected to the inner wall of the moving seat above the through groove, a liquid discharge hole is formed in the inside of the gate, sealing strips are fixedly connected to the outer walls of the gate and the moving seat, a liquid inlet pipe is fixedly connected to the top of the flushing box at the left side of the feeding channel, a liquid outlet pipe is fixedly connected to the inside of the flushing box directly below the liquid inlet pipe, solenoid valves are fixedly connected to the inside of the liquid inlet pipe and the liquid outlet pipe outside the flushing box, a micro push rod is fixedly connected to the outer wall of the gate at the position away from the sealing strip, an infrared heating pipe is fixedly connected to the top of the inner wall of the flushing box at the right side of the moving seat, a controller is installed on the front of the flushing box, a terminal post is installed on the front of the flushing box at the position close to the controller, a discharging channel is fixedly connected to the bottom discharging port of the flushing box, and an ultrasonic generator is fixedly connected to the left side of the flushing box.
[0009] As a preferred scheme of the present application, the positive plate and the negative plate are both made of red copper, the mounting frame is designed in a mouth-shaped structure, the mounting frame penetrates and extends out of the air inlet box, the sealing gasket is made of silica gel, the shape of the sealing gasket is matched with the shape of the mounting frame, the connection between the sliding plate and the baffle is sliding connection, and the height of the limiting strip is matched with the thickness of the stamping blank.
[0010] As a preferred scheme of the present application, the baffle, the sliding plate, the mounting frame, the dust collecting plate and the limiting strip are all made of ABS plastic, the connection between the volute spring and the rotating shaft and the connection between the electric push rod and the baffle are both fixed connection, and the wiring terminal is provided with two groups, and the two groups of wiring terminals are respectively connected with the positive plate and the negative plate through the guide.
[0011] As a preferred scheme of the present application, the air inlet tank, air inlet channel and air outlet channel are all made of stainless steel, the length of the air inlet tank is adapted to the length of the baffle, the filter screen, electric push rod, air inlet fan and air inlet pipe are all provided with multiple groups, and the connection modes of the conveying belt, air inlet fan, electric push rod and power plug with the electronic button are all electrical connection.
[0012] As a preferred scheme of the present application, the flushing tank, feeding channel, gate and ejector rod and discharging channel are all made of aluminum alloy, the moving seat is designed in a concave structure, the connection modes of the micro push rod with the moving seat, push-pull electromagnet with the moving seat, pulling spring with the flushing tank and driving motor with the winding shaft are all fixed connection, and the ejector rod penetrates through and extends into the moving seat.
[0013] As a preferred scheme of the present application, the shape of the through groove is adapted to the shape of the stamping blank, the moving seat is made of heat preservation and insulation material, the sealing ring and sealing strip are all made of silica gel, the ejector rod, push-pull electromagnet, ultrasonic transducer, sealing ring and liquid discharge hole are all provided with multiple groups, the ultrasonic transducer is connected with the ultrasonic converter through wires, and the traction rope and pulling spring are all provided with four groups.
[0014] As a preferred scheme of the present application, the discharging channel is designed in an arc structure, the infrared heating pipe is provided with three groups, the traction rope is made of nylon rope, the connection mode of the winding shaft with the flushing tank is rotary connection, the winding shaft and driving motor are all provided with two groups, and the connection modes of the driving motor, push-pull electromagnet, electromagnetic valve, micro push rod, infrared heating pipe, ultrasonic generator, terminal post and controller are all electrical connection.
[0015] A manufacturing process of automobile battery negative pole post stamping forming, comprising the following steps: S1, the copper-aluminum composite plate is sent into the cutting machine, the cutting machine is started, the cutting machine cuts the copper-aluminum composite plate into blank plate according to the preset size, after cutting, the transfer robot transports the cut blank plate into the grinding machine, the grinding machine grinds the blank plate, after grinding, the blank plate slides out of the grinding machine and enters the flushing tank along the feeding channel, the flushing tank washes and dries the blank plate, after washing and drying, the blank plate slides down to the conveying belt along the discharging channel, and the conveying belt transports the blank plate into the feeding port of the stamping machine; S2, the stamping die is put into the stamping machine, the stamping machine sends the blank plate into the first stamping die for stamping, according to the pressure of aluminum, the copper layer part of the blank plate is extruded and formed to increase the size of the copper layer part, the stamping machine uses the second stamping die to stamp the copper layer part with increased size, the diameter of the copper layer part is increased, and the third stamping die is used to stamp the copper layer part, so that the diameter of the copper layer is greater than the original diameter, and the stamping of the middle small hole and the stamping of the step size are completed at the same time. In step S3, the punching machine feeds the material after three stampings into the fourth stamping die to cut off the excess material, and punches the material to the finished product size to obtain the finished negative electrode.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the copper-aluminum composite plate is fed into a cutting machine, the cutting machine is started, and the cutting machine cuts the copper-aluminum composite plate into blank plates according to a preset size. After the cutting is completed, the transfer robot transports the cut blank plates to a grinder, and the grinder grinds the blank plates. After the grinding is completed, the blank plates slide out of the grinder and enter the flushing box along the feed channel. The flushing box cleans and dries the blank plates. After the cleaning and drying are completed, the blank plates slide along the discharge channel onto the conveyor belt, and the conveyor belt transports the blank plates to the feed port of the punching machine. The punching die is placed in the punching machine, and the punching machine sends the blank plates into the first punching die for punching. According to the pressure of the aluminum, the copper layer of the blank plate is extruded to form the outer surface of the copper layer. As the size becomes larger, the punching machine uses the second punching die to punch the bottom of the copper layer with the increased size, so that the diameter of the copper layer is increased, and then the third punching die is used to punch the copper layer to make the diameter of the copper layer larger than the original diameter. At the same time, the punching of the middle small hole and the step size are completed. The punching machine sends the material that has been stamped three times into the fourth punching die to cut off the excess material, and punches the material to the finished product size to obtain the negative electrode finished product. The CNC machining process is eliminated in the manufacturing process, which improves production efficiency and reduces production costs. At the same time, the negative electrode manufactured by the stamping forming process has high structural strength, low risk of fracture between the aluminum layer and the copper layer, high reliability, which improves the safety of product use and reduces production costs.
[0017] 2. In the present invention, a stamping and forming device for the negative pole of an automobile battery is designed, and a conveying mechanism in the device is used to transport the blank plate. During the conveying process of the blank plate, the high-speed airflow ejected from the air outlet channel will blow away the dust and other debris attached to the blank plate. At the same time, the high-speed airflow will form an air curtain on the top of the blank plate to prevent dust from falling onto the blank plate, and prevent dust and other debris from adhering to the blank plate and affecting the stamping process.
[0018] 3. In the present invention, a stamping and forming device for the negative pole of an automobile battery is designed, and a flushing mechanism in the device is used to flush the blank plate. The flushing and drying operations can be performed in the flushing box without the need for additional drying equipment, thereby reducing the complexity of the operating process and the assembly line device and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the conveying mechanism of the present invention; Figure 3 Side view of the conveying belt of the present application; Figure 4 Side view of the conveying belt of the present application; Figure 3 Enlarged view of A in the present application; Figure 5 Enlarged view of B in the present application; Figure 3 Enlarged view of B in the present application; Figure 6 Schematic diagram of the three-dimensional structure of the washing tank of the present application; Figure 7 Front view of the washing tank of the present application; Figure 8 Front view of the washing tank of the present application; Figure 7 Enlarged view of C in the present application; Figure 9 Enlarged view of D in the present application; Figure 7 Enlarged view of D in the present application; Figure 10 Schematic diagram of the section change of the blank plate during the stamping process of the present application; Figure 11 Flow chart of the stamping process of the present application.
[0020] In the figure: 1, stamping machine; 2, conveying mechanism; 3, grinding machine; 4, washing mechanism; 5, cutting machine; 6, transfer robot; 201, conveying belt; 202, sliding plate; 203, air inlet channel; 204, rotating shaft; 205, baffle; 206, volute spring; 207, air inlet tank; 208, air inlet fan; 209, mounting bracket; 210, positive plate; 211, negative plate; 212, dust collection plate; 213, filter screen; 214, sealing gasket; 215, wiring terminal; 216, air inlet pipe; 217, air outlet channel; 218, limiting strip; 219, electric push rod; 220, electronic button; 221, power plug; 401, washing tank; 402, feeding channel; 403, moving seat; 404, traction rope; 405, winding shaft; 406, driving motor; 407, pulling spring; 408, jacking rod; 409, push-pull electromagnet; 410, sealing ring; 411, ultrasonic transducer; 412, through groove; 413, gate; 414, liquid discharge hole; 415, sealing strip; 416, liquid inlet pipe; 417, liquid outlet pipe; 418, electromagnetic valve; 419, micro push rod; 420, infrared heating pipe; 421, controller; 422, terminal post; 423, discharging channel; 424, ultrasonic generator. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0022] Embodiments, please refer to Figures 1-11 The present application provides a technical solution: The automobile battery negative pole post stamping forming equipment, including punch 1, the left side of punch 1 is provided with conveying mechanism 2, the left side of punch 1 and at the position close to conveying mechanism 2 is provided with grinding machine 3, the discharge port of grinding machine 3 is provided with flushing mechanism 4, the left side of grinding machine 3 is provided with cutting machine 5, the back of cutting machine 5 is provided with transfer robot 6. Wherein the transfer robot 6 is a six-degree-of-freedom mechanical arm, the cutting machine 5 is a gantry type laser cutting machine, and the grinding machine 3 is a rolling grinding equipment.
[0023] Further, in this embodiment, reference is made to Figures 2-5The conveying mechanism 2 comprises a conveying belt 201 arranged on the left side of the punching machine 1, the front surface and the back surface of the conveying belt 201 are fixedly connected with baffle plates 202, the inside of the baffle plates 202 and the front surface of the conveying belt 201 are fixedly connected with air inlet channels 203, the inside of the baffle plates 202 and the back surface of the air inlet channels 203 are fixedly connected with rotating shafts 204, the outer wall of the rotating shafts 204 and the inside of the baffle plates 202 are rotatably connected with sliding plates 205, the inside of the sliding plates 205 and the corresponding positions of the rotating shafts 204 are fixedly connected with volute springs 206, the front surface of the baffle plates 202 is fixedly connected with air inlet boxes 207, the top of the air inlet boxes 207 is fixedly connected with air inlet fans 208, the inside of the air inlet boxes 207 and below the air inlet fans 208 are slidably connected with mounting frames 209, the front surface of the inner wall of the mounting frames 209 is fixedly connected with positive plates 210, the back surface of the inner wall of the mounting frames 209 is fixedly connected with negative plates 211, the outer wall of the positive plates 210 and the negative plates 211 are fixedly connected with dust collecting plates 212, the inside of the mounting frames 209 and above the positive plates 210 are fixedly connected with filter screens 213, the top and the bottom of the mounting frames 209 are fixedly connected with sealing gaskets 214, the outer wall of the mounting frames 209 is fixedly connected with wiring terminals 215, the inner wall of the air inlet boxes 207 and below the mounting frames 209 are fixedly connected with air inlet pipes 216, the inside of the baffle plates 202 and the back surface of the conveying belt 201 are fixedly connected with air outlet channels 217, the inside of the baffle plates 202 and below the air outlet channels 217 and the air inlet channels 203 are slidably connected with limiting strips 218, the outer wall of the limiting strips 218 and the inside of the baffle plates 202 are fixedly connected with electric push rods 219, the front surface of the conveying belt 201 is fixedly connected with electronic buttons 220, the outer wall of the conveying belt 201 and the positions close to the electronic buttons 220 are fixedly connected with power plugs 221; The positive plate 210 and the negative plate 211 are both made of red copper, the mounting frame 209 is designed in a square shape, the mounting frame 209 penetrates and extends to the outside of the air inlet box 207, the sealing gasket 214 is made of silica gel, the shape of the sealing gasket 214 is matched with the shape of the mounting frame 209, the connection between the sliding plate 205 and the baffle 202 is sliding connection, the height of the limiting strip 218 is matched with the thickness of the stamping blank, the baffle 202, the sliding plate 205, the mounting frame 209, the dust collecting plate 212 and the limiting strip 218 are all made of ABS plastic, the connection between the volute spring 206 and the rotating shaft 204 and the connection between the electric push rod 219 and the baffle 202 are both fixed connection, the wiring terminal 215 is provided with two groups, and the two groups of wiring terminals 215 are connected with the positive plate 210 and the negative plate 211 respectively through wires, the air inlet box 207, the air inlet channel 203 and the air outlet channel 217 are all made of stainless steel, the length of the air inlet box 207 is matched with the length of the baffle 202, the filter screen 213, the electric push rod 219, the air inlet fan 208 and the air inlet pipe 216 are all provided with multiple groups, the connection between the conveying belt 201, the air inlet fan 208, the electric push rod 219 and the power plug 221 and the electronic button 220 is electrical connection, the electronic button 220 starts the air inlet fan 208 and the conveying belt 201 by being pressed, the wiring terminal 215 is connected with a high-voltage power supply through a wire, a high-voltage current flows into the positive plate 210 and the negative plate 211 through the wiring terminal 215, a high-voltage electric field is generated between the positive plate 210 and the negative plate 211, the air inlet fan 208 sends external air into the air inlet box 207, the air passes through the filter screen 213 first, the filter screen 213 removes the larger impurities in the air, the air flows into the positive plate 210 and the negative plate 211 after passing through the filter screen 213, the high-voltage electric field between the positive plate 210 and the negative plate 211 ionizes the water molecules in the air, thereby generating a large number of positive and negative ions, the positive and negative ions adhere to the smaller dust in the air, so that the dust is charged, the charged dust moves to the positive plate 210 and the negative plate 211 under the action of the electric field force and adheres to the dust collecting plate 212, the air without dust and impurities flows into the air inlet channel 203 along the air inlet pipe 216, the airflow in the air inlet channel 203 drives the sliding plate 205 to rotate upward, the upward rotating sliding plate 205 no longer seals the air inlet channel 203, the high-speed airflow is sprayed from the air inlet channel 203 and discharged along the air outlet channel 217, and the electronic button 220 starts the electric push rod 219 at the same time, the electric push rod 219 drives the limiting strip 218 to move outward.
[0024] Further, in this embodiment, reference is made to Figures 6-9The flushing mechanism 4 comprises a flushing box 401 arranged below the rolling grinder 3, a feeding channel 402 fixedly connected at the top feeding port of the flushing box 401, a moving seat 403 slidingly connected at the bottom of the inner wall of the flushing box 401, a traction rope 404 fixedly connected at the right side of the moving seat 403, a winding shaft 405 fixedly connected at the end of the traction rope 404 away from the moving seat 403 and in the flushing box 401, a driving motor 406 fixedly connected at the top of the flushing box 401 and at the corresponding position of the winding shaft 405, a pulling spring 407 fixedly connected at the left side of the moving seat 403 and at the corresponding position of the traction rope 404, top rods 408 slidingly connected at the two sides of the inner wall of the moving seat 403, push-pull electromagnets 409 fixedly connected at the outer wall of the top rods 408 and in the interior of the moving seat 403, sealing rings 410 fixedly connected at the outer wall of the top rods 408 and at positions close to the push-pull electromagnets 409, ultrasonic transducers 411 fixedly connected at the top, bottom, front and back of the top rods 408, a through slot 412 formed at the bottom of the inner wall of the moving seat 403, a gate plate 413 slidingly connected at the inner wall of the moving seat 403 and above the through slot 412, liquid discharge holes 414 formed at the interior of the gate plate 413, sealing strips 415 fixedly connected at the outer wall of the gate plate 413 and the moving seat 403, a liquid inlet pipe 416 fixedly connected at the top of the flushing box 401 and at the left side of the feeding channel 402, a liquid outlet pipe 417 fixedly connected at the interior of the flushing box 401 and directly below the liquid inlet pipe 416, electromagnetic valves 418 fixedly connected at the interior of the liquid inlet pipe 416 and the liquid outlet pipe 417 and outside the flushing box 401, micro push rods 419 fixedly connected at the outer wall of the gate plate 413 and at positions away from the sealing strips 415, infrared heating pipes 420 fixedly connected at the top of the inner wall of the flushing box 401 and at the right side of the moving seat 403, a controller 421 mounted at the front of the flushing box 401, wire posts 422 mounted at the front of the flushing box 401 and at positions close to the controller 421, a discharging channel 423 fixedly connected at the bottom discharging port of the flushing box 401, and an ultrasonic generator 424 fixedly connected at the left side of the flushing box 401. The flushing box 401, the feeding channel 402, the gate plate 413, the top rod 408 and the discharging channel 423 are all made of aluminum alloy, the moving seat 403 is designed in a concave shape, the connection modes of the micro push rod 419 and the moving seat 403, the push-pull electromagnet 409 and the moving seat 403, the pulling spring 407 and the flushing box 401 and the driving motor 406 and the winding shaft 405 are all fixed connection, the top rod 408 penetrates through and extends into the moving seat 403, the shape of the through slot 412 is matched with the shape of the stamping blank, the moving seat 403 is made of heat preservation and insulation material, the sealing ring 410 and the sealing strip 415 are both made of silica gel, the top rod 408, the push-pull electromagnet 409, the ultrasonic transducer 411, the sealing ring 410 and the liquid discharge hole 414 are all provided with multiple groups, the ultrasonic transducer 411 is connected with the ultrasonic converter 424 through wires, the traction rope 404 is provided with four groups, the discharging channel 423 is designed in an arc shape, the infrared heating pipe 420 is provided with three groups, the traction rope 404 is made of nylon rope, the connection mode of the winding shaft 405 and the flushing box 401 is rotary connection, the winding shaft 405 and the driving motor 406 are both provided with two groups, the connection modes of the driving motor 406, the push-pull electromagnet 409, the electromagnetic valve 418, the micro push rod 419, the infrared heating pipe 420, the ultrasonic generator 424, the terminal post 422 and the controller 421 are all electrical connection, the blank plate in the flushing box 401 falls on the moving seat 403, the controller 421 starts the push-pull electromagnet 409, the push-pull electromagnet 409 drives the top rod 408 to move outward, the outward moving top rod 408 clamps the blank plate, the controller 421 starts the driving motor 406, the driving motor 406 drives the winding shaft 405 to rotate, the rotating winding shaft 405 releases the wound traction rope 404, the traction rope 404 no longer pulls the moving seat 403, the pulling spring 407 drives the moving seat 403 and the blank plate to move left, so that the blank plate moves directly below the liquid inlet pipe 416, the controller 421 opens the electromagnetic valve 418 in the liquid inlet pipe 416, the cleaning agent is injected into the moving seat 403 along the liquid inlet pipe 416, when the cleaning agent completely covers the blank plate, the controller 421 closes the electromagnetic valve 418 in the liquid inlet pipe 416 and starts the ultrasonic generator 424, the ultrasonic generator 424 converts the electric energy into high-frequency alternating current signals matched with the ultrasonic transducer 411 and inputs the high-frequency alternating current signals into the ultrasonic transducer 411, the ultrasonic transducer 411 converts the high-frequency alternating current signals into ultrasonic signals and sends them into the cleaning agent, the ultrasonic waves propagate in the cleaning agent to clean the blank plate.
[0025] Further, a stamping forming manufacturing process of a negative pole of an automobile battery includes the following steps. S1, the copper-aluminum composite plate is sent into the cutting machine 5, the cutting machine 5 is started, the cutting machine 5 cuts the copper-aluminum composite plate into a blank plate according to the preset size, after cutting, the transfer robot 6 transports the cut blank plate into the grinding machine 3, the grinding machine 3 grinds the blank plate, after grinding, the blank plate slides out of the grinding machine 3 and enters the washing tank 401 along the feeding channel 402, the washing tank 401 washes and dries the blank plate, after washing and drying, the blank plate slides along the discharge channel 423 and falls onto the conveying belt 201, the conveying belt 201 transports the blank plate into the feeding port of the punching machine 1; S2, the punching die is put into the punching machine 1, the punching machine 1 sends the blank plate into the first punching die for punching, according to the pressure of aluminum, the copper layer part of the blank plate is extruded and formed, so that the outer size of the copper layer part is increased, the punching machine 1 uses the second punching die to punch the copper layer part with increased size, so that the diameter of the copper layer part is increased, and the third punching die is used to punch the copper layer part, so that the diameter of the copper layer is greater than the original diameter, and the intermediate small hole punching and the step size punching are completed at the same time; S3, the punching machine 1 sends the material punched for three times into the fourth punching die for removing excess material, cuts the material to the size of the finished product, and obtains the negative pole post finished product. The copper-aluminum composite plate is sent into the cutting machine 5, the cutting machine 5 is started, the cutting machine 5 cuts the copper-aluminum composite plate into a blank plate according to the preset size, after cutting, the transfer robot 6 transports the cut blank plate into the grinding machine 3, the grinding machine 3 grinds the blank plate;
[0026] Press the electronic button 220, the electronic button 220 starts the air inlet fan 208 and the conveying belt 201, the terminal 215 is connected with the high-voltage power supply by the wire, the high-voltage current flows into the positive plate 210 and the negative plate 211 through the terminal 215, the high-voltage electric field is generated between the positive plate 210 and the negative plate 211, the air inlet fan 208 sends the external air into the air inlet box 207, the air will pass through the filter screen 213 first, the filter screen 213 can remove the larger impurities in the air, the air flows into the positive plate 210 and the negative plate 211 after passing through the filter screen 213, the high-voltage electric field between the positive plate 210 and the negative plate 211 can make the water molecules in the air ionize, thereby generating a large number of positive and negative ions, the positive and negative ions will adhere to the smaller dust in the air, so that the dust is charged, the charged dust is close to the positive plate 210 and the negative plate 211 under the action of the electric field force, and is attached to the dust collecting plate 212, the air without dust and impurities flows into the air inlet channel 203 along the air inlet pipe 216, the airflow in the air inlet channel 203 can push the sliding plate 205 to rotate upward, the upward rotating sliding plate 205 no longer seals the air inlet channel 203, the high-speed airflow is sprayed from the air inlet channel 203 and discharged along the air outlet channel 217, and at the same time, the electronic button 220 starts the electric push rod 219, the electric push rod 219 can push the limiting strip 218 to move outward; After the grinding is completed, the blank plate is slid out of the grinder 3 and enters the flushing tank 401 along the feeding channel 402. The blank plate entering the flushing tank 401 falls on the moving seat 403. The controller 421 starts the push-pull electromagnet 409. The push-pull electromagnet 409 drives the ejector rod 408 to move outward. The outward moving ejector rod 408 clamps the blank plate. The controller 421 starts the driving motor 406. The driving motor 406 drives the winding shaft 405 to rotate. The rotating winding shaft 405 releases the winding traction rope 404. The traction rope 404 no longer pulls the moving seat 403. The pulling spring 407 drives the moving seat 403 and the blank plate to move leftwards, so that the blank plate moves to the position directly below the liquid inlet pipe 416. The controller 421 opens the electromagnetic valve 418 in the liquid inlet pipe 416. The cleaning agent is injected into the moving seat 403 along the liquid inlet pipe 416. When the cleaning agent completely covers the blank plate, the controller 421 closes the electromagnetic valve 418 in the liquid inlet pipe 416 and starts the ultrasonic generator 424. The ultrasonic generator 424 converts electric energy into high-frequency alternating current signals matched with the ultrasonic transducer 411 and inputs the high-frequency alternating current signals into the ultrasonic transducer 411. The ultrasonic transducer 411 converts the high-frequency alternating current signals into ultrasonic signals and sends the ultrasonic signals into the cleaning agent. When the ultrasonic waves propagate in the cleaning agent, due to the nonlinear effect, acoustic cavitation is generated. The impact wave generated when the cavitation bubble suddenly closes can generate thousands of atmospheric pressures around it. The direct and repeated impact on the contaminated layer can damage the adsorption of the contaminants and the surface of the blank plate and also cause the contaminants to separate from the surface of the blank plate and disperse into the cleaning liquid. At the same time, for the oil and grease contaminants on the surface of the blank plate, due to the ultrasonic cavitation effect, the two liquids are rapidly dispersed and emulsified at the interface. The solid particles fall off. The cavitation bubbles can make the liquid itself circulate during the vibration process. There is a high velocity gradient and viscous stress on the surface of the vibrating bubbles, which promotes the damage and falling off of the contaminants on the surface of the blank plate. Thus, the blank plate is cleaned. After the cleaning is completed, the controller 421 opens the electromagnetic valve 418 in the liquid outlet pipe 417. The cleaning agent carrying the impurities flows out along the liquid outlet pipe 417 and the drain hole 414. After the cleaning agent completely flows out, the driving motor 406 drives the winding shaft 405 to rotate reversely. The reversely rotating winding shaft 405 retracts the traction rope 404. The retracted traction rope 404 pulls the moving seat 403 to move rightwards to the position below the infrared heating pipe 420. The controller 421 starts the infrared heating pipe 420. The infrared heating pipe 420 heats and dries the blank plate in the moving seat 403. After the drying is completed, the controller 421 starts the micro push rod 419. The micro push rod 419 drives the gate plate 413 to move inward. The inward moving gate plate 413 no longer blocks the blank plate. At the same time, the controller 421 closes the push-pull electromagnet 409. The push-pull electromagnet 409 drives the ejector rod 408 to move inward. The inward moving ejector rod 408 no longer clamps the blank plate. The blank plate slides into the discharging channel 423 along the through slot 412. The blank plate slides along the discharge channel 423 to the conveying belt 201, and the conveying belt 201 drives the blank plate to move. When the blank plate moves, the high-speed airflow sprayed by the air inlet channel 203 blows away the dust on the surface of the blank plate. The flowing high-speed airflow forms an air curtain above the blank plate, preventing dust above from falling down. At the same time, the limiting strip 218 abuts against the blank plate, preventing the blank plate from deviating on the conveying belt 201. The conveying belt 201 conveys the blank plate into the punch 1; The punch die is placed into the punch 1, and the punch 1 sends the blank plate into the first punch die for punching. According to the pressure of aluminum, the copper layer part of the blank plate is extruded and formed, so that the size of the copper layer part is increased. The punch 1 uses the second punch die to punch the copper layer part with increased size, so that the diameter of the copper layer part is increased. The third punch die is used to punch the copper layer part, so that the diameter of the copper layer part is greater than the original diameter, and the punching of the intermediate small hole and the punching of the step size are completed at the same time. The punch 1 sends the material punched for three times into the fourth punch die for excess material cutting. The material is punched to the size of the finished product, and the negative pole post finished product is obtained.
[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automotive battery negative pole stamping forming apparatus comprising a stamping machine (1), characterized in that: The left side of the punch machine (1) is provided with a conveying mechanism (2), the left side of the punch machine (1) and close to the conveying mechanism (2) is provided with a grinding machine (3), the discharge port of the grinding machine (3) is provided with a flushing mechanism (4), the left side of the grinding machine (3) is provided with a cutting machine (5), the back of the cutting machine (5) is provided with a transfer robot (6); The conveying mechanism (2) comprises a conveying belt (201) arranged on the left side of the punch machine (1), the front surface and the back surface of the conveying belt (201) are fixedly connected with baffle plates (202), the inside of the baffle plate (202) and the front surface of the conveying belt (201) are fixedly connected with an air inlet channel (203), the inside of the baffle plate (202) and the back surface of the air inlet channel (203) are fixedly connected with a rotating shaft (204), the outer wall of the rotating shaft (204) and in the baffle plate (202) are rotatably connected with sliding plates (205), the inside of the sliding plate (205) and the corresponding position of the rotating shaft (204) are fixedly connected with volute springs (206), the front surface of the baffle plate (202) is fixedly connected with an air inlet box (207), the top of the air inlet box (207) is fixedly connected with an air inlet fan (208), the inside of the air inlet box (207) and below the air inlet fan (208) are slidably connected with a mounting frame (209), the front surface of the inner wall of the mounting frame (209) is fixedly connected with a positive plate (210), the back surface of the inner wall of the mounting frame (209) is fixedly connected with a negative plate (211), the outer wall of the positive plate (210) and the negative plate (211) are fixedly connected with dust collecting plates (212), the inside of the mounting frame (209) and above the positive plate (210) are fixedly connected with a filter screen (213), the top and the bottom of the mounting frame (209) are fixedly connected with sealing gaskets (214), the outer wall of the mounting frame (209) is fixedly connected with a wiring terminal (215), the inner wall of the air inlet box (207) and below the mounting frame (209) are fixedly connected with an air inlet pipe (216), the inside of the baffle plate (202) and the back surface of the conveying belt (201) are fixedly connected with an air outlet channel (217), the inside of the baffle plate (202) and below the air outlet channel (217) and the air inlet channel (203) are slidably connected with limiting strips (218), the outer wall of the limiting strip (218) and in the baffle plate (202) are fixedly connected with electric push rods (219), the front surface of the conveying belt (201) is fixedly connected with an electronic button (220), the outer wall of the conveying belt (201) and close to the electronic button (220) are fixedly connected with a power plug (221).
2. The automobile battery negative pole post stamping and forming equipment according to claim 1, characterized in that: The transfer robot (6) is a six-degree-of-freedom mechanical arm, the cutting machine (5) is a gantry type laser cutting machine, and the grinding machine (3) is a rolling grinding device.
3. The automobile battery negative pole post stamping and forming equipment according to claim 1, characterized in that: The flushing mechanism (4) includes a flushing box (401) arranged below the rolling grinder (3), a feeding channel (402) is fixedly connected to the top feeding port of the flushing box (401), a moving seat (403) is slidably connected to the bottom inner wall of the flushing box (401), a traction rope (404) is fixedly connected to the right side of the moving seat (403), one end of the traction rope (404) away from the moving seat (403) is fixedly connected with a winding shaft (405) in the flushing box (401), a driving motor (406) is fixedly connected to the top of the flushing box (401) and at the corresponding position of the winding shaft (405), a pulling spring (407) is fixedly connected to the left side of the moving seat (403) and at the corresponding position of the traction rope (404), top rods (408) are slidably connected to the two sides of the inner wall of the moving seat (403), a push-pull electromagnet (409) is fixedly connected to the outer wall of the top rod (408) and in the inside of the moving seat (403), a sealing ring (410) is fixedly connected to the outer wall of the top rod (408) and at the position close to the push-pull electromagnet (409), ultrasonic transducers (411) are fixedly connected to the top, bottom, front and back of the top rod (408), a through groove (412) is arranged in the bottom inner wall of the moving seat (403), a gate plate (413) is slidably connected to the inner wall of the moving seat (403) and above the through groove (412), a liquid discharge hole (414) is arranged in the inside of the gate plate (413), sealing strips (415) are fixedly connected to the outer walls of the gate plate (413) and the moving seat (403), a liquid inlet pipe (416) is fixedly connected to the top of the flushing box (401) and left of the feeding channel (402), a liquid outlet pipe (417) is fixedly connected to the inside of the flushing box (401) and directly below the liquid inlet pipe (416), electromagnetic valves (418) are fixedly connected to the inside of the liquid inlet pipe (416) and the liquid outlet pipe (417) and outside of the flushing box (401), a micro push rod (419) is fixedly connected to the outer wall of the gate plate (413) and at the position away from the sealing strip (415), an infrared heating tube (420) is fixedly connected to the top inner wall of the flushing box (401) and right of the moving seat (403), a controller (421) is installed on the front of the flushing box (401), a terminal post (422) is installed on the front of the flushing box (401) and at the position close to the controller (421), a discharging channel (423) is fixedly connected to the bottom discharging port of the flushing box (401), and an ultrasonic generator (424) is fixedly connected to the left of the flushing box (401).
4. The automobile battery negative pole post stamping and forming equipment according to claim 1, characterized in that: Said positive plate (210) and negative plate (211) are made of red copper, the mounting bracket (209) is designed as a square-shaped structure, the mounting bracket (209) penetrates and extends out of the air inlet box (207), the sealing gasket (214) is made of silica gel, the shape of the sealing gasket (214) is matched with that of the mounting bracket (209), the connecting mode between the sliding plate (205) and the baffle (202) is sliding connection, and the height of the limiting strip (218) is matched with the thickness of the stamping blank.
5. The automobile battery negative pole post stamping and forming equipment according to claim 1, characterized in that: Said baffle (202), sliding plate (205), mounting bracket (209), dust collecting plate (212) and limiting strip (218) are made of ABS plastic, the connecting modes between the volute spring (206) and the rotating shaft (204) and between the electric push rod (219) and the baffle (202) are fixed connection, and the wiring terminal (215) is provided with two groups, and the two groups of wiring terminals (215) are connected with the positive plate (210) and the negative plate (211) through wires respectively.
6. The automobile battery negative pole post stamping and forming equipment according to claim 1, characterized in that: Said air inlet box (207), air inlet channel (203) and air outlet channel (217) are made of stainless steel, the length of the air inlet box (207) is matched with that of the baffle (202), the filter screen (213), electric push rod (219), air inlet fan (208) and air inlet pipe (216) are provided with multiple groups, and the connecting mode between the conveying belt (201), air inlet fan (208), electric push rod (219) and power plug (221) and electronic button (220) is electrical connection.
7. The automobile battery negative pole post stamping and forming equipment according to claim 2, characterized in that: Said flushing box (401), feeding channel (402), gate (413), ejector rod (408) and discharging channel (423) are made of aluminum alloy, the moving seat (403) is designed as a concave-shaped structure, the connecting modes between the micro push rod (419) and the moving seat (403), the push-pull electromagnet (409) and the moving seat (403), the pulling spring (407) and the flushing box (401), the driving motor (406) and the winding shaft (405) are fixed connection, and the ejector rod (408) penetrates and extends into the moving seat (403).
8. The automobile battery negative pole post stamping and forming equipment according to claim 2, characterized in that: The shape of the through groove (412) is matched with that of the stamping blank, the moving seat (403) is made of heat-insulating material, the sealing ring (410) and sealing strip (415) are made of silica gel, and the ejector rod (408), push-pull electromagnet (409), ultrasonic transducer (411), sealing ring (410) and liquid discharge hole (414) are provided with multiple groups, the ultrasonic transducer (411) is connected with the ultrasonic converter (424) through wires, and the traction rope (404) and pulling spring (407) are provided with four groups.
9. The automobile battery negative pole post stamping and forming equipment according to claim 2, characterized in that: The discharge channel (423) is of arc-shaped structure design, the infrared heating pipe (420) is provided with three groups, the traction rope (404) is made of nylon rope, the connecting mode of the winding shaft (405) and the flushing box (401) is rotary connection, the winding shaft (405) and the driving motor (406) are provided with two groups, the connecting mode of the driving motor (406), the push-pull electromagnet (409), the electromagnetic valve (418), the micro push rod (419), the infrared heating pipe (420), the ultrasonic generator (424), the binding post (422) and the controller (421) is electric connection.
10. A stamping and forming manufacturing process for the negative electrode of an automobile battery, characterized in that: It comprises the following steps: S1, the copper-aluminum composite plate is sent into the cutting machine (5), the cutting machine (5) is started, the cutting machine (5) cuts the copper-aluminum composite plate into blank plate according to the preset size, after cutting, the transfer robot (6) transports the cut blank plate into the grinding machine (3), the grinding machine (3) grinds the blank plate, after grinding, the blank plate slides out of the grinding machine (3) and enters the flushing box (401) along the feeding channel (402), the flushing box (401) washes and dries the blank plate, after washing and drying, the blank plate slides down to the conveyor belt (201) along the discharge channel (423), the conveyor belt (201) transports the blank plate into the feeding port of the punch (1); S2, the punch (1) is put into the punch (1), the blank plate is sent into the first punch die for punching, according to the pressure of aluminum, the copper layer part is extruded and formed, the outer dimension of the copper layer part is increased, the second punch die is used to punch the copper layer part with increased size, the diameter of the copper layer part is increased, the third punch die is used to punch the copper layer part, the diameter of the copper layer is greater than the original diameter, and the middle small hole punching and the step size punching are completed at the same time; S3, the punch (1) sends the material punched for three times into the fourth punch die to remove the excess material, cuts the material to the size of the finished product, and obtains the negative pole column finished product.