A V-shaped canyon high pier verticality monitoring device

By designing a verticality monitoring device for V-shaped canyon piers, and utilizing a combination of base, guide rail system, and infrared rangefinder, automated and continuous monitoring of the V-shaped canyon pier template components was achieved. This solved the problems of low detection efficiency and insufficient accuracy, and improved the stability and comprehensiveness of the measurement.

CN120831088BActive Publication Date: 2025-12-16CHINA FIRST HIGHWAY ENGINEERING CO LTD +2
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Patent Information

Application Number
CN202511341968.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2025-12-16
Estimated Expiration
2045-09-19

AI Technical Summary

Technical Problem

In the existing technology, the verticality detection efficiency of V-shaped canyon high pier template components is low, easily affected by environmental interference, and the measurement accuracy is insufficient. Traditional methods and simple mechanical devices have poor adjustment flexibility and are difficult to adapt to complex environments and special structures.

Method used

A V-shaped canyon pier verticality monitoring device was designed. It adopts a combination of base, adjustable prism measuring rod, guide rail system, infrared rangefinder and electric drive sliding support, combined with universal ball bearing, electromagnet block and worm gear transmission structure to realize automated and continuous monitoring, and has flexible adjustment and stable connection functions.

Benefits of technology

It improves monitoring efficiency and accuracy, reduces human error, ensures the stability and comprehensiveness of the measuring device in complex environments, prevents foreign objects from affecting the measurement results, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of V-shaped canyon high pier verticality monitoring device, belong to bridge construction monitoring field, to solve the verticality detection of existing V-shaped canyon high pier mould in artificial measurement low efficiency, easily disturbed by environment, and the problem of poor flexibility of simple mechanical auxiliary device adjustment, insufficient measurement accuracy.The device includes the base of being arranged at mould I top, adjustable prism measuring rod is equipped with in the base top and cooperate with total station;Guide rail I is set in the outer wall of mould I, its outside is equipped with guide rail II by connecting support fixed, and the adjusting support on prism measuring rod is detachably connected with connecting support;Sliding support is slidably arranged on guide rail, and adjustable infrared range finder is arranged on it, sliding support is driven to move by motor, infrared range finder measures distance and judges mould deviation inclination, prism measuring rod can be adjusted, guide rail is connected with mould stably, can realize accurate, efficient monitoring, it is suitable for the monitoring of mould verticality in V-shaped canyon high pier construction.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of bridge construction monitoring and relates to a V-shaped canyon high pier verticality monitoring device. BACKGROUND

[0002] In bridge engineering construction, the V-shaped canyon high pier is widely used in the construction of bridges across deep valleys, mountainous areas and other regions as a special pier structure that can adapt to the complex conditions of canyon terrain. The construction quality of the V-shaped canyon high pier is directly related to the overall stability and safety of the bridge, and the verticality of the pier formwork assembly is one of the key factors affecting the construction quality. If the verticality of the formwork assembly deviates, it will cause uneven stress of the poured pier structure, easily causing cracks, deformation and other problems, and even seriously affecting the service life and traffic safety of the bridge. Therefore, it is crucial to accurately and efficiently monitor the verticality of the formwork assembly during the construction of the V-shaped canyon high pier.

[0003] At present, the detection of the verticality of the V-shaped canyon high pier formwork assembly mostly adopts traditional methods. The common method is to manually use total station, level and other instruments to set measurement points at different height positions of the formwork assembly, manually read and record data, and then compare and analyze to determine whether the formwork assembly is inclined. The efficiency of manual measurement is low, and it is difficult to realize real-time monitoring of the verticality of the formwork assembly. At the same time, due to the complex environment of the V-shaped canyon high pier, it is often accompanied by strong wind, large temperature difference and other conditions, and manual measurement is easily disturbed by environmental factors, resulting in reduced accuracy of measurement data.

[0004] In addition, simple mechanical auxiliary devices are used for detection in some projects, but these devices often have simple structures and poor adjustment flexibility. For example, the support for fixing the measuring instrument is mostly of fixed structure and cannot flexibly adjust the measurement angle and position according to the actual detection needs, making it difficult to adapt to the special structure of the V-shaped canyon high pier formwork assembly and affecting the measurement accuracy. SUMMARY

[0005] Therefore, the application provides a V-shaped canyon high pier verticality monitoring device to solve the problems of low efficiency of manual measurement, easy environmental interference, poor adjustment flexibility of simple mechanical auxiliary devices and insufficient measurement accuracy in the detection of the verticality of the V-shaped canyon high pier formwork assembly.

[0006] To achieve the above purpose, the application provides the following technical scheme:

[0007] A V-shaped canyon high pier verticality monitoring device comprises:

[0008] a base arranged at the top of the formwork assembly I, and an adjustable prism measuring rod for cooperating with the total station is arranged at the top of the base;

[0009] The guide rail I is sleeved on the outer periphery of the template assembly I, the outer side of the guide rail I is provided with a guide rail II, and the bottom of the guide rail II and the guide rail I are fixedly connected through a plurality of connecting supports;

[0010] The sliding support is slidingly arranged on the guide rail I and the guide rail II, and an infrared distance meter is adjustably arranged on the sliding support; the top of the sliding support is fixedly connected with a motor, the output end of the motor is fixedly sleeved with a rolling wheel, and the rolling wheel is in abutment with the guide rail I;

[0011] The motor drives the sliding support to move on the guide rail I and the guide rail II, the infrared distance meter measures the distance between the guide rail I and the template assembly, and the offset and inclination of the template assembly are determined by the distance change.

[0012] As a further improvement of the above technical solution:

[0013] The top of the base is fixedly connected with a mounting seat I, a universal ball is embedded in the mounting seat I, the bottom end of the prism measuring rod is fixedly connected with the universal ball, a plurality of avoiding grooves are formed in the outer wall of the mounting seat I, the bottom end of the prism measuring rod is sleeved with a pressing sleeve, and the pressing sleeve is threadedly connected with the mounting seat I;

[0014] The pressing sleeve extrudes the avoiding grooves to fix the universal ball.

[0015] Further comprising an adjusting support, the adjusting support comprises a connecting bearing sleeved on the outer wall of the prism measuring rod, the inner ring of the connecting bearing is in interference fit with the outer wall of the prism measuring rod and is in abutment with the stepped groove of the prism measuring rod, the outer ring of the connecting bearing is fixedly connected with a plurality of extension rods, the other end of the extension rod is fixedly connected with a guide sleeve, a stud is penetratingly arranged in the guide sleeve, the top of the connecting support is fixedly connected with a connecting pad, an internal thread hole is formed in the top of the connecting pad, the stud is threadedly connected with the internal thread hole, a nut ring is threadedly sleeved on the outer wall of the stud, and the nut ring is in abutment with the top end of the guide sleeve;

[0016] The adjusting support is detachably connected with the connecting support to ensure that the guide rail center point coincides with the construction point.

[0017] The connecting support is provided with an electromagnet block, the bottom of the connecting support is penetratingly and slidingly provided with a sliding push rod, the electromagnet block is fixed to the inner end of the sliding push rod, and the other end of the sliding push rod is fixedly connected with a limiting baffle;

[0018] The electromagnet block is electrified and adsorbed on the template assembly I to fix the connecting support.

[0019] The top of the sliding support is fixedly connected with a mounting seat II, a rotating support is rotatably arranged in the mounting seat II, the infrared distance meter is arranged in the rotating support, a bolt is threadedly penetratingly arranged on one side of the rotating support, one end of the bolt in the rotating support is rotatably connected with a clamping plate, and the clamping plate is in abutment with the infrared distance meter;

[0020] The clamping plate fixes the infrared range finder when the bolt is screwed.

[0021] The driving assembly comprises two rotating shafts arranged in the mounting base II through bearings, and a rotating support is fixed between the two rotating shafts, and the outer wall of one of the rotating shafts is fixedly connected with a worm wheel, and one side of the mounting base II is rotatably provided with a worm, and the worm is engaged with the worm wheel.

[0022] The worm drives the rotating support to rotate to adjust the detection angle of the infrared range finder.

[0023] The cleaning assembly comprises a telescopic rod fixed to one end of the other rotating shaft, and the output end of the telescopic rod is fixedly connected with a connecting end, and the connecting end is wrapped with a cleaning towel.

[0024] When the infrared range finder is adjusted in angle, the cleaning towel moves synchronously to clean the detection point.

[0025] The telescopic rod comprises a plurality of telescopic sections, and adjacent two telescopic sections are fixedly connected through screws, the screws are threadedly connected to the telescopic sections on the outer side, and the bottom end is in abutment with the telescopic sections on the inner side.

[0026] When the screws are screwed, the length of the telescopic rod is fixed.

[0027] The guide rail I and the guide rail II adopt a split structure.

[0028] After the template assembly is installed, the guide rail I and the guide rail II can be removed.

[0029] The top end of the prism measuring rod is provided with a prism.

[0030] The prism reflects the total station signal to assist positioning.

[0031] The beneficial effects of the present application are as follows:

[0032] 1. The V-shaped canyon high pier verticality monitoring device disclosed in the present application has an adjustable design of the base and the prism measuring rod, and the cooperation structure of the universal ball and the compression sleeve, so that the prism measuring rod can be flexibly adjusted and reliably fixed according to actual monitoring requirements, effectively improving the applicability and measurement accuracy of the monitoring device.

[0033] 2. The V-shaped canyon high pier verticality monitoring device disclosed in this invention adopts a double guide rail structure. It forms a stable connection with the template component I through connecting brackets and electromagnet blocks, ensuring the stability of the monitoring device in complex environments. The electric drive design of the sliding support on the guide rail, combined with the real-time measurement function of the infrared rangefinder, realizes the automated and continuous monitoring of the offset and tilt of the template component system, which greatly improves the monitoring efficiency and accuracy. The design of the motor-driven rolling wheel makes the movement of the sliding support more stable and reliable, reducing human operation errors.

[0034] 3. The V-shaped canyon high pier verticality monitoring device disclosed in this invention adopts a combination structure of connecting bearing, extension rod and guide sleeve for the adjustment bracket, realizing detachable connection with the connecting bracket and height adjustment function, which facilitates the installation, debugging and maintenance of the monitoring device. The threaded connection method of the stud and the internal threaded hole, as well as the abutting and fixing design of the nut ring, make the adjustment process simpler and faster, while ensuring the firmness of the connection. During the adjustment of the prism measuring rod, the two guide rails can be adjusted to ensure that the center point of the guide rail coincides with the construction point and avoids deviation.

[0035] 4. The V-shaped canyon high pier verticality monitoring device disclosed in this invention features a rotating design of mounting seat II on the sliding support and a rotating support, combined with the worm gear transmission structure of the drive component. This enables precise adjustment of the infrared rangefinder's detection angle, allowing the monitoring device to adapt to the monitoring needs of template components in different positions, expanding the monitoring range and improving the comprehensiveness of the monitoring. The cooperation structure between the bolts and the clamping plate ensures the stable fixation of the infrared rangefinder after adjustment, avoiding potential shaking problems during the measurement process.

[0036] 5. The V-shaped canyon high pier verticality monitoring device disclosed in this invention features a telescopic rod and connecting end design for the cleaning component. With the use of a cleaning towel, it can automatically clean the monitoring points, effectively preventing debris from affecting the measurement accuracy and extending the service life of the monitoring device. The adjacent telescopic joints inside the telescopic rod are fixedly connected by screws, making the length adjustment of the telescopic rod more flexible and reliable, meeting the cleaning needs of different locations. Moreover, the cleaning towel can also be adjusted during the adjustment of the infrared rangefinder angle.

[0037] Other advantages, objectives, and features of the invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination, or may be learned from practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description

[0038] To make the objectives, technical solutions, and advantages of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, wherein:

[0039] Figure 1 This is a three-dimensional structural schematic diagram of the V-shaped canyon high pier verticality monitoring device of the present invention;

[0040] Figure 2 This is an exploded structural diagram of the V-shaped canyon high pier verticality monitoring device of the present invention;

[0041] Figure 3 For the present invention Figure 2 Schematic diagram of the adjustable support structure;

[0042] Figure 4 For the present invention Figure 2 Schematic diagram of the connection structure between guide rail I, guide rail II and sliding support;

[0043] Figure 5 For the present invention Figure 2 Schematic diagram of the connection structure between the electromagnet block and guide rails I and II;

[0044] Figure 6 For the present invention Figure 2 Schematic diagram of the connection structure between the mid-infrared rangefinder and the sliding support;

[0045] Figure 7 For the present invention Figure 6 Schematic diagram of the telescopic rod structure;

[0046] Figure 8 This is a schematic diagram of the connection structure between template component I and adjustment bracket in this invention;

[0047] Figure 9 This is a schematic diagram of the template component system structure composed of template component I, template component II, template component III, and template component IV in this invention.

[0048] Reference numerals: 1. Base; 2. Prism measuring rod; 3. Extension rod; 4. Guide sleeve; 5. Connecting bracket; 6. Guide rail I; 7. Guide rail II; 8. Sliding support; 9. Infrared rangefinder; 10. Telescopic rod; 11. Connecting end; 12. Connecting pad; 13. Electromagnetic block; 14. Connecting bearing; 15. Mounting seat I; 16. Universal ball bearing; 17. Clearance groove; 18. Clamping sleeve; 19. Stud; 20. Nut ring; 21. Mounting seat II; 22. Motor; 23. Internal threaded hole; 24. Sliding push rod; 25. Limiting baffle; 26. Rolling wheel; 27. Rotating shaft; 28. Worm gear; 29. ​​Worm; 30. Bolt; 31. Rotating support; 32. Clamping plate; 33. Screw; 34. Template assembly I; 35. Template assembly II; 36. Template assembly III; 37. Template assembly IV. Detailed Implementation

[0049] The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0050] like Figures 1-2 The V-shaped canyon pier verticality monitoring device shown has a pier formwork component I34 precisely embedded in the foundation to complete the foundation positioning. A base 1 is positioned on top of the formwork component I34 and is made of a high-strength alloy material to stably support the weight of the components above. A prism measuring rod 2, used in conjunction with a total station, is mounted on top of the base 1. The prism measuring rod 2 has a prism at its tip, and its surface is specially treated to more accurately reflect the signals emitted by the total station. Figure 3 As shown, a mounting base I15 is fixed to the top of the base 1. A universal ball bearing 16 is embedded inside the mounting base I15. Lubricant is applied between the balls of the universal ball bearing 16 and the mounting base I15 to reduce friction during rotation. The bottom end of the prism measuring rod 2 is fixedly connected to the universal ball bearing 16, allowing the prism measuring rod 2 to be adjusted at multiple angles using the universal ball bearing 16. During adjustment, a smooth rotation can be felt, facilitating the horizontal adjustment of the prism measuring rod 2 and finding a suitable position when used with a total station.

[0051] The outer wall of the mounting base I 15 has multiple clearance grooves 17, which are evenly distributed. The universal ball bearings 16 are placed inside these grooves, allowing the mounting base I 15 to contract evenly when compressed. A clamping sleeve 18 is fitted onto the bottom end of the prism measuring rod 2. The inner wall of the clamping sleeve 18 has fine threads that perfectly mesh with the threads on the outer wall of the mounting base I 15. When the prism measuring rod 2 is adjusted to the desired angle, the clamping sleeve 18 is held and rotated, gradually compressing the clearance grooves 17. This causes the inner wall of the mounting base I 15 to slowly tighten, tightly encasing the universal ball bearings 16, thus fixing the adjusted universal ball bearings 16 in place and ensuring that the prism measuring rod 2 will not easily wobble due to slight external vibrations during operation.

[0052] like Figure 8 As shown, guide rail I6 is placed on the ground and fitted onto the outside of template assembly I34. A gap is left between the inner side of guide rail I6 and the top connecting flange of template assembly I34 to avoid direct friction and wear. Figure 4As shown, the outer side of the guide rail I 6 is provided with a guide rail II 7, the profiles of the guide rail I 6 and the guide rail II 7 are the same as the template assembly I 34, the bottoms of the two are fixedly connected through a plurality of connecting supports 5, the connecting parts of the connecting supports 5 and the guide rail I 6 and the guide rail II 7 adopt a welding mode, so as to ensure the firmness of the connection, and the guide rail I 6 and the guide rail II 7 adopt a split type splicing, so that after the template assembly II 35, the template assembly III 36 and the template assembly IV 37 are installed, the guide rail I 6 and the guide rail II 7 can be removed. The prism measuring rod 2 is provided with an adjusting support which is detachably connected with the plurality of connecting supports 5. The adjusting support comprises a connecting bearing 14 sleeved on the outer wall of the prism measuring rod 2, the inner ring of the connecting bearing 14 is sleeved on the outer wall of the prism measuring rod 2 in an interference fit, and during installation, it needs to be gently knocked in with the aid of a tool and abut against the stepped groove of the prism measuring rod 2, so as to ensure that the connecting bearing 14 cannot move axially on the prism measuring rod 2 and ensure stability.

[0053] The outer ring of the connecting bearing 14 uniformly fixes four extension rods 3, the extension rods 3 are distributed in a radial manner, the other end is fixedly installed with a guide sleeve 4 through which a stud 19 penetrates, the inner wall of the guide sleeve 4 is smooth, so as to facilitate smooth movement of the stud 19 therein. The surface of the stud 19 is subjected to rust-proof treatment. The top of the connecting support 5 is fixed with a connecting pad 12 made of wear-resistant material, the top is provided with an internally threaded hole 23, the stud 19 is threadedly connected with the internally threaded hole 23, the outer wall of the stud 19 is threadedly sleeved with a nut ring 20, the edge of the nut ring 20 is provided with an anti-skid pattern, so as to facilitate hand tightening. The nut ring 20 abuts against the top end of the guide sleeve 4, through the stud 19, the bottom end of the stud 19 is in the internally threaded hole 23 at the top of the connecting support 5, after the nut ring 20 is tightened, the relative position of the stud 19 and the guide sleeve 4 is fixed, so as to realize stable connection of the adjusting support and the connecting support 5, at this time, during adjustment of the prism measuring rod 2 and the horizontal process, the guide rail I 6 and the guide rail II 7 are adjusted at the same time, so as to ensure that the centers of the guide rail I 6 and the guide rail II 7 coincide with the construction point, when disassembly is needed, after the nut ring 20 is loosened, the stud 19 can be taken out of the internally threaded hole 23, so as to facilitate disassembly.

[0054] The electromagnetic block 13 is provided on the plurality of connecting supports 5, and the adsorption surface of the electromagnetic block 13 is smooth and flat, so that the electromagnetic block 13 can be tightly attached to the template assembly I 34. The bottom of the connecting support 5 is provided with a sliding push rod 24 which is slidably penetrated, and the surface of the sliding push rod 24 is polished, so that the sliding push rod 24 can slide smoothly without jamming. The electromagnetic block 13 is fixed to the inner end of the sliding push rod 24, and the other end of the sliding push rod 24 is fixed with a limiting baffle 25, the diameter of the limiting baffle 25 is larger than the hole diameter of the penetration of the sliding push rod 24, so that the sliding push rod 24 cannot slide out of the mounting seat I 15. When the connecting support 5 needs to be fixed to the template assembly I 34, the electromagnetic block 13 is powered, the current passes through the coil inside the electromagnetic block 13 to generate a magnetic field, so that the electromagnetic block 13 generates a magnetic force to tightly adsorb on the template assembly I 34, so that the connecting support 5 and the template assembly I 34 are fixed, and the guide rail I 6 and the guide rail II 7 cannot move forward and backward and left and right after the connecting support 5 and the template assembly I 34 are fixed. After power-off, the magnetic field disappears, and the magnetic force also disappears, so that the connecting support 5 can be taken off from the template assembly I 34 with a little force.

[0055] The sliding support 8 is slidably arranged on the guide rail I 6 and the guide rail II 7, and the part of the sliding support 8 in contact with the guide rail is provided with a wear-resistant sliding block to reduce wear during sliding. The infrared distance meter 9 is adjustably arranged on the sliding support 8, the display screen of the infrared distance meter 9 is clear, and the measurement data can be directly displayed. Figure 5 As shown in the figure, the output end of the motor 22 is fixedly sleeved with a rolling wheel 26, and the surface of the rolling wheel 26 is provided with anti-skid lines, so that the rolling wheel 26 is not easy to slip when it is in contact with the guide rail I 6. When the motor 22 is started, the rotor in the motor 22 starts to rotate, and drives the rolling wheel 26 to rotate through the output shaft, so that the rolling wheel 26 rolls on the guide rail I 6, and the friction generated during rolling drives the sliding support 8 to move on the guide rail I 6 and the guide rail II 7. In the moving process, the infrared distance meter 9 continuously emits infrared rays to the template assembly I 34, and calculates the distance between the guide rail I 6 and the template assembly I 34 by receiving the reflected infrared rays, and the measurement data is displayed on the display screen in real time. By analyzing these distance data, it can be judged whether the template assembly system composed of the template assembly I 34, the template assembly II 35, the template assembly III 36 and the template assembly IV 37 is offset or tilted. Figure 9 As shown in the figure, the output end of the motor 22 is fixedly sleeved with a rolling wheel 26, and the surface of the rolling wheel 26 is provided with anti-skid lines, so that the rolling wheel 26 is not easy to slip when it is in contact with the guide rail I 6. When the motor 22 is started, the rotor in the motor 22 starts to rotate, and drives the rolling wheel 26 to rotate through the output shaft, so that the rolling wheel 26 rolls on the guide rail I 6, and the friction generated during rolling drives the sliding support 8 to move on the guide rail I 6 and the guide rail II 7. In the moving process, the infrared distance meter 9 continuously emits infrared rays to the template assembly I 34, and calculates the distance between the guide rail I 6 and the template assembly I 34 by receiving the reflected infrared rays, and the measurement data is displayed on the display screen in real time. By analyzing these distance data, it can be judged whether the template assembly system composed of the template assembly I 34, the template assembly II 35, the template assembly III 36 and the template assembly IV 37 is offset or tilted.

[0056] As shown in the figure, the output end of the motor 22 is fixedly sleeved with a rolling wheel 26, and the surface of the rolling wheel 26 is provided with anti-skid lines, so that the rolling wheel 26 is not easy to slip when it is in contact with the guide rail I 6. When the motor 22 is started, the rotor in the motor 22 starts to rotate, and drives the rolling wheel 26 to rotate through the output shaft, so that the rolling wheel 26 rolls on the guide rail I 6, and the friction generated during rolling drives the sliding support 8 to move on the guide rail I 6 and the guide rail II 7. In the moving process, the infrared distance meter 9 continuously emits infrared rays to the template assembly I 34, and calculates the distance between the guide rail I 6 and the template assembly I 34 by receiving the reflected infrared rays, and the measurement data is displayed on the display screen in real time. By analyzing these distance data, it can be judged whether the template assembly system composed of the template assembly I 34, the template assembly II 35, the template assembly III 36 and the template assembly IV 37 is offset or tilted. Figure 6As shown, the top of the sliding support 8 is fixed with a mounting seat II 21, which is stable in structure and can provide stable support for the upper component. A rotating support 31 is rotatably arranged in the mounting seat II 21, and a bearing is arranged at the position where the rotating support 31 contacts the mounting seat II 21, so that the rotating support 31 can rotate flexibly. The infrared range finder 9 is located in the rotating support 31, and a soft cushion is arranged on the inner side of the rotating support 31 to avoid injuring the infrared range finder 9. A bolt 30 is arranged on one side of the rotating support 31 in threaded mode, and a hand wheel is arranged at the end of the bolt 30 to facilitate rotation. One end of the bolt 30 located in the rotating support 31 is rotatably arranged with a clamping plate 32, and the surface of the clamping plate 32 is smooth and will not scratch the equipment when it contacts the infrared range finder 9. By tightening the bolt 30, the bolt 30 moves towards the inside of the rotating support 31 under the action of the thread, and drives the clamping plate 32 to move towards the infrared range finder 9, until the infrared range finder 9 is clamped and fixed in the rotating support 31; by loosening the bolt 30, the clamping plate 32 is loosened, so that the position of the infrared range finder 9 can be adjusted or the infrared range finder 9 can be taken out conveniently.

[0057] One side of the mounting seat II 21 is provided with a driving assembly for driving the infrared range finder 9 to rotate and adjust the detection angle. The driving assembly includes two rotating shafts 27 rotatably arranged in the mounting seat II 21 through bearings. The surface of the rotating shaft 27 is treated by quenching and tempering, so that the strength is higher. The rotating support 31 is fixed between the two rotating shafts 27, and the connection is firm and will not loosen during rotation. The outer wall of one of the rotating shafts 27 is fixed with a worm gear 28, and the teeth of the worm gear 28 are uniform and hard. A worm 29 is rotatably arranged on one side of the mounting seat II 21, and a handle is arranged at the end of the worm 29 to facilitate rotation. The worm 29 is engaged with the worm gear 28, and lubricating oil is applied to the engagement position to reduce friction and noise during rotation. By rotating the worm 29, the teeth of the worm 29 drive the teeth of the worm gear 28 to rotate, and the worm gear 28 drives the rotating shaft 27 to rotate in turn, and the rotating shaft 27 further drives the rotating support 31 to rotate, so as to finally realize the angle adjustment of the infrared range finder 9, so as to detect the distance of the upper formwork assembly II 35, the formwork assembly III 36 and the formwork assembly IV 37, and ensure the comprehensiveness of the detection.

[0058] As shown in FIG. 6, the formwork assembly II 35 is arranged on the upper side of the formwork assembly I 34, and the formwork assembly III 36 is arranged on the upper side of the formwork assembly II 35. The formwork assembly IV 37 is arranged on the upper side of the formwork assembly III 36. The formwork assembly II 35, the formwork assembly III 36 and the formwork assembly IV 37 are arranged in the form of a stack, and the formwork assembly I 34 is arranged on the lower side of the formwork assembly II 35. Figure 7As shown, the mounting seat II 21 outside is also provided with a cleaning assembly, the cleaning assembly includes a telescopic rod 10 fixed on the rotating shaft 27 opposite to the engagement worm 29, the telescopic rod 10 is made of light alloy material, light in weight and sufficient in strength. The output end of the telescopic rod 10 is fixed with a connecting end head 11, the shape of the connecting end head 11 is matched with the lens of the infrared range finder 9. The connecting end head 11 is wrapped with a cleaning towel, the cleaning towel is soft in texture, when the infrared range finder 9 adjusts the angle, the angle of the telescopic rod 10 can be adjusted through the other end of the telescopic rod 10, so that the angle of the telescopic rod 10 is always the same as the detection angle of the infrared range finder 9, the adjacent two telescopic sections in the telescopic rod 10 are fixedly connected through a screw 33, the head of the screw 33 is provided with a cross groove, which is convenient for screwdriver operation. The screw 33 is threadedly connected with the outer telescopic section, and the bottom end is in abutment with the inner telescopic section. When the length of the telescopic rod 10 needs to be adjusted, the screw 33 is loosened with a screwdriver, so that the bottom end is separated from the inner telescopic section, then the inner telescopic section is pulled to adjust the length of the extension, after adjustment, the screw 33 is tightened with a screwdriver, so that the bottom end is in abutment with the inner telescopic section, the inner telescopic section is fixed, so that the length of the telescopic rod 10 is fixed, so that the cleaning towel is always in abutment with the template assembly to be detected, at this time, the sliding support 8 can drive the cleaning towel to move together while driving the infrared range finder 9 to move, and the cleaning towel is located on one side of the detection point, so as to clean the detection point during movement, avoiding the influence of foreign matters on the detection result.

[0059] When the V-shaped canyon high pier verticality monitoring device is used, first, the adjusting support on the base 1 is installed on the connecting support 5, so that the stud 19 corresponds to the internal threaded hole 23, after the stud 19 is screwed into the internal threaded hole 23, the nut ring 20 on the outer wall of the stud 19 is tightened, so that the bottom of the nut ring 20 is in close abutment with the top end of the guide sleeve 4, thereby fixing the relative position of the stud 19 and the guide sleeve 4, realizing the stable connection between the adjusting support and the connecting support 5;

[0060] The base 1 is placed on the top of the template assembly I 34, at this time the guide rail I 6 and the guide rail II 7 are sleeved on the outer wall of the template assembly I 34, when cooperating with the total station, the operator can rotate the prism measuring rod 2 to accurately align the top prism with the transmitting end of the total station, and adjust the level, because the guide rail I 6 and the guide rail II 7 are connected on the adjusting support, the guide rail I 6 and the guide rail II 7 can also be adjusted in the process of adjusting the prism measuring rod 2, so that the center points of the guide rail I 6 and the guide rail II 7 are the same as the construction point. After adjusting, the compression sleeve 18 sleeved at the bottom end of the prism measuring rod 2 is rotated, because the compression sleeve 18 is connected with the mounting seat I 15 through threads, as the compression sleeve 18 is screwed in, the inner wall will gradually extrude the avoiding groove 17 on the outer wall of the mounting seat I 15. After the avoiding groove 17 is extruded, the inner wall of the mounting seat I 15 will be tightened inward, tightly wrapping the universal ball 16, thereby firmly fixing the position of the adjusted prism measuring rod 2, avoiding the position deviation caused by external vibration in the subsequent monitoring process, and ensuring that the total station can stably and accurately receive the signal reflected by the prism.

[0061] The sliding push rod 24 is pushed to drive the electromagnet block 13 to approach the template assembly I 34, the power supply of the electromagnet block 13 is turned on, the current passes through the coil inside the electromagnet block 13 to generate a strong magnetic field, so that the electromagnet block 13 is firmly adsorbed on the metal surface of the template assembly I 34, thereby stably fixing the connecting support 5 and the guide rail I 6 and the guide rail II 7 connected therewith on the template assembly I 34.

[0062] Then the adjusting support and the connecting support 5 are separated, the nut ring 20 is unscrewed and the stud 19 is unscrewed from the internal threaded hole 23.

[0063] The motor 22 is powered on and runs, the output shaft drives the rolling wheel 26 to rotate, and the friction force generated between the rolling wheel 26 and the guide rail I 6 drives the sliding support 8 to move stably along the guide rail I 6 and the guide rail II 7. The infrared range finder 9 installed on the sliding support 8 is fixed through the rotating support 31, and in the moving process of the sliding support 8, the emitting end of the infrared range finder 9 continuously emits infrared light beams to the surface of the template assembly, and the infrared light beams are reflected back to the receiving end of the infrared range finder 9 after encountering the surface of the template assembly. The processor inside the infrared range finder 9 calculates the distance between the infrared range finder 9 and the surface of the template assembly according to the propagation time and the speed of the infrared light beams, and displays it on the display screen in real time. Because the sliding support 8 moves along the guide rail, the infrared range finder 9 measures the distances of different positions on the surface of the template assembly. The operator compares the measured distances of different positions to judge the position degree of the template assembly: if the measured distances of each point in the vertical direction are basically consistent, or the deviation is within the preset allowable error range, it indicates that the perpendicularity of the template assembly system is good; if there is a significant difference in the measured distances of different positions, and the deviation exceeds the allowable error range, it indicates that the template assembly system exists deviation and inclination phenomenon.

[0064] Then the template assembly II 35 is installed on the template assembly I 34, and the operator rotates the hand crank to drive the worm 29 to rotate, which drives the worm wheel 28 and the rotating shaft 27 connected thereto to rotate through the meshing transmission of the worm 29 and the worm wheel 28, and the rotating shaft 27 further drives the rotating support 31 to rotate, thereby adjusting the detection angle of the infrared distance meter 9 so that it can detect the distance of the surface of the template assembly II 35. The above method is used to sequentially detect the template assembly III 36 and the template assembly IV 37.

[0065] The sliding support 8 moves while the cleaning assembly moves synchronously with the infrared distance meter 9. One end of the telescopic rod 10 is fixedly connected to the other end of the rotating shaft 27 extending out of the mounting seat II 21 through a shaft coupling. When the rotating shaft 27 rotates to adjust the angle of the infrared distance meter 9, the telescopic rod 10 also rotates. When the sliding support 8 moves, the telescopic rod 10 moves together with the rotating shaft 27 and the sliding support 8. The telescopic rod 10 is composed of a plurality of telescopic joints with diameters decreasing in sequence. The outermost telescopic joint is connected to the rotating shaft 27, and the innermost telescopic joint is fixedly provided with a connecting end head 11 at the end. The shape of the connecting end head 11 is adapted to the detection position of the surface of the template assembly to be monitored, and the outer surface of the connecting end head 11 is wrapped with a cleaning towel. The cleaning towel is made of soft microfiber material and has good dust absorption and stain removal capabilities. Before the infrared distance meter 9 detects the surface of the template assembly to be monitored, the cleaning towel will first contact the detection position of the surface of the template assembly to be monitored. With the movement of the infrared distance meter 9, the cleaning towel gently wipes the surface of the template assembly to remove dust, stains and other impurities at the detection position, so as to avoid the influence of these impurities on the reflection of the infrared light beam, thereby ensuring the measurement accuracy of the infrared distance meter 9. When it is necessary to adjust the cleaning towel to be unable to contact the surface of the template assembly to be monitored, the screw 33 on the telescopic rod 10 is loosened, the bottom end of the screw 33 is separated from the inner telescopic joint, and at this time, the inner telescopic joint can be pulled to adjust the overall length of the telescopic rod 10, so that the cleaning towel maintains appropriate contact pressure with the surface of the template assembly to be monitored. After the adjustment is completed, the screw 33 is tightened, the bottom end of the screw 33 tightly abuts against the inner telescopic joint, the position of the inner telescopic joint is fixed, and the cleaning process is stable and reliable.

[0066] After all the detection is completed, the guide rail I 6 and the guide rail II 7 can be disassembled into two halves and removed from both sides of the template assembly I 34.

[0067] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the purpose and scope of the present application, and all of them should be covered in the scope of the claims of the present application.

Claims

1. A verticality monitoring device for a V-shaped canyon pier, wherein the template component system of the V-shaped canyon pier is composed of template component I (34), template component II (35), template component III (36), and template component IV (37) from bottom to top, characterized in that, The system includes a base (1) set on top of template component I (34), a prism measuring rod (2) adjustable on top of the base (1) for use with a total station and with a prism at the top; a guide rail II (7) and a guide rail I (6) fixedly connected at the bottom by multiple connecting brackets (5) are sequentially fitted on the outer periphery of template component I (34) from the inside to the outside; a sliding support (8) is slidably set on the guide rail I (6) and the guide rail II (7), an infrared rangefinder (9) is adjustablely set on the sliding support (8), a motor (22) is fixedly connected to the top of the sliding support (8), a rolling wheel (26) is fixedly fitted on the output end of the motor (22), the rolling wheel (26) abuts against the groove of the guide rail I (6), the infrared rangefinder (9) is used to measure the distance between the guide rail I (6) and the template component to be monitored in the template component system, and the offset and tilt of the template component system are judged by the change in distance; It also includes an adjustment bracket, which includes a connecting bearing (14) sleeved on the outer wall of the prism measuring rod (2). The inner ring of the connecting bearing (14) is interference-fitted on the outer wall of the prism measuring rod (2). Multiple extension rods (3) are uniformly fixedly connected to the outer ring of the connecting bearing (14). A guide sleeve (4) is fixedly connected to the free end of the extension rod (3). A stud (19) is provided through the guide sleeve (4). A connecting pad (12) with an internal threaded hole (23) is fixedly connected to the top of the connecting bracket (5). The stud (19) is threadedly connected to the internal threaded hole (23).

2. The verticality monitoring device for V-shaped canyon high piers according to claim 1, characterized in that, The base (1) is fixedly installed with a mounting seat I (15) with an embedded universal ball bearing (16) at the top. The bottom end of the prism measuring rod (2) is fixedly connected to the universal ball bearing (16). Multiple clearance grooves (17) are evenly opened on the outer wall of the mounting seat I (15). A clamping sleeve (18) is sleeved on the bottom end of the prism measuring rod (2). The clamping sleeve (18) is threadedly connected to the mounting seat I (15).

3. The V-shaped canyon high pier verticality monitoring device according to claim 1, characterized in that, The connecting bracket (5) is provided with an electromagnet block (13) on the side near the template assembly I (34). A sliding push rod (24) is slidably provided through the bottom of the connecting bracket (5). The electromagnet block (13) is fixed to the inner end of the sliding push rod (24), and a limit baffle (25) is fixedly connected to the outer end of the sliding push rod (24).

4. The V-shaped canyon high pier verticality monitoring device according to claim 3, characterized in that, The diameter of the limiting baffle (25) is larger than the diameter of the hole at the outer end of the sliding push rod (24).

5. The verticality monitoring device for V-shaped canyon high piers according to claim 1, characterized in that, The top of the sliding support (8) is fixedly connected to the mounting base II (21), and a rotating support (31) is rotatably provided inside the mounting base II (21). The infrared rangefinder (9) is set inside the rotating support (31). A bolt (30) is threaded through one side of the rotating support (31). A clamping plate (32) is rotatably connected to one end of the bolt (30) inside the rotating support (31). The clamping plate (32) abuts against the infrared rangefinder (9).

6. The verticality monitoring device for V-shaped canyon high piers according to claim 5, characterized in that, It also includes a drive assembly, which includes two rotating shafts (27) rotatably mounted in the mounting base II (21) via bearings, a rotating support (31) fixed between the two rotating shafts (27), a worm wheel (28) fixedly connected to the outer wall of one of the rotating shafts (27), and a worm (29) rotatably mounted on one side of the mounting base II (21), the worm (29) meshing with the worm wheel (28).

7. The V-shaped canyon high pier verticality monitoring device according to claim 6, characterized in that, It also includes a cleaning component located on the side of the mounting base II (21) away from the worm gear (29). The cleaning component includes a telescopic rod (10) fixed to the end of the rotating shaft (27). The output end of the telescopic rod (10) is fixedly connected to a connecting end (11), and a cleaning towel is wrapped on the connecting end (11).

8. The V-shaped canyon high pier verticality monitoring device according to claim 7, characterized in that, The telescopic rod (10) includes multiple sleeved telescopic joints. Two adjacent telescopic joints are fixedly connected by screws (33). The screws (33) are threaded through the outer telescopic joint and their bottom ends abut against the inner telescopic joint.

9. The verticality monitoring device for V-shaped canyon high piers according to claim 1, characterized in that, The guide rail I (6) and guide rail II (7) adopt a split structure, and the outlines of guide rail I (6) and guide rail II (7) are the same as those of template component I (34).

Citation Information

Patent Citations

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    CN118482692A

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