Production equipment and production method of microemulsion hydrocarbon cleaning agent
By using a feeding component and a driving stirring component in the microemulsion hydrocarbon cleaning agent production equipment, combined with photoelectric sensor control and bidirectional rotation, the problem of uneven distribution of auxiliary materials in the production of microemulsion hydrocarbon cleaning agents has been solved, achieving rapid and uniform mixing and improving production efficiency.
Patent Information
- Application Number
- CN202510703306.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-10-28
AI Technical Summary
In the production process of microemulsion hydrocarbon cleaning agents, the raw materials and additives cannot be distributed quickly and evenly, resulting in uneven mixing. Furthermore, prolonged stirring can easily lead to microemulsion stratification and increased particle size.
The mixing tank, which is mounted on a bracket, is equipped with a feeding assembly and a driving stirring assembly. The addition of auxiliary materials is controlled by a photoelectric sensor. Combined with bidirectional rotating stirring blades and baffles, the auxiliary materials are added and mixed in batches in a uniform manner.
It shortens the mixing time, improves the uniformity of the cleaning agent, avoids the aggregation of auxiliary materials, and achieves rapid and uniform mixing.
Smart Images

Figure CN120838245A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of surfactant technology, specifically to a microemulsion hydrocarbon cleaning agent production equipment and production method. Background Technology
[0002] Microemulsion hydrocarbon cleaners are a special type of cleaner that combines microemulsion cleaning and water-cutting functions. They are primarily used to meet the needs of special cleaning processes. They are typically used to solve problems encountered by traditional hydrocarbon cleaners in water-based processing fluids, such as incomplete cleaning leading to white spots on workpieces and difficulty in removing carbon black.
[0003] Regarding the aforementioned technologies, it is believed that during the production and processing of microemulsion hydrocarbon cleaning agents, raw materials, hydrocarbon solvents (such as alkanes and cycloalkanes), surfactants, additives, and water are first added to a mixing tank in a certain proportion and thoroughly stirred. These additions are made in different stages with continuous stirring. Direct addition will result in localized areas within the mixing tank. Furthermore, prolonged stirring can lead to microemulsion stratification and increased particle size. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a microemulsion hydrocarbon cleaning agent production equipment and method, which solves the problem that additives cannot be quickly and evenly distributed inside the mixing tank during the production of microemulsion hydrocarbon cleaning agents.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solution: a microemulsion hydrocarbon cleaning agent production equipment and production method, comprising a support, a mixing tank installed on the inner wall of the support via a rotating component, a plurality of feeding components evenly installed on the top wall of the support, and a driving stirring component installed at the rear of the top wall of the support;
[0006] The feeding assembly includes an L-shaped frame, the bottom of which is fixedly connected to the top wall of a support. A circular frame is fixedly installed on the top wall of the L-shaped frame. A dispensing cylinder is installed on the inner wall of the circular frame. A discharge pipe is connected to the bottom of the dispensing cylinder. A solenoid valve is installed on the outer wall of the discharge pipe. A sealing cover is installed on the top wall of the mixing tank. A receiving hopper is connected to the top wall of the sealing cover. A photoelectric sensor is fixedly installed on the top wall of the sealing cover. A sensor is fixedly installed on the front part of the inner wall of the L-shaped frame.
[0007] Furthermore, a feeding pipe is installed on the top wall of the mixing cylinder, the sensor is matched with the photoelectric sensor, and a diagonal brace is fixedly installed on the inner wall of the L-shaped frame.
[0008] Furthermore, the driving stirring assembly includes two mounting brackets arranged symmetrically in the upper and lower parts. The outer walls of the two mounting brackets are fixedly installed in the inner wall of the mixing tank. A steering shaft is rotatably installed at the top of the bottom mounting bracket. A bevel gear is fixedly installed at the top of the steering shaft through the corresponding mounting bracket and the sealing cover in sequence via bearings.
[0009] Furthermore, connecting seats are fixedly installed at the top and bottom of the outer wall of the steering shaft, C-shaped frames are fixedly installed on the outer walls of the two connecting seats, and stirring blades are fixedly installed on the outer walls of the two C-shaped frames.
[0010] Furthermore, a positioning frame is fixedly installed on the rear part of the top wall of the bracket, a drive shaft is rotatably installed on the inner wall of the positioning frame, a second bevel gear is fixedly installed at the front end of the drive shaft, the second bevel gear meshes with the first bevel gear, and a third bevel gear is fixedly installed at the rear end of the drive shaft.
[0011] Furthermore, a drive motor is fixedly installed on the rear part of the inner top wall of the bracket, and a bevel gear four is fixedly installed on the top of the drive motor's power shaft. The bevel gear four meshes with the bevel gear three, and the outer wall of the drive motor's power shaft is fixedly connected to the inner wall of the rotating assembly.
[0012] Furthermore, the rotating assembly includes a gear ring, the inner wall of which is fixedly connected to the top of the outer wall of the mixing tank, a drive gear is fixedly installed on the outer wall of the drive shaft of the drive motor, the drive gear meshes with the gear ring, and several baffles are uniformly fixedly installed on the inner wall of the mixing tank.
[0013] Furthermore, the inner wall of the bracket is provided with an installation groove, and the inner walls of the two installation grooves are each equipped with a support bearing, and the inner walls of the two support bearings are fixedly connected to the outer wall of the mixing tank.
[0014] Furthermore, a support frame is fixedly installed on the bottom wall of the bracket, and a discharge pipe is connected to the bottom end of the mixing tank. A control valve is installed on the outer wall of the discharge pipe.
[0015] A method for producing a microemulsion hydrocarbon cleaning agent includes the following steps:
[0016] S1. First, the sensor, solenoid valve, photoelectric sensor, drive motor, and control valve are electrically connected through an external power supply and controller. The raw material of the microemulsion hydrocarbon cleaning agent is first put into the inside of the mixing tank through the receiving hopper. At the same time, the auxiliary materials to be added are put into the inside of the mixing cylinder through the feeding pipe for storage. Meanwhile, a liquid level sensor is installed inside the mixing cylinder to sense the changes in the liquid level inside the mixing cylinder in real time.
[0017] S2. Start the drive motor to drive the drive gear and bevel gear four to rotate. When bevel gear four rotates, it will drive bevel gear three, which meshes with it, to rotate. This causes bevel gear three to drive the transmission shaft and bevel gear two to rotate in the inner wall of the positioning frame. When bevel gear two rotates, it will drive bevel gear one, which meshes with it, and the steering shaft to rotate. When the steering shaft rotates in the inner wall of the mounting frame, it will drive the stirring blade and C-shaped frame to rotate in the inner wall of the mixing tank. This allows the C-shaped frame and stirring blade to stir the raw materials inside the mixing tank.
[0018] S3. When the drive motor's power shaft rotates, it drives the drive gear to rotate, which in turn drives the gear ring that meshes with it to rotate. As the gear ring rotates, it drives the mixing tank and the support bearing to rotate within the mounting groove. The mixing tank synchronously drives the baffle to rotate. The direction of rotation of the mixing tank is opposite to the direction of rotation of the stirring blades, which allows the raw materials and additives inside the mixing tank to be mixed evenly. Furthermore, the baffle is designed to turbulent the cleaning agent during the stirring process, preventing the formation of vortices that could cause unidirectional inertial motion and liquid level rise, thereby improving the uniformity of mixing.
[0019] S4. When the mixing tank rotates, it will drive the sealing cover, receiving hopper, and photoelectric sensor to rotate. When adding auxiliary additives, after the photoelectric sensor moves to the lower part of the sensor, the drive motor stops working for a few seconds after the photoelectric sensor detects the sensor position. The external controller controls the solenoid valve to open quickly. Then, the auxiliary additives in the mixing cylinder are discharged into the receiving hopper through the discharge pipe and enter the mixing tank to mix with the raw materials. The drive motor continues to work, and the above-mentioned work process is continued. By adding while stirring, the auxiliary materials can be quickly integrated into the main materials. It can also avoid a large amount of auxiliary materials being added at one time and accumulating in one place in the mixing tank. A liquid level sensor is installed inside the mixing cylinder to sense the changes in the liquid level inside the mixing cylinder in real time, which can accurately control the amount of auxiliary materials added.
[0020] S5. It can also add multiple auxiliary materials and additives into the mixing tank at the same time, so that the positioning frame can stir in the mixing tank, and the mixing tank can drive the main and auxiliary materials to rotate, so that the microemulsion hydrocarbon cleaning agent can be mixed more evenly.
[0021] The present invention has the following beneficial effects:
[0022] (1) The microemulsion hydrocarbon cleaning agent production equipment and production method can add auxiliary materials in batches when producing and processing the microemulsion hydrocarbon cleaning agent, avoiding the need for long-term stirring to mix evenly with the main material when the additives are added directly. This can shorten the stirring time and quickly distribute the additives in various positions of the mixing tank, thereby improving the uniformity of the cleaning agent.
[0023] (2) The microemulsion hydrocarbon cleaning agent production equipment and production method, the setting of the feeding component can accurately control the volume of added auxiliary materials and additives, and when used, in conjunction with the rotation of the mixing tank, the auxiliary materials and additives can be fully mixed evenly with the main material and distributed in various positions of the mixing tank.
[0024] (3) The microemulsion hydrocarbon cleaning agent production equipment and production method, through the mutual cooperation of the driving stirring component and the rotating component, and the bidirectional rotation mixing method, makes the mixing efficiency of the auxiliary additives and the main material higher, and the overall mixing time is shortened but does not affect the overall uniformity.
[0025] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0026] Figure 1 This is a front view of the external structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the external structure of the present invention on the right side;
[0028] Figure 3 This is a schematic diagram of the combination of the mixing tank and the driving stirring assembly of the present invention;
[0029] Figure 4 This is an exploded view of the internal structure of the present invention;
[0030] Figure 5 This is a schematic diagram of the external structure of the stirring assembly of the present invention;
[0031] Figure 6 This is a cross-sectional view of the internal structure of the mixing tank of the present invention;
[0032] Figure 7 This is a schematic diagram of the bracket and support frame assembly of the present invention;
[0033] Figure 8 This is a schematic diagram of the external structure of the feeding component of the present invention.
[0034] In the diagram, 1. Support frame; 2. Mixing tank; 3. Support frame; 4. Feeding assembly; 41. L-shaped frame; 42. Diagonal brace; 43. Circular frame; 44. Batching cylinder; 45. Feeding pipe; 46. Sensor; 47. Discharge pipe; 48. Solenoid valve; 49. Receiving hopper; 410. Photoelectric sensor; 411. Sealing cover; 5. Drive stirring assembly; 51. Mounting frame; 52. Steering shaft; 53. Bevel gear one; 54. C-shaped frame; 55. Stirring blade; 56. Positioning frame; 57. Drive shaft; 58. Bevel gear two; 59. Bevel gear three; 510. Bevel gear four; 511. Drive motor; 512. Connecting seat; 6. Rotating assembly; 61. Gear ring; 62. Drive gear; 63. Baffle; 64. Support bearing; 65. Mounting groove; 7. Control valve; 8. Discharge pipe. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] In the description of this invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.
[0037] Please see Figures 1-8 The present invention provides a technical solution: a microemulsion hydrocarbon cleaning agent production equipment and production method, including a support 1, a mixing tank 2 installed on the inner wall of the support 1 via a rotating component 6, a plurality of feeding components 4 evenly installed on the top wall of the support 1, and a driving stirring component 5 installed at the rear of the top wall of the support 1.
[0038] The feeding assembly 4 includes an L-shaped frame 41, the bottom of which is fixedly connected to the top wall of the support 1. A circular frame 43 is fixedly installed on the top wall of the L-shaped frame 41. A dispensing cylinder 44 is installed on the inner wall of the circular frame 43. A discharge pipe 47 is connected to the bottom of the dispensing cylinder 44. A solenoid valve 48 is installed on the outer wall of the discharge pipe 47. A sealing cover 411 is installed on the top wall of the mixing tank 2. A receiving hopper 49 is connected to the top wall of the sealing cover 411. A photoelectric sensor 410 is fixedly installed on the top wall of the sealing cover 411. A sensor 46 is fixedly installed on the front part of the inner wall of the L-shaped frame 41.
[0039] In this embodiment, when the sealing cover 411 rotates with the mixing tank 2, it can drive the photoelectric sensor 410 to rotate. When the position of the sensor 46 is sensed, the external controller controls the drive motor 511 to stop working intermittently, and the solenoid valve 48 opens so that the auxiliary additives inside the mixing cylinder 44 can enter the receiving hopper 49 through the discharge pipe 47.
[0040] Specifically, a feeding pipe 45 is installed on the top wall of the feeding cylinder 44, the sensor 46 is matched with the photoelectric sensor 410, and a diagonal brace 42 is fixedly installed on the inner wall of the L-shaped frame 41.
[0041] In this embodiment, the feeding pipe 45 is mainly used to replenish the auxiliary additives in the mixing cylinder 44, and the diagonal brace 42 can improve the overall strength of the L-shaped frame 41.
[0042] Specifically, the driving stirring assembly 5 includes two mounting brackets 51 arranged symmetrically in the upper and lower parts. The outer walls of the two mounting brackets 51 are fixedly installed in the inner wall of the mixing tank 2. The top of the mounting bracket 51 located at the bottom is rotatably mounted with a steering shaft 52. The top of the steering shaft 52 is fixedly mounted with a bevel gear 53 through the corresponding mounting bracket 51 and the sealing cover 411 in sequence via bearings.
[0043] In this embodiment, the two mounting brackets 51 are mainly used for mounting the steering shaft 52, and the steering shaft 52 is rotated by the bevel gear 53.
[0044] Specifically, connecting seats 512 are fixedly installed on the top and bottom of the outer wall of the steering shaft 52, C-shaped brackets 54 are fixedly installed on the outer walls of the two connecting seats 512, and stirring blades 55 are fixedly installed on the outer walls of the two C-shaped brackets 54.
[0045] In this embodiment, when the steering shaft 52 rotates, it will drive the connecting seat 512, the C-shaped frame 54 and the stirring blade 55 to rotate in the inner wall of the mixing tank 2, so as to mix and stir the main material and auxiliary material of the cleaning agent.
[0046] Specifically, a positioning frame 56 is fixedly installed on the rear of the top wall of the bracket 1, a drive shaft 57 is rotatably installed on the inner wall of the positioning frame 56, a second bevel gear 58 is fixedly installed at the front end of the drive shaft 57, the second bevel gear 58 meshes with the first bevel gear 53, and a third bevel gear 59 is fixedly installed at the rear end of the drive shaft 57.
[0047] In this embodiment, a drive shaft 57 is rotatably mounted in the inner wall of the positioning frame 56 via a bearing, and a second bevel gear 58 and a third bevel gear 59 are mounted on the outer end of the drive shaft 57. Meanwhile, the second bevel gear 58 meshes with the first bevel gear 53 to provide a transmission function.
[0048] Specifically, a drive motor 511 is fixedly installed on the rear part of the inner top wall of the bracket 1. A bevel gear 4 510 is fixedly installed on the top of the drive shaft of the drive motor 511. The bevel gear 4 510 meshes with the bevel gear 3 59. The outer wall of the drive shaft of the drive motor 511 is fixedly connected to the inner wall of the rotating assembly 6.
[0049] In this embodiment, when the drive motor 511 rotates, it will drive the fourth bevel gear 510 to rotate, which in turn drives the third bevel gear 59 that meshes with it to rotate, causing the second bevel gear 58 and the first bevel gear 53 to rotate, ultimately driving the steering shaft 52 and the stirring blade 55 to mix and stir.
[0050] Specifically, the rotating assembly 6 includes a gear ring 61, the inner wall of which is fixedly connected to the top of the outer wall of the mixing tank 2, a drive gear 62 is fixedly installed on the outer wall of the power shaft of the drive motor 511, the drive gear 62 meshes with the gear ring 61, and several baffles 63 are uniformly fixedly installed on the inner wall of the mixing tank 2.
[0051] In this embodiment, when the drive motor 511 is working, it will drive the drive gear 62 to rotate, and the gear ring 61 meshing with it will rotate synchronously, so that the mixing tank 2 and the baffle 63 will rotate synchronously.
[0052] Specifically, the inner wall of the bracket 1 is provided with an installation groove 65, and the inner walls of the two installation grooves 65 are each equipped with a support bearing 64, and the inner walls of the two support bearings 64 are fixedly connected to the outer wall of the mixing tank 2.
[0053] In this embodiment, the mixing tank 2 rotates within the inner wall of the mounting groove 65 via the support bearing 64, and the bracket 1 is mainly used to install and fix the mixing tank 2.
[0054] Specifically, a support frame 3 is fixedly installed on the bottom wall of the bracket 1, and a discharge pipe 8 is connected to the bottom end of the mixing tank 2. A control valve 7 is installed on the outer wall of the discharge pipe 8.
[0055] In this embodiment, the support frame 3 is mainly used to support and fix the entire device. At the same time, after the cleaning agent is mixed, the control valve 7 is opened and the cleaning agent is discharged through the discharge pipe 8.
[0056] A method for producing a microemulsion hydrocarbon cleaning agent includes the following steps:
[0057] S1. First, the sensor 46, solenoid valve 48, photoelectric sensor 410, drive motor 511, and control valve 7 are electrically connected through an external power supply and controller. The raw material of the microemulsion hydrocarbon cleaning agent is first put into the mixing tank 2 through the receiving hopper 49. At the same time, the auxiliary materials to be added are put into the mixing cylinder 44 through the feeding pipe 45 for storage. Meanwhile, a liquid level sensor (not shown in the figure) is installed in the mixing cylinder 44 to sense the changes in the liquid level inside the mixing cylinder 44 in real time.
[0058] S2. Start the drive motor 511 to drive the drive gear 62 and bevel gear 4 510 to rotate. When bevel gear 4 510 rotates, it will drive bevel gear 3 59, which is meshed with it, to rotate. This causes bevel gear 3 59 to drive the transmission shaft 57 and bevel gear 2 58 to rotate in the inner wall of the positioning frame 56. When bevel gear 2 58 rotates, it will drive bevel gear 1 53 and steering shaft 52, which are meshed with it, to rotate. When steering shaft 52 rotates in the inner wall of mounting frame 51, it will drive stirring blade 55 and C-shaped frame 54 to rotate in the inner wall of mixing tank 2. This allows C-shaped frame 54 and stirring blade 55 to stir the raw materials inside the mixing tank 2.
[0059] S3. When the drive shaft of the drive motor 511 rotates, it drives the drive gear 62 to rotate, which in turn drives the gear ring 61 that meshes with it to rotate. While the gear ring 61 rotates, it drives the mixing tank 2 and the support bearing 64 to rotate in the inner wall of the mounting groove 65. The mixing tank 2 synchronously drives the baffle 63 to rotate. The rotation direction of the mixing tank 2 is opposite to the direction of rotation of the stirring blade 55, which enables the raw materials and auxiliary additives inside the mixing tank 2 to be mixed evenly. Furthermore, the baffle 63 turbulents the cleaning agent in the stirring state, preventing the generation of vortices that cause unidirectional inertial motion and liquid level rise, thereby improving the mixing uniformity.
[0060] S4. When the mixing tank 2 rotates, it will drive the sealing cover 411, the receiving hopper 49 and the photoelectric sensor 410 to rotate. When adding auxiliary materials, after the photoelectric sensor 410 moves to the lower part of the sensor 46, after the photoelectric sensor 410 senses the position of the sensor 46, the drive motor 511 stops working for 30 seconds. The external controller controls the solenoid valve 48 to open quickly. Then the auxiliary materials in the mixing cylinder 44 are discharged into the receiving hopper 49 through the discharge pipe 47 and enter the mixing tank 2 to mix with the raw materials. The drive motor 511 continues to work and continues to follow the above workflow. By adding while stirring, the auxiliary materials can be quickly integrated into the main materials. It can also avoid a large amount of auxiliary materials being added at one time and accumulating in one place in the mixing tank 2. A liquid level sensor (not shown in the figure) is installed in the mixing cylinder 44 to sense the changes in the liquid level inside the mixing cylinder 44 in real time, which can accurately control the amount of auxiliary materials added.
[0061] S5, and can simultaneously add multiple auxiliary materials into the mixing tank 2, so that the positioning frame 56 can stir in the mixing tank 2, and the mixing tank 2 can drive the main and auxiliary materials to rotate, so that the microemulsion hydrocarbon cleaning agent can be mixed more evenly.
[0062] The working principle of this device is as follows: First, the sensor 46, solenoid valve 48, photoelectric sensor 410, drive motor 511, and control valve 7 are electrically connected through an external power supply and controller. The raw material of the microemulsion hydrocarbon cleaning agent is first put into the mixing tank 2 through the receiving hopper 49. At the same time, the auxiliary materials to be added are put into the mixing cylinder 44 through the feeding pipe 45 for storage. Meanwhile, a liquid level sensor (not shown in the figure) is installed inside the mixing cylinder 44 to sense the changes in the liquid level inside the mixing cylinder 44 in real time.
[0063] The drive motor 511 is started, which drives the drive gear 62 and the fourth bevel gear 510 to rotate. When the fourth bevel gear 510 rotates, it drives the third bevel gear 59 that meshes with it to rotate. This causes the third bevel gear 59 to drive the transmission shaft 57 and the second bevel gear 58 to rotate in the inner wall of the positioning frame 56. When the second bevel gear 58 rotates, it drives the first bevel gear 53 and the steering shaft 52 that mesh with it to rotate. When the steering shaft 52 rotates in the inner wall of the mounting frame 51, it drives the stirring blade 55 and the C-shaped frame 54 to rotate in the inner wall of the mixing tank 2. This causes the C-shaped frame 54 and the stirring blade 55 to stir the raw materials inside the mixing tank 2.
[0064] When the drive shaft of the drive motor 511 rotates, it drives the drive gear 62 to rotate, which in turn drives the gear ring 61 that meshes with it to rotate. As the gear ring 61 rotates, it drives the mixing tank 2 and the support bearing 64 to rotate in the inner wall of the mounting groove 65. The mixing tank 2 synchronously drives the baffle 63 to rotate. The rotation direction of the mixing tank 2 is opposite to the direction of rotation of the stirring blade 55, which enables the raw materials and auxiliary additives inside the mixing tank 2 to be mixed evenly. Furthermore, the baffle 63 turbulents the cleaning agent in the stirring state, preventing the formation of vortices that cause unidirectional inertial motion and liquid level rise, thereby improving the mixing uniformity.
[0065] When the mixing tank 2 rotates, it will drive the sealing cover 411, the receiving hopper 49 and the photoelectric sensor 410 to rotate. When adding auxiliary materials, after the photoelectric sensor 410 moves to the lower part of the sensor 46, the drive motor 511 stops working for 30 seconds after the photoelectric sensor 410 senses the position of the sensor 46. The external controller controls the solenoid valve 48 to open quickly. Then the auxiliary materials in the mixing cylinder 44 are discharged into the receiving hopper 49 through the discharge pipe 47 and enter the mixing tank 2 to mix with the raw materials. The drive motor 511 continues to work and continues to follow the above process. By adding while stirring, the auxiliary materials can be quickly integrated into the main materials. It can also avoid a large amount of auxiliary materials being added at one time and accumulating in one place in the mixing tank 2. A liquid level sensor (not shown in the figure) is installed inside the mixing cylinder 44 to sense the changes in the liquid level inside the mixing cylinder 44 in real time, which can accurately control the amount of auxiliary materials added.
[0066] Furthermore, it can simultaneously add multiple auxiliary materials and additives into the mixing tank 2, allowing the positioning frame 56 to stir within the mixing tank 2, and the mixing tank 2 to drive the rotation of the main and auxiliary materials, resulting in a more uniform mixing of the microemulsion hydrocarbon cleaning agent.
[0067] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0068] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A microemulsion hydrocarbon cleaning agent production equipment, comprising a support frame (1), characterized in that: The inner wall of the support (1) is equipped with a mixing tank (2) via a rotating assembly (6), and a number of feeding assemblies (4) are evenly installed on the top wall of the support (1). A driving stirring assembly (5) is installed at the rear of the top wall of the support (1). The feeding assembly (4) includes an L-shaped frame (41), the bottom end of which is fixedly connected to the top wall of the support (1). A circular frame (43) is fixedly installed on the top wall of the L-shaped frame (41). A dispensing cylinder (44) is installed on the inner wall of the circular frame (43). A discharge pipe (47) is connected to the bottom end of the dispensing cylinder (44). A solenoid valve (48) is installed on the outer wall of the discharge pipe (47). A sealing cover (411) is installed on the top wall of the mixing tank (2). A receiving hopper (49) is connected to the top wall of the sealing cover (411). A photoelectric sensor (410) is fixedly installed on the top wall of the sealing cover (411). A sensor (46) is fixedly installed on the front part of the inner wall of the L-shaped frame (41).
2. The microemulsion hydrocarbon cleaning agent production equipment according to claim 1, characterized in that: The top wall of the mixing cylinder (44) is equipped with a feeding pipe (45), the sensor (46) is matched with the photoelectric sensor (410), and the inner wall of the L-shaped frame (41) is fixedly equipped with a diagonal brace (42).
3. The microemulsion hydrocarbon cleaning agent production equipment according to claim 1, characterized in that: The driving stirring assembly (5) includes two mounting brackets (51) arranged symmetrically on the top and bottom. The outer walls of the two mounting brackets (51) are fixedly installed in the inner wall of the mixing tank (2). The top of the mounting bracket (51) at the bottom is rotatably mounted with a steering shaft (52). The top of the steering shaft (52) is fixedly mounted with a bevel gear (53) through a bearing through the corresponding mounting bracket (51) and the sealing cover (411).
4. The microemulsion hydrocarbon cleaning agent production equipment according to claim 3, characterized in that: The steering shaft (52) is fixedly mounted with connecting seats (512) at the top and bottom of its outer wall. C-shaped brackets (54) are fixedly mounted on the outer walls of the two connecting seats (512). Stirring blades (55) are fixedly mounted on the outer walls of the two C-shaped brackets (54).
5. The microemulsion hydrocarbon cleaning agent production equipment according to claim 3, characterized in that: A positioning frame (56) is fixedly installed on the rear of the top wall of the bracket (1). A drive shaft (57) is rotatably installed on the inner wall of the positioning frame (56). A bevel gear two (58) is fixedly installed at the front end of the drive shaft (57). The bevel gear two (58) meshes with bevel gear one (53). A bevel gear three (59) is fixedly installed at the rear end of the drive shaft (57).
6. The microemulsion hydrocarbon cleaning agent production equipment according to claim 1, characterized in that: A drive motor (511) is fixedly installed on the rear part of the inner top wall of the bracket (1). A bevel gear four (510) is fixedly installed on the top of the power shaft of the drive motor (511). The bevel gear four (510) meshes with the bevel gear three (59). The outer wall of the power shaft of the drive motor (511) is fixedly connected to the inner wall of the rotating assembly (6).
7. The microemulsion hydrocarbon cleaning agent production equipment according to claim 1, characterized in that: The rotating assembly (6) includes a gear ring (61), the inner wall of which is fixedly connected to the top of the outer wall of the mixing tank (2). A drive gear (62) is fixedly installed on the outer wall of the power shaft of the drive motor (511), and the drive gear (62) meshes with the gear ring (61). Several baffles (63) are evenly fixedly installed on the inner wall of the mixing tank (2).
8. The microemulsion hydrocarbon cleaning agent production equipment according to claim 7, characterized in that: The bracket (1) has an installation groove (65) on its inner wall. The inner walls of the two installation grooves (65) are each equipped with a support bearing (64). The inner walls of the two support bearings (64) are fixedly connected to the outer wall of the mixing tank (2).
9. The microemulsion hydrocarbon cleaning agent production equipment according to claim 1, characterized in that: The support frame (3) is fixedly installed on the bottom wall of the bracket (1), and the bottom end of the mixing tank (2) is connected to the discharge pipe (8), and the outer wall of the discharge pipe (8) is equipped with a control valve (7).
10. A method for producing a microemulsion hydrocarbon cleaning agent, comprising a microemulsion hydrocarbon cleaning agent production equipment according to any one of claims 1-9, characterized in that: Includes the following steps; S1. First, the sensor (46), solenoid valve (48), photoelectric sensor (410), drive motor (511), and control valve (7) are electrically connected through an external power supply and controller. The raw material of microemulsion hydrocarbon cleaning agent is first put into the mixing tank (2) through the receiving hopper (49). At the same time, the auxiliary materials to be added are put into the mixing cylinder (44) through the feeding pipe (45) for storage. Meanwhile, a liquid level sensor (not shown in the figure) is installed in the mixing cylinder (44) to sense the liquid level change in the mixing cylinder (44) in real time. S2. Start the drive motor (511) to drive the drive gear (62) and bevel gear four (510) to rotate. When bevel gear four (510) rotates, it will drive bevel gear three (59) that meshes with it to rotate. This will cause bevel gear three (59) to drive the transmission shaft (57) and bevel gear two (58) to rotate in the inner wall of the positioning frame (56). When bevel gear two (58) rotates, it will drive bevel gear one (53) and steering shaft (52) that mesh with it to rotate. When steering shaft (52) rotates in the inner wall of the mounting frame (51), it will drive the stirring blade (55) and C-shaped frame (54) to rotate in the inner wall of the mixing tank (2). This will cause the C-shaped frame (54) and stirring blade (55) to stir the raw materials in the mixing tank (2). S3. When the drive shaft of the drive motor (511) rotates, it will drive the drive gear (62) to rotate, so that the drive gear (62) can drive the gear ring (61) meshing with it to rotate. While the gear ring (61) rotates, it drives the mixing tank (2) and the support bearing (64) to rotate in the inner wall of the mounting groove (65). The mixing tank (2) drives the baffle (63) to rotate synchronously. The rotation direction of the mixing tank (2) is opposite to the direction of the stirring blade (55), so that the raw materials and auxiliary additives inside the mixing tank (2) can be mixed evenly. Furthermore, the baffle (63) is set to turbulent the cleaning agent in the stirring state, preventing the generation of vortices that cause unidirectional inertial motion and liquid level rise, thereby improving the mixing uniformity. S4. When the mixing tank (2) rotates, it will drive the sealing cover (411), the receiving hopper (49), and the photoelectric sensor (410) to rotate. When adding auxiliary materials, after the photoelectric sensor (410) moves to the lower part of the sensor (46), after the photoelectric sensor (410) senses the position of the sensor (46), the drive motor (511) stops working for 30 seconds, and the external controller controls the solenoid valve (48) to open quickly. Then, the auxiliary materials in the mixing cylinder (44) are discharged through the discharge pipe. 47) The material is discharged into the receiving hopper (49) and enters the mixing tank (2) to mix with the raw materials. The drive motor (511) continues to work and continues to follow the above workflow. By adding the material while stirring, the auxiliary material can be quickly integrated into the main material. It can also avoid a large amount of auxiliary material being added at one time and accumulating in one place in the mixing tank (2). A liquid level sensor (not shown in the figure) is installed inside the mixing cylinder (44) to sense the liquid level change inside the mixing cylinder (44) in real time and can accurately control the amount of auxiliary material added. S5. Furthermore, multiple auxiliary additives can be added into the mixing tank (2) at the same time, so that the positioning frame (56) can be stirred in the mixing tank (2), and the mixing tank (2) can drive the main and auxiliary materials to rotate, so that the microemulsion hydrocarbon cleaning agent is mixed more evenly.