Process for quenching of prestressed steel strands

CN120843806BActive Publication Date: 2026-08-28ZHENJIANG YINHAI NICKEL-CHROMIUM CHEM CO LTD
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Patent Information

Application Number
CN202511072483.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-31
Publication Date
2026-08-28
Estimated Expiration
2045-07-31

AI Technical Summary

Technical Problem

[0005]本发明要解决的技术问题是:以突破传统单一介质冷却与恒温加热模式的限制,在提升钢绞线抗拉强度至1860MPa以上的同时,将延伸率提高到7%以上,减少表面氧化皮厚度至1μm以下,降低单根钢丝硬度偏差至HRC3以内,缩短加热保温时间至30分钟以下并降低单位能耗,同时引导马氏体定向生长以提高107次循环下的疲劳寿命,从而解决现有工艺中强韧性难以协同提升、表面质量与性能均一性差、工艺效率低能耗高以及疲劳寿命不足等问题,满足超高层建筑、重载桥梁等高端工程对预应力钢绞线的严苛要求

Benefits of technology

[0023]1、有效实现了钢绞线强韧性的协同提升。借助磁场加热单元的轴向梯度磁场引导奥氏体定向排列,配合梯度冷却单元的分段控速,促使形成“马氏体+超细贝氏体”复相组织,使钢绞线抗拉强度可达1960MPa以上,延伸率提升至9%,突破了传统工艺“高强度必脆”的局限。

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Abstract

The present application provides a prestressed steel strand quenching process, relates to the technical field of steel strand quenching process, and comprises a pretreatment unit for surface treatment of the steel strand; a magnetic field heating unit, which is internally provided with a temperature control module and a magnetic field generating module, can heat the steel strand to 850-950 DEG C and maintain for 10-30 minutes, and simultaneously applies an axial gradient magnetic field of 0.1-0.5 T; a gradient cooling unit, which is sequentially provided with a gas cooling section and a liquid cooling section along the conveying direction of the steel strand, the cooling rate of the gas cooling section is 25-35 DEG C / s, and the cooling rate of the liquid cooling section is 50-70 DEG C / s; and a conveying unit for driving the steel strand to sequentially pass through the above units. Through the synergistic effect of the pretreatment unit, the magnetic field heating unit, the gradient cooling unit and the conveying unit, the present application realizes the continuous and accurate treatment of the steel strand from surface treatment to heating and cooling, and solves the problem that the strength and toughness are difficult to balance in the single cooling mode of the traditional process.
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Citation Information

Patent Citations

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